TAPER BORE COUPLING

Taper Bore Couplings is one kind of

coupling that is widely used. Its
simple to construct, is safe and
reliable to use and easy and quick
installation with no extra tools needed.
All you need is a hexagon wrench.
There is little to no maintenance or
lubrication is required.
Taper bore coupling are made of
GG25 high grade cast iron with black
phosphate. The strength will ensure
safe running under the rated
conditions.
CHSSB can supply the full series of
taper bore couplings from stock with
a delivery time of 7-14 days.
TO ASSEMBLE:
1. Clean and degrease the bore and taper surfaces
of the bush and the tapered bore of the pulley.
Insert the bush into the pulley hub and line up
the holes (half threaded holes must line up with
the half unloading holes).
2. Lightly oil the grub screws (bush size 1008-3030)
or the cap screws (bush size 3535-5050) and
screw them in. DO NOT TIGHTEN YET.
3. Clean and degrease the shaft. Fit pulley with
taper bush on shaft and place in desired
position.
4. When using a key, it should first be fitted in the
shaft keyway. There should be a top clearance
between the key and the keyway in the bore.
5. With a hexagon socket wrench (DIN911),
gradually tighten the grub screws according to
the torques listed in the table.
6. When the drive has been operating under-load
for a short period of time (roughly half an hour),
check and ensure that the screws remained and
the appropriate tightening torque.
7. In order to eliminate the ingress of dirt, fill all
empty holes with Vaseline.

TO DISASSEMBLE:
1. Loosen and remove all the screws and place
them in the holes of the bushing.
2. Tighten the screws alternatively till the hub’s
grip on the bushing is lessened .The inner bore
of the bushing can now be slid off the shaft.
3. Remove the bushing from the shaft.
Materials: Special Notice:
GG25.After the surface is machines and Dynamic balancing should be done to the
coated with phosphate,they become durable GL-couplings according to degree Q6.3 when
and precise. rotational speed reaches half of its limit.
Directions for Installation:
When installing couplings,the shaft face should be
parallel to the gear face.There should be a slot
between the two gears or enough external length
for installation and also radial eccentricity.Angular
and axial deviation should be ensured within
allowed values.
In normal working temperatures for the
elastic body is -40 degrees to 110
degrees.Allowable instant temperature
should not exceed 120 degrees.They
are resistant to wear,oil and age.Their
excellent internal buffer capacity can
protect transmitting processes against
dynamic overload.Yellow club shape
elastic body applies to general
mechanical transmissions and the
transmission of hydraulic pressures.
Their dynamic characteristics are
distinctive .Red club shape elastic body
applies to heavy load transmission which
are resistant to vibration,absorption and
amortization.During an axial insert type
installation,dimension E must be
guaranteed.Installation errors should be
kept to a minimum to help increase the
life of the elastic body.
I.SUGGESTIONS FOR CHOOSING
COUPLINGS
1.Mechanical characteristics of power
machines.
1) Couplings should be selected based on
the characteristics of power
machines.They can adjust the shafts’
natural frequency,reduce the amplitude of
the twisting vibration,protect transmission
parts and improve the stability of output
power.
2) Load Classifications
The classifications of loads mainly
are:shock,vibration,forward-backward
turning,breakability and starting
frequency,etc.
These are the basic criterion for choosing
couplings.Flexible couplings should be
chosen for the working loads that may be
subjected to shock,vibration and torque
changes so that the working function of
the system can be improved.Conditions of
low speeds and heavy loads should avoid
low to middle power.The torque will be
several times larger than normal when
working with forward-backward
turning,braking or starting.The loads of
metal flexible elements are higher than
those of nonmental flexible elements.
3) Allowable Rotational Speed of Couplings
The allowable rotational speed of a
coupling is decided by its material.The
allowable rotational speed of steel is
higher with cast iron.Dynamic balancing
should be done to those with high
rotational speeds.
4) Relative Displacement Between the Two
Shafts Combined by Couplings
Normally the relative displacement
between the two shafts cannot be
avoided.Different flexible couplings
should be adopted based on the different
requests to relative displacement of shaft
direction,axial direction and angular
direction.Only for the high precision
machines,steel couplings should be used.
5) If the movement of the shaft series is for
the purpose of transferring
movement,high transmission precision
must be provided by the couplings used
but if the shaft’s purpose is for
transferring power then a lower
transmission precision will work.
6) Coupling Dimensions,Installations and
Maintenance.
The dimensions of couplings must suit
with the installation space of the
machine.When choosing couplings,the
following point should be
considered:Easy on and off
capabilities,low to no maintenance or
longer intervals between maintenances,no
need to move when replacing defected
parts and simple to adjust concentricity.
7) Working Condition
The selected couplings must meet their
surrounding work conditions to ensure a
longer product life.
8) Economic
The couplings with low prices are of
course the top choice if all other
conditions have been met.
II.TORQUE IS THE KEY POINT FOR CHOOSING
COUPLINGS
T=9550 X PW/n
Pw=Power of driving machine
n=Rotational speed of driving machine.
You can get the theoretical torque(T)based on
the above formula and calculate torque
Tc=K1*T can be found after choosing the
working coefficient K1(See“Working Condition
Coefficient”table).Temperature
coefficient,K2,and starting
coefficient,K3,should be taken into
consideration if necessary.From the standard
values,you must ensure that Td" Tcd"
Tn.Finding
the allowable torque (n)of the couplings you
must ensure that nd" (n).In order to meet the
driving and drien shaftdiameters of the moving
sides you need to adjust the size of couplings
accordingly,When the driving and driven shaft
diameters of the moving sides are
different,couplings should be chosen
according to the large one.For purpose of
meeting the transmission of the the calculated
torque,Tc,as well as ensuring the strength of
the shafts and keys,after you have chosen a
coupling to use,the strengths and keys should
be re-checked calculated again to make sure
that you have chosen the right size and right
type of key joint.
Note: Classifications of Working Machines
I. Torque is changing slightly. For example, motor generator, small type of
ventilators, and small types of centrifugals.
II. Torque changing slightly. For example, turbo compressors, wood lathe and
conveyors.
III. Torque change normal. For example, mixer, boast pump, flywheel, and
reciprocation compressor.
IV. Normal torque change and normal impact load. For example: weaving
machines and cement mixers.
V. Large torque change and heavy impact load. For example, printing machines,
crane, and stone crushers.
VI. Torque change largely with serious impact loads. For example, rolling mills,
and heavy types of cogging mills.