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Asme Pvho-1-2019
Asme Pvho-1-2019
A N A M E R I C A N N A T I O N A L S TA N D A R D
ASME PVHO-1– 2019
(Revision of ASME PVHO-1– 2016)
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Copyright © 2020 by
THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS
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Printed in U.S.A.
CONTENTS
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Committee Roster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Correspondence With the PVHO Committee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
iii
4-5 Selection and Limitations of Piping Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4-6 Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4-7 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4-8 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4-9 Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Section 5 Medical Hyperbaric Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5-2 PVHO System Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5-3 Gas Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5-4 Control Systems and Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5-5 Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Section 6 Diving Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6-2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6-3 Pressure Boundary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6-4 Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6-5 Handling Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
6-6 Hyperbaric Evacuation Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
6-7 Testing and Trials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Section 7 Submersibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7-2 Pressure Boundary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7-3 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-4 Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-5 Life Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
7-6 Fire Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7-7 Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7-8 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
7-9 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
7-10 Buoyancy, Stability, Emergency Ascent, and Entanglement . . . . . . . . . . . . . . . . . . . . . . . 124
7-11 Emergency Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Mandatory Appendices
I Reference Codes, Standards, and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
II Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Nonmandatory Appendices
A Design of Supports and Lifting Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
B Recommendations for the Design of Through-Pressure Boundary Penetrations . . . . . . . . 135
C Recommended Practices for Color Coding and Labeling . . . . . . . . . . . . . . . . . . . . . . . . . 138
D Guidelines for the Submission of a Case for the Use of Nonstandard Designs, Materials, and
Construction for Non-Flexible PVHO Chamber Fabrication . . . . . . . . . . . . . . . . . . . . . 139
E Guidelines for Preparing a Performance-Based Case for Flexible PVHO Chambers and Systems 146
F Useful References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
iv
Figures
1-7.13.1-1 Geometry of Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1-7.13.1-2 Stiffener Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-7.13.1-3 Sections Through Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1-7.13.5-1 Values of t/ Ro and L c/ Ro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1-9-1 Form of Nameplate, U.S. Customary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1-9-2 Form of Nameplate, SI Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-2.2.1-1 Standard Window Geometries — Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2-2.2.1-2 Standard Window Geometries — Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2-2.2.1-3 Standard Window Geometries — Part 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2-2.2.1-4 Standard Window Geometries — Part 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2-2.5.1-1 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 1 . . . . . . . . . . . . . . . 49
2-2.5.1-2 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 2 . . . . . . . . . . . . . . . 50
2-2.5.1-3 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 3 . . . . . . . . . . . . . . . 51
2-2.5.1-4 Short-Term Critical Pressure of Conical Frustum Acrylic Windows — Part 1 . . . . . . . . . . 52
2-2.5.1-5 Short-Term Critical Pressure of Conical Frustum Acrylic Windows — Part 2 . . . . . . . . . . 53
2-2.5.1-6 Short-Term Critical Pressure of Spherical Sector Acrylic Windows — Part 1 . . . . . . . . . . 54
2-2.5.1-7 Short-Term Critical Pressure of Spherical Sector Acrylic Windows — Part 2 . . . . . . . . . . 55
2-2.5.1-8 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally — Part 1 56
2-2.5.1-9 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally — Part 2 57
2-2.5.1-10 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Externally . . . . 58
2-2.5.1-11 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2-2.5.1-12 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2-2.5.1-13 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
2-2.5.1-14 Short-Term Critical Pressure of Hyperhemispherical and NEMO-Type Acrylic Windows —
Part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
2-2.5.1-15 Short-Term Critical Pressure of Hyperhemispherical and NEMO-Type Acrylic Windows —
Part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
2-2.10.1-1 Seat Cavity Requirements — Conical Frustum Window, Spherical Sector Window With Conical
Edge, and Flat Disk Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
2-2.10.1-2 Seat Cavity Requirements — Double-Beveled Disk Window . . . . . . . . . . . . . . . . . . . . . . 65
2-2.10.1-3 Seat Cavity Requirements — Spherical Sector Window With Square Edge . . . . . . . . . . . . 66
2-2.10.1-4 Seat Cavity Requirements — Hemispherical Window With Equatorial Flange . . . . . . . . . 67
2-2.10.1-5 Seat Cavity Requirements — Cylindrical Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
2-2.10.1-6 Seat Cavity Requirements — Hyperhemispherical Window . . . . . . . . . . . . . . . . . . . . . . 69
2-2.10.1-7 Seat Cavity Requirements — NEMO Window (Standard Seat) . . . . . . . . . . . . . . . . . . . . . 70
2-2.10.1-8 Seat Cavity Requirements — NEMO Window (Seat With Extended Cyclic Fatigue Life) . . 71
2-2.11.10-1 Bevels on Window Edges — Flat Disk Windows, Conical Frustum Windows, Spherical Sector
Windows, Hyperhemispheres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2-2.11.10-2 Bevels on Window Edges — Flanged Hemispherical Window, Spherical Sector Window With
Square Edge, External Pressure and Internal Pressure of Cylindrical Windows . . . . . . 73
2-2.11.11-1 Acceptable Configurations for Clear Viewport Retaining Covers . . . . . . . . . . . . . . . . . . . 74
2-2.14.11-1 Dimensional Tolerances for Penetrations in Acrylic Windows . . . . . . . . . . . . . . . . . . . . . 75
2-2.14.15-1 Dimensional Tolerances for Inserts in Acrylic Windows . . . . . . . . . . . . . . . . . . . . . . . . . 77
v
2-2.14.16-1 Typical Shapes of Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
2-2.14.22-1 Seal Configurations for Inserts in Acrylic Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2-2.14.24-1 Restraints for Inserts in Acrylic Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
4-9.14.2-1 Flow Diagram of Apparatus for Measuring the Concentration of Hydrocarbons in a Stream of
Air or Other Gas After It Has Passed Through a Test Hose . . . . . . . . . . . . . . . . . . . . . 102
6-6.2.2-1 Placement and Design of Markings for Hyperbaric Evacuation Units Designed to Float in Water 118
6-6.2.2-2 Markings for Hyperbaric Evacuation Units Designed to Float in Water . . . . . . . . . . . . . . 118
B-2-1 Acceptable Weld Nozzle Penetrators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
B-3-1 Acceptable Threads and Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
E-3.3.1-1 Cook’s Diagram: Atmosphere of Increased Burning Rate . . . . . . . . . . . . . . . . . . . . . . . . 173
E-5.2.2.1-1 Number of Test Samples Required for Alternate Creep Test Procedure . . . . . . . . . . . . . . 174
E-5.2.5.1-1 Time Versus Test Temperature for Accelerated Aging Test . . . . . . . . . . . . . . . . . . . . . . 175
Tables
1-10-1 Conversion Factor, Fp (for PVHO Occupation Exceeding 8 hr) . . . . . . . . . . . . . . . . . . . . 18
2-2.3.1-1 Conversion Factors for Acrylic Flat Disk Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2-2.3.1-2 Conversion Factors for Acrylic Conical Frustum Windows and Double-Beveled Disk Windows 47
2-2.3.1-3 Conversion Factors for Acrylic Spherical Sector Windows With Conical Edge,
Hyperhemispherical Windows With Conical Edge, and NEMO-Type Windows With Conical
Edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2-2.3.1-4 Conversion Factors for Acrylic Spherical Sector Windows With Square Edge and
Hemispherical Windows With Equatorial Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-2.3.1-5 Conversion Factors for Acrylic Cylindrical Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2-2.3.2-1 Conical Frustum Windows for Design Pressures in Excess of 10,000 psi (69 MPa) . . . . . . 49
2-2.14.13-1 Specified Values of Physical Properties for Polycarbonate Plastic . . . . . . . . . . . . . . . . . . 76
2-2.14.13-2 Specified Values of Physical Properties for Cast Nylon Plastic . . . . . . . . . . . . . . . . . . . . . 76
2-3.4-1 Specified Values of Physical Properties for Each Lot . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2-3.4-2 Specified Values of Physical Properties for Each Casting . . . . . . . . . . . . . . . . . . . . . . . . 83
2-4.5-1 Annealing Schedule for Acrylic Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4-2.1.1-1 Maximum Allowable Stress Values for Seamless Pipe and Tube Materials Not Listed in
Nonmandatory Appendix A of ASME B31.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4-7.1-1 Mandatory Minimum Nondestructive Examinations for Pressure Welds in Piping Systems for
Pressure Vessels for Human Occupancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4-9.14.2-1 Maximum Allowable Concentration of Hydrocarbons in Air Passing Through Hose . . . . . 102
C-1 U.S. Navy Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
C-2 IMO Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
D-7.1-1 Tabulated Data for Performance of “W-Test” for Normality of Data Set . . . . . . . . . . . . . . 145
E-1.1-1 Compliance Matrix for ASME PVHO-1 Cases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Forms
PVHO-1 GR-1 Manufacturer's Data Report for Pressure Vessels for Human Occupancy . . . . . . . . . . . . . 13
PVHO-1 GR-1S Manufacturer's Data Report Supplementary Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PVHO-1 VP-1 Fabrication Certification for Acrylic Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PVHO-1 VP-2 Acrylic Window Design Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PVHO-1 VP-3 Material Manufacturer's Certification for Acrylic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
PVHO-1 VP-4 Material Testing Certification for Acrylic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
vi
PVHO-1 VP-5 Pressure Testing Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
PVHO-1 VP-6 Acrylic Window Repair Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
vii
FOREWORD
Early in 1971, an ad hoc committee was formed by action of the ASME Codes and Standards Policy Board to develop
design rules for pressure vessels for human occupancy. The importance of this task was soon recognized, and the ASME
Safety Code Committee on Pressure Vessels for Human Occupancy (PVHO) was established in 1974 to continue the work
of the ad hoc committee. Initially, this committee was to confine its activity to the pressure boundary of such systems. It
was to reference existing ASME Boiler and Pressure Vessel Code (BPVC) Sections, insofar as practicable, adapting them for
application to pressure vessels for human occupancy. The common practice hitherto had been to design such chambers in
accordance with Section VIII, Division 1 ofASME BPVC; however, a number ofimportant considerations were not covered
in those rules. Among these were requirements for viewports and the in-service use of pressure relief valves, and special
material toughness requirements. This Standard provides the necessary rules to supplement that Section, and also
Section VIII, Division 2 of ASME BPVC. The user is expected to be familiar with the principles and application of
the Code Sections.
ASME BPVC criteria furnish the baseline for design. In ASME PVHO-1, design temperature is limited to 0°F to 150°F
(−18°C to 66°C). Supporting structure and lifting loads are given special attention. Certain design details permitted by
Section VIII are excluded. A major addition is the inclusion of design rules for acrylic viewports (Section 2). The formula-
tion of rules for these vital and critical appurtenances was one of the reasons for establishing the PVHO Committee.
Finally, all chambers designed for external pressure are required to be subjected to an external pressure hydrostatic test
or pneumatic test.
The 2007 edition was completely rewritten and reformatted from the 2002 edition. Section 1, General Requirements, is
intended to be used for all PVHOs, regardless of use. The rules for external pressure design were expanded to include
unstiffened and ring-stiffened cylinders, in addition to spheres. Other additions included Sections pertaining to applica-
tion-specific PVHOs. Sections were included for medical hyperbaric systems, diving systems, submersibles, and quality
assurance. The Piping Systems Section was expanded. Where possible, Mandatory Appendices were incorporated into the
body of the Standard. All forms were revised to reflect the document (PVHO-1), an abbreviation denoting the corre-
sponding section (e.g., General Requirements is GR), and the form number within that Section. An example is PVHO-1
Form GR-1.
The 2012 edition included expansions made to the General Requirements, Viewports, and Diving Systems Sections.
The 2016 edition included additional expansions made to the General Requirements, Viewports, Medical Hyperbaric
Systems, and Diving Systems Sections. It included a new Nonmandatory Appendix for preparing PVHO performance-
based Cases for flexible chambers. There is continuing work being accomplished by the Subcommittees in the areas of
PVHOs using nonstandard materials, including nonmetallic PVHOs. A companion document (ASME PVHO-2) that covers
in-service guidelines for PVHOs has been published.
The 2019 edition of PVHO-1 continues the work to address complete PVHO systems and PVHOs made from nonstan-
dard materials. In support ofthis work, definitions in Mandatory Appendix II and various forms were added or updated to
reflect the differences in approach to documenting the entire PVHO system as a whole rather than as single or multiple
pressure vessels/chambers. Additionally, changes were made to this edition in efforts to clarify several design standards
and requirements for easier understanding and implementation by all users of this Standard.
Interpretations, Code Cases, and errata to ASME PVHO-1 are published on the following ASME web page:
https://cstools.asme.org/csconnect/CommitteePages.cfm?Committee=N10050000.
The 2019 edition ofASME PVHO-1 was approved and adopted by the American National Standards Institute as meeting
the criteria as an American National Standard on December 4, 2019. Previous editions were published in 1977, 1981,
1984, 1987, 1993, 1997, 2002, 2007, 2012, and 2016.
viii
ASME PRESSURE VESSELS
FOR HUMAN OCCUPANCY COMMITTEE
(The following is the roster of the Committee as of February 19, 2019.)
HONORARY MEMBERS
R. J. Dzikowski L. G. Malone , Plastic Supply & Fabric, Inc.
F. T. Gorman R. P. Swanson
ix
SUBCOMMITTEE ON DESIGN AND PIPING SYSTEMS
T. C. Schmidt, Chair, Lockheed Martin G. Richards , Blanson, Ltd.
B. Faircloth , Vice Chair, FMS Engineering, LLC R. Thomas , American Bureau of Shipping
E. Lawson , Secretary, The American Society of Mechanical Engineers M. R. Walters , Oceaneering International, Inc.
G. Bryant, Consultant J. S. Selby, Delegate, SOS Group Global, Ltd.
W. Davison L. Cross , Alternate, Kemper Engineering Services, LLC
R. K. Dixit, Reimers Systems, Inc. J. K. Martin , Alternate, Perry Technologies
P. Forte , Woods Hole Oceanographic Institution J. N. Pollack, Alternate, U.S. Navy
M. A. Frey, Naval Sea Systems Command P. Selby, Alternate, SOS Group Global, Ltd.
T. R. Galloway, Naval Sea Systems Command R. M. Webb , Alternate, Naval Sea Systems Command
C. Gaumond , Groupe Medical Gaumond M. W. Allen, Contributing Member, Microbaric Oxygen Systems, LLC
B. Humberstone , Diving Technical Advisor F. Burman , Contributing Member, Divers Alert Network
G. J. Jacob , Navy Experimental Diving Unit W. F. Crowley, Jr. , Con tributin g Mem ber, Aerospace & Undersea
B. Kemper, Kemper Engineering Services, LLC Support Services, LLC
S. Reimers , Reimers Systems, Inc. K. K. Kemper, Contributing Member, Kemper Engineering
D. A. Renear, Aqua-Air Industries, Inc. Services, LLC
x
SUBCOMMITTEE ON POST CONSTRUCTION
J. E. Crouch , Chair, Southwest Research Institute L. Cross , Alternate, Kemper Engineering Services, LLC
R. C. Smith, Vice Chair, Naval Facilities Engineering Command, Ocean T. Gilman , Alternate, U.S. Coast Guard
Facilities Program J. N. Pollack, Alternate, U.S. Navy
E. Lawson , Secretary, The American Society of Mechanical Engineers R. M. Webb , Alternate, Naval Sea Systems Command
G. Bryant, Consultant M. W. Allen , Contributing Member, Microbaric Oxygen Systems, LLC
T. Dingman , Healogics J. Bell , Contributing Member, Fink Engineering Pty., Ltd.
M. A. Frey, Naval Sea Systems Command W. F. Crowley, Jr. , Con tributin g Mem ber, Aerospace & Undersea
T. R. Galloway, Naval Sea Systems Command Support Services, LLC
D. R. Hurd , Atlantis Submarines International W. Davison , Contributing Member
B. Kemper, Kemper Engineering Services, LLC P. Forte , Contributing Member, Woods Hole Oceanographic Institu-
W. Kohnen , Hydrospace Group, Inc. tion
D. Lawrence , U.S. Coast Guard B. Humberstone , Contributing Member, Diving Technical Advisor
J. K. Martin , Perry Technologies G. J. Jacob , Contributing Member, Navy Experimental Diving Unit
G. Richards , Blanson, Ltd. K. K. Kemper, Contributing Member, Kemper Engineering
D. Talati , Sechrist Industries, Inc. Services, LLC
J. Witney, Atlantis Submarines International J. C. Sheffield, Contributing Member, International ATMO, Inc.
SUBCOMMITTEE ON SUBMERSIBLES
R. Thomas , Chair, American Bureau of Shipping J. Witney, Atlantis Submarines International
E. Lawson , Secretary, The American Society of Mechanical Engineers H. Pauli , Delegate, Germanischer Lloyd AG
G. Bryant, Consultant L. Cross , Alternate, Kemper Engineering Services, LLC
J. P. Hierholzer, DNV GL D. Lawrence , Alternate, U.S. Coast Guard
D. R. Hurd , Atlantis Submarines International W. F. Crowley, Jr. , Con tributin g Mem ber, Aerospace & Undersea
B. Kemper, Kemper Engineering Services, LLC Support Services, LLC
W. Kohnen , Hydrospace Group, Inc. T. R. Galloway, Contributing Member, Naval Sea Systems Command
J. K. Martin , Perry Technologies K. K. Kemper, Contributing Member, Kemper Engineering
K. A. Smith , U.S. Coast Guard Services, LLC
J. Stromer, Triton Submarines R. M. Webb , Contributing Member, Naval Sea Systems Command
M. R. Walters , Oceaneering International, Inc.
SUBCOMMITTEE ON VIEWPORTS
B. Kemper, Chair, Kemper Engineering Services, LLC R. C. Smith, Naval Facilities Engineering Command, Ocean Facilities
J. Witney, Vice Chair, Atlantis Submarines International Program
E. Lawson , Secretary, The American Society of Mechanical Engineers J. Stromer, Triton Submarines
G. Bryant, Consultant D. Talati , Sechrist Industries, Inc.
B. Faircloth , FMS Engineering, LLC R. Thomas , American Bureau of Shipping
D. R. Hurd , Atlantis Submarines International L. Cross , Alternate, Kemper Engineering Services, LLC
W. Kohnen , Hydrospace Group, Inc. J. K. Martin , Alternate, Perry Technologies
D. Lawrence , U.S. Coast Guard M. W. Allen , Contributing Member, Microbaric Oxygen Systems, LLC
D. A. Renear, Aqua-Air Industries, Inc. K. K. Kemper, Contributing Member, Kemper Engineering
G. Richards , Blanson, Ltd. Services, LLC
xi
CORRESPONDENCE WITH THE PVHO COMMITTEE
General. ASME Standards are developed and maintained with the intent to represent the consensus of concerned
interests. As such, users of this Standard may interact with the Committee by requesting interpretations, proposing
revisions or a case, and attending Committee meetings. Correspondence should be addressed to:
Proposing Revisions. Revisions are made periodically to the Standard to incorporate changes that appear necessary
or desirable, as demonstrated by the experience gained from the application of the Standard. Approved revisions will be
published periodically.
The Committee welcomes proposals for revisions to this Standard. Such proposals should be as specific as possible,
citing the paragraph number(s), the proposed wording, and a detailed description of the reasons for the proposal,
including any pertinent documentation.
Proposing a Case. Cases may be issued to provide alternative rules when justified, to permit early implementation of
an approved revision when the need is urgent, or to provide rules not covered by existing provisions. Cases are effective
immediately upon ASME approval and shall be posted on the ASME Committee web page.
Requests for Cases shall provide a Statement of Need and Background Information. The request should identify the
Standard and the paragraph, figure, or table number(s), and be written as a Question and Reply in the same format as
existing Cases. Requests for Cases should also indicate the applicable edition(s) of the Standard to which the proposed
Case applies.
Interpretations. Upon request, the PVHO Standards Committee will render an interpretation of any requirement of
the Standard. Interpretations can only be rendered in response to a written request sent to the Secretary of the PVHO
Standards Committee.
Requests for interpretation should preferably be submitted through the online Interpretation Submittal Form. The
form is accessible at http://go.asme.org/InterpretationRequest. Upon submittal of the form, the Inquirer will receive an
automatic e-mail confirming receipt.
If the Inquirer is unable to use the online form, he/she may mail the request to the Secretary of the PVHO Standards
Committee at the above address. The request for an interpretation should be clear and unambiguous. It is further rec-
ommended that the Inquirer submit his/her request in the following format:
Subject: Cite the applicable paragraph number(s) and the topic of the inquiry in one or two words.
Edition: Cite the applicable edition of the Standard for which the interpretation is being requested.
Question: Phrase the question as a request for an interpretation of a specific requirement suitable for
general understanding and use, not as a request for an approval of a proprietary design or
situation. Please provide a condensed and precise question, composed in such a way that a
“yes” or “no” reply is acceptable.
Proposed Reply(ies): Provide a proposed reply(ies) in the form of “Yes” or “No,” with explanation as needed. If
entering replies to more than one question, please number the questions and replies.
Background Information: Provide the Committee with any background information that will assist the Committee in
understanding the inquiry. The Inquirer may also include any plans or drawings that are
necessary to explain the question; however, they should not contain proprietary names or
information.
xii
Requests that are not in the format described above may be rewritten in the appropriate format by the Committee prior
to being answered, which may inadvertently change the intent of the original request.
Moreover, ASME does not act as a consultant for specific engineering problems or for the general application or
understanding of the Standard requirements. If, based on the inquiry information submitted, it is the opinion of
the Committee that the Inquirer should seek assistance, the inquiry will be returned with the recommendation
that such assistance be obtained.
ASME procedures provide for reconsideration of any interpretation when or if additional information that might affect
an interpretation is available. Further, persons aggrieved by an interpretation may appeal to the cognizant ASME
Committee or Subcommittee. ASME does not “approve,” “certify,” “rate,” or “endorse” any item, construction, proprietary
device, or activity.
Attending Committee Meetings. The PVHO Standards Committee regularly holds meetings and/or telephone confer-
ences that are open to the public. Persons wishing to attend any meeting and/or telephone conference should contact the
Secretary of the PVHO Standards Committee.
xiii
ASME PVHO-1– 2019
SUMMARY OF CHANGES
Following approval by the ASME PVHO-1 Committee and ASME, and after public review, ASME PVHO-1–2019 was
approved by the American National Standards Institute on December 4, 2019.
ASME PVHO-1–2019 includes the following changes identified by a margin note, (19) .
xiv
Page Location Change
146 Nonmandatory Appendix E Title revised
146 E-1.1 Revised
147 E-2.2 Fourth paragraph revised
149 E-2.8 Third paragraph revised
149 E-3 (1) Paragraph E-3.1 revised
(2) Paragraph E-3.4 deleted
152 E-4.12 Subparagraph (f) revised
172 Table E-1.1-1 Added
176 Nonmandatory Appendix F (1) Title for MIL-H-2815 added
(2) Addresses updated
(3) Publications from Naval Ordnance Safety and Security Activity
and U.S. Department of Health and Human Services added
xv
INTENTIONALLY LEFT BLANK
xvi
ASME PVHO-1–2019
Section 1
General Requirements
This Standard defines the requirements that are appli- 1-2.3 Limitations
cable to all Pressure Vessels for H uman O ccupancy
( P VH O s ) fa b ri c a te d to th i s S ta n d a rd ( S e c ti o n s 1 The pressure boundary of the PVHO shall be as follows:
through 4) and shall be used in conjunction with specific (a) welding end connection for the first circumferential
requirements in other Sections (Sections 5 through 7, as joint for welded connections
applicable) and Mandatory Appendices of this Standard. (b) the first threaded joint for screwed connections
In the event of conflict between Sections 1 through 4 and (c) the face ofthe first flange for bolted, flanged connec-
other Sections (5 through 7), the application-specific re- tions
quirements from Sections 5 through 7 shall govern. (d) the first sealing surface for proprietary connections
PVHOs shall be designed, fabricated, inspected, tested, or fittings
marked, and stamped in accordance with the require-
ments of this Standard and of the ASME Boiler and Pres- 1-3 EXCLUSIONS
sure Vessel Code (ASME BPVC), Section VIII, Division 1 or
The following types of vessels are excluded from this
Division 2, unless otherwise permitted within this Stan-
Standard:
dard.
(a) nuclear reactor containments
In-service requirements for PVHOs are found in ASME
(b) pressurized airplane cabins
PVHO-2.
