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Fire Water System Design

Approximate calculations for Fire water system


NOT COM
Input data into blue cells
Data from green cells is useful for equipment list

Area User Units Quantity Area


(m2)
Wellhead area litres/min/m2 20 20
Processing Area litres/min/m2 10 50
Area for circuilation and treatment of mud litres/min/m2 10 0
surface of tanks and pressure vessels containing combulitres/min/m2 10 30
helicopter hangar litres/min/m2 10 30
living quarters litres/min/m2 6 30
Others litres/min/m2 0 30

Total

Equipment Description
Area Fire Protection
Fire Scenario
(Note 4) System
Dimensions (m)
Tag Orientation
L
V-1101 H 6.0
E-1201 H 5.0
Process Separator Area Firewater Deluge
V-1201 H 23.2
V-1202 H 23.1

Firewater Application Rates


Description Rate Units
Pumps 20.4
Horizontal and Vertical Vessels 10.2
l/min/m2
Piperacks (single level) 10.2
Bund Area 4.00
T COMPLETE

Consumption Comments
(m3/h)
24
30
0
18 Assumed this will be on drilling rig??
18
10.8
0

100.8 Assume all areas required

Part 1
Determination of Firewater Demand Ra

Description Firewater Deluge Surface Area


Water Hydraulic
for water
Demand Imbalance
application
Dimensions (m) Density Wastage Factor
Diameter l/min/m2 (%) m2 l/min (%)
2.8 10.2 25.0% 77.42 987.09 10.00%
1.0 10.2 25.0% 18.85 240.36 10.00%
3.9 10.2 25.0% 332.08 4233.99 10.00%
3.9 10.2 25.0% 330.85 4218.37 10.00%

Firewater Units
Relevant IPS Code Unit Flow Rate Unit Reference
IPS-E-SF-220 Hosereels 24 l/min IPS-E-SF-220 (page 18)
IPS-E-SF-220 Hydrants 2 way 1000 l/min
IPS-E-SF-220 Hydrants 4 way 2000 l/min
IPS-E-SF-140 Monitors 2000 l/min Shell DEP 120m3 is typical
Foam solution from Monitors/ branchpipes (to cover half bund area)
Part 1
Firewater Demand Rates
Fire Water
Total System / Deluge Additional Hydrants Hydrants Monitors Hosereels
For System Valve Total Equipment 2 Way 4 Way
(SUM) Needed
l/min l/min 1000 l/min 2000 l/min 2000 l/min 24 l/min
1085.80
264.40 1 no. monitor +
10647.80 1 no. 2-way 1000.00 - 2000.00 -
4657.39 hydrant
4640.21

Reference
IPS-E-SF-220 (page 18)

Shell DEP 120m3 is typical


bund area)
Entire
Other Deluge System System Total
System Hydraulic Comments
Imbalance
(demand case only) % l/min m3/hr

0.0% 13647.80 818.87


Client: Hydro Zagros Job No.: JU-007154B Page : 2 0f 2
Project: Azar Field Development FEED Prepared by: CC Date: 06/12/07
Subject: CALC 001 Fire Water Design Calculation Checked by: MY Date:
Gas Oil Separation Plant (GOSP) Approved by: Date:

