PJOE

Facilities Description May ‘16

Location Penglai, Shandong province, P.R. of China

Quayside 700 m long, maximum water-depth 13.50 m LAT

Area
Yard size ~572,200 sqm
Potential extra yard area 35,800 sqm
Expansion potential Up to 500,000 sqm

Workshops
Total area covered workshops 86,600sqm
Tubular workshop 9,600 sqm
Module workshop 30,500 sqm
Structural and/or piping workshop (west) 7,560 sqm
Warehouse incl. climate controlled stores 8,900 sqm
Welding consumables store 160 sqm
Painting stores 800 sqm
Painting and blasting shops 20,800 sqm
Piping shop carbon 4,400 sqm
Piping shop GRE/E&I/structural/SS 1,350 sqm
Piping shop exotic 1,620 sqm
Mechanical shop 1,450 sqm
Profiling workshop 260 sqm
X-ray bay open air 1,000 sqm
Deck assembly area 24,500 sqm
Deck assembly area west 4,800 sqm
Surfaced open air lay down area’s 110,000 sqm
Tubular joining area’s 240,500 sqm
Open air surfaced assembly area 50,000 sqm

Skidways Length Capacity

Skidway 0 Under consideration at yard west area TBA
Skidway 1 258 m long, width varies Max 50,000T structures
Skidway 2 258 m long, width varies 50 – 100 mt/m
Skidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/m
Skidway 4 258 m long, expandable to 400 m, width varies 50 – 150 mt/m
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Yard Utilities Capacity
Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 bar, 1 x 22.5
kW, 1 x 7.5 kW
Air Ingersoll and Rand 4 x 250 kW, 39 cum, 10 bar, 1 x 220
kW, 1 x 132 kW
Air IHI Sullair 2 x 750 kW, 120 cum, 10 bar
Electricity Network 380/220V
Electricity Generator 480 V/1,000 kW
Water Network, potable

Main equipment No of units Capacity

Crawler cranes 14 50t – 1,250t
Wheel cranes 4 25t-50t
Other mobile cranes - all types and capacities available in
the local rental market
Tower cranes - rented as required
Overhead cranes 48 5t~50t + up to 6 x 150 t module shop
Gantry cranes 16 10t~50t
Fork lifts 27 1.5t~20t
Trailers 12 30t~120t
High bed transporters 2 320 t
SPMT 2 2 x 16 axles, total capacity 1,400 t
Tractors 2 4.5t
Rail mounted movers 11 25t ~100t
Hydraulic man lift 1 36.6 m reach
Trucks for various duties 3 delivery, sweeping, spraying
CNC bending machines 6 up to 170mm thickness, 3 m wide
CNC pipe profile cutting machine 2 Up to 2,000 mm dia
CNC plate flame cutting machine 2
CNC plate plasma cutting machine 4
Automatic cutting machines 62
Hydraulic press 2 up to 4,000 t
Boring machines 41
H-Beam machine 1
Lathe 4
Milling bank 3
Sawing machines 4
Pipe beveling equipment 30
Flange milling equipment 3

Automatic Welding Machines No of units

Lincoln welding machines 101
SAW machines 26
CO2 welding machines 796
Manual welding machine 154
Manipulators Chengdu Hanyan 14
Longitudinal seam arms machines 21
Pipe arc machines 27
Rollers turners sets 48

Other facilities Capacity

Yard office, 5 floors 4,100 sqm
Canteen 6,700 sqm
Main office 8,500 sqm
Welding school 80 trainees
Dormitory new 700 people
Canteen facilities workers and clients
Environmental controlled waste storage area
Equipment maintenance facilities
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Module Workshop

Function: Preparation and pre-assembly manufacturing for deck and module (sections)

• Size: 260 m by 111 m, 22 m height under the hook, 30 m total, ~ 30,500 sqm
• 3 bays, 39, 39, 33 m width each
• 6 overhead cranes,150 T capacity
• 6 overhead cranes, 50 T capacity
• 6 overhead cranes, 20 T capacity
• Maximum doors width 36 m
• Equipment: welding machines
CNC cutting and automatic shot blast and prime coating machine
H-Beam machine