(c) aerospace vehicle cabins
(d) caissons
1-2 SCOPE
1-2.1 Application 1-4 USER REQUIREMENTS
It is the responsibility of the user, or an agent acting for
This Standard applies to all pressure vessels that
the user who intends that a PVHO be designed, fabricated,
enclose a human within their pressure boundary while
inspected, tested, marked, stamped, and certified to be in
under internal or external pressure exceeding a differen-
compliance with this Standard, to provide or cause to be
tial pressure of 2 psi (15 kPa). PVHOs include, but are not
provided for such PVHO, a User’s Design Specification. The
limited to, submersibles, diving bells, and personnel
User’s Design Specification shall set forth the intended
transfer capsules, as well as decompression, recompres-
operating conditions of the PVHO to provide the basis
sion, hypobaric, and hyperbaric PVHOs.
for design. It shall identify the external environment to
1-2.2 Geometry which the PVHO will be exposed, the intended function
of the PVHO, mechanical loads imposed on the PVHO, spe-
The scope of this Standard in relation to the geometry is cific installation requirements, and applicable codes and
the pressure boundary as defined in the User’s Design standards.
Specification and shall include, but not be limited to,
the following: 1-5 MANUFACTURER’ S DATA REPORT
(a) shells of revolution
(b) openings and their reinforcements The manufacturer or a designated agent shall make
(c) nozzles and other connections design calculations and prepare a Manufacturer’s Data
(d) flat heads Report stating that the design, as shown on the design
(e) quick-actuating closures drawings, complies with this Standard and the User’s
(f) vessel penetrations Design Specification.
(g) attachments and supports A registered Professional Engineer, or the equivalent in
(h) access openings other countries, shall certify that the Manufacturer’s Data
(i) viewports Report is in compliance with this Standard and the User’s
(j) pressure relief devices Design Specification.
1
ASME PVHO-1–2019
1-6 MATERIALS (2) fully killed, made in accordance with fine grain
practice with a grain size of 5 or finer and an operating
All PVHO materials shall meet the requirements of this
temperature of 50°F (10°C) or higher
Standard.
(e) The additional toughness tests of (a) through (c)
Pressure vessel metallic material shall meet the speci-
may be waived for the 300 series stainless steels.
fied Division of Section VIII of the ASME BPVC. Nonstan-
(f) When the material has a specified minimum yield
dard materials shall be qualified for use as defined in
strength exceeding 60 ksi (414 MPa), weld metal and heat-
Nonmandatory Appendix D. The following materials
affected zone impact properties for weld procedure quali-
shall not be used for pressure parts: SA-3 6, SA-2 83 ,
fications and weld production tests shall also meet the
SA-515, and cast and ductile iron.
requirements of the specified Division of ASME BPVC,
Ferrous materials for PVHOs shall also comply with the
Section VIII at a test temperature 3 0°F (1 7°C) lower
following requirements:
than the design temperature, regardless of the value of
(a) Except as provided for in (b), (c), (d), or (e), drop-
the minimum design metal temperature.
weight tests in accordance with ASTM E208 shall be made
PVH O s co ns tructed o f ferro us materials that are
on all wrought and cast ferrous materials. For plates, one
exposed to the corrosive effects of marine environments
drop-weight test (two specimens) shall be made for each
shall have provisions made for the desired life by a suitable
plate in the as-heat-treated condition. For product forms
increase in the thickness ofthe material over that required
other than plate, one drop-weight test (two specimens)
by the design procedures, or by using some other suitable
shall be made for each heat in any one treatment lot.
method of protection.
The s amp ling p ro cedure fo r each fo rm o f material
shall comply with the requirements of the specifications
listed in ASME BPVC, Section VIII, Division 1, Table UG-
1-7 DESIGN AND FABRICATION REQUIREMENTS
84.3 or Section VIII, Division 2, para. 3.10.4, as applicable.
1-7.1 Joint Design ð 19 Þ
The test shall be conducted at a temperature 30°F (17°C)
lower than the minimum temperature for seamless and The design and fabrication shall be in accordance with
postweld heat-treated vessels, and 50°F (28°C) lower for the specified Division of ASME BPVC, Section VIII and the
as-welded vessels. The two specimens shall both exhibit following requirements common to all PVHOs, unless
no-break performance. otherwise permitted within this Standard:
(b) When, due to the material thickness or configura- (a) All joints ofCategories A through C shall be Type No.
tion, drop-weight specimens cannot be obtained, Charpy 1 of Table UW-12 for ASME BPVC, Section VIII, Division 1
V-notch tests shall be conducted. The Charpy V-notch test vessels or shall be weld joint Type 1 of Table 4.2.2 and
of each material shall comply with the requirements of the meet the requirements of para. 6.2.4.1 for ASME BPVC,
applicable material specification or, when none is given, Section VIII, Division 2 vessels.
shall comply in all respects with the requirements of the (b) All j oints of Category D shall be full-penetration
applicable product form specifications listed in ASME welds extending through the entire thickness of the
BPVC, Section VIII, Division 1, Table UG-84.3 or Section vessel or nozzle wall and shall be Type No. 1 or Type
VIII, Division 2 , para. 3 .1 0.4, as applicable. For either No. 7 ofTable UW-12 for ASME BPVC, Section VIII, Division
case, the test temperature shall not be higher than that 1 vessels or weld joint Type 1 or Type 7 of Table 4.2.2 for
specified in (a). ASME BPVC, Section VIII, Division 2 vessels. Backing strips
(c) As an alternative to the requirements of (a), those shall be removed.
materials listed in ASME BPVC, Section II, Part A, SA-20, (c) Intermediate heads may be designed in accordance
Table A1.15 may be accepted on the basis of Charpy V- with Figure UW-13.1(e) for ASME BPVC, Section VIII, Divi-
notch testing. Testing shall be in accordance with the sion 1 vessels only when the following conditions are met:
procedures contained in the specified Division of ASME (1 ) The allowable stress used in the calculations for
BPVC, Section VIII, except that the acceptance criteria the intermediate head and for the shell that the inter-
for plate shall be from each plate as heat treated. The mediate head is attached to shall be 70% or less of the
test temperature shall not be higher than that specified allowable stress found in ASME BPVC, Section II, Part
in (a) regardless ofthe temperature shown in SA-20, Table D . This reduced allowable stress shall ap p ly to the
A1.15. shell only for a distance measured parallel along the
(d) Ferrous materials that are 0.625 in. (16 mm) or less shell of 2 .5 ( R m ts ) 1 /2 from the centerline of the butt
in thickness are exempt from the additional toughness weld to either side ( ts1 or ts2 ) [reference ASME BPVC,
tests of (a) through (c) provided these materials are Section VIII, Division 1, Figure UW-13.1(e) ] . R m and ts
either of the following: are the shell mean radius and thickness (in inches or milli-
(1 ) normalized, fully killed, and made in accordance meters), respectively, for the shell section under consid-
with fine grain practice eration.
2
ASME PVHO-1–2019
(2) The flange of the intermediate head shall be at Electrical penetrators and equipment shall not be
least 1 1 ∕2 in. (38 mm) long and shall be welded to the shell damaged by pressurization and depressurization of the
with a minimum fillet weld of th /2 or 1 ∕4 in. (6.4 mm) , PVHO to operating pressures.
whichever is less.
(3) The allowable stress value for the butt weld shall 1-7.5 Viewports
be 70% or less of the allowable stress value for the vessel Viewports shall conform to Section 2.
material. The allowable stress value for the fillet weld shall
be 55% or less of the allowable stress value for the vessel 1-7.6 Penetrations
material [reference ASME BPVC, Section VIII, Division 1,
UW-13(c)(2)] . Penetrations of the pressure boundary shall comply
(4) I n addition to the strength requirements of with the following:
p a ra . 1 - 7 . 1 , s ti ffe n e r ri n gs o r o th e r a tta c h m e n ts (a ) Penetrato rs s hall b e co ns tructed o f material
e xp o s e d to a co rro s i ve e nvi ro n m e n t s h al l b e s e al suitable for the intended service and compatible with
welded by welds that are continuous on all sides. the vessel shell material.
(b) Penetrators shall be either of standard piping
1-7.2 Welding components or of a port and insert construction. See
Nonmandatory Appendix B, Figures B-2-1 and B-3-1.
Pressure vessel welding shall be performed in accor- (c) Where a p enetrato r is o f the p o rt and ins ert
dance with ASME BPVC, Section IX. construction, the insert shall be constructed of ASME
PVHO material.
1-7.3 Nondestructive Testing
(d) Sealing surfaces of elastomer-sealed penetrators
All nondestructive testing shall conform to ASME BPVC, shall be protected from corrosion effects.
Section V. (e) Penetrators incorporating piping or commercial
(a) All Type No. 1 butt welds shall be 1 00% radio- components shall be rated by the manufacturer to be
graphed. All Type No. 7 corner welds shall be 100% ultra- suitable for the intended design pressure and tempera-
sonically examined. Both the above radiographic and ture, and meet the testing requirements of para. 1-7.8.
ultrasonic inspections shall be performed in accordance (f) Penetrators and inserts shall be tested in accor-
with the specified Division of ASME BPVC, Section VIII. dance with para. 1-7.8.
(b) PVHO vessels that incorporate an intermediate Portions of the insert that become part of the pressure
head per para. 1-7.1(c) shall be inspected as follows: boundary shall be tested to the same pressure required for
(1 ) The butt weld joint shall be 100% radiographed the PVHO. Portions of the insert that are subject to greater
and 100% ultrasonic examined per the requirements of pressure than the pressure boundary shall be tested in
ASME BPVC, Section VIII, Division 1 or Division 2. accordance with the requirements of Section 4.
(2) The butt weld, fillet weld, and/or seal weld shall (g) Except as permitted in (e), penetrations of the pres-
be examined after hydrostatic test in accordance with (d). sure boundary including piping, windows, manways, and
(c) The reverse side of the root pass of double-welded service locks shall conform to the reinforcement require-
j oints shall be sound. This shall be shown by magnetic ments of ASME BPVC, Section VIII, Division 1 or Division 2.
particle (MT) or liquid penetrant (PT) examination. If nec- Plate material used as reinforcement shall meet the re-
essary, chipping, grinding, or melting-out may be required quirements of ASME BPVC, Section VIII, Division 1, Man-
to ensure sound metal. Weld metal shall then be applied datory Appendix 20 or Section VIII, Division 2, section 3.9.
from the reverse side.
(d) After hydrostatic tests, all pressure-retaining welds 1-7.7 Inspection
and/or seal welds shall be examined in accordance with All PVHOs and processes used in their manufacture
the requirements for either MT examination (ASME BPVC, shall be inspected in accordance with the manufacturer’s
Section V, Article 7) or PT testing (ASME BPVC, Section V, quality assurance system, in accordance with Section 3.
Article 6) . The acceptance criteria shall be those of the
applicable requirements of the specified Division of 1-7.8 Testing ð 19 Þ
ASME BPVC, Section VIII.
All PVH O s and p ressure-retaining co mp onents of
1-7.4 Electrical Outfitting PVHOs shall demonstrate structural integrity through
testing as follows:
Al l e l e ctri ca l p e n e trato rs th ro u gh th e p re s s u re (a) All internally pressurized vessels shall be tested
b o undary s hall b e s uitab le fo r the enviro nment in according to the applicable Section of this Standard
which they will operate in order to minimize the risk and/or the specified Division of ASME BPVC, Section VIII.
o f fire, exp lo s io n, electric s ho ck, emis s io n o f to xic (b) Unless otherwise stated in this Standard, all exter-
fumes to personnel, and galvanic action on the pressure nally pressurized vessels, regardless of the design rules
boundary. used, shall be subjected to an external pressure test to
3
ASME PVHO-1–2019
4
ASME PVHO-1–2019
analysis of the opening and surrounding shell and stif- Fha = allowable hoop compressive membrane
feners. The required thickness of the reinforcement s tr e s s o f a c yl i n d e r o r fo r m e d h e a d
shall be sufficient to reduce the von Mises stress at the under external pressure alone, ksi
edge of the reinforcement to the von Mises stress in a Fhe = e l a s ti c h o o p c o m p re s s i ve m e m b ra n e
region distant from the reinforcement. This distant fai lure s tres s o f a cylinder o r fo rmed
region is typically at unpenetrated regions of a spherical head under external pressure alone, ksi
shell, unstiffened cylindrical shell, or midbay in stiffened Fh ef = a ve r a ge va l u e o f th e h o o p b u c kl i n g
cylinders. If the von Mises stress at the edge of the rein- stresses, Fh e, over length L F, where Fh e is
forcement exceeds that at the distant region, the allowable determined from para. 1-7.13.4(c), ksi
external pressure shall be decreased by the ratio of the Fy = yield strength of material at design metal
distant region stress to reinforcement edge stress. temperature from applicable table in ASME
For stiffened cylinders, special consideration shall be BPVC, Section II, Part D, Subpart 1, ksi
given to ends of members (shell sections) as follows: FS = stress reduction factor or design factor
the von M ises stress at midbay at the end segment h1 = the full width of a flat bar stiffener or
shall not exceed 105% of the midbay stress away from outstanding leg of an angle stiffener, or
the effects of the end. one-half of the full width of the flange of
Special consideration shall also be given to areas of load a tee stiffener, in.
application where stress distribution may be nonlinear h2 = the full depth ofa tee section or full width of
and localized stresses may exceed those predicted by an angle leg, in.
linear theory. When the localized stresses extend over I = moment of inertia of full cross section
a distance equal to one-half the buckling mode (approxi- = πR3 t, in. 4
mately 1 .2 Do t ), the localized stresses should be consid- IF = moment ofinertia oflarge ring that acts as a
ered as a uniform stress around the full circumference. bulkhead about its centroidal axis, in. 4
Additional stiffening may be required. Is = moment of inertia of ring stiffener about its
All calculations shall be performed using all dimensions centroidal axis, in. 4
in the corroded condition. Is′ = moment of inertia of ring stiffener plus
effective length of shell about centroidal
1-7.13.2 N omenclature axis of combined section, in. 4
A1 = cross-sectional area of small ring plus shell
= Is + 2
[
As Zs Le t /( A s + Le t) ] + Let 3/1 2
area equal to L st, in. 2
A2 = cross-sectional area of large ring plus shell L, L 1 , L 2 ,
area equal to L st, in. 2 L 3 , L. . . = design length of unstiffened vessel section
AF = cross-sectional area of a large ring stiffener between lines of sup port, in. A line of
that acts as a bulkhead, in. 2 support is
AS = cross-sectional area of a ring stiffener, in. 2 (a ) a circumferential line on a head
C = a factor used to determine minimum shell (excluding conical heads) at one-third
thickness and length of the template used th e d e p th o f th e h e ad fro m th e h e ad
in checking local shell deviations tangent line as shown in Figure 1-7.13.1-1
c = distance from neutral axis of cross section (b) a stiffening ring that meets the re-
to point under consideration, in. quirements for Is′ in para. 1-7.13.4(d)
Do = outside diameter of cylinder, in. L B, L B1 ,
E = modulus of elasticity of material at design L B 2 , L B… = length of cylinder between bulkheads or
temperature, determined from the applica- large rings designed to act as bulkheads, in.
ble material chart in ASME BPVC, Section II, L c = chord length of template used to measure
Part D, Subpart 2, ksi. The applicable mate- deviation from nominal circularity, in.
rial chart is given in ASME BPVC, Section II, L e = e ffe c t i v e l e n g t h o f s h e l l , i n . ( s e e
Part D, Subpart 1, Tables 1A and 1B, Tables Figure 1 -7.1 3 .1 -3 ) . For small ring, L e =
2A and 2B, or Tables 5A and 5B. Use linear 1.1(Do t) 1/2 . For large ring acting as a bulk-
interpolation for intermediate tempera- head, L e = 1.1(Do t) 1/2 (A 1 / A 2 ).
tures. L F = one-half of the sum of the distances, L B,
e = maximum plus or minus deviation from a from the centerline of a large ring to the
true circular form, in. next large ring or head line of support
ex = l o c a l d e vi a ti o n fr o m a s tr a i gh t l i n e on either side of the large ring, in. (see
measured along a meridian over a gauge Figure 1-7.13.1-1)
length, L x, in.
5
ASME PVHO-1–2019
Ls = one-half of the sum of the distances from 1-7.13.4 Stiffened and Unstiffened Cylinders
the centerline ofa stiffening ring to the next
(a ) Lim ita tio n s . For PVH Os not conforming to the
line of support on either side of the ring,
following limitations, the external pressure design shall
measured parallel to the axis of the cylin-
be as required by the specified Division of ASME BPVC,
der, in. A line of support is described in the
Section VIII.
definition for L (see Figure 1-7.13.1-1), in.
(1 ) The minimum outside diameter to thickness ratio
L t = o ve ral l l e n gth o f ve s s e l a s s h o wn i n
(Do /t) is restricted to 1,000.
Figure 1-7.13.1-1, in.
(2) The maximum shell thickness, including corro-
L x = gauge length measured along meridian of
sion allowance, shall not exceed 2 in. (50 mm).
cylinder, in.
(3) The minimum shell thickness, excluding corro-
ML = L / R t
F o sion allowance, shall not be less than 3 ∕8 in. (10 mm).
Mx = L / Rot (b) Stress Reduction Factors. The allowable stress is
P = external design pressure, ksi determined by applying a stress reduction factor, FS,
Pa = allowable external pressure in the absence to the predicted elastic buckling stress, Fic. The required
of other loads, ksi values of FS are 2.0 when the buckling stress is elastic and
5
PT = external test pressure, equal to 1.25 P, ksi ∕3 when the buckling stress equals yield stress at design
R = radius to centerline of shell, in. temperature. A linear variation is used between these
Rc = radius to centroid of combined ring stif- limits. The equations for FS are as follows:
fener and effective length of shell, in. FS = 2.0 if Fic 0.55 Fy
= R + Zc
Ro = radius to outside of shell, in.
= 2.407 0.741 Fic / Fy if 0.55 Fy < Fic < Fy
t = thickness ofshell, less corrosion allowance, = 1 .667 if Fic Fy
in.
t1 = thickness ofthe bar, leg ofangle, or flange of Note that Fic is the predicted buckling stress that is
tee of stiffener, in. calculated using FS = 1 in the allowable stress equations
t2 = thickness of the web or angle leg of stif- in (c).
fener, in. (c) Allowable Stress an d Extern al Pressure for Cylin -
Zc = radial distance from centerline of shell to drical Sh ells . The allowable external pressure in the
centroid of combined section of ring and absence of other loads, Pa , calculated using these rules
effective length of shell, in. shall be greater than or equal to the external design pres-
= A sZs /(A s + L et) sure, P, i.e., Pa ≥ P.
Zs = radial distance from centerline of shell to The allowable external pressure for stiffened and
centroid of ring stiffener (p ositive for unstiffened cylindrical shells is given by the following
outside rings), in. equation:
Pa = minimum of P1 and P2
1-7.13.3 Materials where
P1 = 2 Fha (t/ D o )
(a) Allowable Materials. Pressure vessels subjected to
P2 = 1.067 Fy(t/ D o )
external pressure may be fabricated from steel materials,
with exceptions as noted, listed in ASME BPVC, Section
The allowable external pressure is based on a circum-
VIII, Division 1 , Tables UCS-2 3 , UHA-2 3 , and UHT-2 3
ferential compressive stress that is the lesser of Fha and
or Division 2, Tables 3.A.1 through 3.A.3. Materials not 2
∕3 Fy at a hydrostatic test pressure of 1.25 P, where
acceptable for use for pressure parts are identified in
Fha = Fy/ FS if Fhe/ Fy ≥ 2.439
subsection 1-6. General requirements for materials are
= (0.7 Fy/ FS) (Fhe/ Fy) 0.4 if 0.552 < Fhe/ Fy < 2.439
listed in subsection 1-6.
= Fhe/ FS if Fhe/ Fy ≤ 0.552
(b) Postweld Heat Treatm en t (PWHT) Requirem ents.
The fabricated vessel shall be postweld heat treated in
and where
acco rdance wi th th e re qui re me nts o f AS M E B P VC , 0.94
Ch = 0.55( t/ D o ) if Mx ≥ 2( D o / t)
Section VIII, Parts UCS, UHA, and UHT for a Division 1
= 1.12 Mx −1.058
if 13 < Mx < 2(Do/ t) 0.94
design or paras. 6.4 and 6.6 of the ASME BPVC for a Divi-
= 0.92 / (Mx − 0.579) if 1.5 < Mx ≤ 13
sion 2 design. In addition, spherical shells and spherical
= 1.0 if Mx ≤ 1.5
segment heads shall be postweld heat treated regardless
Fhe = 1.6 Ch E(t/ D o )
of thickness. The PWHT shall be done prior to the external
pressure test.
(d) Sizing of Stiffener Rings
(1 ) Small Rings
6
ASME PVHO-1–2019
2 2
Is 1 .5 FheLsR c t / E( n 1) and
2
n = 2Do 3 / 2 /3 LB t1 / 2 (3) All requirements of ASME BPVC, Section VIII,
Division 1, UG-80(a) or Division 2, 4.3.2.1 are applicable.
Use n = 2 for n 2 < 4 and n = 10 for n 2 > 100. The requirements of ASME BPVC, Section VIII, Division 1,
(2) Large Ring Acting as a Bulkhead UG-80(b)(3), (b)(6) through (b)(8), and (b)(10) or Divi-
Is
2
Fhef LF R c t /2 E
sion 2, 4.4.4.1(c) and 4.4.4.1(e) through 4.4.4.1(h) remain
applicable.
(4) The local deviation from a straight line, e x ,
where Fhef is Fhe, which is the stress determined from (c)
measured along a meridian over a gauge length, L x ,
with Mx = ML . The terms Is, A s, and Zs in the equation for Is′
shall not exceed the maximum permissible deviation,
are those associated with the large ring geometry, such as
ex, given below.
IF and A F.
ex = 0.002 R
(3 ) Stiffen er Ge o m e try Req u irem en ts . S ti ffe ne r
L x = 4 ( Rt ) but not greater than L for cylinders
g e o m e t r y r e q u i r e m e n t s a r e a s fo l l o w s . S e e
Figure 1-7.13.1-2 for stiffener geometry and definition = 25 t across circumferential welds
of terms.
(-a) Flat bar stiffener, flange of a tee stiffener, and Lx< 95% of the meridional distance between circumfer-
outstanding leg of an angle stiffener ential welds.
1 /2
h1 / t1 0.375 ( E / Fy) 1-7.13.5 Minimum Required Thickness for Unstif-
fened Spheres and Formed Heads
(-b) Web of a tee stiffener or leg of an angle stif- (a) Limitations. The allowable pressure for spheres and
fener attached to the shell spherical segments is derived using the following iterative
1 /2 procedure. This procedure applies to spheres and hemi-
h2 / t2 1 .0 ( E / Fy) spherical formed heads directly.
An adjustment is made for 2:1 ellipsoidal heads. These
(e) To lera n ces fo r Cylin drica l Sh ells Su b jected to rules do not apply to other shaped ellipsoidal or to tori-
External Pressure. Cylindrical shells shall meet the toler- spherical heads. For PVHOs not conforming to these and
ances as specified herein. These tolerance requirements the following limitations, the external pressure design
replace some portions of those specified in ASME BPVC, shall be as required by the specified Division of ASME
Section VIII, Division 1, UG-80(b) or Division 2, 4.4.4. In BPVC, Section VIII.
place of the maximum deviation requirements specified in (1 ) The maximum outside radius, Ro , shall not exceed
ASME BPVC, Section VIII, Division 1, UG-80(b)(2) or Divi- 60 in. (1 500 mm).
sion 2, 4.4.4.1(b), the following requirements apply: (2) The maximum shell thickness, including corro-
(1 ) The maximum plus or minus deviation from a sion allowance, shall not exceed 2 in. (50 mm).
true circular form, e , shall not exceed the value given (3) The minimum shell thickness, excluding corro-
by the following equation: sion allowance, shall not be less than 3 ∕8 in. (10 mm).
(b) 2:1 Ellipsoidal Heads. For 2:1 ellipsoidal heads, use
e = 0.0165 t( Mx + 3.25)1.069
the procedure specified in (c) using
Note that e need not be less than 0.2 t and shall not Ro = 0.9 Do
exceed the lesser of 0.0242 R or 2 t.