Part 1
Determination of Firewater Demand Rates
System / Entire
Fire Water
Equipment Description Firewater Deluge Surface Area for water Hydraulic Deluge Valve Additional Other Deluge System
Area Fire Protection Water Demand Total Hydrants Hydrants Monitors Hosereels System Total
Fire Scenario application Imbalance Total Equipment System Hydraulic Comments
(Note 4) System Dimensions (m) Density Wastage Factor For System (SUM) 2 Way 4 Way Imbalance
Needed
Tag Orientation
L Diameter l/min/m2 (%) m2 l/min (%) l/min l/min 1000 l/min 2000 l/min 2000 l/min 24 l/min (demand case only) % l/min m3/hr
V-1101 H 6.0 2.8 10.2 25.00% 77.42 987.09 10.00% 1085.80
E-1201 H 5.0 1.0 10.2 25.00% 18.85 240.36 10.00% 264.40 1 no. monitor
Process /
Separator Area Firewater Deluge 10647.80 + 1 no. 2-way 1000.00 - 2000.00 - 0.0% 13647.80 818.87
Area 4 V-1201 H 23.2 3.9 10.2 25.00% 332.08 4233.99 10.00% 4657.39 hydrant
V-1202 H 23.1 3.9 10.2 25.00% 330.85 4218.37 10.00% 4640.21
V-1203 H 20.0 3.8 10.2 25.00% 284.16 3623.07 10.00% 3985.38
V-1204 H 20.0 3.8 10.2 25.00% 284.16 3623.07 10.00% 3985.38 1 no. monitor
Process / Desalter Area
Firewater Deluge 8107.08 + 1 no. 2-way 1000.00 - 2000.00 - 0.0% 11107.08 666.42
Area 4 A-1201 package P-1201A Area 1.7 0.8 20.4 25.00% 1.36 34.68 10.00% 38.15 hydrant
P-1201B Area 2.5 1.4 20.4 25.00% 3.50 89.25 10.00% 98.18
C-3101 V 16.0 3.1 10.2 25.00% 182.56 2327.62 10.00% 2560.38 1 no. monitor
Process / Crude Oil Stabiliser
/ H2S Stripper area Firewater Deluge E-3102 H 4.8 1.0 10.2 25.00% 18.22 232.35 10.00% 255.59 4032.20 + 1 no. 2-way 1000.00 - 2000.00 - 0.0% 7032.20 421.93
Area 4
E-2601 H 9.1 2.4 10.2 25.00% 86.72 1105.67 10.00% 1216.24 hydrant

T-3602A (On-spec) V 30.0 4.1 0.00% 706.86 2898.12 0.00% 2898.12 2898.12 2898.12 173.89
Tanks 10.0m high
Storage Tank / See
Tank fire internal Base Injection System T-3602B (On-spec) V 30.0 4.1 0.00% 706.86 2898.12 0.00% 2898.12 2898.12 N/A - - - - 0.0% 2898.12 173.89 Application rate for Base Injection as per NFPA 11
Area 6 Comments
and as per IPS-E-SF-140
T-3601 (Off-spec) V 30.0 4.1 0.00% 706.86 2898.12 0.00% 2898.12 2898.12 2898.12 173.89

On-spec Bund / Based on preferred method in IPS-E-SF-140: use of monitors and


Off-spec Bund. Half of branchpipes allows coverage of only half the bund area.
Storage Bund / Bund protection 2 Hose
Fire in storage Tank Bund 2 @ 80x64m; 1@ Area (132x48, - 4.0 10.00% 2814.00 12381.60 0.00% 12381.60 12381.60 1000.00 - - - 0.0% 13381.60 802.90 Portable monitors can be used for additional foam & tank cooling.
Area 6 (using foam monitors) Streams
132x48m. Each less less tank) Fire truck can supply additional firewater if required.
area of 30m tank. Based on tota

Stand alone watermist fire protection systems to be used to


Main generator Water Mist Fire
Fire in Main Generators G-8101A/B/C/D Volume See Comments protect turbine enclosures. Systems to be designed by specialist
Area Protection System
vendor in conjunction with equipment vendor.

LLP1 Compressor Fire Firewater Deluge K-2601 17 x 11 - 10.2 10.00% 187 2094.40 10.00% 2303.84 4607.68 - - - 0.0%
LLP Compression 2 Hose
Area 1000.00 7590.00 455.30
Area Streams
LLP2 Compressor Fire Firewater Deluge K-2602 17 x 11 - 10.2 10.00% 187 2094.40 10.00% 2303.84 - - - 0.0%

LP Compressor 2 Hose
LP Compressor Fire Firewater Deluge K-2603 Area 27 x 20 - 10.2 10.00% 540 6048.00 0.10 6652.80 6652.80 1000.00 - - - 0.0% 7590.00 455.30
Area Streams

MP Compressor
MP Compressor Fire Firewater Deluge K-2604 Area 27 x 20 - 10.2 10.00% 540 6048.00 10.00% 6652.80 6652.80 - - - 0.0%
Area

