«® Task Risk Assessment Form Petrofac (2 - Ghazeer Project — Khazzan Central Processing le: Project Title: Facility (CPF) Phase It Project No.: | JI-2038 “Task Risk Pneumatic and impulse tubing and Leak test using | Task Risk Assessment Title; | Nitrogen at KOD Pipe Rack, equipment & Ground Assessment | GAZP - CPF Il- TRA - | - 2087 TRA Level: 02, Revision: 00 "| Hevel No. hu Exact Work , ‘etivi Location: KOD Pipe Rack, equipment & Ground Level , Company: | CCC Oman LLC 9),j-./ fore ean vy Night Prepared By: CCC Sopervior lvcharge ¥ Name Signature [Date Name Signature Date Name Signature | Date Name | 3 Date ‘Adnan Murntaz sopec19 |S. Culpa Leh s00019 | Reavantow | \—b- | 3000019 | Jonathan [30 Doc 19 Tila Wo: Table Wo: Tile No: F bite We oe os te 30 Dec 19 29 Feb 20 Slight health effecty | sight ae 1 an litt, | stantertece | signe impact 2 | MODERATE [noc emase | Moraes | Unites impact ss a Niaorreath | Locatzee | Localized | Considerable 2 aera, | get | “ange | comeect meow | 12 Permanent Total renek Ta cet orettect | National (ALARP) 4 Dayar | Mar danas | wore | "ptr 6 4 Permanent total Extensive Intemational 5 disables or Massive effect 10 ‘Multiple fatalities: om oot 1065Control af Work Area/ CoAetivities Lack of Planning, Failure identifying of Personnel Injury ‘All works tobe strictly controlled by the Permit to Work System, Task Risk Assessment and Method Statement as applicable. ont of Work-Risk Assessment tobe completed before commences the task hazards Severe Injury tack of awareness Property ‘Supervision to inform personnel of the canditions and control measures to be Implemented via the prejob tool Unsafe working Damage box tak condition Damage to Establish suitable bartiers with signage to Keep unauthorised personnel out ofthe working area. Poor communication | reputation Ensure tat the work does not confit with others inthe area. (weather condition Ensure that SIMOPS inthe area work of is being controlled, pertinent information shall be exchanged to the Untrained personnel affected group working in the same area. “TRA, PTW and Supporting Documents are to be avaiable at the work place Toading and Poor communication | + Personal “Approved tained & competent driver/operators with valid ieonce, Defensive driving & third party training mada: Lack of sil Injury ‘where appropriate. Unsafe work Severe Injury Driver /operator must conduct daly Inspection, fil the dally checklist & 360 walk around prior to commence ‘ansportation,titting | practices Property the activity. fea tetas eae Lack of awareness Damage ‘clear understanding ofthe procedures and communication between workers must be established, Caught in between Pinch point ‘No rane shal be used under whether conditions likely to endanger its stably. Hiab, taller, Forklift. line of fie ‘Do nat operate cranes when wind speeds excead the manufacturers limits and in tow visit. ‘Always ensure during lifting no one is under the suspended load & in the Line of Fie (Only authorized competent & trained riggers for crane liting activity. Rigger shall step of the trallorafteregzing the load & prior to iting the load during oading/offloading activities. Follow lob steps shal properly identified during daly pre task brief and associated hazards shall be ciscussec prior to start work Proper distance tobe kept while havy equipment are operating concurrently. ‘Supervision must be appointed and present onsite when any activities are belng undertaken No lane working, follow buddy system. Separate access/egress forthe pedestrian and heavy equipment to avoid man & machine interface. Emergency number & radio channel tobe display onsite. Emergoncy procedure to be cascade during dally prestart briefing to workfore. Ensure that hands ara notin the line of fire and be aware of pinch point. Equipment’ must be tied properly with adequate & approved tools during mobilization. ‘Allequipment’s shouldbe handle & store in safe manner & barricade property Instrument Tubing (cut and Abrasion njuyt Ensue all the tools have correct colour coding. stafier so Modified / workforce ‘Tools and equipment tobe used forts intonded purpose reorcaesdin Assets ‘No loose clothing and jewellery. Hand Tools & other fae damage Fight tools for right job, Makeshift tools are not to be used. i All personne! using the hand & power tools must attended the Hand & Power tols taining a Heereatton ‘lltools and equipment isto be inspected prior to use and any damaged tool or equipment i to be removed from service and quarantined 2015,Ensure material secure during & after installation work Setup ofeauipment | + Sip, Tap Fal Fataly + Allpressure noses tobe tagged or marked prior to use on sito ry ae + Struckby Repetitive |+ permanent + Allpeessure testing equipment’ shal have calibration certifiates, ~ Spent movement disability + Only approved pressure rated and property marked hoses shal be used to cary af content‘under pressure. + Equipment ature Personal + very that al supply nes ad these hose connections are