(2) Measurements to determine e shall be made from (c) Minimum Thickness. The minimum required thick-
a segmental circular template having the design outside ness for the spherical shell or formed head exclusive of
radius and placed on the outside of the shell. The chord corrosion allowance shall be determined by the following
length, L c, is given by the following equation: procedure:
Step 1 . Calculate the value of C from the following two
Lc = 2R sin( /2n )
equations:
C = the larger of C1 or C2
where
0.75 PT
Ä
ÅÅ ÉÑ d C1 =
n = c ÅÅ
ÅÇ
( R / T ) / ( L / R ) ÑÑ
Ñ
ÑÖ
Fy
1 .79 PT
= 2.28(R/ t) 0.54 ≤ 2.80
C2 =
c E
0.044
d = 0.38( R/ t) ≤ 0.485
7
ASME PVHO-1–2019
Step 2. Enter the left ordinate of Figure 1-7.13.5-1 PT, not less than 1.25 P, to be marked on the vessel. The test
with the value of C calculated in Step 1. Move horizontally pressure shall be maintained for no less than 1 hr.
to an intersection with the solid curve. Extrapolation (b) Post-Test Measurements. Measurements for deter-
beyond the upper or lower limit of the curve is prohibited. mining the deviations specified in paras. 1 -7.1 3 .4(e)
Wh en val ue s o f C fal l o uts i de th e l i mi ts o f Fi gure and 1-7.13.5(d) shall be taken after the external pressure
1 -7.1 3 .5 -1 , the design shall follow the rules of ASME hydrostatic test.
BPVC, Section VIII, Division 1 , UG-28(d) or Division 2, Any deviations exceeding the limits ofparas. 1-7.13.4(e)
4.4.7. and 1-7.13.5(d) shall be corrected, and the external pres-
Step 3. From the intersection obtained in Step 2 , sure test shall be repeated.
move vertically down and read the required minimum (c) Strain Gauging . As part ofthe hydrostatic test, strain
ratio of thickness to outside radius, t/ Ro . This required gauges shall be applied to the pressure hull. Gauges shall
minimum ratio applies to the spherical shell for the be applied at hard spots, discontinuities, high-stress
chosen material yield strength, elastic modulus, and regions, and other locations deemed appropriate. Appro-
test pressure. priate strain gauge types (single gauge or biaxial/triaxial
Step 4. Determine the minimum required thickness, strain gauge rosettes) shall be used at each location. A
t, for the given outside radius, Ro . The value of t shall be drawing(s) shall be created indicating the locations of
neither less than 3 ∕8 in. (10 mm) nor greater than 2 in. (50 the gauges on the pressure hull. At the conclusion of
mm) . If the maximum thickness of the spherical shell the test, a hydrostatic test report shall be created. This
including corrosion allowance exceeds 2 in. (50 mm) , report shall include strain gauge locations, strain gauge
th e ru l e s o f AS M E B P VC , S e cti o n VI I I , D i vi s i o n 1 , type at each location, the criteria used to select the
UG-28(d) or Division 2, 4.4 shall apply. strain gauge locations, and the measured stress results.
(d) To lera n ces fo r Sp h erica l Sh ells a n d Sp h erica l The test report shall also include a comparison of calcu-
Segments Subjected to External Pressure lated and measured stresses, and an evaluation of any
(1 ) Out-of-Roun dn ess. The difference between the significant differences b etween thes e stres ses . The
maximum and minimum inside diameters at any cross strain gauge plan and copies of the test report shall be
section shall not exceed 1% ofthe nominal inside diameter provided to the user and any authorities having jurisdic-
at the cross section under consideration. The diameters tion.
may be measured on the inside or outside of the sphere. If
measured on the outside, the diameters shall be corrected 1-7.14 Hatch Design ð 19 Þ
for the plate thickness at the cross section under consid- Hatches that do not use bolts for attachment may be
eratio n. When the cros s s ectio n p as s es thro ugh an designed in accordance with the requirements of ASME
o p e n i n g, th e p e rm i s s i b l e d i ffe re n ce i n th e i n s i d e BPVC, Section VIII, Division 1, Mandatory Appendix 1,
diameters j ust given may be increased by 2 % of the 1-6(g) with the following conditions:
inside diameter of the opening. (a) The circular centerline of the spherically dished
(2) Local Sh ell Toleran ces. The maximum plus or
head shall pass through the centroid of the flange.
minus deviations from true spherical form, measured (b) The connection ofthe dished head to the flange shall
radially on the outside or inside of the vessel, shall not include fillet(s) of radius not less than 10 mm.
exceed 0.5% of the nominal outside radius of the spherical (c) If an O-ring seal is specified, it shall be located at the
shell and shall not be abrupt. Measurements shall be made mean radius of the flange.
from a segmental template having the design inside or (d) Hatch construction shall be from materials that
outside radius (depending on where the measurements meet ASME PVHO requirements.
are taken) and a cho rd length, L C, equal to the arc (e) If the hatch is convex to pressure, the minimum
l e ngth d e te rm i ne d as fo l l o ws : U s i ng th e re q ui re d thickness of the head shall be the greater of that deter-
minimum ratio of thickness to the outside radius, t/ Ro , mined in ASME BPVC, Section VIII, Division 1, Mandatory
o b ta i n e d i n S te p 3 , m o ve ve r ti c a l l y u p wa r d o n Appendix 1, 1-6(g) and that calculated from para. 1-7.13.
Figure 1-7.13.5-1 to the intersection of the dashed line. (f) The design of doors and hatches shall have a safety
Move horizontally to the right from the dashed line interlock system if pressure acts to open or unseat the
and determine the ratio of critical arc length to outside door or hatch. The safety interlock system shall not
radius, L c/ Ro . The chord length, L c, is obtained by multi- permit pressurization of the door or hatch unless the
plying this ratio by the outside radius, Ro . door/hatch closure is fully engaged.
1-7.13.6 Pressure Testing for Alternative Design
Ru les. A l l ve s s e l s d e s i gn e d i n a c c o r d a n c e wi th 1-7.15 Rectangular Door Design
para. 1-7.13 shall be tested using the following methods: If rectangular openings are employed in ASME BPVC,
(a ) Te st Pre ssu re . T h e p re s s u re ve s s e l s h a l l b e Section VIII, Division 1 or Division 2 construction, a
subj ected to an external hydrostatic pressure test that detailed analysis of the interaction of the entire assembly
subjects every part of the vessel to an external pressure, (i.e. , do o r, do o r frame, adj acent s hell, and relative
8
ASME PVHO-1–2019
appurtenances) shall be performed to ensure the design is (1 ) The required marking on the nameplate shall be
adequate for the intended application. For Division 2 in characters not less than 5 ∕32 in. (4.0 mm) high, except the
vessels, the analysis shall be performed in accordance lettering “PVHO-1” shall not be less than 3 ∕8 in. (9.5 mm)
with ASME BPVC, Section VIII, Division 2, Part 5. For Divi- high and shall be legible.
sion 1 vessels, see ASME BPVC, Section VIII, Division 1, (2) Characters for metallic nameplates shall be
U-2(g). either indented or raised at least 0.004 in. (0.10 mm).
(d) The nameplate may be marked before it is affixed to
1-7.16 Supports and Attachments the vessel, in which case the manufacturer shall ensure
Consideration shall be given to the following: that the nameplate with the correct marking has been
(a) The design shall consider the external local forces
applied to the proper vessel.
(e) The nameplate shall be permanently attached to the
transmitted to the PVHO.
(b) Only those materials permitted for shells may be
vessel or to a pad, bracket, or structure that is welded or
used for welded lifting attachments, and the material soldered directly to the vessel. The nameplate shall be
shall be compatible with that of the shell. located within 3 0 in. (76 cm) of the vessel. Removal
shall require willful destruction of the nameplate or its
attachment system.
1-8 PRESSURE RELIEF DEVICES (f) In addition to the requirements of (a) through (d),
Unless otherwise specified, the following requirements the applicable stamping requirement of the specified Divi-
shall be met for pressure reliefdevices installed on PVHOs. sion of ASME BPVC, Section VIII shall be met.
(a ) The ap p li cab le requirements o f AS M E B P VC ,
Section VI I I , D ivision 1 , UG-1 2 5 through UG-1 3 6 or 1-10 NONMETALLIC MATERIALS AND TOXICITY
Section VIII, Division 2, Part 9 shall be met. OFF-GAS TESTING
(b) A quick-operating manual shutoff valve shall be
installed between the PVH O and the pressure relief (a ) A l l n o n m e ta l l i c m a te r i a l s o ff- g a s vo l a ti l e
valve, and shall be normally sealed open with a frangible substances that may be toxic. The rate of off-gassing
seal as permitted in ASME BPVC, Section VIII, Division 1, increases with increasing temperature and decreases
UG-135(e) and Nonmandatory Appendix M, and Division with increasing age of the material (e.g., plastics and
2, Annex 9.A. The valve shall be readily accessible to the paint).
attendant monitoring the operation of the PVHO. (b) In PVHOs whose primary means of life support is by
(c) Rupture disks shall not be used, except in series ventilation ofthe atmosphere and/or by mask supply from
up s tre am o f p re s s ure re l i e f val ve s to p re ve nt gas an external gas source, off-gassed volatiles are continu-
leakage, and shall meet all other applicable requirements ously removed and are normally not of consequence,
of the ASME BPVC. such that the procedures in (d) need not apply.
(c) In PVHOs where the primary means oflife support is
9
ASME PVHO-1–2019
(3) The gas sample shall be analyzed using appro- tubes (e.g., Draeger, Gastec). Evaluation of the test results
priate gas chromatography/mass spectrometry (GC/ shall be in accordance with (3), (5), or (6), as applicable.
M S ) m e th o d s . T h e co n c e n tra ti o n l e ve l o f vo l a ti l e (9) Where potential sources of mercury vapor are
compounds shall not exceed the threshold limit values anticipated, on-site testing for its presence should be
(TLVs) set forth in the current edition of ACGIH Threshold done using either color-change indicator tubes with a
Limit Values for Chemical Substances or the OSHA permis- s ufficiently lo w detectio n limit o r a go ld- film- typ e
sible exposure limits (PELs) set forth in 29 CFR 1910.1000, analyzer. Evaluation of test results shall be in accordance
as stip ulated by the user. I f any of those limits are with (3), (5), or (6), as applicable.
exceeded, the PVHO shall be well ventilated with clean (1 0) If the total halogen concentration can be shown
air, and the procedure shall be repeated until satisfactory to be less than 1 0 ppm, and the total hydrocarbons
results are obtained. (expressed as methane) can be shown to be less than
(4) The use of higher temperatures and/or longer 25 ppm, then the GC/MS analysis and evaluation need
durations to “bake out” sources of contaminants prior not be done. However, if either of those limits is exceeded,
to tes ti ng i s p e rmitte d. C are s hal l b e take n no t to the GC/MS analysis and evaluation are required.
exceed the design temperature of components including
acrylic windows. 1-11 RISK ANALYSIS
(5) Where normal durations of PVHO occupation
exceed 8 hr, the previous procedures apply with the excep- The PVHO designer shall implement and document an
tion that the PVHO shall be sealed and maintained at established standard or procedure (such as a failure-
m a xi m u m o p e ra ti n g te m p e ra tu re fo r a t l e a s t th e modes , effects , and criticality analys is o r a s afety-
maximum duration of exposure anticipated. The ACGIH hazards analysis) for evaluating and mitigating potential
TLVs (or OSHA PEL values) used for evaluation shall risks associated with the PVHO and associated systems.
be modified by multiplying them by a value of Fp as Potential hazards shall include both hardware failure and
shown in Table 1-10-1 (linear interpolation is permitted). operator error. The risks identified shall be evaluated and
(6) Where normal durations of PVHO occupation
mitigated to a level acceptable by the user or appropriate
exceed 24 hr, the duration of off-gas may be less, provided autho rity. M itigation and p ro tective measures may
that the quantification and reporting limits are less than include design features that minimize the probability
the allowable limits divided by the ratio of occupation of occurrence, inspection and tests during and following
duratio n divi ded b y tes t duratio n. And the res ul ts fabrication, implementation of safety and/or warning
obtained would then be extrapolated by multiplying by devices, protective systems, and caution or warning
the same ratio ofoccupation duration divided by test dura- procedures and labels. The risk analysis results shall
tion. For example, in the case of “screening” [see (10)] , if be retained by the designer in accordance with para. 1-7.9.
the anticipated occupation duration is 5 days, the off-gas
duration may be limited to 24 hr, with the results multi- 1-12 LITHIUM BATTERIES ð 19 Þ
10
ASME PVHO-1–2019
complying with the requirements of one of the following (3) Water intrusion sensors, fire detectors, and pres-
standards: sure and temperature sensors, as appropriate, shall be
(a) Section 38.3, UN Manual of Tests and Criteria provided within the housings. These devices shall activate
(b ) U L 1 6 4 2 , U L S tandard fo r S afe ty o f Li th i um audiovisual alarms in order to alert the PVHO operator of
Batteries an adverse event (e.g., a fire or water leakage) within the
(c) other equivalent recognized national or interna- housing.
tional standards for lithium batteries (4) When the battery housings are contiguous with
the pressure boundary of the PVHO, these housings shall
1-12.4 Installation meet the “A60” structural fire protection rating as defined
by the IMO International Code for Application of Fire Test
(a) Unless otherwise permitted by the jurisdictional
Procedures (FTP Code) , or equivalent recognized stan-
authority, lithium batteries shall be installed outside
dards.
the occupied pressure boundary of the PVHO.
(b) All installations shall include appropriate means to
1-12.6 Battery Management System (BMS) for
prevent inadvertent shorting between the terminals of
lithium batteries (e.g., nonshorting caps).
Rechargeable Batteries
(c) Prior to installation, a risk analysis shall be carried Rechargeable lithium battery installations shall be
out for evaluating and mitigating potential risks asso- provided with an electronic BMS.
ciated with the lithium battery installation, as well as (a) The BMS shall provide means for
the normal and emergency operating procedures. (1 ) monitoring the state of charge and state of health
of the batteries
1-12.5 Battery Housings (2) charge control to prevent overcharging/under-
Lithium batteries may be installed in either a 1-atm charging and voltage reversal
(3) discharge control to prevent overdischarging
housing or a pressure-compensated housing.
(4) intermodule and intramodule balancing of the
(a) Gen eral Requirem en ts . All battery installations
ho us ing lithium b atteri es s hall meet the fo llo wi ng cells
(5) overcurrent (short circuit) protection to prevent
general requirements:
(1 ) The housings shall be installed in locations that
overcurrent discharge
(b ) The BMS shall provide real-time performance
are as far away as practicable from sources of heat,
compressed gas cylinders, and acrylic windows on PVHOs. monitoring of the following parameters:
(1 ) voltages (cell level and module level)
(2) The housings shall be mechanically protected
(2) currents (cell level and module level)
from direct impact loads. For PVHOs that are transported
(3) state of charge and state of health (module level)
while in service (e.g., diving bells or submersibles) , the
(4) temperature (module level)
battery housing shall also be protected from acceleration
(c) Appropriate sensors and audiovisual alarms shall
shock loads.
(3) The housings shall be provided with means of
be provided to alert the PVHO operator when the para-
p ressure relief (such as blowout plugs or vents) in meters in (b) are outside their allowable limits.
order to relieve any potential pressure buildup within
th e h o u s i n g d u e to m al fu n cti o n i n g b atte ri e s . T h e
1-12.7 Protection for Nonrechargeable Batteries
di s ch arge o f the me ans o f p re s s ure re li e f s h al l b e Nonrechargeable lithium battery installations shall be
vented as far away as practicable from sources of heat, provided with the following:
compressed gas cylinders, and acrylic windows on PVHOs. (a) over-temperature protection
(4) All electrical circuits shall be insulated and (b) overcurrent (short circuit) protection
isolated from the structural elements of the housings. (c) voltage reversal protection
(5) The housings shall be labeled appropriately and
shall be provided with appropriate signs warning person- 1-12.8 Testing
nel against inadvertent abuse.
(a) Lithium batteries exposed to ambient pressures
(b ) 1 - a tm Ho u sin g s. Wh e n l i th i um b atte ri e s are
e xcee di ng 1 atm s h al l b e hydro s tati cal l y p res s ure
installed in 1-atm housings, the following additional re-
tested prior to being placed in service. The pressure
quirements shall be met:
tes ting s hall b e carried o ut to the maximum rated
(1 ) The housings shall be designed to permit purging
depth of the PVHO. Satisfactory operation of the batteries
and charging of the internal atmosphere with inert gas, so
shall be demonstrated during this pressure testing.
as to minimize the oxygen concentration below the flam-
(b) For rechargeable batteries, functional testing of the
mable limit.
BMS (see para. 1-12.6) shall be carried out.
(2) All of the electrical equipment within the hous-
ings shall be of the explosion-proof type.
11
ASME PVHO-1–2019
(c) For nonrechargeable batteries, functional testing of software (code) analysis, testing, and validation, with
the battery protection devices (see para. 1-12.7) shall be the level of rigor applied being commensurate with the
carried out. p otential level of risk. The following shall ap p ly to
P VH O s th a t e m p l o y s o ftwa r e to m o n i to r a n d / o r
1-12.9 Charging control safety-critical systems or functions.
The PVHO designer shall implement and document a
(a) For rechargeable lithium batteries, the charging
software safety analysis (including analysis, testing,
procedures shall be documented in the operations and
and validation) that is in accordance with an established
maintenance manuals of the PVHO.
standard or procedure. Examples include (but are not
(b) As a minimum, the charging procedures shall follow
limited to) the (DOD) Joint Software Systems Safety Engi-
the battery manufacturer’s recommendations and speci-
neering Handbook and (FDA) General Principles of Soft-
fications.
ware Validation: Final Guidance for Industry and Staff.
(c) Charging of lithium batteries shall be carried out
This safety analysis shall be performed by a qualified
while the PVHO is not in service, using the manufac-
person other than the software developer, and the results
turer-specified battery chargers.
of the software safety analysis, testing, and/or validation
1-12.10 Replacement shall be retained by the designer in accordance with
para. 1-7.9.
(a) Lithium batteries (including individual cells) shall Additionally, there shall be an independent method of
be replaced, taking the following into consideration: monitoring and manually controlling all life-critical
(1 ) manufacturer’s recommendations and specifica- systems. If applicable, the risk analysis should consider
tions ris ks p o tentially as s o ciated with co nnectio n to the
(2) visual inspection Internet and/or third-party data centers.
(3) deterioration of performance
(b) The replacement shall be carried out when the 1-14 OPERATIONAL PRESSURE CYCLE ð 19 Þ
PVHO is not in service.
Before a PVHO may be put into service, a registered
1-12.11 Manuals and Records Professional Engineer, or similar, knowledgeable about
the design and intended usage of the PVH O system
(a) The normal and emergency operating and mainte- shall review the User Requirements and all other available
nance procedures for the use of lithium batteries shall be design and usage information to assess the need to require
documented in the operations and maintenance manuals tracking of pressure cycles during operation of the PVHO
of the PVHO. chamber/components/system (e.g., for fatigue analysis,
(b) As a minimum, these procedures shall follow the fracture mechanics analysis, and fitness-for-service
battery manufacturer’s recommendations and specifica- assessments). If it is determined that tracking of opera-
tions. tional pressure cycles is required, a definition(s) for
(c) The emergency procedures shall address events “operational pressure cycle(s) ” shall be provided by a
such as fires, thermal runaways, short circuits, leaks, haz- registered Professional Engineer, or similar, knowledge-
ardous gas buildup, low-temperature charging, electrical able about the design and intended usage of the PVHO
shocks, and stored energy hazards, as applicable. system. This definition shall include all relevant para-
(d) Any special measures taken for mitigating or elim- meters (e. g. , p ressure, temp erature, and time) that
inating potential risks [see para. 1-12.4(c)] shall be docu- impact the minimum pressure differential that shall be
mented in the operations and/or maintenance manuals. recorded during usage to track available life for the
(e) A log shall be maintained to record vital information P VH O chamb e r/co mp o ne nt/s ys te m. I t s ho ul d al s o
such as the installation dates and maintenance history of include any threshold conditions beneath which an
the batteries. increase in pressure should not be counted as a pressure
cycle. Various components may require their own unique
ð 19 Þ 1-13 AUTOMATIC CONTROL AND SOFTWARE definition of an operational pressure cycle.
SAFETY
Software risk is a function of the potential severity of
mishap in conj unction with the degree of autonomy
exerted by the software. The risk mitigation consists of
12
ASME PVHO-1–2019
13
ASME PVHO-1–2019
14
ASME PVHO-1–2019
15
ASME PVHO-1–2019
16
ASME PVHO-1–2019
0.1
0.05
0.02
0.01 1 .0
C
0.005 0.5
Lc /Ro
0.002 0.2
0.001 0.1
0.003 0.005 0.01 0.02 0.05 0.1
t/Ro
17
ASME PVHO-1–2019
72 hr 0.46
7 days 0.37
14 days 0.32
30 days 0.28
60 days 0.26
90 days (or longer) 0.25
18
ASME PVHO-1–2019
Section 2
Viewports
2-1 GENERAL ofthe window throughout all processes associated with its
manufacture.
2-1.1 Scope 2-1.3.2 Additional Requirements. In addition to the
This Standard covers windows manufactured during overall window certification, the following certifications
original construction and windows used as replacements shall be required for a window to be considered accept-
during the service life of the chamber. able for use in chambers:
The windows covered by this Standard are intended for (a ) a d e s i gn ce rti fi ca ti o n fo r e a ch wi n d o w an d
use only in chambers with window service conditions m a tc h i n g vi e wp o rt a s s e m b l y th a t s h a l l i n c l u d e a
defined by summary ofengineering calculations and/or a description
(a) maximum allowable working pressure, equal to of the experimental method and data used to verify
design pressure compliance of the window design with the requirements
(b) maximum temperature at design pressure, equal to of this Standard (see subsection 2-2 for design require-
design temperature ments).
(c) pressure cycles, at design pressure and tempera- (b) a material manufacturer’s certification for each lot
ture of acrylic that shall certify that the material meets or
exceeds the minimum values of physical properties speci-
2-1.2 Exclusions fied in Table 2-3.4-1 for each lot and verify for each casting
The windows covered by this Standard are not intended or lot (see subsection 2-3 for material certification re-
for chambers where any of the following restrictions on quirements).
design parameters are exceeded: (c) a material certification for each window shall certify
(a) The operating temperature shall be within the 0°F that the material meets the minimum values specified in
to 150°F (−18°C to 66°C) range. Table 2-3.4-2 and that these properties have been experi-
(b) The pressurization or depressurization rate shall mentally verified. Average values specified in Table
be less than 145 psi/sec (1 MPa/s). 2-3.4-2 shall be reported (see subsection 2-3 for material
(c) The fluid (external or internal) shall be only water, certification requirements).
seawater, air, or gases used in life-support systems. (d) a pressure testing certification for each window
(d) The number of pressure cycles or the total duration that shall describe the pressure, temperature, pressuriza-
of the operational life of the window shall not exceed tion rate, duration of sustained loading, and viewport
10,000 cycles or 40,000 hr, respectively. flange or test fixture used during the p ressure test
(e) The maximum op eratio nal p ressure s hall not (see subsection 2-7 for pressure testing requirements).
exceed 20,000 psi (138 MPa).
(f) The exposure to nuclear radiation shall not exceed 4 2-2 DESIGN
Mrad.
(g) The design life of the windows shall not exceed the 2-2.1 General ð 19 Þ
time limits specified in para. 2-2.7. The manufacturer of the chamber shall be responsible
for ensuring that the viewport design is adequate for the
2-1.3 Certification design conditions of the chamber. Particular attention
Each window shall be individually identified by the shall be paid to design consideration of the window,
window fabricator in accordance with para. 2-6.1. including, but not limited to, the design pressure, the
temperature at design pressure, and the cyclic life at
2-1.3.1 Traceability. The window fabricator shall design pressure.
p ro vide an o ve ral l wi ndo w ce rti fi cati o n th at s hall An ASME PVHO-1 acrylic window may be assigned more
certify that the window has been fabricated in accordance than one pressure–temperature rating, provided
with all applicable requirements of the Standard (see (a ) The windo w is in co mp lete co mp liance with
PVHO-1 Form VP-1 for a representative certification Section 2 for each pressure–temperature rating.
form). The window certification shall provide traceability
19
ASME PVHO-1–2019
(b) PVHO-1 Form VP-2 (Acrylic Window Design Certi- 2-2.4 Determination ofConversion Factor by Table
fication) must be completed and signed for each pressure– Method
temperature rating.