Location on yard
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Piping workshops carbon, GRE, plastic and exotic

Function: Preparation of pipe-spools

exotic carbon

GRE/SS
Carbon steel and plastic piping shop

▪ Size: 42 m by 105 m, 8 m height, ~ 4,400 sqm

▪ 4 overhead cranes, 2 x 5T, 2 x 10T capacity
▪ Pivot swivel cranes 2 x 2 T
▪ Equipment: carbon; Welding machines
Multi angle sawing cutting machines (2)
Pipe cutting machine (1)
Pipe bevelling machine (2)
Auto welding arms (2)
plastic: Butt and fittings fusion tools PE & PP
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Exotic Piping

▪ Size: 18 m by 90 m, 13 m height, ~ 1,650 sqm

▪ 2 overhead cranes, 2 x 10T capacity
▪ Equipment: Welding machines
Multi angle sawing cutting machine
Pipe bevelling machines (2)
Small tools as per exotic steel type

GRE/SS Piping/E&I/Structural

▪ Size: 21 m by 90 m, 13 m height, ~ 1,900 sqm

▪ 2 overhead cranes, 2 x 10T capacity
▪ Equipment: shavers, arbors, heating blankets, work benches, clamps etc
central located dust vacuum cleaning system
▪ Area to be used by third party and/or PJOE personnel
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Location on yard
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Painting and blasting shops

Function: Corrosion protection application including fire protection

(old main blasting & painting hall)

(temporary block painting halls) (pre-treatment facility)

(new main blasting & painting hall)

(PFP application workshops)

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(piping painting shops)

Size: Blasting and painting halls (new):
Blasting and painting halls (old):
Pre-treatment at Module Workshop:
1 set of Block painting halls:
PFP application halls
Piping paint shops
Paint warehouses
3 times 36 m by 36 m, 20 m height, ~ 5,600 sqm
2 times 40 m by 36 m, 14 m height, ~ 4,200 sqm
36 m by 15 m, 9 m height, ~ 540 sqm
1 overhead crane, 5 T capacity
20 m by 40 m, 15 m height, ~ 1,600 sqm
6 times 36 m by 36.6/30/27 m, 10 m height,
~ 6,500 sqm
3 times, ~ 2,540 sqm
2 times, ~ 820 sqm

Equipment paint shops:
Location on yard:
Climate control equipment (in both main facilities)
Blasting material recycle equipment (in both main facilities)
Full ventilation (in both main facilities)
Dehumidification equipment (in both main facilities)
Automatic blasting and prime coating conveyor machine
Portable blasting equipment and paint spray machines (as
required)

New blasting and

Temporary painting shops Piping paint facility
painting facilities

Old blasting and

painting facilities

Paint storage

Piping paint facility

PFP paint facility

Paint storage
Pre-treatment facility
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3 x 36 x 36 m chambers, ~ 20 m high, one blasting, two painting

Blasting grid Humidity Heating Blasting dust Ventilation

recycling control equipment recycling equipment
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Pre-treatment facility at Module Shop

Covered halls, 20 x 20 m,
15 m high
2 x 36 x 40 m chambers, ~ 15 m high, one blasting, one painting

Applied coatings:
 Pre-treatment
 Epoxy coatings
 Hot dipped galvanizing (third party)
 Thermal sprayed aluminum
 Polyurea
 PE coating
 PFP
Coating by residential subcontractors
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Blasting and painting
facility west complex

PFP application shops

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Structural Tubular Workshop

Function: Handling of steel plates for rolling and tubular section welding

▪ Size: 78 m by 120 m, 18 m height, ~ 9400 sqm

3 bays
▪ Door size: maximum 18 m width
▪ No of overhead cranes: 7, 5 x 30T, 2 x 10T
▪ Equipment: 6 rollers: 1 MG S.R.L, MG3125V, capacity up to 120 mm, ~ 3 m wide
1 Sertom M.M., EMO 30-80, capacity up to 80 mm, ~ 3 m wide
1 Sertom M.M., EMO 30-30, capacity up to 50 mm, ~ 3 m wide
1 Zibo JiuJiu Machine Co, capacity up to 50 mm, ~ 3 m wide
1 Hubei Ezhong Heavy, capacity up to 60 mm, ~ 3 m wide
1 Davi in module workshop capacity up to 170 mm, ~ 3 m wide
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CNC flame and plasma plate cutting equipment