Seal Gas 2 Hose


Seal Gas Compressor Fire Firewater Deluge K-4301A/B Area 20 x 18 - 10.2 10.00% 360 4032.00 10.00% 4435.20 4435.20 1000.00 - - - 0.0% 5073.00 304.30
Compression Area Streams
Desalters Area
Separator Area Deluge 8107.08
Yes:
+ Monitor + Hydrant Combined Firewater
Demand Scenario 10647.80 1 monitor & 1 1000.00 - 2000.00 - + Separation Area 0.0% 21754.88 1305.29 DEMAND SCENARIO = Separation + Desalter Area
PLUS Deluge System
hydrant 10647.80
Desalter Area Deluge
+ additional equip'

Firewater Application Rates Firewater Units Foam Base Injection System


Description Rate Units Relevant IPS Code Unit Flow Rate Unit Reference in accordance with IPS-E-SF-140
Pumps 20.4 IPS-E-SF-220 Hosereels 24 l/min IPS-E-SF-220 (page 18)
Foam T-3601 /
Horizontal and Vertical Vessels 10.2 IPS-E-SF-220 Hydrants 2 way 1000 l/min Storage T-3602A/B
l/min/m2
Piperacks (single level) 10.2 IPS-E-SF-220 Hydrants 4 way 2000 l/min Tank

Bund Area 4.00 IPS-E-SF-140 Monitors 2000 l/min Shell DEP 120m3 is typical
Foam solution from Monitors/ branchpipes (to cover half bund area)

FW

NO
BD
Part 2 Part 3
Line sizing Tank Capacity Sizing Foam discharge rate = 4 x pd /4 2

System / Deluge = 2827 l/min


Valve Calc Pipe Pipe Required
Fire Water Total Flow Rate Velocity Area Radius Radius Diameter
System (l/min) (m3/s) (m/s) (m2) (m) (inches) (Inches) Design Size Selected

Ringmain 21754.88 0.36 3.50 0.10 0.18 7.26 14.53 14 Using the largest Firewater demand, Pump capacity can be selected. Duration based upon 45 minutes supply (flashpoint less than 40 0C - actual flash point -10C)
Storage facility can then be defined.
Separator Area
10647.80 0.18 5.00 0.04 0.11 4.25 8.50 8
Deluge Valve Nominal Pump Duty 1305 m3/hr \ Foam Solution Requirement = 2827 l/min x 45 mi
Desalter
8107.08 0.14 5.00 0.03 0.09 3.71 7.42 8
Deluge Valve Selected Pump Capacity 783 m /hr 3
= 127215 l
H2S Stripper Package (3x 60% duty pumps provided, to meet IPS-E-SF-220)
4032.20 0.07 5.00 0.01 0.07 2.62 5.23 6
Deluge Valve
LLP Compressor Area
4607.68 0.08 5.00 0.02 0.07 2.80 5.59 6 Note: it may be economical to specify 795 m3/hr, as this equates to 3500USgpm, a standard rating under NFPA 20.
Deluge valve
LP Compressor Area
6652.80 0.11 5.00 0.02 0.08 3.36 6.72 6
Deluge valve
MP Compressor Area
6652.80 0.11 5.00 0.02 0.08 3.36 6.72 6
Deluge valve
Seal gas Compressor
4435.20 0.07 5.00 0.01 0.07 2.74 5.49 6
Deluge Valve
Storage Tank Internal
2898.12 0.05 5.00 0.01 0.06 2.22 4.44 6
Base injection system Storage Capacity 16 Hrs at demand rate \ Foam Concentrate Storage Requirement = 127215 l x 0.01 (based on 1% freeze-protected AFFF)
Storage Tank Bund (using
12381.60 0.21 5.00 0.04 0.11 4.58 9.17 N/A (fed from mains)
monitors) Firewater Quantity 20880 m3 = 1272 l
Water Sizing Velocity (Ringmain only) = 3.5 m/s Fire water storage in 2 tanks, to allow for maintenance.
Water Sizing Velocity (all other piping) = 5.0 m/s = 1.27m3

Notes
1. Firewater quantity should not normally be not less than 820m 3/hr and not more than 1360m3/hr (under IPS )
2. Firewater demand is based upon activation of a single fire zone at any one time.
3. Foam will be applied using a semi-fixed system.
4. Areas are based upon those identified within the Key Plan for Equipment Layouts Drg. 39-00-PF-P56-00002 Rev 07

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