(c) The pressure test shall be performed at the pres- 2-2.4.1 Temperature. When selecting the conversion
s ure – te mp e rature rati ng th at re qui re s the l arge s t factors from Tables 2-2.3.1-1 through 2-2.3.1-5, tempera-
minimum thickness, t (calculated). If the minimum thick- ture ranges shall be chosen on the basis ofhighest ambient
ness is the same, the pressure test shall be performed at sustained temperature expected during operation of the
the highest pressure. chamber at the design pressure.
(d) The window shall be marked in accordance with (a) If the chamber interior is illuminated by externally
this Standard for each pressure–temperature rating. mounted heat-generating lights shining through the
windows, the 150°F (66°C) temperature range shall be
2-2.2 Standard Window Geometry mandatory in the selection of conversion factors for all
windows.
2-2.2.1 Configuration. Acrylic windows in chambers (b) If the chamber is not illuminated with externally
must have one of the standard geometries shown in m o u n te d l i gh ts , th e te m p e ra tu re ra n ge s s h a l l b e
Figures 2-2.2.1-1 through 2-2.2.1-4. Minimum acceptable cho sen o n the b as is o f enviro nmental temp erature
thickness ratios shall comply with the requirements of where the chamb e rs reach de s i gn p res s ure . I f the
Figures 2 - 2 . 2 . 1 -1 through 2 - 2 . 2 . 1 -4 for the s p ecific design pressure is reached when
window geometry. (Fo r accep tance o f no ns tandard (1 ) o nly s ub merged in water, us e the amb ient
window geometries, see para. 2-2.6.) temperature of water at that depth
2-2.2.2 Calculation. Calculations of the short-term (2) only in air, use the average of the maximum
c ri ti c a l p re s s u re (S T C P ) , o n th e b a s i s o f F i gu re s ambient external and internal air temperatures
2-2.2.1-1 through 2-2.2.1-4, satisfy the requirements of (3 ) e i th e r i n ai r o r i n wate r, us e th e ave rage
the de s i gn ce rti fi cati o n re qui re d b y thi s S tandard maximum ambient external and internal air temperatures
under para. 2-1.3.2(a). 2-2.4.2 Pressure. When a viewport is subj ected to
2-2.2.3 Tests. It shall also be acceptable to establish the pressurization from both sides, the conversion factor
STCP by conducting a series of destructive tests on full- used for the window design shall be determined on
scale or model-scale windows performed in accordance the basis of the highest design pressure, regardless of
with the procedure in para. 2-2.5.2. whether this pressure is external or internal to the
chamber.
2-2.3 Determination of Dimensions for Standard- 2-2.4.3 Values ofConversion Factors. The values ofCF
Geometry Windows in Tables 2-2.3.1 -1 through 2 -2 .3.1-5, D i/ D f in Figures
2-2.3.1 0 psi to 10,000 psi. The dimensions of a stan- 2-2.10.1-1 and 2-2.10.1-2 and Table 2-2.3.2-1, and t/ D i
dard window in the 0 psi to 10,000 psi (0 MPa to 69 MPa) in Table 2 -2 .3 .2 -1 represent minimums. The user of
design p res sure range s hall b e b as ed s olely on the this Standard may exceed these values.
window’s STCP and the approved conversion factor
(C F) fo r the given maximum amb ient temp erature. 2-2.5 Determination of Short-Term Critical
Minimum STCP values of standard window geometries Pressure
are given in Figures 2 -2 .5 .1 -1 through 2 -2 .5 .1 -1 5 . CF 2-2.5.1 Calculation Method. The STCP of a window
values for standard window geometries are given in accepted for service in chambers, without the use of
Tables 2-2.3.1-1 through 2-2.3.1-5. experimental data, shall not be less than
2-2.3.2 10,000 psi to 20,000 psi. The dimensions of STCP = CF ×P
windows in the 1 0,000 psi to 2 0,000 psi (69 MPa to
138 MPa) design pressure range shall be based solely where
on nondestructive tests in the form of long-term and CF = conversion factor
c yc l i c p r e s s u r i z a ti o n s . D i m e n s i o n s o f a p p r o ve d P = design pressure
windows for this design pressure range are given in
Table 2 -2 .3 .2 -1 . Only conical frustum windows with Windows having included angles between those shown
included angle of 90 deg or larger are qualified for this in Figures 2-2.5.1-4 through 2-2.5.1-7 are to have a t/ D i
pressure range. equal to that determined for a window of the next smaller
included angle as shown in the appropriate figure. (For
example, a spherical sector window having an included
angle of 1 00 deg and requiring an STCP in the 5 MPa
to 50 MPa range would be designed using the 90-deg
curve in Figure 2-2.5.1-6.)
20
ASME PVHO-1–2019
21
ASME PVHO-1–2019
(a) Prior to submission for review, the window design (c) The pressures to which five individual windows
shall be experimentally verified according to para. 2-2.6.3, shall be subjected are 0.9, 0.8, 0.75, 0.7, and 0.65 times
and the window design, testing procedure, test results, th e a ve r a ge S T C P e s ta b l i s h e d e xp e r i m e n ta l l y i n
and any o ther pertinent analytical o r exp erimental para. 2-2.6.4.
d ata s h al l b e s um mari z e d i n a cl e ar, co nci s e , and (d) The experimental data points of (c) shall be plotted
legible technical report. on log-log coordinates, and the relationship between
(b) One copy of the report shall accompany the submis- critical pressures and duration of loading shall be repre-
sion for consideration by the Committee. Submission of sented empirically by a straight line. The experimental
the report to the Committee places its content into the points generated in para. 2-2.6.4 with 30-min sustained
public domain for review and comment by the public. loading duration shall be plotted on the same graph. The
testing of any window specimen that has not failed in
2-2. 6. 2 U se in Stan d ard PVH Os. Windo ws wi th
1 0,000 hr of sustained loading may be terminated at
nonstandard geometries, or with standard geometries
that time and its data point omitted from the graph.
and lower CFs, may be incorporated into chambers for
(e) The extension of the plotted line to 80,000 hr of
human occupancy provided their material properties
sustained loading shall exceed the LTPP. The extrapolated
and s tructural p erfo rmance s atis fy the mandato ry
failure at 80,000 hr shall be at least two times the design
short-term, long-term, and cyclic proof pressure require-
pressure.
ments of this Standard.
(f) An alternative to the LTPP tests defined in (b)
2-2.6.3 Testing Criteria. Windows with nonstandard through (e) shall be sustained pressure loading of indivi-
geometries, or with standard geometries and lower dual windows for a duration of 1 0 ,0 0 0 hr at design
CFs, shall meet the following mandatory requirements: temperature per one of the following test programs:
(a) short-term proofpressure (STPP) : 4 times the design (1 ) One window shall be tested at a sustained pres-
pressure, sustained continuously for a minimum of30 min sure equal to 0.9 STPP.
without catastrophic failure at design temperature envi- (2) Two windows shall be tested at a sustained pres-
ronment under short-term pressurization sure equal to 0.85 STPP.
(b) long-term proof pressure ( LTPP): design pressure (3) Three windows shall be tested at a sustained
sustained continuously for 80,000 hr in design tempera- pressure equal to 0.8 STPP.
ture environment without catastrophic failure (4) Four windows shall be tested at a sustained pres-
(c) crack-free cyclic proof pressure (CPP) : design pres- sure equal to 0.75 STPP.
sure sustained intermittently during 1 ,0 0 0 pressure (5) Five windows shall be tested at a sustained pres-
cycles of 8 hr each in design temperature environment sure equal to 0.7 STPP.
without cracking If all windows of any one of the five selected test
programs above survive sustained pressurization for
2-2.6.4 STPP Test Procedure. The STPP of a window
1 0 ,0 0 0 hr without catastrophic failure, the window
with nonstandard geometry, or with standard geometry
design is considered to have satisfied fully all require-
and lower CF, shall be experimentally verified with a
ments of the LTPP test.
minimum of five windows. The STPP windows tested
may consist of any combination of model-scale (of the 2-2.6.6 CPP Test Procedure. The crack-free CPP of the
same size) or full-scale windows. window with nonstandard geometry, or with standard
(a) The windows shall be individually pressurized at geometry and lower CF, shall be experimentally verified
650 ± 100 psi/min (4.5 ± 0.7 MPa/min) in the design on a minimum of two model-scale windows (of the same
temperature environment to the STPP. size) or a single full-scale window.
(b) All five windows shall survive the STPP test without (a) The window shall be pressure cycled 1,000 times
catastrophic failure. from zero to CPP in the design temperature environment.
(b) The length of the individual pressure cycles may
2-2.6.5 LTPP Test Procedure. The LTPP of a window
vary from one cycle to another, but the average length
with nonstandard geometry, or with standard geometry
of the sustained loading and relaxation phases in all of
and lower CF, shall be experimentally verified as per the
the pressure cycles shall equal or exceed 4 hr.
following paragraphs, using model-scale (ofthe same size)
(c) At the completion of 1 ,000 pressure cycles, the
or full-scale windows:
window shall be visually inspected with the unaided
(a) The windows shall be individually subj ected to
eye (except for correction necessary to achieve 20/20
sustained pressure loading at design temperature.
vision) for the presence of cracks.
(b) Each window shall be subj ected to a different
(d) Absence of visible cracks shall be considered proof
hydrostatic pressure, and the duration of sustained pres-
that the window design meets the crack-free CPP require-
sure preceding the catastrophic failure shall be recorded.
ment of this Standard.
22
ASME PVHO-1–2019
2-2.6.7 Test Temperature Criteria. The temperature yr from the date of fabrication for t/ D i < 0.5 and 20 yr for
of the window, the window test assembly, and its pres- t/ Di ≥ 0.5.
surizing medium during the performance of proof tests is
allowed to deviate from the specified design temperature
2-2.7.5 Spherical Sector With Conical Edge, Hyperhe-
by the following margin:
misphere With Conical Edge, and NEMO-Type Windows
(a) for the short-term pressurization of para. 2-2.6.4,
With Conical Edge Penetrations. The design life of sphe-
rical sector with conical edge, hyperhemisphere with
+10°F (5.5°C)
conical edge, and N EMO-type windows with conical
(b) for the long-term pressurization of para. 2-2.6.5,
edge p enetrati o ns s h o wn in Fi gure s 2 - 2 . 2 . 1 - 2 and
+10°F (5.5°C)
2-2.2.1-4 and meeting the requirements of this Standard
(c) for the cyclic pressurization of para. 2-2.6.6, +25°F
shall be 20 yr from the date of fabrication.
(14°C)
2-2.6.8 Fixturing. All STPP, LTPP, and CPP testing shall 2-2.7.6 Spherical Sector Windows With Square Edge
be performed with each window mounted securely in a
and Hemispherical Windows with Equatorial Flange. The
design life of spherical sector windows with square edge
test fixture designed to withstand the maximum test pres-
and hemispherical windows with equatorial flange shown
sure to which the window may be subjected.
in Figures 2-2.2.1-2 and 2-2.2.1-3 and meeting the require-
(a) The window seat dimensions of the test fixture for
ments of this Standard shall be 10 yr from the date of
full-size windows shall be the same as those used for the
fabrication.
viewport flanges with operational full-size windows.
(b) The window seat dimensions of the test fixture for 2-2.7.7 Cylindrical Windows for Internal Pressure
model-scale windows shall be scaled down from test Applications. The design life of cylindrical windows
fixtures for full-size windows. fo r i n t e r n a l p r e s s u r e a p p l i c a t i o n s s h o w n i n
Figure 2-2.2.1 -3 and meeting the requirements of this
2-2.6.9 Scaling. The successful qualification of a Standard shall be 10 yr from the date of fabrication.
window design with nonstandard geometry, or with stan-
dard geometry and lower CF, for a chosen design pressure 2-2.7.8 Cylindrical Windows for External Pressure
and temperature under the procedures of paras. 2-2.6.2 Applications. The design life of cylindrical windows
through 2-2.6.8, qualifies also other window designs with fo r e x t e r n a l p r e s s u r e a p p l i c a t i o n s s h o w n i n
the same geometry and same or higher t/ D 1 ratios for the Figure 2-2.2.1 -3 and meeting the requirements of this
same or lower design pressure and temperature. Standard shall be 20 yr from the date of fabrication.
2-2.7 Design Life 2-2.7.9 Increase in Cyclic Design Life. For standard-
geometry PVHO viewports having a design pressure ofless
2-2.7.1 General. The design life of a window is a func- than 2,000 psi (13.8 MPa), other than hyperhemispherical
tion of its geometry, conversion factor, t/ D i ratio, and and NEMO types, the number ofdesign pressure cycles can
service enviro nment. Windows that are exp osed to be increased in excess of that stated in PVHO-1 through
only compressive or very low tensile stresses have a experimental pressure testing procedures, provided the
longer design life than those that are exposed to high following procedures and requirements are met:
tensile stresses. The design life of windows in the first (a) For each window design, at least one window of
category shall be 2 0 yr, while for the windows in the identi cal s hap e, dimens io ns , and des i gn p res s ure–
latter catego ry it s hall b e 1 0 yr. The des ign life o f temperature rating shall be pressure cycled from zero
w i n d o w s u n d e r t h i s S t a n d a r d i s d e fi n e d i n to design pressure to determine whether its cyclic pres-
paras. 2-2.7.2 through 2-2.7.8. sure fatigue life exceeds the 10,000 cycle limit stated in
2-2.7.2 Flat Disk Windows. The design life of flat disk PVHO-1 . The pressure tests shall take place with the
windows shown in Figure 2-2.2.1-1 and meeting the re- window installed in a test fixture whose window seat
quirements of this Standard shall be 10 yr from the date of dimensions, retaining ring, and seals are identical to
fabrication. those of the PVHO chamber.
(b) The window shall be pressurized with gas or water.
2-2.7.3 Conical Frustum Windows. The design life of The design pressure shall be maintained for a minimum of
conical frustum windows shown in Figure 2-2.2.1-1 and 15 min, or 1.5 times the time it takes for creep to stabilize,
meeting the requirements of this Standard shall be 10 yr whichever is greater, followed by depressurization that is
from the date of fabrication for t/ Di < 0.5 and 20 yr for t/ Di to be maintained for a minimum of 10 min or 1.5 times the
≥ 0.5. time it takes for creep to stabilize, whichever is greater.
2-2.7.4 Double-Beveled Disk Windows. The design life The pressurization and depressurization rates shall not
ofdouble-beveled disk windows shown in Figure 2-2.2.1-1 exceed 650 psi/min (4.5 MPa/min).
(c) The temp erature of the p ressurizing medium
and meeting the requirements of this Standard shall be 10
during the test shall be the design temp erature for
which the window is rated with a tolerance of +0/−5°F
23
ASME PVHO-1–2019
(+0/−2 .6°C) . Brief deviations from these temperature minimum operational temperatures. Radially compressed
tolerances are allowed, provided that the deviations do O-ring seals and spherical sector windows with a square
not exceed + 1 0 °F (5 .5 °C) and last less than 1 0 min edge are not suitable for such service when the change in
within each 24 hr of continuous testing. window diameter over the operational temperature range
(d) I f leaks develo p during p ress ure cycling, the results in a diametral clearance >0.02 0 in. (>0.5 mm)
window shall be removed and pertinent information between the window and its seat.
(cycle count, cause, extent of damage, etc.) recorded. If
no damage was noted to the window, new seals may
2-2.8.3 Thermal Expansion Clearance Criteria. The ð 19 Þ
diametral clearance between the window and its seat
b e i ns talled. The numb er o f cycles credi ted to the
cavity at maximum operational temperature shall not
window shall be those recorded at the last visual inspec-
be less than 0.001 D o for flat disk and spherical sector
tion prior to seal failure. After the new seal is installed, two
windows with square edges. The external diameter of
p ressure cycles (witho ut leaks) shall be p erformed
the conical frustums and spherical shell windows with
without credit to ensure proper seating, temperature
conical edge may exceed the maj or diameter of the
stabilization, and creep normalization. If the new seal
conical seat in the flange by 0.002 Do at maximum opera-
performs satisfactorily, the numbering of test cycles
tional temperature, provided the edge of the window is
shall continue from the number recorded at the last
beveled in such a manner that the conical bearing surface
visual inspection prior to seal failure, minus the above
of the window never extends beyond the bearing surface
two cycles.
of the seat.
(e) At scheduled intervals during the pressure test, the
windows shall be visually inspected for the presence of 2-2.8.4 Window and Seat Diameter. The nominal
crazing, cracks, or permanent deformation. This examina- diameters of the window and of the window seat in
tion may be performed without removal of the window the flange shall be identical. The actual diameters at stan-
from the chamber or test fixture. dard temperature will differ, but still will be within the
(f) Crazing, cracks, or excessive permanent deforma- dimensional tolerances specified in para. 2-2.12.
tion visible with the unaided eye (except for correction
necessary to achieve 20/20 vision) shall be considered 2-2.9 Viewport Flanges
failure of the windows and shall be so noted on the 2-2.9.1 Contribution of Window to Reinforcement.
test report. Permanent deformation more than 0.001 D i D ue to the difference in mo duli o f elasticity o f the
in magnitude measured at the center of the window p las ti c wi ndo w and the metallic flange, i t s hall b e
shall be considered excessive and shall be cause for rejec- assumed in stress calculations that the window does
tion. The number of credited test cycles shall not exceed not provide any reinforcement for the hull material
the numb er of cycles achieved during the p revio us around the penetrations.
successful inspection.
(g) Pressure test reports shall certify the results of the 2-2.9.2 Calculation Method. Any of the analytical or
pressure test. Copies of the pressure test reports shall be empirical methods for stress and displacement calcula-
furnished to the purchaser. tions acceptable to the applicable D ivision of ASME
(h) For windows having a design pressure design life of BPVC, Section VIII may be used for dimensioning the thick-
10,000 cycles, an extension of one cycle may be granted by ness, width, and location ofthe flange around the viewport
the Standard for each two test cycles after completion of penetration.
the first 10,000 cycles, up to failure of the test window. 2-2.9.3 Reinforcement. Reinforcement for penetra-
(i) The maximum number of design pressure cycles ti o ns o f ch amb e rs s hal l me e t th e re qui re me nts o f
shall be shown on the Window Certifications. para. 1-7.11 and the requirements of the applicable Divi-
sion of ASME BPVC, Section VIII.
2-2.8 Temperature and Dimensional Criteria
2-2.8.1 Thermal Expansion. Thermal expansion of
2-2.9.4 Requirements for Large Openings. Th e
following minimum requirements shall be met by view-
acrylic shall be taken into account during specification
p o rt fl ange s s h o wn i n F i gure s 2 - 2 . 1 0 . 1 - 1 th ro ugh
of the dimensional tolerance for the window diameter
2-2.10.1-4, with a finished diameter opening in excess
to be shown on the fabrication drawing, when the material
of 24 in. (635 mm).
te m p e r a tu r e r a n g e r e q u i r e d b y th e fa b r i c a ti o n
(a) Radial deformation ofthe window seat at maximum
(para. 2-2.4) substantially differs from the operational
internal or external design pressure shall be less than
temperature range.
0.002 Di.
2-2.8.2 Shape and Sealing Arrangement. For wide (b ) Angu l ar d e fo rm ati o n o f th e wi nd o w s e at at
operational temperature ranges, a window shape and maximum internal or external design pressure shall be
s e al i n g a rra n ge m e n t s h o u l d b e s e l e cte d th a t wi l l less than 0.5 deg.
p e rfo rm s a ti s fa c to ri l y a t b o th th e m a xi m u m a n d
24
ASME PVHO-1–2019
Viewport flanges shown in Figures 2-2.10.1-5 through tomeric characteristics in the operational temperature
2 -2.10.1-8 do not have to meet the radial and angular range and environment.
deformation limits stated in (a) and (b).
2-2.11.3 Retainer Rings. Whenever a gasket is used as
2-2.10 Window Seats the face seal, the retainer shall precompress the gasket to
ensure a minimum of 0.01 in. (0.25 mm) compression of
2-2.10.1 Dimensional Requirements. The window seat the gasket between the retaining ring and the face of the
cavity in the viewport flange must be dimensioned to axially displaced window at design pressure.
p ro vide the wi ndo w b eari ng s urface wi th s up p o rt For conical frustum and spherical sector windows with
during hydrostatic testing and subsequent operation at conical edge, the magnitude of the maximum axial dis-
maximum design pressure. The dimensions of window p l a c e m e n t m a y b e c a l cu l a te d o n th e b a s i s o f
s eat cavi ti e s fo r s tandard wi ndo w ge o me tri e s are Figure 2 -2 .1 0.1 -1 , using the specified D / D ratios as
i f
shown in Figures 2-2.10.1-1 through 2-2.10.1-8. the maximum predicted limits of axial displacement
2-2.10.2 Surface Finish. The surface finish on the during pressurization to design pressure based on the
windo w s e at cavi ty s h al l b e 6 4 μi n. RM S o r fi ne r, assumption that the minor diameter, D , of the window
i
except surfaces in contact with a bearing gasket shall will vertically displace to the D of the window.
f
not exceed 125 μin. RMS. For flat disks, spherical sectors with square edges, and
hemispheres with equatorial flanges, the magnitude of
2-2.10.3 Corrosion Mitigation. If the window seat is maximum axial window displacement may be calculated
not fabricated of inherently corrosion-resistant material, by multiplying the thickness of the bearing gasket by 0.30.
the surface of the window seat cavity shall be protected
against corrosion expected in the design environment. A 2-2.11.4 Gasket Compression. The compression of the
weld overlay of corrosion-resistant material prior to final soft elastomeric gasket by the retainer ring around the
machining is acceptable. Other acceptable means are circumference ofthe window shall be uniform. The magni-
painting, anodizing, or plating with electroless nickel. tude and uniformity of compression shall be checked by
measuring, around the circumference of the window, the
2-2.11 Window Seals distance between the surface of the window and the
external surface of the retainer ring before and after
2-2.11.1 General Requirements. As primary seals for torquing down on the ring. The values of gasket compres-
standard window geometries sho wn in s io n meas ured at fas tener lo catio ns and meas ured
Figures 2 -2 .2 .1 -1 through 2 -2 .2 .1 -4, a soft elastomer midway between fasteners shall not differ from each
co mp res s ed b etween the high- p res s ure face o f the other by more than 25%, and the minimum value shall
window and retainer ring shall be acceptable. The soft be equal to or exceed the magnitude of compression speci-
elastomeric seal may take the form of a flat gasket or fied by para. 2-2.11.3 at standard temperature.
a seal ring with O, U, or X cross section. The gasket or
seal ring shall be ofsufficient thickness to permit adequate 2-2.11.5 Electrogalvanic Requirements. The retainer
compression without permanent set. Double-beveled disk ring and the fasteners shall be fabricated from materials
and cylindrical windows shall use, as a primary seal, a seal that are electrogalvanically compatible with the viewport
ring radially compressed between the cylindrical surface flanges. Unreinforced plastics and fiber-reinforced plastic
of the window facing the pressure and the cylindrical composites are not acceptable materials for this applica-
window seat in the flange. H yperhemispherical and tion.
NEMO-type windows may also use, as a primary seal, 2-2.11.6 Retainer Ring Design Factor. The retainer
an elastomeric potting compound that adheres to both ring and the associated fastening arrangement shall be
the external spherical surface of the window and the designed with a safety factor of 4, based on the ultimate
lip of the mounting flange. strength of materials. The design pressure forcing the
2-2.11.2 Flat Disk Windows. Flat disk windows with window against the retainer ring shall not be less than
design pressure less than 15 psi (100 kPa) may use, as 5 psig.
the p rimary seal, an elastomeric potting comp ound 2 - 2 . 11. 7 M i n i m u m Com pressi on . T h e m i ni m u m
that, after injection into the annular space between the compression of seal rings shall be governed by the speci-
edge of the window and the cylindrical surface of the fications of the seal ring manufacturer for the given seal
seat (which have been coated beforehand with appro- ring size and service.
p riate p rimer) , s hall, after ro om- temp erature cure,
adhere to both the window and the seat surfaces. The 2-2.11.8 Secondary Seal. A secondary seal is required
primer and elastomeric potting compound selected for between the window and the steel cavity seat for flat disks,
this application shall be compatible with the window spherical sectors with square edge, and hemispheres with
material, and the potting compound shall retain its elas- equatorial flange. The secondary seal also serves as a
bearing gasket for the window. This gasket must be
25
ASME PVHO-1–2019
bonded with contact cement to the metal flange seat. (e) The requirements of paras. 2 -2 .1 1 .3 , 2 -2 .1 1 .4,
Thickness of the gasket shall not exceed 1 ∕8 in. (3 .0 2-2.11.6, and 2-2.11.7 apply to clear viewport retaining
mm) . Neoprene-impregnated nylon cloth, neoprene of covers. See Figure 2-2.11.11-1 for acceptable configura-
90 durometer hardness, and cork gaskets are acceptable tions for clear viewport retaining covers.
for such application.