Hydraulic Press, 2000 T (4,000 T in module workshop)

Automatic Longitudinal Welding machines

Location on yard
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Pipe profiling facility

Function: Preparation of tube sections for tubular connections

Size: 16 m by 16 m, 8 m height, 256 sqm

Serviced by gantry cranes, max 50T capacity

Equipment: HGG computer controlled, type RBPC 1500 and RBPC2000 profiling cutting
machines

Maximum size 155/2000 mm OD

Maximum weight 25T

Location on yard
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Tubular joining area

Function: Joining of rolled sections to tubulars

▪ Size: 345 m by 50 m, ~ 172,500 sqm

▪ 4 gantry cranes, maximum 50 T capacity, 2 small
▪ 12 Automatic circumferential welding machines
▪ Equipment: Welding machines.

Location on yard
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Workshop west yard (ready mid 2016)

Multidiscipline workshop for piping, structural pre-assemblies, secondary steel including lay-
down area.

▪ Size: 126 m by 60 m, 19 m height, ~ 7,560 sqm

▪ 4 overhead cranes, 20 T capacity
▪ Utilities and air
▪ Equipment: Cutting and welding machines
▪ Lay down area 126 m by 24 m, 2 overhead cranes, 20 T capacity

Location at yard
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Mechanical workshop/vehicle maintenance area

Function: Preparation of all mechanical items including valves, machined items, drilling
(includes vehicle maintenance area)

▪ Size: 21.3 m by 68.1 m, 15 m height, ~ 1,450 sqm

▪ 2 overhead cranes, 10 T capacity
▪ Utilities and air
▪ Equipment: Welding machines
Column boring machines
Lathe’s
Line boring equipment
Milling machines

Location on yard
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Pre-assembly yard area’s (paved)

Function: Preparation and welding of pre-assemblies/decks

▪ Size: 200 m by 100 m, 80 m by 135 m, 470 m by 52 m and 120 m by 52 m,

~ 62,000 sqm
▪ 10 gantry cranes, max 50 T capacity
▪ Equipment: Support utilities as required
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Location on yard
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Warehouse

Function: Storage of materials and supplies, warehousing consumables, E&I equipment

climate controlled storage by container.

Size: 72 m by 120 m, 8 m height, ~ 8600 sqm. Also open storage area and weld
consumables stores

Equipment: Forklifts, SmartPlant and K3 storage software system in use

Climate controlled area’s available
Includes welding consumables store and consumable treatment stores

Location on yard
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Plate and shape’s receiving facility

Function: Receiving area plates and girders and apply traceability, inspection

▪ Size: plates for tubulars 195 m by 24 m, ~ 4,700 sqm

▪ plates and girders for modules 192 m by 36 m and 108 m by 21m ~ 9,300 sqm
▪ Serviced by 6 Gantry cranes, 4 x 30T, 2 x 20T capacity
▪ Plate cutting area

Location on yard
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Pipe storage area

Pipe storage is foreseen at various area’s around the yard as indicated on the photo’s below
and attached following.

Exotics will be storied at dedicated area’s.

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PJOE offices

We have three offices, one opposite the yard, one besides the module workshop and one inside the
yard.

Function: Accommodating the management, staff, project management, clients and other
support disciplines.

Main office: Size: 60.4 m by 18.4 m, total area ~ 8,500 sqm

Floors: 8
Total office area: ~ 6,200 sqm
Yard office: Size: 40.6 m by 20.2 m, total area ~4,100 sqm
Floors: 5
Total office area: ~3,200 sqm
Module workshop Size: 60 m by 8.7 m, total area ~1,600 sqm
Floors: 3
Total office area: ~ 1,300 sqm
Canteen: Size 64.5 m by 64.5 m, total area ~6,700 sqm
Floors: 2
Capacity: 1,000 employees, 60 private dinning places

(main office)

(yard office)

Location at yard