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HVAC Control & Commission-Santos
HVAC Control & Commission-Santos
Presented by:
J. Jay Santos, P.E.
Points List
Programming S
O
Line Code
Graphical Program
S
S
C O
S
Sequence of Operation O
S Controller
Original
Control Engineer Inputs Outputs
O
Operator Version
i
Current Operation
NO NC
OA
0% NO
OA>RAT or OAE>28,
P NO=C NC P
MA I
I
D O
NC SR NC SR C RA
C C
SP DA H NO SR
NO P
I NO P
AF=0, NC=C 3-13 Psi
CALC
CDSP I O
O=I-2
0% UNOCC, NC=C
OH
CALC
I
y=mx+b
O I IF > SP O
O
28 R TC
NC EA
OA I IF > SP O
RA
RESET
20
CO2
5
800 1000
System Architecture
What is the size of the requirement?
Is there a requirement for remote communications?
Wh t iis already
What l d iinstalled?
t ll d?
What are the growth plans?
What are the priorities?
Controllers
What type of systems are to be controlled?
What are the requirements for each system?
Operator interfaces
Equipment interfaces
EMS interfaces
Remote communication details
Integration
g
Backward compatibility
Personnel
Project Managers
Procurement Issues
I h it ’
Inheritor’s
z Level of Independence
z Training
Be realistic
Good controls projects just don’t happen
Consider developing a controls master plan
Demand (and pay for) better (more prescriptive)
controls designs
Technical career track for control techs
Develop control standards
z Installation
DEFINITIONS
System Architecture
Control Hardware
Interoperability/Integration
Software
System
y Setup
p
CI
Peer to Peer LAN
Polling LAN
S PC O SI
S SC O
S SC O
S PC O
S SC O
PC – Primary Controller
SC – Secondary Controller
SI – Supervisory Interface
CI – Communication Interface 17
© All rights reserved
Key Specification Issues
System Architecture
Robustness for project
z Maximum Configurations
Capability of trending
z Long term
z Commissioning related
Control Hardware
Specify controllers for applications
Know potential bidders limitations
D i system
Design t around d th
thatt reality
lit
Consider 4 application categories
z Peer to Peer only
network
z Secondary controller on limited polling network
Polling network
S PC O SI
SI
S SC O
S SC O S SC O
S SC O S SC O
PC – Primary Controllers
SC – Secondary Controllers
SI – Supervisory Interface
© All rights reserved 20
Key Specification Issues
Software
Numerous software programs are needed for full
functionality of DDC system
Vendors package these differently
Difficult to keep up
Specify
p y vendor p provide all software to p
perform
common functions
z Add hardware, edit database
z Alarming,
A i trending,
i reporting
i
z Graphics, programming, upload/download, etc.
System Setup
Capabilities are one thing…
Setup is another
D t il off th
Details the capabilities
biliti off ttrending,
di scheduling,
h d li
alarming, password protection, graphic software are
typically not discriminators
Focus on setup of these features
Easier to enforce if defined
Overall Concepts
Not a “one size fits all world” relative to sequences of
operation
Need to be designed for the application (including the
personnel)
Involve operations personnel in process
Standard sequences are good
Sequences need to be designed not design/built
C
Commissioning
i i i can be a catalyst for f this i discussion
i i
Basic
On/off equipment scheduling
Occupied/unoccupied setback setpoints
C di t d subsystem
Coordinated b t control
t l
z Coordinated sequences (heating/cooling)
Appropriate setpoints
z Zone
z Central Systems
z Ventilation rates
725 Decrease
700
band
M SP
Input
Deadb
600
CFM
675 Increase
200
72 74 74.5 76
ROOM TEMP
Cascade Control
z Terminal Unit Demand resetting Static Pressure
pump speed
Unoccupied Operation
z Ventilation
z Today
z Today
CA’s Process
Estimating Impact
How involved are various parties in the process
S b t t iinvolvement?
Subcontractor l t?
How much additional paper?
Electronic/IT requirements
Who conducts FPT’s (next slide)
How “grey”
g y are the requirements?
q
Training
Depends on when CA got involved
Could add increased submittal, coordination and
documentation of Training
Documentation
More Requirements
Documentation of Pre-functional testing, QC Process
Usuallyy more extensive
Look for more electronic submissions
Biggest Challenge
Document Pre-functional testing requirements
Judging Reality
C
Consequences off Reality
R li
Resolve of Owner
Wh t’ b
What’s bestt ffor th
the project
j t
Financial Impacts
O
Owner
Contractor
CA
“It depends”……
Breadth of Project (HVAC, Controls, Electrical,
Specialty…)
Project Overhead (Quantity of Meetings)
Start-up Attendance
Remote access capability
Efficiency of Project Management
Performance of Contractors
Allowance for contingencies & retesting
Depth of Cut (Sampling)
Scope of Report/Training/O&M Manual Review
Who conducts the detailed Functional Testing
Automated Diagnostics
Look for improper system operation
Look for poor performance based on excursion from
z set
t th
thresholds
h ld
z statistical projection from baseline data
z calculated performance
PRIORITIZATION IS KEY
Performance Characterization
Environmental Stats
Meter Uses and Costs
Peak Loads
Load/Demand Profiles and distributions
Efficiencies, Performance Maps
Output Characteristics
Visualize Performance
Various views of the interval data
Measurement and Verification
Precise and Specific basis for Savings on Energy
Performance Contracts
Documenting savings of an energy project
Predicting Demand and Usage
Hydronic
y System
y Module
Failed or Suspect Sensors
Poor Temperature Difference
Reverse Bridge Flow
Unstable Control
Sensor Mis-calibration
Failed Output or Poor Characteristic
Loop Overpressure
Struggling Valve or Pump control
Primary-Secondary
Primary Secondary Meter Coordination
– Chiller
Chill Operating
O i Profiles
P fil
• With OA Temp
• With Percent Load
– Energy Costs
– Efficiencies
• Load,
Load Lift,
Lift Other Parameters