2 - 2 . 11. 12 Con fi g u rati on s. T h e co n fi gu rati o n o f
2-2.11.9 Seal Ring Grooves window mountings and seal arrangements shown in
Figures 2-2.5.1-1 through 2-2.5.1-15 represent designs ac-
(a) Seal ring grooves are not permitted in either the ceptable under this Standard and are shown there only for
surface of any window shape or the bearing surface of the guidance of designers.
the seat in the mounting, unless data showing that iden-
tical window assemblies that have successfully met the 2 - 2 . 11. 13 Replacem en t Wi n d ows. Re p l a c e m e n t
criteria of para. 2-2.6.6 are included with the window windows for pressure chambers fabricated to design
design certification package. criteria of ANSI/ASME PVHO-1 –1 977 or ANSI/ASME
(b) Seal ring grooves are permitted in the window seat P VH O - 1 – 1 9 8 1 m ay i n co rp o rate O - ri ng gro o ve s i n
in the mounting, provided that the groove is located in the nonbearing surfaces of the window provided
nonbearing surface of the seat. The edges of the O-ring (a) the window meets all the requirements of the 1977
groove shall be beveled with a radius of 0.01 in. < R < or 1981 edition
0.02 in. (0.25 mm < R < 0.50 mm). (b) the accompanying design certification notes that
the window is a replacement for an existing pressure
2-2.11.10 Edge Seals. Edges of bearing surfaces at the vessel built to the 1977 or 1981 edition
high-pressure faces of windows may be beveled for
containment of O-rings provided that the width of the 2-2.12 Dimensional Tolerances and Surface Finish
bevel as shown in Figures 2-2.11.10-1 and 2-2.11.10-2
shall not exceed 0.1 2 t for spherical sectors, 0.62 t for 2-2.12.1 Thickness. Thickness of the window shall be
hyperhemispheres, 0.5 t for conical frustums, 0.25 t for everywhere equal to or greater than the nominal value
flanged hemispheres and for flat disks under one-way determined by the procedures of para. 2-2.5.1.
pressurization, and 0.1 2 5 t for spherical sectors with 2-2.12.2 Conical Windows
square edges and for cylinders. For flat disks serving
as two - way wi ndo ws , b o th edges may b e b eve le d, (a) The major diameter of the conical bearing surface
provided D o / D i > 1.2 5 and D o is measured only to the on a window shall be machined within +0.000/−0.002 Do
edge of the plane-bearing surface. of the nominal value.
(b) The included conical angle of the window shall be
2-2.11.11 Clear Viewport Retaining Covers. Clear within +0.25/−0.000 deg of the nominal value.
viewport retaining covers are permitted for O-ring- (c) The included conical angle of the window seat in the
sealed flat disk and conical frustum standard-geometry flange must be within +0.000/−0.25 deg of the nominal
PVHO windows in applications where reverse pressure value.
on the viewport window is not possible and the design (d) The conical seat in the flange shall not deviate more
pressure is less than 1 35 psig, provided the following than 0.001 Do in. from an ideal circle when measured with a
provisions are met: feeler gauge inserted between the mating conical surfaces
(a) The thickness of the clear viewport retaining cover
of the seat and of the window at its outer circumference.
shall not be less than 0.25 in. (6 mm) or 0.025 Do , which- The axial force used to seat the window during this test
ever is greater. shall not exceed 10 Do lb (4.53 D o kg) applied uniformly
(b) Where retaining screws are used to secure the clear
around its circumference.
viewport retaining cover, the clearance holes between the (e) The major diameter of the conical seat cavity in the
retaining screws and the cover shall be large enough to flange must be within +0.002 Do /−0.000 of the nominal
compensate for thermal expansion and contraction of the value.
cover material. Flat washers shall be used between the
screwhead and clear viewport retaining cover. 2-2.12.3 Spherical Sector Windows. The concave or
(c) Provisions shall be made for equalizing the pressure convex surface of a spherical window shall not differ
between the clear viewport retaining cover and the view- from an ideal spherical sector by more than +0.5% of
port window, e.g., a 1 ∕16 -in. (1.6-mm) diameter hole located the specified nominal external spherical radius for stan-
in the cover inside the O-ring seal diameter. dard CF values (see Tables 2-2.3.1-3 and 2-2.3.1-4 and
(d) Acrylic plastic (per ASTM D4802-02 or equivalent) Figures 2-2.5.1-6, 2-2.5.1-7, 2-2.5.1-14, and 2-2.5.1-15) .
and clear polycarbonate plastic (per ASTM C1349-04 or Measurements shall be made from an external segmental
equivalent) are acceptable materials for clear viewport template whose radius falls within the specified dimen-
retaining covers. sional tolerance and whose length is equal to the window’s
included conical angle or 90 deg, whichever is the lesser
26
ASME PVHO-1–2019
value. The thicknes s o f the s p he rical windo w may with a room-temperature curing elastomeric compound
decrease from its base to its apex provided that the injected into the annular space between the edge of the
minimum thickness meets the requirements of para. window and the cylindrical surface of the seat.
2-2 .5 for the design pressure and design temperature (e) The plane bearing surface ofthe seat cavity shall not
of the particular spherical window geometry. deviate more than 0.002 D o from an ideal plane when
measured with a feeler gauge inserted between the
2-2.12.4 Flat Disk Windows mating plane surfaces of the flat disk window or a circular
2-2.12.4.1 Window External Diameter. The dimen- plug gauge and the bare seat cavity. The axial force used to
s i o n a l to l e ra n c e o f th e e xte r n a l d i a m e te r o f th e seat the window or the plug gauge shall not exceed 10 Do lb
window shall be based on the type of sealing arrangement (4.53 Do kg) applied uniformly around its circumference.
for the window.
2-2.12.5 Spherical Windows
(a) The external diameter of the flat disk window shall
be within +0.000/−0.010 in. (+0.000/−0.25 mm) of the (a) The external diameter ofthe spherical window with
nominal value if the window is to be sealed in the seat square seat shall be within +0.000/−0.0005 D o of the
cavity with a radially compressed O-ring. nominal value.
(b) The external diameter of the flat disk window shall (b) The diameter of the seat cavity for a spherical
be within +0.000/−0.060 in. (+0.000/−1.5 mm) of the window with square seat shall be within +0.0005 D o /
nominal value if the window is to be sealed in the seat −0.000 of the nominal value.
cavity with a seal ring wedged into the annular space (c) The plane bearing surface ofthe seat cavity shall not
between the retaining ring, the window’s bevel, and deviate more than 0.001 D o from an ideal plane when
the cylindrical surface of the seat cavity. measured with a feeler gauge inserted between the
(c) The external diameter of the flat disk window shall mating plane bearing surfaces of the spherical window
be within + 0.0 /− 0.1 2 5 D o of the nominal value if the with a square edge and the seat cavity. The axial force
window is to be sealed in the seat cavity with a flat elas- us e d to s e at th e wi ndo w s hall no t exce ed 1 0 D o l b
tomeric gasket axially compressed by the retaining ring. (4.53 Do kg) applied uniformly around its circumference.
(d) The external diameter of the flat disk window shall
2-2.12.6 Cylindrical Windows. The maximum out-of-
be within +0.00/−0.02 D o of the nominal value if the
roundness of a cylindrical window shall not differ from an
window is to be sealed in the seat cavity with a room-
ideal cylinder by more than +0.5% ofthe specified nominal
temp erature curing elastomeric compound inj ected
e x t e r n a l r a d i u s fo r s t a n d a r d C F v a l u e s ( s e e
i n to th e a n n u l a r s p a c e b e twe e n th e e d ge o f th e
Table 2-2.3.1-5).
window and the cylindrical surface of the seat.
(e) The plane bearing surface of the flat disk window 2-2.12.7 Surface Finish. The bearing surface of the
shall not deviate more than 0.001 Do from an ideal plane. window shall have an as-cast or machined finish no
rougher than 32 μin. RMS.
2-2.12.4.2 Seat Cavity Diameter. The dimensional
tolerance on the external diameter of the window seat 2-2.12.8 Viewing Surface. Window viewing surfaces
cavity shall be based on the type of sealing arrangement s h a l l b e p o l i s h e d to m e e t th e r e q u i r e m e n ts o f
for the window. para. 2-3.7(e).
(a) The diameter of the seat cavity for a flat disk
2-2.12.9 Other Surfaces. All other surfaces shall be
window shall be within +0.01 /−0.00 in. (+0.2 5/−0.00
machined or sanded to attain at least a 63 -μin. RMS
m m ) o f th e n o m i n al val u e i f th e wi n d o w i s to b e
finish. Saw cut finish is not acceptable on any window
sealed in the seat cavity with a radially compressed O-ring.
surface.
(b) The diameter of the seat cavity for a flat disk
window shall be within +0.06/−0 .0 0 in. (+1 .5 /− 0.00 2-2.13 Documentation
m m ) o f th e n o m i n al val u e i f th e wi n d o w i s to b e
sealed in the seat cavity with a seal ring wedged into 2-2.13.1 Drawing Requirements. The manufacturer
th e annul ar s p ace b e twe en the re tai ni ng ri ng, th e shall be responsible for the translation of the design of
window’s bevel, and the cylindrical surface of the seat the window and its related viewport flange, retainer
cavity. rings, and seals into drawings that can be used for fabrica-
(c) The diameter of the seat cavity for a flat disk tion.
window shall be within +0.125/−0.000 in. (+3.2/−0.00 2 - 2 . 13 . 2 Wi n d ow I d en ti fi cati on . D rawi n gs th at
m m ) o f th e n o m i n al val u e i f th e wi n d o w i s to b e provide construction details shall bear notice that the
sealed in the seat cavity with a flat elastomeric gasket windo ws have b een des igned and s hall b e b uilt to
axially compressed by the retaining ring. ASME PVHO-1. Drawings shall identify the appropriate
(d) The diameter of the seat cavity for a flat disk
edition.
window shall be within +0.01 Do /−0.000 of the nominal
value if the window is to be sealed in the seat cavity
27
ASME PVHO-1–2019
2-2.13.3 Design Certification. The designer shall fill 2-2.14.7 Area of Single Penetration. The area of a
o u t a d e s i g n c e r t i fi c a t i o n a s d e s c r i b e d i n s i n gl e p e n e tr a ti o n s h a l l n o t e x c e e d 1 5 % o f th e
p ara. 2 - 1 . 3 . 2 (a) . All p ertinent des ign data s hall b e window’s surface prior to machining of the penetration
s ho wn, and any additio nal info rmatio n us ed in the in the window.
design shall be referenced on the certification. The
designer may develop an appropriate certification form
2-2.14.8 Total Area. The total area of all penetrations
in a single window shall not exceed 30% of the window’s
using PVHO-1 Form VP-2 as a representative sample.
concave surface.
2-2.13.4 Drawing Transmittal. The manufacturer 2-2.14.9 Seats. All penetrations shall have conical
shall transmit the design certification plus construction
seats forming surfaces of imaginary solid cones.
drawings to the window fabricator at the time of fabrica-
tion. 2-2.14.10 Included Angle. The included solid angle of
any conical seat shall be chosen to make the imaginary
2-2.14 Windows With Inserts for Penetrators ap ex o f the s olid co ne coincide with the imaginary
2-2.14.1 General. Inserts that serve as bulkheads for center of concave curvature.
electrical, mechanical, optical, or hydraulic penetrators 2-2.14.11 Maximum Diameter. The maximum size of
can be incorporated into acrylic windows, provided the penetration diameter shall be defined by a solid
that the penetrations and inserts meet the requirements cone angle of 60 deg, provided the area of the penetration,
of this subsection. These requirements are grouped into defined as π( Mo ) 2 /4 (see Figure 2-2.14.11-1) , does not
categories of window shapes, pressure service, penetra- exceed the limits specified in paras. 2-2.14.7 and 2-2.14.8.
tion location, penetration configuration, insert material,
insert configuration, seating arrangements, insert retain- 2-2.14.12 Tolerances. The angular and dimensional
ment, pressure testing, and certification. tolerances for penetrations, as well as for the surface
finish on the seat, are shown in Figure 2-2.2.1-1.
2-2.14.2 Shape Limitations. The window shapes in
which penetrations can be incorporated without reducing 2-2.14.13 Insert Material. The inserts for the penetra-
their working pressure are spherical shell sectors with tions shall be made from metal or from plastic, provided
conical seats (see Figure 2-2.2 .1 -2 ) , hemispheres with the material properties satisfy the following criteria:
or without flanges (see Figure 2 -2 .2 .1 -3 ) , hyperhemi- (a) Any metal approved by this Standard may be used
spheres, and NEMO spheres (see Figure 2-2.2.1-4). for the fabrication of inserts, provided that the selected
alloy is corrosion resistant to stagnant seawater and its
2-2.14.3 Penetration Limitations. Windows with tensile and compressive yield strengths exceed 25,000 psi
penetrations can be incorporated into pressure vessels (172 MPa). Steel alloys without corrosion resistance may
for external or internal pressure service, provided that be substituted for corrosion-resistant alloys if the insert is
the design pressure acts only on the convex surface of ca d m i u m o r n i cke l p l a te d a fte r co m p l e ti o n o f a l l
the window. machining operations.
2-2.14.4 Penetration Locations (Spherical Shell (b) Acrylic meeting the criteria of Table 2-3.4-2 and
Sector). On spherical shell sectors with conical seats, p olycarb onate p lastic meeting the criteria o f Table
hemispheres without flanges, hyperhemispheres, and 2-2.14.13-1 are acceptable materials for the fabrication
N E M O s p h e re s , th e p e n e tra ti o n s m a y b e l o c a te d of inserts, provided that in service they shall only
anywhere, provided (1 ) come in contact with fluids and gases defined by
(a) the spacing between the window seat and the edge para. 2-1.2(c)
of the penetration exceeds two diameters of the penetra- (2) be subjected to temperatures that are lower than
tion the design temperature of the window
(b) the spacing between edges ofadjacent penetrations Cast unfilled monolithic Type 6 nylon meeting the
measured on the concave surface exceeds the radius of the criteria of Table 2-2.14.13-2 may be used for the fabrica-
larger penetration tion of bearing gasket inserts for NEMO windows (see
Figure 2-2.10.1-8).
2-2.14.5 Penetration Location (Hemispheres). On
hemis p heres wi th flanges , the p ene tratio n may b e 2-2.14.14 Temperature Considerations. Since the
located only within the area between the apex and latitude temperature of a shorted-out electrical connector may
of 60 deg, provided the spacing between edges of adjacent exceed the design temperature of the plastic insert, the
penetrations exceeds the radius of the larger penetration designer shall forestall the potentially unacceptable
measured on the concave surface. temperature rise by limiting the magnitude and/or dura-
tion of power input to the connector during an electrical
2-2.14.6 Penetration Configuration. The penetrations short.
shall have circular configurations.
28
ASME PVHO-1–2019
2-2.14.15 Insert Tolerances. The angular and dimen- 2-2.14.21 Duplicate Inserts. Duplicate inserts of the
s i o n al to l e ran ce s fo r i n s e rts are s h o wn i n F i gu re same material, design, and construction need not be
2 - 2 . 1 4. 1 5 - 1 . All s urfaces o n the ins ert shall have a proof tested but shall be pressure tested according to
finish of 32 μin. RMS or finer. subsection 2-7.
2-2.14.16 Insert Shape. The inserts shall have the 2-2.14.22 Insert Seals. All inserts require two separate
shape of a spherical sector or of a truncated cone, where seals to prevent entry of water through the joint between
(a) the solid included angle of the bearing surface on the bearing surface ofthe insert and the seat in the window
the insert matches the conical seat in the penetration — a primary seal and a secondary seal.
(b) the bearing surface of the insert extends past the (a) Sealing between the insert and the window shall be
edges of the seat in the penetration (Figure 2-2.14.16-1) provided by two seals. A primary seal shall serve as the
contact between the two conical mating surfaces on the
2-2.14.17 Metal Inserts. Any number or size of holes insert and window. A secondary seal shall serve as the
may be drilled and tapped in the metal insert to receive
contact between the two conical mating surfaces on
hydraulic, electrical, optical, or mechanical bulkhead
the insert and window, and as elastomeric material
penetrators, provided that the openings and their reinfor-
held captive between the convex window surface and a
cements conform to the appropriate Division of ASME
flange on the insert.
BPVC, Section VIII.
(b) Experimentally proven secondary seal designs
2-2.14.18 Polycarbonate Inserts. Smooth holes may shown in Figure 2-2.14.22-1 represent designs acceptable
be drilled in the polycarbonate insert to receive hydraulic, under this Standard and are provided for guidance only.
electrical, optical, or mechanical bulkhead penetrators,
provided
2-2.14.23 Insert Seal Grooves. Grooves for contain-
m e nt o f s e al s s hal l no t b e mach i ne d i n e i th e r the
(a) the spacing between edges of adjacent holes in the
co nical s eat o n the windo w o r the co nical b earing
insert exceeds the diameter of the larger adjacent hole.
surface on the insert in contact with the window. It is ac-
(b) the spacing between the edge of the insert and the
ceptable to incorporate an O-ring groove in the conical
edge of any hole exceeds the diameter of that hole.
bearing surface of a metallic insert if a gasket of approved
(c) the surface finish inside the holes is 32 μin. RMS or
material is interposed between the metallic insert and the
finer. The holes shall be sized for the penetrators to
seat on the window (see Figure 2-2.10.1-8).
support the edges of the holes when the window assembly
is subjected to design pressure. 2-2.14.24 I nsert Retention. The ins erts s hall b e
mechanically restrained against ej ection from their
2-2.14.19 Acrylic Inserts. Smooth holes may be drilled seats in the window by accidental application of pressure
in the acrylic insert to receive hydraulic, electrical, optical,
to the concave surface of the window or bending moments
or mechanical bulkhead penetrators, provided
to the feedthroughs.
(a) the spacing between edges of adjacent holes in the
(a ) The mechanical res traint s hall b e cap ab le o f
insert exceeds two diameters of the larger adjacent hole.
retaining the insert against a pressure of 1 5 psi (0.1
(b) the spacing between the edge of the insert and the
M P a ) a p p l i e d a ga i n s t th e c o n c a ve s u rfa c e o f th e
edge of the hole exceeds two diameters of the hole.
window and bending moments generated by wave slap
(c) the surface finish inside the holes is 32 μin. RMS or
and hydrodynamic drag against cables, hydraulic lines,
finer. The holes shall be sized for the penetrators to
o r mechanical linkages attached to the ins ert. The
support the edges of the holes when the window assembly
tensile stress resulting from bending moment shall not
is subjected to design pressure.
exceed 2,500 psi (12.2 MPa).
2-2.14.20 Insert Thickness. The thickness of the insert (b) Experimentally proven restraint designs shown in
shall depend on the material from which the insert is fabri- Figure 2-2.14.24-1 represent designs acceptable under
cated. this Standard and are provided for guidance only.
(a) For plastics, the thickness of the inserts in the shape
or spherical sectors or conical frustums shall be calculated
2-2.14.25 Insert Stress Relief. All inserts shall be
stress relieved after all the fabrication processes have
on the basis of maximum allowable tensile and compres-
been completed. Acrylic shall be stress relieved according
sive stresses specified for the chosen material by the
to the schedules of Table 2-4.5-1. Polycarbonate shall be
appropriate Division of ASME BPVC, Section VIII.
stress relieved for a period of 8 hr at 250°F (120°C).
(b) An alternate approach requires hydrostatic testing
of the new insert design in an acrylic seat to 3 times the 2-2.14.26 Insert Inspection. Each finished insert shall
desired design pressure without producing permanent be subjected by the fabricator to a quality control inspec-
deformation ≥0.2 %. The pressurization shall be at a tion. The quality control inspection shall consist of dimen-
650-psi/min (4.5-MPa/min) rate. sional and visual checks whose objective is to determine
whether the finis hed ins ert meets the dimens io nal
29
ASME PVHO-1–2019
tolerances, material quality, and surface finish require- (b) The properties of the bond j oint shall meet or
ments specified in para. 2-2.13. exceed those specified in para. 2-3.10.
(c) The joint shall be pressure tight during hydrostatic
2-2.14.27 Insert Pressure Test. Each insert shall be testing of the window.
pressure tested at least once prior to being accepted
for service. 2-3.4 Acrylic Requirements
(a) The pressure test shall take place with the insert
i ns tal l e d i n th e wi ndo w, o r an acryl i c te s t fi xture The acrylic used for fabrication of windows shall satisfy
whose thickness, surface curvatures, and penetration the following two general requirements:
dimensions are identical to those in the window. (a) The casting process used in production of acrylic
(b) The pressure test shall be conducted according to s h a l l b e c a p a b l e o f p r o d u c i n g m a te r i a l wi th th e
procedures described in subsection 2-7. minimum physical properties shown in Table 2-3 .4-1 .
(c) The test pressure and temperature shall be deter- The manufacturer of material shall provide certification
mined by the design pressure and temperature of the to the window fabricator that the typical physical proper-
window in which the insert shall be installed for service. ties of the material satisfy the criteria of Table 2-3.4-1. The
material manufacturer’s certification shall convey the
2-2.14.28 Insert Inspection. Each insert shall be indi- information in a form equivalent to PVHO-1 Form VP-
vidually certified. The certification shall include the 3 . The certification shall identify the material by lot
following: number and shall be marked in such a way that each
(a) design certification
cas ti n g s h a l l b e p o s i ti ve l y i d e n ti fi e d wi th th e l o t
(b) material manufacturer’s certification
number. If the manufacturer is not willing to certify
(c) material properties certification
that the typ ical p hys ical p ro p erties o f the cas tings
(d) fabrication data report
meet the requirements in Table 2 -3.4-1 , experimental
(e) pressure testing certification
verification of all properties shown in Table 2 -3 .4-1
2-2.14.29 Insert Certification Procedure. Each of the becomes mandatory.
certifications shall follow the procedure described in (b) The acrylic castings from which the windows are
para. 2-1.3.2, except that the material certifications for produced shall meet the minimum physical properties
polycarbonate and metallic inserts shall differ from the specified in Table 2-3.4-2 after the castings have been
one specified for acrylic. annealed per para. 2-4.5. The acceptance tests of castings
(a) For polycarbonate, the supplier shall provide a shall be conducted for the window fabricator by the manu-
report listing the results of tests performed according facturer of acrylic or by an independent materials testing
to Table 2 -2 .1 4.1 3 -1 on coupons cut from the stock laboratory. The results of the material acceptance tests
used in the fabrication of inserts. (specified in Table 2-3.4-2) for sheet or custom castings
(b) For metal, the supplier shall provide a certified mill shall be certified on a form equivalent to PVHO-1 Form
test report. The report shall include the results of all the VP-4. This certification shall be provided to the window
tests as required by the material specifications, including fabricator and shall become a part of the certification
chemical analysis and mechanical tests. In addition, the information forwarded to the chamber manufacturer
results of any applicable supplementary tests shall be or user.
recorded.
2-3.5 Acrylic Form
2-3 MATERIAL Acrylic castings shall be supplied in sheet form or as
custom castings. All acrylic sheet castings shall have a
2-3.1 Material Restrictions nominal thickness of 1 ∕2 in. (12.5 mm) or greater.
Windows shall be fabricated only from cast polymethyl For purposes of this Standard, acrylic in the form of
methacrylate plastic, hereafter referred to as acrylic. custom castings is classified as either Type 1 or Type
2 castings.
2-3.2 Laminated Sheets (a) Type 1 custom castings are defined as being of such
thickness and configuration, and produced by such a
Laminating several sheets of acrylic to arrive at the process, as to meet the requirements of Table 2 -3.4-1
desired window thickness is not permitted. without experimental verification. To classify a casting
as a Type 1 custom casting, the manufacturer of acrylic
2-3.3 Acrylic Bonding s h al l ce rti fy that he /s he has p ro duced cas ti ngs o f
Joining of acrylic castings by bonding is permitted, similar shape and thickness and of the same material
provided that the following requirements are met: in the past and that such castings have met the require-
(a) The j oint shall be subj ected only to membrane ments of Table 2-3.4-1.
compressive stresses.