secure wit etaning devices before and during injury the test fet eck to be fed 2 assets, 4 Esure tat porto aris test on the process piping hata istruments not be subjected to these ets water ae positive slated or removed fram the process ine. spillage + Alinstuments shal be slated and cisconnected before pressure testing the instrument proces pling system os aplicable + Test duration ad leakage criteria tobe in accordance with process ine test procedure + Workers shall wear al quired PPE {Pressure test checlst shal be filed into verify the compliance + Barricades & signage shall be erected based onthe set pressure tobe tested & the pie diameter (Test Pack). fed & White cain shall bo used for barcade. Install barier, caution signs to warn off unauthorised personne nt test area Al pressure hoses are to be secured at regular intervals andthe end connectors tobe checked taht and secure before pressurisingcommances + Approved Test marifld and other necessary documents available. + Pressure rating of manifold willbe mentioned. + Wavhficehas + _ubiloe tips not allowed to use. ‘Connect pressure |» Sip, Tip & Fall Fataly + Proper supervision sal be maital unl completion othe acy. instrumentation + Struck by (whippine/ | + Permanent + allpressure hoses to be tagged or marked prior to use on ste burst hose/_ disability ‘+ Allhoses end connectors to be suitably rated for the test pressur€ specified and made from appropriate Hoses; commence connector faluce/ Personal ‘material compatible with the nitrogen. Lick itn slsconnection Injury + Ensure the test pack ready for Leak test” + Repetitive movement | » Damageto {instrument ine to be pressurize in accordance with the standard procedure: nitrogen + Equipment failure suet {Ensure that valve open slowly for fishing the nitrogen + Over pressure Pressure gauge must be calibrated + Sudden release of + Release the nitrogen only open area and ventilated area high pressure gas + Tightening and slackening of nuts is prohibited if the system i under pressure. could cause focal + All authorized personnel to operate and work as minimal as possible near or around equipment or even components a high pressure and tall times must wear appropriate PPE + Possible asphyation + Adequate numberof warning signs and hard barriers shall be erecta ata safe stance nthe appropriate + Use ofimproper tools postions, which prohibits unauthorized personnal into test areas + Whipping Hoses + re-start briefing to be gven by the task supervisor to al personnel involved inte operation ~al personnel ta be aware of what action to take in the avent af an emergency. Personne involved in tatk shall be trained in “CHEMICAL HANDLING" Nitrogen Hazard Awareness Ensue that there are sufficient personnel to move the equipment. Adopt safe manual handling techniques {personnel to undergo manual handling training) Place materials in sae location away from moving plant and vehicles. Walk down affected route and ensure all unauthorised personnel are removed from the location (prvaling tind tobe taken Into account) paying particular attention to personnel working within excavations. Adequate number of warning signs and hard barriors shall be erected ata safe distance in the appropriate 2ositions, which prohibits unauthorised personnel into tet areas Only use. Nitrogen regulator for filing operations. ‘heck that Nitrogen hottie isolating valves are confirmed shut prior to opening up the regulator for iting. Confirm thatthe regulator outlet vale sin the fully out /elased postion, 3015eA PA Sti KO Se OS fen Prop pvad Titrogen gas Bole / Bolle bank are ALWAYS tobe positioned in the OPEN air —in a safe location away from ‘moving plant and vehicles. Ensure the test pack ready for Pressure test. — Tube sallbe pressurised in accordance with the standard procedure. Tightening and slackening of nuts Is prohibited if the system is under pressure. Nitrogen cylinders tobe stored in eyinder cage & stand at designated area, jer Safety datasheet assessment to be available onsite cated to ‘Nitrogen hose connections tobe crimped jubilee clips are not allowed. ‘Nitrogen hoses under pressure tobe fitted with whip arrestrs. Use cinder toley for movement and test. Cylinder management shall be maintained Depressurieation of line to atmospheric pressure + Breessve depressurisation will ‘cause vibration Damage to property Tubing system to be dapressurised in a controled slow and regulated manner In accordance with leak test procedure Ensure pressure wil be reduce gradually by operating valves. Depressursing ofthe tubing System to be completed by only suitably trained personnel Daring line cleening/ Flushing with ar exclusion zone should be as per the procedure & Barricadng and signage shouldbe provided during discharging of air. rir to release the pressure warning to be given by hand held horn & ensure no one inside the barricade & Inthe ine of ire. Proper communication to be maintain during depressurzation activity between the crew. Correctiy sod) rated