30
ASME PVHO-1–2019
(b ) Typ e 2 cu sto m ca stin g s are defi ned as b e ing sample is closer to an unfinished cast surface than the
produced in such a thickness or configuration, or by normal trim line. Where possible, test samples shall be
such a process, that the manufacturer of acrylic must cut fro m the central p ortio n of the o riginal casting
experimentally verify that the acrylic castings possess (e.g., a large casting cut into several windows) . The
t h e m i n i m u m p h y s i c a l p r o p e r t i e s s p e c i fi e d i n test methods for physical properties specified in Table
Table 2-3.4-1. All custom castings failing to meet the re- 2-3.4-2 shall be as follows:
quirements of Type 1 shall be classified as Type 2 custom (a) Tests for tensile properties shall be performed per
castings. ASTM D638, using a testing speed of 0.20 in./min (5.0
mm/min) ±25%.
2-3.6 Material Property Tests (b) Tests for compressive deformation shall be per
31
ASME PVHO-1–2019
(-f) deformation (flow or combined flow and area of the resulting peaks with the areas produced by the
s hri nkage) e xp re s s ed as the p ercentage change i n inj ection of a standard solution. Prepare the standard
height of the test specimen calculated on the basis of solution by dissolving 20 mg to 30 mg of pure monomers
its original height in 50 mL of methylene chloride.
N O TE : M e as u re m e n ts s hall b e m ade in co ns is te n t uni ts (b) Acrylic that does not dissolve shall be analyzed by
measured to the nearest 0.001 in. (0.0254 mm) . swelling the plastic and extracting the soluble portion.
Place a solid piece of insoluble acrylic plastic weighing
(d) Test for the presence of an ultraviolet absorber
about 1 g and 2 0 mL of methylene chloride in a glass
(ultraviolet transmittance) shall be made using a scanning
bottle, and place on a shaker for 2 4 hr. After 2 4 hr,
ultraviolet monochromator having a bandwidth of 10 nm
the flui d p o rtio n s hall b e analyz ed fo r mo no meric
or less and a minimum sensitivity of 0.02%, a photometer
methyl methacrylate and monomeric ethyl acrylate per
having reproducibility of +1% of full scale, and the prac-
para. 2-3.5(a).
tices of ASTM E308 to measure the spectral transmittance
in the 290 nm to 330 nm wavelength band. Report the 2-3.9 Windows Greater Than 6 in. Thick
value of one specimen of 1 ∕2 in. ± 0.01 in. (12 .7 mm ±
0.25 mm) thickness with light passing through polished Windows in excess of 6 in. (150 mm) thickness shall
faces. Report the maximum percent transmission detected re qu i re m ate ri al te s ti n g o f two s am p l e s fro m th e
between 290 nm and 330 nm and the peak location where casting. One sample shall be taken from the surface of
the maximum percent transmission was located. Measure- the casting. The second sample shall be taken from the
ments can be made on the casting or on the monomer mix interior of the casting at a distance from any surface
from which the plastic is to be cast. Solid samples shall equal to half the thicknes s . The p ro p erties o f each
have two polished faces through which the light passes. sample shall meet the requirements of Table 2-3.4-2.
(e) The clarity of a finished window shall be visually
rated. Clear print of size 7 lines per column inch (2 5 2-3.10 Bond Testing
mm) and 1 6 characters to the linear inch (2 5 mm) The physical properties of bonds shall meet or exceed
shall be clearly visible when viewed from a distance of the following:
20 in. (500 mm) through the thickness of the finished (a) The tensile strength of the bond shall be at least
window. 50% of the parent material strength as established by
(f) Since an ASTM standard method is not available for the ASTM D638 test on five tensile coupons cut from a
measurement of residual acrylic monomer, the procedure bond quality control specimen that was bonded at the
specified in para. 2-3.8 is recommended. same time and in the same manner as the acrylic castings
intended for actual service.
ð 19 Þ 2-3.8 Testing for Residual Monomer (b) The significant and critical dimensions of inclu-
A sample of suitable size shall be obtained and analyzed sions, as well as the critical spacing between adj acent
for unpolymerized methyl methacrylate and unpolymer- i n c l u s i o n s , s h a l l n o t e x c e e d th o s e s p e c i fi e d i n
ized ethyl monomers using gas or liquid chromatographic para. 2-5.4 for a given window shape. The critical size
techniques. Options for determination of residual mono- o f inclusio n p o p ulatio n shall no t exceed the cros s -
mers include gas chromatography (GC) and high-pressure sectional area of the bonded joint in square centimeters
liquid chromatography (HPLC). Samples for testing shall divided by 10. The critical density of population shall not
be cut so that the center point of the analyzed piece is no exceed 2 inclusions per square centimeter of contiguous
closer to the original edge or surface ofthe casting than the joint cross-sectional area.
thickness divided by 2. The following (after Cober and
Samsel, SPE Transactions, “Gas Chromatograph, a New 2-3.11 Low Ultraviolet (UV) Cast Acrylic Cylinders ð 19 Þ
Tool for Analysis of Plastics,” April 1962, pp. 145–151) Cast acrylic cylinders may be used without the addition
is a suitable procedure: of a UV stablilization agent, provided the following condi-
(a) The instrument may be a Beckman GC-2A gas chro- tions are met:
matograph, equivalent, or better, with a hydrogen flame (a) Storage and use are limited to a protected indoor
detector, or equivalent, and a 6-ft (1.8-m) column of 1 ∕4 in. environment where there is low exposure to UV radiation.
(6.0 mm) stainless tubing operated at 212°F (100°C). Pack (b) The window markings shall also include “Low UV”
the column with 25% diethylene glycol adipate polyester as required in para. 2-6.1, as shall the associated ASME
(LAC-2R-446, Cambridge Industries Co.) and 2% phos- PVHO-1 forms.
phoric acid on an 80–1 00 mesh Celite filter aid. The (c) The window is not subject to life extension beyond
acrylic to be analyzed shall weigh approximately 2.0 g design life.
and shall be dissolved in exactly 5 0 mL of methylene (d) The window shall comply with all other relevant
chloride. Inject a 3-μL aliquot of the plastic-solvent solu- requirements of ASME PVHO-1.
tion into the gas chromatographic apparatus. Compare the
32
ASME PVHO-1–2019
33
ASME PVHO-1–2019
2-5.4 Inclusion Inspection (-1 ) voids, specks, and grains of dirt; fragments of
metal, wood, or rubber: 0.06 in. (1.5 mm)
The critical dimensions of inclusions, critical spacing,
(-2) hair or cloth fibers: 2 in. (50.8 mm) long
critical size of inclusion population, critical location,
(-3) plastic foil fragments: 0.15 in. long × 0.06 in.
and critical density of inclusion population depend on
wide × 0.03 in. thick (3.8 mm × 1.5 mm × 0.76 mm)
the shape of the window. Only inclusions whose diameter
(-c) Critical size of population is total volume of the
or length exceeds the following specified significant
casting in cubic inches divided by 1,000.
dimension shall be considered during a visual inspection;
(-d) Critical density of inclusion population is one
all others shall be disregarded.
inclusion per cubic inch.
(a) For spherical sectors with conical edge, hyperhemi-
(-e) Critical spacing between adjacent inclusions is
spheres, NEMO windows, conical frustums and double-
0.25 in. (6.35 mm).
beveled disks with t/ Di ≥ 0.5, and cylinders under external
(-f) Critical locations are such that inclusions are not
pressure loading
permitted closer than 0.125 in. (3.2 mm) from the finished
(1 ) significant dimension : 0.015 in. (0.4 mm)
window surface.
(2) critical dimension : 0.05 t
(2) The finished window containing one or more inclu-
(3) critical size ofpopulation : total volume ofwindow
sions shall satisfy one of the following structural require-
in cubic centimeters divided by 10 000
ments:
(4) critical density ofpopulation : one inclusion per 1
(-a) The minimum tensile strength of inclusion-free
in. 3 (16 cm 3 ) of contiguous volume
tensile test specimens from the lot ofcasting used in manu-
(5) critica l spa cin g between a dja cen t in clu sion s :
facture of windows shall be ≥11,000 psi, and the short-
select the larger of the two adj acent inclusions and
term design-critical pressure ofthe window shall meet the
multiply its diameter by a factor of 2
requirement of this Standard.
(6) critical locations: no inclusions are permitted on
(-b) The minimum tensile strength shall be ≥10,000
or within critical spacing of all of the bearing and sealing
psi, and the window’s short-term design-critical pressure
surfaces
shall exceed the requirements of this Standard by ≥10%.
(b) For spherical sectors with square edge, hemi-
(-c) The minimum tensile strength shall be ≥9,000
spheres with equatorial flange, cylinders under internal
psi, and the window’s STCP shall exceed the requirements
pressure, conical frustums and double-beveled disks with
of this Standard by ≥20%.
t/ Di < 0.5, and disks
(1 ) significant dimension : 0.015 in. (0.4 mm) 2 - 5 . 4. 1 I n clu si o n I n sp ecti o n fo r N o n stan d ard ð 19 Þ
(2) critical dimension : 0.030 in. (0.8 mm) Windows. Nonstandard geometry windows and standard
(3) critical size ofpopulation : total volume ofwindow window geometries with lower conversion factors shall
in cubic centimeters divided by 10 000 not contain any inclusion with a critical dimensio n
(4) critical density ofpopulation : one inclusion per 1 exceeding 0.015 in. (0.40 mm).
in. 3 (16 cm 3 ) of contiguous volume
(5) critical spacing between adjacent inclusions: 0.25 2-5.5 Scratch Characterizations
in. (6 mm) Critical dimensions of scratches (or machining marks),
(6) critical locations: no inclusions are permitted on critical spacing, critical sizes of scratch population, critical
or within critical spacing of all of the surfaces locations, and critical densities of scratch population
(c) Windows may be fabricated from acrylic castings depend on the shape of the window. Only scratches
with inclusions that exceed the 0.03-in. (0.8-mm) critical whose depth exceeds the significant dimension shall be
dimension specified by (b)(2), provided that the structural considered during a visual inspection; all others shall
performance of the window is not compromised by the be disregarded.
presence of these inclusions. (a) For spherical sectors with conical edge, hyperhemi-
This is to be accomplished by restricting the inclusions spheres, NEMO windows, conical frustums and double-
to only certain types and sizes, and by compensating their beveled disk with t/ Di ≥ 0.5, and cylinders under external
effect on the critical pressure of the window with an pressure loading
increase in tensile strength of the acrylic, or an increase (1 ) significant dimension : 0.01 in. (0.25 mm)
in design critical pressure of the finished window, or both. (2) critical dimension : 0.02 in. (0.5 mm)
(1 ) Inclusions are allowed in flat disks, cylinders under (3) critica l size of popula tion : total length of all
internal pressure, spherical sectors with square edges, scratches in centimeters equals total area of scratched
h e m i s p h e re s wi th e q u a to ri a l fl a n ge , a n d d o u b l e - surface in square centimeters divided by 1 000
beveled disks and conical frustums with t/ D i < 0 .5 , (4) critical density of population : none specified
provided that the following requirements are met: (5) critical spacing between scratches: none specified
(-a) Significant dimension of the inclusion is 0.03 in. (6) critical locations: no scratches are permitted on
(0.8 mm). the bearing and sealing surfaces
(-b) Critical dimensions of the inclusions are
34
ASME PVHO-1–2019
35
ASME PVHO-1–2019
qualified pressure test laboratory, or pressure test the 2-7.6 Post-Test Inspection
windows according to subsection 2-7, either of which
At the conclusion ofthe pressure test, the windows shall
requires the completion of PVHO-1 Form VP-5.
be visually inspected for the presence ofcrazing, cracks, or
(d) It shall be the responsibility of the owner/user and
p ermane nt de fo rmati o n. Thi s exami nati o n may b e
th e c h a m b e r m a n u fa c tu re r to p o s s e s s a n d re ta i n
performed without removal of the window from the
PVHO-1 Forms VP-1 through VP-5 for a period not less
chamber.
than the design life of the window plus 2 yr.
(e) It shall be the responsibility of the window fabri-
36
ASME PVHO-1–2019
37
ASME PVHO-1–2019
38
ASME PVHO-1–2019
the ordinate to the graph. From where it intersects the 2-10.3 Sample Purchase Specification and Product
graph, drop a vertical line to the abscissa. The intersection Reviews
with the abscissa provides the sought-after dimensionless
ratio. For design pressures, P, above 10,000 psi (69 MPa), The designed window, in order to achieve the STCP,
use Table 2-2.3.2-1 to derive the required dimensional shall be fabricated by an accredited window fabricator
rati o s . T h i s ta b l e a p p l i e s o n l y to co n i ca l fru s tu m using materials and a production process that meet
windows with an included conical angle α ≥ 60 deg. the requirements of subsections 2-3 and 2-4, respectively.
Step 6. Calculate the nominal window’s dimensions Step 1 . Ensure that the request for quotation and all
on the basis of the dimensionless ratio. Wherever it is drawings carry the following note:
feasible, increase the no minal thickness to p ro vide “The cast acrylic, fabrication procedure, Quality Assur-
extra stock for future operational contingencies. ance Program, and finished window shall meet all the re-
Step 7. Apply angular and dimensional tolerances to quirements of ASME PVHO-1.”
the nominal dimensions and specify surface finishes on This note alerts the fabricators to the additional factors
the window (see p ara. 2 -2 .1 2 ) . E nter all ap p licable imposed by the certification requirements of this Stan-
data on drawings and PVHO-1 Form VP-2. dard.
(b) The windows can achieve the predicted STCPs only S t e p 2 . P r o v i d e t h e s u c c e s s fu l b i d d e r w i t h
if they are mounted in seats with appropriate cavity PVHO-1 Form VP-2, filled out by the window designer.
d i m e n s i o n s , s ti ffn e s s , a n d s u r fa c e fi n i s h e s ( s e e P VH O - 1 F o r m V P - 2 , to g e th e r w i th th e w i n d o w
paras. 2-2.7, 2-2.10, and 2-2.12). drawing, shall form the basis for future identification
Step 1 . Calculate seat cavity dimensions on the basis of the window.
of Figures 2-2.10.1-1 through 2-2.10.1-8. For windows Step 3. Upon receiving the window from the window
with conical bearing surfaces, the magnitude of seat fabricator, inspect the finished product dimensionally and
cavity surface overhang depends on both the included visually for compliance to this Standard (see para. 2-2.12
conical angle and the operational pressure range. The and subsection 2-4). Review all of the paperwork, which
magnitude of overhang is given in terms of D i/ Df ratios s hall acco mp any the windo w (PVH O - 1 Fo rms VP- 1
fo r any given co mb inatio n o f o p eratio nal p ress ure through VP-4) . Check for completeness and signatures.
ranges and conical angles. Operational pressure ranges Compare the marking on the window bearing surface with
1 , 2 , 3 , and 4 correspond to 0 psi to 2 ,500 psi, 2 ,5 00 (a) the identification number on PVHO-1 Form VP-1.
psi to 5,000 psi, 5,000 psi to 7,500 psi, and 7,500 psi (b ) th e d e s i gn te m p e ra tu re a n d p re s s u re o n
to 10,000 psi. For operational pressures above 10,000 PVHO-1 Form VP-2 . Only when the window complies
psi (69 MPa), use Table 2-2.3.2-1. with the requirements imposed by this Standard, and
Step 2. Calculate the stiffness compliance of the th e a cc o m p a n yi n g Wi n d o w C e rti fi c a ti o n , P VH O - 1
window seat with analytical formulas or finite element Forms VP-1 through VP-4, is complete, can the fabrication
stress analysis computer programs to meet the require- be considered to have met all of the contractual obliga-
ments of para. 2-2.9. Since the window mounting forms a tions imposed by the above note on the window drawing.
reinforcement around the penetration in the pressure
vessel, its cross section shall also meet the requirements
2-10.4 Sample Pressure Test Instructions
of the applicable Division of ASME BPVC, Section VIII. The window can now be installed into a new pressure
Step 3. Apply angular and dimensional tolerances to chamber or pressure tested in a test fixture and placed in
the nominal dimensions and specify surface finishes on storage for future use as a replacement. If the window is
the seat cavity (see paras. 2-2.10 and 2-2.12). Enter all tested in a new chamber (see subsection 2-7 for details of
applicable data on the window seat drawing. pressure testing) , the test shall be conducted without
(c) Only certain sealing arrangements have been found human occupants.
to be successful with acrylic windows serving as pressure Step 1 . Immediately after the pressure test, inspect the
boundaries (see para. 2-2.11). window visually for the presence of crazing, cracks, frac-
Step 1 . Some of the proven seal designs acceptable tures, or permanent deformation.
under this Standard are shown in Figures 2 -2 .5 .1 -1 Step 2. If the window passed the post-pressure test
through 2-2.5.1-6, 2-2.5.1-12, 2-2.10.1-2, and 2-2.10.1-5 inspection successfully, fill out PVHO-1 Form VP-5.
through 2-2.10.1-8. Select the most appropriate sealing Step 3. Review certifications, PVH O-1 Forms VP-1
arrangeme nt fo r yo ur o p e rati o nal co ndi ti o ns . Th e through VP-5, for completeness.
b evels o n the edges of windo ws canno t exceed the
limits shown in Figures 2-2.11.10-1 and 2-2.11.10-2. 2-10.5 Sample Calculations
Step 2. Seal designs that deviate from the require-
The following sample calculations of hypothetical
ments of this Standard shall be subjected to an experi-
window and window seat dimensions illustrate the
mental validation program that will define their effect
design procedure:
on the design life of the windows (see para. 2-2.7).
Step 1 . 1 . Determine design conditions:
39
ASME PVHO-1–2019
Design pressure = 1,000 psi Step 2. 1 . Calculate nominal dimensions for seat cavity:
Design temperature = 125°F Do = 18.400 in.
Window diameter = 10 in. α = 90 deg
Step 1 . 2. Select window shape: Di/ D f = 1.03 for pressure range N = 1 and included
C o n i c a l fr u s t u m w i t h 9 0 d e g i n c l u d e d a n g l e angle 90 deg
(Figure 2-2.2.1-1) Df = 10.000/1.03 = 9.709 in. (Figure 2-2.10.1-1)
Step 1 . 3. Select conversion factor: Step 2. 2. Calculate cross section of window mounting.
CF = 10, N = 1 (Table 2-2.3.1-2) (Use procedure of your own choice; NSRDC Report 1737,
Step 1 . 4. Calculate STCP: “Structural Design of Viewing Ports for Oceanographic
STCP = CF × P = 10 × 1 ,000 Vehicles,” by K. A. Nott, 1963, can be very helpful.)
Step 2. 3. Apply dimensional tolerances to window seat.
= 1 0,000 psi (68.96 MPa)
Step 3. 1 . Select sealing arrangement: neoprene O-ring
Step 1 . 5. Select the dimensionless ratio for windows: seal compressed against beveled edge of major window
t/D i= 0.41 for STCP = 68.96 MPa diameter by a flat retaining ring (Figure 2-2.5.1-4). The
α = 90 deg (Figure 2-2.5.1-5) magnitude of the bevel cannot exceed the limits shown
Step 1 .6. Calculate nominal window dimensions:
in Figure 2-2.11.10-1. The size of the bevel chosen will
t/D i = 0.41
provide adequate compression to a nominal 0.2 5 -in.
Di = 10 in.
diameter O-ring.
Step 3. 2. Enter the following final viewport dimensions
α = 90 deg
t = 0.41 × 10 in. = 4.1 in.
on drawing:
(a) Window:
Add 0.1 in. to thickness for future operational contin-
gencies: Do = 18.400 +0.00/−0.037 in. (to sharp edge)
Nominal t = 4.2 in. t= 4.200 +0.020/−0.00 in.
Nominal angle = 90 deg α = 90 +0.25/−0.000 deg
(b) Seal:
Nominal Di = 10 in.
Nominal Do = 18.4 in. (calculated) O-ring thickness = 1 ∕4 in. (nominal)
Step 1 . 7. Apply dimensional tolerances to windows
O-ring inside diameter = 17.75 in. (nominal)
(c) Seat:
(para 2-2.12):
Do = 18.400 +0.000/−0.037 in. (to sharp edge)
Do = 18.400 +0.020/−0.000 in.
Df = 9.709 +0.010/−0.000 in.
α = 90 +0.25/−0.00 deg
Bearing surface finish = 32 μin. RMS α = 90 +0.000/−0.25 deg
40
ASME PVHO-1–2019
41
ASME PVHO-1–2019
ð 19 Þ
42
ASME PVHO-1–2019
43
ASME PVHO-1–2019
44
ASME PVHO-1–2019
45
ASME PVHO-1–2019
GENERAL NOTES:
(a) The conversion factors (CF) in this Table apply only to short-term critical pressures (STCP) plotted in Figures 2-2.5.1-1 through 2-2.5.1-3.
(b) Dotted lines refer to intermediate pressure ranges as indicated by the adjacent pressure figures.
(c) Interpolation between CFs is allowed.
46
ASME PVHO-1–2019
Table 2-2.3.1-2 Conversion Factors for Acrylic Conical Frustum Windows and Double-Beveled Disk Windows
Temperature, °F (°C)
Operational Pressure Ranges 50 (10) 75 (24) 100 (38) 125 (52) 150 (66)
N=1 CF = 5 CF = 6 CF = 8 CF = 10 CF = 16
2,500 psi (17.2 MPa)
Conversion factors for these pressures shall be interpolated
between the upper and lower values shown.
.................................................................................................................................................................... 4,500 psi (31 MPa)
N=2 CF = 4 CF = 5 CF = 7 CF = 9
5,000 psi (34.5 MPa)
N=3 CF = 4 CF = 5
7,500 psi (51.7 MPa)
N=4 CF = 4 CF = 5
10,000 psi (69 MPa) ................................... 8,000 psi (55.2 MPa)
GENERAL NOTES:
(a) The CFs in this Table apply only to STCPs plotted in Figures 2-2.5.1-4 and Figures 2-2.5.1-5.
(b) Dotted lines refer to intermediate pressure ranges as indicated by the adjacent pressure figures.
(c) Interpolation between CFs is allowed.
Table 2-2.3.1-3 Conversion Factors for Acrylic Spherical Sector Windows With Conical Edge, Hyperhemispherical
Windows With Conical Edge, and NEMO-Type Windows With Conical Edge
Temperature, °F (°C)
Operational Pressure Ranges 50 (10) 75 (24) 100 (38) 125 (52) 150 (66)
CF = 16
N=1 CF = 4 CF = 6 CF = 8 CF = 10 ............1,500 psi..........
2,500 psi (17.2 MPa) (10.3 MPa)
CF = 10
...................................... 3,000 psi (20.7 MPa)
N=2 CF = 4 CF = 6 CF = 8
......................... 3,500 psi (24.1 MPa)
5,000 psi (34.5 MPa)
N=3 CF = 4
7,500 psi (51.7 MPa)
GENERAL NOTES:
(a) The CFs in this Table apply only to STCPs plotted in Figures 2-2.5.1-6 and Figures 2-2.5.1-7 for spherical sector windows with conical edge and
Figures 2-2.5.1-14 and 2-2.5.1-15 for hyperhemispherical windows with conical edge and NEMO-type windows with conical penetrations.
(b) Dotted lines refer to intermediate pressure ranges as indicated by the adjacent pressure figures.
(c) Interpolation between CFs is allowed.
47
ASME PVHO-1–2019
Table 2-2.3.1-4 Conversion Factors for Acrylic Spherical Sector Windows With Square Edge and Hemispherical
Windows With Equatorial Flange
Temperature, °F (°C)
Operational Pressure Ranges 50 (10) 75 (24) 100 (38) 125 (52) 150 (66)
CF = 17
N =1 CF = 5 CF = 7 CF = 9 CF = 11 ............ 1,500 psi ..........
2,500 psi (17.2 MPa) (10.3 MPa)
N =2 CF = 9
CF = 5 CF = 7
5,000 psi (34.5 MPa) ................................... 3,000 psi (20.6 MPa)
N =3
CF = 5
7,500 psi (51.7 MPa)
GENERAL NOTES:
(a) The CFs in this Table apply only to STCPs plotted in Figures 2-2.5.1-6 and 2-2.5.1-7.
(b) Dotted lines refer to intermediate pressure ranges as indicated by the adjacent pressure figures.
(c) Interpolation between CFs is allowed.