pressure gauges installed i the tubing to indicate pressure, Disconnect pressure hoses & reinstate all Instrument tubing + Hose and ftings disconnected prior to pipeline boing vented toatmospheric pressure Fatality Permanent clsabilty Personal Injury Confirm sources had been shut off prior to disconnection Correcty sized rated pressure gauges installed to indicate pressure Ensure ines in atmospheric pressure prior to dsconnectng the hoses. Proper PPE tobe worn at al times. Secure properly the hoses after disconnecting from the line, Proper hose management to be maintain tal times. ‘Nitrogen ejlindor storage 7 Tnadequate hancling/storage & ‘wansportation Personal Injury Damage to ‘environment Damage to property Explosion ‘Nitrogen cylinders to be stored in cylinder cage & stand at designated area, Nitrogen Safety datasheet & COSHH assessment tobe avalable onsite & communicated to working crew. ‘trogen gas cylinders shall be secured in an upright/vertical position at alltimes ether in eylindertralley orn oflinder stands Cylinders should never be used lying onthe floor/ground Cylinders cage tobe used for loading & unloading of compressed gas cylinders ‘Compressed Gas Cylinders not allowed to lift and lower by using drect web slings Use cylinder trolley to transport from one to another place. {cylinders to secured properly to avoid fll and colloid {Cylinders shall be stored in wel ventilated locations {linder valves and valve caps 2 Cylinder valves shal be closed when cinders aren storage, n transit, not in use, or empty Cylinder management shall be maintained ‘Work at height + Gravity /Fall/drop objects + Defective fall protection * Personnel not trained + Ineffective supervision + Unsafe method for Personnel] serious injury Property Damage ‘Al personnel involved in the acthity must be Wained for working at helt. ‘Activity to be carried out as per working at Helght Procedure. {Allinvolvee personne! to complete Work at Heights / 100 % Tie-Off training FH and Lanyard are inspected and colour coded by wearer prior to each use 2s raquo ‘Any defects found in the harness/lanyard are to be removed tea secure quarantine box and labelled defective, Hard hats attached chin straps shall be worn by all workers 100 % Tle-Off to be maintain where applicable. Suitable barricades, signage and control below and around overhead work to be maintained, Ensure all operatives involved in the task fully understand the rescue plan developed. 4015.“Ensure too lanyards are avaliable to operatives fo prevent tool becoming a drepped object. Regular housekeeping shall be done on elevated platforms to avoid falling objects from heights Safe methods of lifting and lowering materials to be used. Seaffold to be inspected by an approved & competent scaffold inspector prior to use and thereafter at seven day intervals, rafter adverse weather conditions, modification or part dismantle «+ Personne shall ensure that materials etc, stored onthe scaffold are stored in the safe manner te face Ifyou thnk it is unsafe, Ensure no material tobe stored & left unattended on the scaffolding platform 1 ensure the site adopts the "STOP Work “policy in the ovent of adverse weather conditions. ‘Al personnel have an obligation to stop work they consider an acthty to be unsafe and have the potential to adversely aflect the environment they shall immeciately report the situation to their Supervisor ‘Mechanical handling devies wil be used wherover possible ‘Manual Hanaling improper ing Fenonal : Utne, puting, Continuouslitingy | Injury 1 Dineat loads/equipment wll be moved/postioned by trained and authorised riegers. coring. peng handing Low back ain 1 Allpersonel ae to adopt correct manual handling techniques Awhvrard postures or | + Musculskele 2 Loads are to be reduce toa manageable weight and sae ovement tal injury {Ensure that hands, fingers and other body parts are ay from pinch points and workers are aware on tne of Objects too heavy & | + strss/Strin Fie toolerge Cuts, breaks, «+ No stacking ofitems above shoulder level only oneitem a atime Inefficient space brutes or {Supervisor to monitor compliance with manual anding ass. Uneven orunstable | feactures. 2 Ensure operatives are tained in manual handing operations. foo Pinch Pints 1 Maximum of 2g per person shal be allowed but a pe uigant requirement only Proper Access and ‘Unauthorized etry |» Personal Gale and proper acess / egress tothe work area shall be extablshed and maintained ata tines aress Injury ‘Emergency Response | Emergency stuaons | » Personal 7” Emergency rescue plan should be reviewed & updated a por changing ste conditions injury {Emergency contact details reposted onsite notice beards and ofiebultin boards omage to mae Mobile phones nt allowed onsite Ifyou noticed any warning alarm from the brown field (Live plant) continue your work until offical instructions from the site management. Emergency contact number: 22309826 Radio Channel: 01 for emergency Radio Channel number 02 for Safety. ofS