48
ASME PVHO-1–2019
Table 2-2.3.2-1 Conical Frustum Windows for Design Pressures in Excess of 10,000 psi (69 MPa)
Temperature Ranges
≤50°F (10°C) ≤75°F (24°C)
Design Pressure Di/ Df Di/ Df
psi MPa t/ Di 60 deg 90 deg 120 deg 150 deg t/ Di 60 deg 90 deg 120 deg 150 deg
11,000 75.86 1.0 1.13 1.17 1.23 1.69 1.1 1.13 1.17 1.23 1.69
12,000 82.76 1.1 1.13 1.17 1.23 1.69 1.2 1.13 1.17 1.23 1.69
13,000 89.66 1.2 1.13 1.17 1.23 1.69 1.3 1.13 1.17 1.23 1.69
14,000 96.55 1.3 1.13 1.17 1.23 1.69 1.4 1.13 1.17 1.23 1.69
15,000 103.45 1.4 1.13 1.17 1.23 1.69 1.5 1.13 1.17 1.23 1.69
16,000 110.34 1.5 1.20 1.26 1.53 2.48 1.6 1.20 1.26 1.53 2.48
17,000 117.24 1.6 1.20 1.26 1.53 2.48 1.7 1.20 1.26 1.53 2.48
18,000 124.14 1.7 1.20 1.26 1.53 2.48 1.8 1.20 1.26 1.53 2.48
19,000 131.03 1.8 1.20 1.26 1.53 2.48 1.9 1.20 1.26 1.53 2.48
20,000 137.93 1.9 1.20 1.26 1.53 2.48 2.0 1.20 1.26 1.53 2.48
GENERAL NOTE: /
Di Df ratio refers to the conical frustum seat specification shown in Figure 2-2.10.1-1.
Figure 2-2.5.1-1 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 1
49
Figure 2-2.5.1-2 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 2
50
ASME PVHO-1–2019
ASME PVHO-1–2019
Figure 2-2.5.1-3 Short-Term Critical Pressure of Flat Disk Acrylic Windows — Part 3
51
ASME PVHO-1–2019
Figure 2-2.5.1-4 Short-Term Critical Pressure of Conical Frustum Acrylic Windows — Part 1
52
ASME PVHO-1–2019
Figure 2-2.5.1-5 Short-Term Critical Pressure of Conical Frustum Acrylic Windows — Part 2
53
ASME PVHO-1–2019
Figure 2-2.5.1-6 Short-Term Critical Pressure of Spherical Sector Acrylic Windows — Part 1
54
ASME PVHO-1–2019
Figure 2-2.5.1-7 Short-Term Critical Pressure of Spherical Sector Acrylic Windows — Part 2
55
ASME PVHO-1–2019
Figure 2-2.5.1-8 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally — Part 1
56
Figure 2-2.5.1-9 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Internally — Part 2
57
ASME PVHO-1–2019
Figure 2-2.5.1-10 Short-Term Critical Pressure of Cylindrical Acrylic Windows Pressurized Externally
58
ASME PVHO-1–2019
ASME PVHO-1–2019
Figure 2-2.5.1-11 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 1
D = Di + Do
2
Pc = short-term critical pressure
= η × 3.499 × 10 −2 (psi)
= η × 2.413 × 10 −4 (MPa)
59
ASME PVHO-1–2019
Figure 2-2.5.1-12 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 2
D = Di + Do
2
Pc = short-term critical pressure
= η × 3.499 × 10 −2 (psi)
= η × 2.413 × 10 −4 (MPa)
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Figure 2-2.5.1-13 Short-Term Elastic Buckling of Cylindrical Acrylic Windows Between Supports Under External
Hydrostatic Pressure — Part 3
D = Di + Do
2
Pc = short-term critical pressure
= η × 3.499 × 10 −2 (psi)
= η × 2.413 × 10 −4 (MPa)
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ASME PVHO-1–2019
Figure 2-2.5.1-14 Short-Term Critical Pressure of Hyperhemispherical and NEMO-Type Acrylic Windows — Part 1
62
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Figure 2-2.5.1-15 Short-Term Critical Pressure of Hyperhemispherical and NEMO-Type Acrylic Windows — Part 2
63
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Figure 2-2.10.1-1 Seat Cavity Requirements — Conical Frustum Window, Spherical Sector Window With Conical Edge,
and Flat Disk Window
GENERAL NOTES:
(a) For α between values shown, interpolation is required.
(b) 1 ∕3 2 in. (1.0 mm) ≤ R1 ≤ 1 ∕16 in. (2.0 mm).
(c) K is selected on the basis of structural analysis.
(d) β is selected on the basis of optical requirements.
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GENERAL NOTES:
(a) For α between values shown, interpolation is required.
(b) K is selected on the basis of structural analysis.
(c) β is selected on the basis of optical requirements.
(d) ℓ ≤ 0.25 t.
(e) n ≤ ℓ.
(f) 1 ∕32 in. (1.0 mm) ≤ R1 ≤ 1 ∕16 in. (2.0 mm).
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Figure 2-2.10.1-3 Seat Cavity Requirements — Spherical Sector Window With Square Edge
GENERAL NOTES:
(a) K is selected on the basis of structural analysis.
(b) β is selected on the basis of optical requirements.
(c) D o = 2 Ro sin α/2.
(d) Di = 2 Ri sin α/2.
(e) Di − Df ≥ 1 ∕8 in. (3.0 mm).
(f) ℓs ≥ t sin (90 deg − α/2).
(g) Ro = Ri + t.
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Figure 2-2.10.1-4 Seat Cavity Requirements — Hemispherical Window With Equatorial Flange
GENERAL NOTES:
(a) K is selected on the basis of structural analysis.
(b) β is selected on the basis of optical requirements.
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Ko Ki 1
4
in. ( 6. 0 mm)
n 1
32
in. ( 1 .0 mm)
c 1
16
in. ( 2.0 mm)
1 00 deg
69
ASME PVHO-1–2019
k 0.005 R o
m 0.01 R o
50 deg
( + 8 deg) ( + 1 2 deg)
GENERAL NOTE: The variables x, b, z, and l shall be proportioned in such a manner that the effective radial stiffness ofall inserts at the penetration
does not exceed the radial stiffness of acrylic sector with included angle α by more than 3,500%.
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Figure 2-2.10.1-8 Seat Cavity Requirements — NEMO Window (Seat With Extended Cyclic Fatigue Life)
g 0.03 R o
k 0.005 R o
m 0.01 R o
50 deg
( + 8 deg) ( + 1 2 deg)
Es = orientation of effective radial stiffness
g = thickness of plastic insert
k = thickness of compressed gasket (neoprene)
m = elevation of hatch ring
α = spherical angle of window penetration
ε = spherical angle of split retaining ring
γ = spherical angle of hatch seat
GENERAL NOTE: The variables x, b, z, and l shall be proportioned in such a manner that the effective radial stiffness ofall inserts at the penetration
does not exceed the radial stiffness of acrylic sector with included angle α by more than 3,500%.
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Figure 2-2.11.10-1 Bevels on Window Edges — FlaHmisp Windowshc oni, al FrusHuS Windowsht qxeri, al t e, Hor
WindowshP I qerxeS isqxeres
ASME PVHO-1–2019
—
Figure 2-2.11.10-2 Bevels on Window Edges Flanged Hemispherical Window, Spherical Sector Window With Square
Edge, External Pressure and Internal Pressure of Cylindrical Windows
# 0.1 25 t
# 0.1 25 t
# 0.1 25 t
# 0.1 25 t
Extern al Pressu re I n tern al Pressu re
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Table 2 - 2 . 14.13- 1 Speci fi ed Valu es of Ph ysi cal Properti es for Polycarbon ate Plasti c
Specified Values
Test Procedures Physical Property U.S. Customary Units SI Units
ASTM D638 [Note (1)] Tensile:
(a) ultimate strength ≥9,000 psi ≥62 MPa
(b) elongation at break ≥20.0% ≥20.0%
(c) modulus of elasticity ≥300,000 psi ≥2 069 MPa
ASTM D695 [Note (1)] Compressive:
(a) yield strength ≥12,000 psi ≥82.8 MPa
(b) modulus of elasticity ≥300,000 psi ≥2 069 MPa
ASME PVHO-1 method, para. 2-3.7(c) Compressive deformation at 4,000 psi (27.6 MPa) ≤2% ≤2%
and 122°F (50°C) for 24 hr
ASTM D732 [Note (1)] Shear, ultimate strength ≥9,000 psi ≥62 MPa
ASTM E308 Ultraviolet transmittance ≤5% ≤5%
GENERAL NOTE: Test coupons shall be taken from each plate that serves as machining stock for inserts and shall be tested to verify that the
physical properties of the material meet the requirements in this Table.
NOTE: (1) These tests require testing a minimum of two specimens. For others, test a minimum of one specimen. Where applicable, use the
sampling procedures described in para. 2-3.7. Where two specimens are required in the test procedure, the average ofthe test values shall be used
to meet the requirements of the minimum physical properties of this Table.
Table 2 -2 . 14. 13- 2 Speci fi ed Valu es of Ph ysi cal Properti es for Cast N ylon Plasti c
Specified Values
Test Procedures Physical Property U.S. Customary Units SI Units
ASTM D638 [Note (1)] Tensile:
(a) ultimate strength ≥9,500 psi ≥65.5 MPa
(b) elongation at break ≥30.0% ≥30.0%
(c) modulus of elasticity ≥350,000 psi ≥2 415.0 MPa
ASTM D695 [Note (1)] Compressive:
(a) yield strength ≥6,000 psi ≥41.4 MPa
(b) modulus of elasticity ≥250,000 psi ≥1 725.0 MPa
ASME PVHO-1 method, para. 2-3.7(c) Compressive deformation at 4,000 psi (27.6 MPa) and <1.4% <1.4%
122°F (50°C) for 24 hr
ASTM D732 [Note (1)] Shear, ultimate strength ≥4,300 psi ≥29.7 MPa
GENERAL NOTE: Test coupons shall be taken from each casting that serves as machining stock for inserts and shall be tested to verify that the
physical properties of the material meet the requirements in this Table.
NOTE: (1) These tests require testing a minimum of two specimens. Where applicable, use the sampling procedures described in para. 2-3.7.
Where two specimens are required in the test procedure, the average of the test values shall be used to meet the requirements of the minimum
physical properties of this Table.
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Table 2 -3. 4- 1 Speci fi ed Valu es of Ph ysi cal Properti es for Each Lot
Specified Values
Test Procedures Physical Property U.S. Customary Units SI Units
ASTM D256 [Note (1)] Izod notched impact strength ≥0.25 ft-lb/in.-min ≥13.3 J/m
ASME PVHO-1 method, para. 2-3.7(c) Compressive deformation at 4,000 psi ≤1.0% ≤1.0%
(27.6 MPa), 122°F (50°C), 24 hr
ASTM D732 [Note (1)] Shear, ultimate strength ≥8,000 psi ≥55 MPa
ASTM D790 [Note (1)] Flexural ultimate strength ≥14,000 psi ≥97 MPa
ASTM D792 [Note (1)] Specific gravity 1.19 ± 0.01 1.19 ± 0.01
ASME PVHO-1 method, para. 2-3.7(d) Ultraviolet (290 nm–330 nm) light ≤5% ≤5%
transmittance
ASME PVHO-1 method, para. 2-3.7(e) Clarity, visually rated Must have readability Must have readability
ASTM D696 Coefficient of linear thermal expansion at ≤10 −5 (in./in. °F) ≤10 −5 (mm/mm °C)
°F °C
−40 −40 2.9 5.22
−20 −29 3.0 5.40
0 −18 3.2 5.76
20 −7 3.4 6.12
40 4 3.7 6.66
60 16 4.0 7.20
80 27 4.3 7.74
100 38 4.7 8.46
120 49 5.1 9.18
140 60 5.4 9.72
NOTE: (1) These tests require testing a minimum of two specimens. For others, test a minimum of one specimen. Where applicable, use the
sampling procedures described in para. 2-3.7. For other tests, use the sampling procedures described in the appropriate ASTM test methods.
Where two specimens are required in the test procedure, the average of the test values shall be used to meet the requirements of the minimum
physical properties of this Table.
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Table 2 -3. 4-2 Speci fi ed Valu es of Ph ysi cal Properti es for Each Casti n g
Specified Values
Test Procedures Physical Property U.S. Customary Units SI Units
ASTM D638 [Note (1)] Tensile:
(a) ultimate strength ≥9,000 psi ≥62 MPa
(b) elongation at break ≥2% ≥2%
(c) modulus of elasticity ≥400,000 psi ≥2 760 MPa
ASTM D790 [Note (1)] Flexural ultimate strength ≥14,000 psi ≥97 MPa
ASME PVHO-1 method, Ultraviolet transmittance [for 0.5 in. ≤5% ≤5%
para 2-3.7(d) (12.5 mm) thickness]
ASME PVHO-1 method, Visual clarity Must pass readability test Must pass readability test
para. 2-3.7(e)
NOTE: (1) These tests require testing a minimum of two specimens. For others, test a minimum of one specimen. Where applicable, use the
sampling procedures described in para. 2-3.7. Where two specimens are required in the test procedure, the average ofthe test values shall be used
to meet the requirements of the minimum physical properties of this Table.
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85
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Secti on 3
and maintaining a Quality Assurance Program for PVHO The PVHO manufacturer and window fabricator shall be
manufacturers and window fabricators in accordance responsible for documenting the Quality Assurance
with the applicable edition of this Standard. Program in accordance with this Section.
The responsibilities set forth herein relate only to The PVHO manufacturer and window fabricator shall
compliance with this Standard. certify compliance with this Standard by furnishing the
purchaser with the appropriate PVHO-1 forms and by
3- 1. 2 Qu ali ty Assu ran ce System Veri fi cati on
marking in accordance with the requirements of this Stan-
This Section applies only to the structure and content of dard.
a Quality Assurance Program.
3- 2. 4 Ri g h t of Access
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Section 4
Piping Systems
4-1 GENERAL (e) data that shall be provided to the owner and the
duration of retention of that data by the fabricator if
4-1.1 Scope other than that required by para. 4-1.2.3, and the disposi-
tion of the data should the fabricator go out of business
PVHO piping systems are subject to the requirements of
this Section and any additional requirements specified in 4-1.2.2 Design Certification. Conformance of the
the User’s D esign Specification in accordance with p ip ing s ys te m d e s ign to the re qui re me nts o f thi s
subsection 1-4. Section and the User’s Design Specification shall be estab-
Piping systems constructed under the requirements lished by one of the following procedures:
contained in this Section are limited to design tempera- (a) Professional Engineer Certification . A Professional
tures between 0°F and 150°F (−17.8°C and 65°C), inclu- Engineer, registered in one or more of the U.S. states
sive. or the provinces of Canada, or the equivalent in other
This Section shall be used as an adjunctive document to countries, experienced in piping systems design, shall
ASME B31.1 or ASME B31.3. The user or an agent on behalf certify that the piping system was designed by them or
of the user shall specify the appropriate section of ASME under their direct supervision, or that they have thor-
B31 to be used by the designer. oughly reviewed a design prepared by others, and that
Specific piping within the PVHO piping system may also to the b e s t o f the ir kno wl e d ge , within the U s e r’ s
be subject to other codes or standards, such as ASME Design Specification, the piping system design complies
B31.9, Building Service Piping; NFPA Fire Protection Stan- with this Section.
dards; NFPA-99 for Health Care Facilities; and building (b) Independent Third-Party Certification . The piping
codes. system design shall be reviewed by an independent clas-
This Section provides guidance and engineering re- sification society competent in pressure vessels for human
quirements deemed necessary to the safe design and occupancy systems, and such organization shall provide a
construction of a PVHO piping system. This Section is certification that, within the User’s Design Specification,
not all inclusive and does not relieve the designer of the piping system design complies with this Section.
the responsibility to use competent engineering judgment. (c) Fabricator’s Certification. The fabricator of the
piping system shall be responsible for complying with
ð 19 Þ 4-1.2 Design and Fabrication the requirements of this Section. The fabricator shall
4-1.2.1 User’s Design Specification. The user, or an provide written certification of compliance with this
agent on his/her behalf, who intends that a piping Section and with the User’s Design Specification.
system be designed, fabricated, tested, and certified to 4-1.2.3 Data Retention. The fabricator shall retain a
be in compliance with this Section, shall provide, or copy of the User’s Design Specification, the Design Certi-
cause to be provided, a written User’s Design Specification. fication, the Fabricator’s Certification, and supporting
This shall set forth requirements as to the intended use data (test data, material test reports, as required by
and operating conditions in such detail as to constitute an the User’s D esign Specification) for at least 5 yr. A
adequate basis for designing, fabricating, and inspecting copy of the piping system User’s Design Specification,
the system as required to comply with this Section. Those the Design Certification, and the Fabricator’s Certification
requirements shall include, as a minimum, the following: shall be provided to the user with the system.
(a) limitations and boundaries of the piping systems
(b) piping system maximum operating pressures, 4-2 MATERIAL REQUIREMENTS
required pressurization and depressurization rates, venti-
lation rates, and the conditions under which those rates 4-2.1 Acceptable Materials
are to be maintainable [paras. 4-9.7.1(a) and 4-9.7.1(b)]
(c) conditions affecting the requirements for and 4-2.1.1 Pipe and Tube. Pipe and tube for use in PVHO
amounts of stored gas reserves p ip ing s ys tems , exce p t as o therwis e res tricted o r
(d) required number of breathing gas connections and permitted, shall be of a material for which allowable
their characteristics stress values are listed in Nonmandatory Appendix A
89
ASME PVHO-1–2019
of ASME B31.1, Nonmandatory Appendices A and B of 4-2.2.6 Oxygen Service. Materials that will be exposed
ASME B31.3, or Table 4-2.1.1-1. to oxygen and oxygen lubricants shall be compatible with
the combination of oxygen, lubrication, and flowing condi-
4-2. 1. 2 Fittin g s. Unle s s o the rwis e re s tricte d o r
tions to which they are exposed. For guidance in the selec-
permitted, the following apply:
(a) Fittings that are attached to a pipe or tube by
tion of materials suitable for oxygen service, refer to CGA
G4.4 and ASTM G88.
welding, brazing, or threading shall conform to the speci-
fications and standards listed in Table 1 2 6.1 of ASME 4-2.3 Lubricants and Sealants
B31.1 and Table 326.1 of ASME B31.3.
(b) Fittings that are attached to a pipe or tube by other Lubricants and sealants are necessary in breathing gas
methods shall be of a material and type recommended by systems for lubricating O-rings, lubricating moving parts
the fitting manufacturer for the application. of pressure control valves, and lubricating and sealing
pipe thread joints; however, due to the possible presence
4-2.2 Limitations on Materials of oxygen-enriched gases and the ultimate use of the gas
for respiratory purposes, lubricants and sealants shall be
4-2.2.1 Service Requirements. It is the responsibility
selected with care.
of the designer to select materials suitable for the condi-
tions of operation. All metallic materials used for oxygen
(a) Lubricants and sealants used in breathing gas and
oxygen systems shall be of a type recommended by the
service, breathing gas service, fire suppression, and water
manufacturer for the intended service.
or steam service and all components subject to the re-
quire me nts o f p ara. 4 - 9 . 3 s hal l no t us e p l ating o r
(b) Fluorochlorocarbon-based lubricants shall not be
used on aluminum.
coating with cadmium and shall not be manufactured
from the following materials: 4-2.4 Nonmetallic Materials
(a) carbon steel
(b) iron 4-2.4.1 Hose Materials and Pressure Ratings
Components of beryllium or those containing mercury (a) Maximum Allowable Working Pressure (MAWP ). All
shall not be used. Components containing asbestos shall hoses used in PVHO piping systems shall have a MAWP
not be used for breathing gas service applications. equal to or greater than the design pressure of the line in
4-2.2.2 Carbon Steel. The use of carbon steel pipe, which they are used, or a suitable relief valve set at the
tube, valves, and fittings in PVHO systems not subj ect MAWP of the hose shall be provided.
to the requirements of para. 4-2.2.1 is permitted, provided (b) Burst Pressure . The burst pressure rating of any
that they are compatible with anticipated cleaning and hose shall be at least 4 times its rated M AWP. The
operational procedures and are adequately protected effect of fittings on the burst pressure shall be considered
against corrosion, both internally and externally. in establishing MAWP.
The effects of the migration of rust and other corrosion (c) Liners . The liners for hoses shall be appropriate for
products into downstream components such as valves and the intended service. Liners for use with breathing gases
regulators shall be considered. containing helium should also be relatively impervious to
helium. Nylon, polytetrafluoroethylene (PTFE), and many
4-2.2.3 Aluminum. Aluminum may be used only when natural and synthetic rubbers will normally satisfy these
adequate precautions are taken to prevent contact with requirements.
fluorochlorocarbon lubricants and hydroxide-based (1) Liner materials are acceptable for breathing gas
absorbents. Further, the corrosive effect of seawater service if they will pass the off-gassing test contained in
and combinations of hydroxide chemicals and seawater para. 4-9.14 or they are rated by the manufacturer for
s hal l b e c o n s i d e re d i n al l o ys i n te n d e d fo r u s e i n breathing gas service. PTFE, nylon, and flexible metal
marine systems. liners meeting the requirements of para. 4-2.2 and that
4-2.2.4 Castings. Cast components are subj ect to have been cleaned for breathing gas service are acceptable
pos sible po ro s ity and s hould b e avo ided in helium for breathing gas and oxygen service without an off-
service. Cast, ductile, and malleable iron pipe, tube, gassing test.
and fittings s hall no t b e us ed. C as t co mp o nents o f (2) Hoses to be used for oxygen service shall use liner
other materials may be used if not otherwise prohibited materials that are suitable for use with gaseous oxygen at
by this Standard. the design pressure ofthe system or that are rated for such
service by the manufacturer.
4-2. 2. 5 Seawater Service. M aterials that will b e (3) Liner material shall be compatible with cleaning
repeatedly or continuously exposed to seawater shall materials used to clean the hose assembly to the same
be compatible with seawater service. level of cleanliness as the system of which it is a compo-
nent.
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4-3.2.2 Additional Thickness Requirements. The 4-3.6 Pressure Design of Bolted Flanges and
thicknes s de te rmine d fro m the fo rmul as in AS M E Blanks
B31.1, para. 104.1, and ASME B31.3, para. 304.1 are theo-
retically ample for both bursting pressure and material The pressure design of bolted flanges and blanks shall
removed in threading. The following requirements are be in accordance with ASME B31.1, para. 104.5.
mandatory to furnish additional mechanical strength: Gasket and seal materials and design shall be suitable
(a) Threaded steel or stainless steel pipe for use at for the intended service.
pressures over 500 psig shall have a minimum ultimate
tensile strength of 48,000 psi (330 MPa) and a wall thick-
4-3.7 Design ofPenetrations Through the Pressure
ness at least equal to Schedule 80 of ASME B36.10M. For Boundaries of PVHOs
pressures of 500 psi and less, threaded pipe shall have a See Nonmandatory Appendix B for guidelines for the
wall thickness at least equal to Schedule 40 of ASME design of piping penetrations through the pressure
B36.10M. boundaries of PVHOs.
(b) Threaded brass or copper pipe used for the services
described above shall have a wall thickness at least equal 4-4 SELECTION AND LIMITATIONS OF PIPING
to that specified above for steel pipe.
COMPONENTS
(c) Pipe or tubing subject to bending shall comply with
the wall thickness requirements of ASME B31.1, Table 4-4.1 Pressure Requirements
102.4.5, or ASME B31.3, para. 332.
4-4.1.1 Maximum Allowable Working Pressure. The
4-3.3 Bending of Pipe and Tube MAWP of all components shall be equal to or greater
than the maximum operating pressure of the system or
Pipe and tube bent or formed for a PVHO piping system
line of which they form a part.
shall be bent or formed as described in ASME B31.1, para.
102, or ASME B31.3, para. 332. 4-4.1.2 Differential Pressures. Where components
(a) Bending of pipe and tube in a PVHO piping system may be subject to differential system pressures, the differ-
shall be performed in accordance with a written bending ential pressure capacity of the component shall be equal
procedure. to, or greater than, the maximum possible differential
(b) Pipe and tube may be bent by any hot or cold pressure; otherwise, suitable overpressure protection
method and to any radius that will result in a bend shall be provided.
surface free of cracks and buckles.
4-4.1.3 Alternating Internal and External Pressures.
Components subject to alternating (i.e., both internal and
4-3.4 Stress Analysis of Piping Components
external) pressure shall be designed for the maximum
It shall be the responsibility of the designer to deter- differential pressure that may exist in either direction.
mine that the piping is adequately supported and that the
4-4.1.4 Pressure Ratings. When possible, all pipe and
piping system is sufficiently flexible to accommodate the
tubing of the same material and diameter used in a single
relative movements and changes in temperature.
PVHO piping system shall have the same pressure rating.
Should the designer determine that a stress analysis is
When this is not possible, special precautions shall be
required, it shall be performed in accordance with the re-
taken to prevent inadvertent mixing of materials.
quirements of ASME B31.1, para. 104.8, or ASME B31.3,
para. 319.
4-4.2 Valves
4-3.5 Pressure Design of Fabricated Joints and The designer s hall s elect valves s uitab le fo r the
Intersections intended service.
(a) Except as permitted in (b), where joints are fabri- 4-4.2.1 Valves Subject to Internal and External Pres-
cated and the service does not exceed 5 psig, ASME B31.1, sures. Valves subject to both internal and external pres-
para. 104.3 or ASME B31.3, para. 304.3 shall be followed. sures shall employ seals and stem packing suitable for
(b) Fabricated branch joints made by brazing a branch bidirectional service.
line into an extruded opening in the run line may be used, 4-4.2.2 Stop Valves. Stop valves shall be selected and
provided that installed to close with a clockwise rotation of the valve
(1 ) The line MAWP is 175 psig or less.
handle.
(2) The joint meets the reinforcement requirements
of ASME B31.1, para. 104.3.1(g). 4-4.2.3 Ball Valves. Ball valves shall employ blowout-
proof stem designs.
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ASME PVHO-1–2019
4-4.2.4 Service Access. Valves in breathing gas and 4-5 SELECTION AND LIMITATIONS OF PIPING
other life-sensitive systems shall be selected and installed JOINTS
to provide access for maintenance.
4-4.2.5 Quick-Opening Valves. Quick-opening valves 4-5.1 Welded Joints
shall not be used in oxygen systems with a MAWP over 125 We l de d j o ints i n P VH O p ip ing s ys te ms s hal l b e
psig. Quick-closing valves (e.g., an excess flow check valve) constructed in accordance with the requirements of
may be used regardless of pressure, provided that their paras. 127, 131, and 132 of ASME B31.1 or paras. 328,
capacity is sufficiently less than the capacity of upstream 330, and 331 of ASME B31.3.
components so that closure of the valve will not result in a Welded joints of NPS (nominal pipe size) 2 1 ∕2 (DN 65)
pressure rise at the inlet to the valve large enough to cause pipe size or smaller may be socket welded or butt welded.
hazardous adiabatic compression heating of the gas. Welded joints larger than NPS 2 1 ∕2 (DN 65) pipe size shall
be butt welded.
4-4.2.6 Remotely Operated Valves. Remotely oper-
ated valves shall be selected and installed so that they
4-5.2 Brazed Joints
fail in the safe position. Valves in services that cannot
tolerate interruptions shall be provided with a manual Brazing shall be performed in accordance with ASME
override or bypass. B31.3, para. 333.
The Brazing Procedure Specification and the Procedure
4-4.2.7 Relief Valves. Where tamper-proof design is
Qualification Record shall meet the requirements of ASME
required, relief valves used for protection against over-
BPVC, Section IX or AWS B2.2.
pressures in excess of system service pressures shall
Fabricator certification ofthe brazing procedure, proce-
be “V” stamped valves manufactured in accordance
dure qualification, and brazer qualification is required.
with ASME BPVC, Section VIII.
4-5.3 Mechanical Joints
4-4.3 Filters
4-5. 3. 1 Seal Selection . M echanical j oint designs
4-4.3.1 Element Collapse Pressure Rating. Elements
employing seals where effective sealing is not dependent
of filters used in breathing gas and other life-sensitive
on bolt preloading are recommended.
systems shall have a collapse pressure rating equal to
o r greater than the des ign p res s ure o f the line in 4-5.4 Threaded Joints
which they are installed, or the filter shall be fitted
with a differential pressure device indicating when the 4-5.4.1 Pressure Limitations
element needs renewal or cleaning. (a) Fittings shall have a pressure rating equal to or
4-4.3.2 Element Construction. All particulate filters in greater than the MAWP of the system in which they
pressurized lines in breathing gas and other life-sensitive are used.
systems shall use elements of the woven wire, screen, or (b) Size–pressure limits for pipe threaded joints shall
sintered metal types. Sintered metal elements should be be as follows:
avoided in high-flow, high-vibration, or other applications
Size NPS, in. Pressure
conducive to element deterioration. Cloth and paper
>3 Not permitted
elements shall not be used.
2 1 ∕2 –3 400 psig
4-4.3.3 Bypass Requirements. In systems where the 2 600 psig
ability to maintain uninterrupted service is required, 1 1 ∕4–1 1 ∕2 800 psig
all particulate filters shall be installed so that a clogged 1 1,500 psig
filter can be bypassed without disrupting the fluid flow
≤ 3 ∕4 MAWP of the fittings or
to the end-use point. pipe, whichever is less
4-4.4 Mufflers
(c) Straight-thread O-ring-sealed fittings may be used
Mufflers used for oxygen service (including vent lines without limitation on size.
from oxygen service systems) shall be fabricated of mate-
4-5.4.2 H elium Service. For helium service, pipe
rials that are compatible with oxygen.
threads should be avoided; straight-thread O -ring-
sealed fittings are recommended over pipe thread fittings
for helium service.
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ASME PVHO-1–2019
4-5.4.3 Lubricants. Any compound or lubricant used except that brass fittings may be used on stainless steel or
in threaded joints shall be suitable for the service condi- nickel-copper tube under the following restrictions:
tions and shall not react unfavorably with either the (a) Flared Tube. The tube shall be flared using a suitable
service fluid or the piping materials. flaring tool for the tube material, and a crushable metal
gasket shall be used between the tube and the body of the
4-5.4.4 Seal Welding. Threaded joints that are to be
fitting.
s eal welde d s hall b e made up witho ut any thread
(b) Compression Fittings. The nuts and ferrules used
compound, and the weld shall provide complete (360
shall be of the same material type (e.g., stainless steel
deg) coverage. Seal welding shall be done by using qual-
or nickel-copper) as the tube, and the tube end shall
ified welders in accordance with ASME BPVC, Section IX
b e p re - s wage d us ing a s waging to o l o r a s uitab l e
per ASME B31.1, para. 127.5, or ASME B31.3, para. 328.2.
temporary fitting.
Seal welds shall not be considered as contributing to the
mechanical strength of a joint. 4-5.5.4 Cutting of Tube. All tube that is to be used with
flare tube fittings shall be saw cut.
4-5.4.5 Stainless Steel Threads. To reduce the possi-
bility of galling where pipe threads are to be used between
stainless steel components, there shall be a hardness 4-6 SUPPORTS
difference between the thread surfaces of the two compo- It shall be the responsibility of the designer to deter-
nents of at least 5 points on the Rockwell B scale, or some mine the support requirements of the piping system. The
other method of galling prevention shall be used. suggested support spacing is found in ASME B31.1, Table
4-5.4.6 Straight Threads. When straight-thread O- 121.5, or ASME B31.3, para. 321.
ring- s ealed fittings are us ed in locations that may Where detailed support designs and calculations are
subject the fitting to vibration or a torque that would required, they shall be performed in accordance with
tend to unscrew it, provision shall be made to prevent ASME B31.1, para. 119, or ASME B31.3, para. 319, as ap-
inadvertent loosening of the fitting. plicable.
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ASME PVHO-1–2019
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ASME PVHO-1–2019
4-9.1 System Design Requirements 4-9.2.6 Noise. Noise in a PVHO may interfere with
vo ice co mmunicatio n, as we l l as p re s e nt a ris k o f
The designer shall use the requirements in this subsec-
hearing damage if the level of noise is severe. The designer
tion as appropriate for the specific industry PVHO piping
shall consider all sources of noise in the PVHO and shall
system being designed. It is intended that only those re-
design the system to prevent noise levels generated by
quirements determined by the designer to be applicable
routine PVHO operations from exceeding those deter-
be mandatory, and the designer should be thoroughly
mine d in ap p ro p riate natio nal s tandards to caus e
familiar with this s ub s ectio n b efo re ap p licatio n o f
damage or discomfort to the PVHO occupants.
these requirements. It is the designer’s responsibility
to determine the specific application of subsection 4-9 4-9.3 Pressure Boundary Valve Requirements
in accordance with accepted practice, j urisdictional re-
quirements, and safety. Those requirements deemed man- 4-9.3.1 Internal Pressure PVHOs. All lines penetrating
datory by the designer because of industry, service, or the pressure boundary of a PVHO subject only to internal
regulatory requirement shall be listed in the User’s pressure shall have a stop valve or a check valve, as appro-
Design Specification. priate, on the outside of the PVHO, as close as possible to
the penetration. Where stop valves are placed in locations
4-9.2 Pressurization and Depressurization that prevent ready access in an emergency, they shall be
Systems provided with operators that are controllable from
suitable accessible locations. Depressurization lines,
4-9.2.1 Pressurization and Depressurization Rates. drain lines, and other lines that normally communicate
The PVHO pressurization and depressurization systems between PVHO pressure and outside atmospheric pres-
shall be capable of providing the full range of pressuriza- sure shall also have a second valve. This second stop
tion and depressurization rates specified in the User’s valve may be located either inside or outside of the PVHO.
D es ign S p ecificatio n. Whe n the p re s s uriz atio n gas
comes from a stored gas system, the pressurization 4-9.3.2 External Pressure PVHOs. All lines pene-
rates specified in the User’s Design Specification shall trating the press ure bo undary o f a PVH O no rmally
be maintainable at maximum PVHO pressure at all gas subj ect o nly to external press ure shall have a sto p
storage pressures over 50% of maximum. valve or check valve, as appropriate, as close as practically
possible to the penetration on the inside of the PVHO. A
4-9.2.2 Ventilation Rates. On all PVHOs designed for second stop valve shall be provided on lines that are
operation in a continuous ventilation mode, the pressur- normally open to external pressure.
ization and depressurization system shall be capable of
maintaining all required ventilation rates while holding 4-9. 3. 3 I n tern al an d Extern al Pressu re PVH Os.
d e p th s tab l e to wi thi n the ran ge s p e ci fi e d b y the PVHOs that may be subject to both internal and external
User’s Design Specification. Such systems should also pressure shall meet the requirements of paras. 4-9.3.1 and
b e provided with a means o f indicating the rate of 4-9.3.2.
flow of ventilation gas through the PVHO. 4-9.3.4 External Override. When valves are provided
4-9.2.3 Stored Gas Reserves. The requirements for inside a PVHO to permit the PVHO occupants to control the
stored gas reserves vary with the application for which pressure in the PVHO, an external means of overriding the
a PVHO system shall be used. The designer shall consider effect of those valves shall be provided.
all pertinent operational and jurisdictional requirements. NOTE: The external override need not be on the same lines or on
lines of similar capacity. The fundamental requirement is that
4-9.2.4 Exhaust Inlet Protection. The inlets to all there be some means provided, in advance, for gaining access to
PVHO exhaust lines shall be fitted with a device that the PVHO if the inside personnel becomes incapacitated.
prevents a PVHO occupant from inadvertently blocking
the opening to the line with a part of his/her body or 4-9.3.5 Special Requirements for PVHOs Used for
b e l o cate d i n no rmal l y u no ccup i e d are as , s uch as Saturation Service. For PVHOs designed to be used for
under the PVHO floor. PVHO exhaust line inlets shall saturation applications, all lines that are open to PVHO
also be located such that, where applicable, discharge pressure except pressure relief lines and pressure refer-
of the fire-suppression system will not result in water ence lines (e.g., all lines used for pressurization, depres-
collecting in the bottom of the PVH O being inj ected surization, external gas, or water conditioning systems)
into the exhaust line. shall have double valves with one stop, or check, valve
4-9.2.5 Exhaust Locations. The exhausts from the inside the PVHO and the other valve outside.
depressurization system of PVHOs located inside enclo- 4-9.3.6 Flow-Rate-Sensitive Valves. When check
sures shall be piped to a location outside the enclosure valves or stop valves cannot be used, a flow-rate-sensitive
and at least 10 ft (3 m) away from any air intake. valve that closes automatically in the event of excess flow
may be used. Flow-rate-sensitive valves, when used, may
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ASME PVHO-1–2019
satisfy the second stop valve requirement ofparas. 4-9.3.1, 4-9 . 6 Breath i n g G as System s
4- 9 . 3 . 7 Remotely
Re m o te ly O p e rate d Sto p Valve s. breathing gas outlets provided in PVHOs shall be not
operated stop valves, whose operation is triggered less than the maximum rated number of occupants
upon uncontrolled loss of pressure, are an acceptable plus one, except for diving bells where the number of
alternative to the flow-rate-sensitive valves described b re a th i n g ga s o u tl e ts s h a l l n o t b e l e s s th a n th e
in para. 4-9.3.6. Such valves may be used to satisfy the maximum rated number of occupants. Each gas outlet
s eco nd s to p val ve requirements o f p aras . 4 - 9 . 3 . 1 , shall have a stop valve. Each gas outlet shall be compatible
4-9.3.2, and 4-9.3.5, provided individual valves may be (pressure and flow rate capacity, connection type, etc.)
closed manually without triggering closure of other with the typ e o f b reathing ap paratus lis ted in the
valves. Remotely operated valves used in pressure User’s Design Specification.
boundary applications shall also have a manual actuation
4- 9 . 6 . 2 Red u n d an cy o f Breath i n g G as Su p p ly. The
capability, or a secondary means of pressurizing and/or
depressurizing the PVHO shall be provided for use if the piping system shall be designed so that breathing gas
valve becomes inoperable. can be delivered to the breathing gas outlets in PVHOs
and to the divers’ breathing gas manifold in diving
4-9 . 4 Depth G au g es
bells from at least two supply sources.
4 - 9 . 6 . 3 S t o r e d G a s R e s e r v e s . The designer shall
4-9 . 4. 1 Qu an ti ty an d Locati on
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ASME PVHO-1–2019
outlet pressure at the no-flow condition and the outlet N= maximum number of breathing apparatuses to
pressure at design service flow rates. In unbalanced be supported at one time
single-stage pressure control valves, outlet pressure Q= regulator capacity at minimum design inlet
may also be influenced by changes in inlet pressure. pressure, ft3 /min (L/min)
The flow effect is usually the controlling factor in design. RMV = maximum anticipated user respiratory minute
(b) limit flow capacity. This factor is a function of volume, in ft3 /min (L/min) at usage pressure;
upstream pressure, orifice size, downstream pressure, the minimum RMV that may be used is 1.41 ft3 /
and outlet porting size. min (40 L/min) for a working diver and 0.7 ft3 /
min (20 L/min) for a resting diver or PVHO
4-9.7.2 Seats. All pressure control valves used in life-
occupant
sensitive systems shall employ soft seats capable of
bubble-tight shutoff.
(b) Bypass Requirements
4-9.7.3 Filters. All pressure control valves used in life- (1) The pressure control valves in piping circuits
sensitive systems, except those used in overboard dump supplying breathing gas to divers using demand breathing
systems for breathing masks, shall be provided with an apparatus in the water or in a diving bell shall be either of
upstream particulate filter that meets the requirements the following:
of para. 4-4.3. (-a) provided with a bypass loop containing a
second pressure regulator of equal capacity and appro-
4-9.7.4 Gauges. Gauges indicating the controlled pres-
priate related components
sure shall be provided with all pressure control valves, and
they shall be located so as to be clearly visible to a person
(-b)arranged as a series of two or more pressure
control valve stations each with a hand-operated bypass,
adjusting the setting of the pressure control valve.
appropriate related components, and a pressure control
4-9.7.5 Bypass Requirements. Except as otherwise valve capable of accepting full initial supply pressure and
required in para. 4- 9 . 7 . 6 (b) , in systems where the providing regulated outlet conditions appropriate for the
ability to maintain uninterrupted service is required, end-use function
all regulators shall be provided with either a redundant (2) Hand-operated bypass valves may be used in
regulator of equal size or a manually operated bypass systems supplying gas to PVHO mask breathing gas
valve. outlets, provided that adequate overpressure relief is
provided.
4-9.7.6 Pressure Control Valves Used in Demand (3) Bypass capability is not required for pressure
Breathing Systems control valves supporting single consumers where a
(a) Capacity Requirements . The peak respiratory flow service interruptio n is to lerable, e. g. , fo r press ure
rates, both inspiratory and expiratory, in a demand control valves dedicated to each ofseveral mask breathing
breathing system are normally 3 .0 to 3 .1 4 times the gas outlets in a PVHO.
net average flow as represented by the user’s respiratory (4) Bypass capability is not required for pressure
minute volume. Therefore, the capacity of pressure control valves supporting overboard dump manifolds
control valves used to support demand-type breathing in PVHOs.
apparatus shall be computed as
4-9.8 Pressure Relief Requirements
Q = ( N) ( D) (RMV) ( F)
4-9.8.1 Overpressure Relief
where
D= maximum usage depth, atm absolute
(a) All systems that may be subject to internal pres-
sures in excess of their design pressure shall be provided
F= factor, to be taken as 1.0 unless data is available with overpressure relief devices capable of maintaining
to support a lower number system pressure not to exceed 110% of design pressure.
F
NOTE: = 1 assumes all gas users inhale or exhale (b) Systems located inside of PVHOs that are normally
N
simultaneously. Consequently, as becomes large, F pressurized at less than PVHO pressure shall be equipped
N F
will approach 0.5. For = 1 or 2, shall be taken as with relief devices (check valves are acceptable) if any of
N F
1.0. For > 2, may be reduced as warranted by
the components in the system (e.g., vacuum gauges) are
testing or experience with prior designs. may F subject to damage, if PVHO pressure is released without a
also be reduced if it can be shown, either experimen-
tally or analytically, that sufficient volume exists concurrent release of system pressure.
between the pressure regulation point and the
usage point(s) to provide an accumulator effect 4-9.8.2 Underpressure Relief
capable of providing whatever differences may
exist between the instantaneous flow rate require-
(a) Piping or components located inside of PVHOs that
are normally pressurized in excess of PVHO pressure shall
ments and the regulator capacity provided. In no
b e e q u i p p e d wi th vac u u m b re a ke rs i f a n y o f th e
F
case may be reduced below 0.5.
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ASME PVHO-1–2019
components of the system (such as pressure gauges) are (b) Exhausts from relief devices that are located inside
subj ect to damage, if the PVHO is pressurized without enclosed spaces on lines containing gases other than air
pressure in the system. shall be ducted out of the space.
(b) Piping or components located inside of PVHOs that
are normally pressurized to a level less than PVHO pres- 4-9.9 Color Coding
sure (e.g., mask overboard dump lines, medical suction 4-9.9.1 Consistent Color Codes. PVHO piping systems
lines, etc.) shall be provided with vacuum relief valves shall employ a consistent color coding system. Suggested
capable of relieving underpressures in excess of the guidelines are provided in Nonmandatory Appendix C.
maximum limits established by the system designer.
4-9.9.2 Owner’s Responsibility. Color code require-
4-9.8.3 Rupture Disks. Rupture disks shall not be used ments vary substantially between the various jurisdic-
except on gas containers. tions in which PVHO systems may be used. It shall be
4-9.8.4 Division Valves. Where piping systems oper- the responsibility of the designer to specify the required
ating at different pressures are connected, a division valve color coding system.
shall be provided that shall be designed for the higher
system pressure. 4-9.10 Labeling
4-9.8.5 Pressure-Reducing Valves. Relief devices 4-9.10.1 Piping and Gas Storage Vessels. All piping
shall be provided on the low-pressure side of the pres- and gas storage bottles shall be labeled to show contents,
sure-reducing valves, or the piping and equipment on direction of flow (when appropriate), and MAWP.
the low-pressure side shall meet the requirements for 4-9.10.2 Critical Components. The designer shall
the full system pressure. determine all critical components whose function is
The relief devices shall be located as close as possible to not obvious from their location and appearance. These
the reducing valve. The total relieving capacity provided components shall be labeled as to function.
shall be such that the design pressure of the low-pressure
piping system will not be exceeded by more than 10% if 4-9.10.3 Panel-Mounted Components. All compo-
the reducing valve fails open. nents that are mounted in panels shall be labeled as to
function.
4-9.8.6 Bypass Valves. Where manually operated
bypass valves are permitted around pressure control 4-9.11 Soft Goods
valves, they shall not have a maximum flow capacity
greater than the reducing valve unless the downstream 4-9.11.1 Breathing Gas Systems. Soft goods used in
pip ing is adequately p ro tected b y relief devices o r breathing gas service shall be compatible with intended
meets the design requirements of the higher system pres- service fluids at the anticipated maximum pressures and
sure. shall be compatible with all anticipated cleaning proce-
dures.
4-9.8.7 Stop Valves. There shall be no stop valves For breathing gas systems using oxygen-enriched gases
b etween p ip ing b eing p ro tected and its p ro tective (greater than 25% oxygen), consideration shall be given to
device or devices, except that stop valves may be installed the soft goods flammability in the oxygen-enriched envi-
between a relief valve and the piping being protected ronment. AS TM G6 3 and AS TM M anual 3 6 p ro vide
under the following conditions: guidance.
(a) when, in the judgment of the designer, the hazard
from a relief valve failing open exceeds the hazard 4-9.11.2 Other Systems. Soft goods used in other
presented by the possible concurrent occurrence of systems shall be compatible with the fluids contained,
system overpressure plus a closed stop valve at the maximum anticipated conditions of temperature
(b) when a stop valve is provided between a reliefvalve and pressures.
and the associated protected piping, the valve shall be per
the designer’s specification for the fluid piping being
4-9.12 Lubricants and Sealants
pro tected, and the relief device s hall b e p er AS M E See para. 4- 2 .3 , ASTM G63 , and ASTM M anual 3 6
BPVC, Section VIII, Division 1, UG-125 through UG-136, regarding appropriate materials and practices.
or Section VIII, Division 2, Part 9
4-9.13 Cleaning Requirements
4-9.8.8 Exhausts From Relief Devices
4-9.13.1 Oxygen and Breathing Gas Systems. The
(a) Exhausts from relief devices that are located inside cleaning of oxygen and breathing gas piping systems is
enclosed spaces shall be piped outside of the space if an essential part of PVHO piping system design and fabri-
operation of the relief device could result in overpressur- cation. The following are recommended guidelines:
izing the space.
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ASME PVHO-1–2019
(a) A written cleaning procedure with well-defined (a) hydrocarbon : for this test procedure, all organic
procedures, personnel responsibilities, acceptance/ compounds detectable by a total hydrocarbon analyzer
recleaning criteria, marking, packaging, and storage re- (b) methane equivalent: concentration of methane in
quirements shall be developed and implemented. air that will cause a total hydrocarbon analyzer to give
(b) Component handling procedures shall be devel- an indication equivalent to that obtained from the gas
o p e d a n d i m p l e m e n te d s o th a t c o m p o n e n ts a n d being analyzed
systems, once cleaned, are not recontaminated.
(c) The cleaning procedures intended to be used with 4- 9 . 14. 2 Proced u re
the piping system shall be considered by the designer (a) Off-gassing measurements shall be made only on
during the selection of all materials, especially soft ho s es that have no t b een flus hed with air, gas , o r
goods, and during the layout of the piping. water. Both the total hydrocarbon analyzer and the
4- 9 . 13. 2 Com pon en ts Located I n si d e PVH O s. Piping
hose or hoses to be tested shall be maintained at a
components that are to be located inside the PVHO temperature not lower than 73°F (22.8°C) throughout
shall also be cleaned on their exteriors. The exteriors the testing period.
of components for use inside marine systems should (b) By this procedure, measurements are made of the
show no visible signs of oil or grease. The exteriors of increase in the hydrocarbon concentration of a stream of
c o m p o n e n ts fo r u s e i n s i d e P VH O s wi th e l e va te d air flowing through the test hose at a flow rate of28 LPM (1
oxygen environments should show no fluorescence CFM). The temperatures of the test hose, air supply, and
typical of oil or grease when examined under ultraviolet analyzer shall not be lower than 73°F (22.8°C). A diagram
light. of the flow arrangement is shown in Figure 4-9.14.2-1.
Before the air passes through the test hose, the air
4 - 9 . 1 3 . 3 P ro h i b i t e d C le an i n g M at e ri als . Trichlor-
shall be clean and shall contain no more than 1 mg/m 3
oethylene shall not be used to clean breathing gas of hydrocarbons (methane equivalents) . The analyzer
systems or any components to be located inside a PVHO. shall be zeroed with air passing at the stipulated flow
NOTE: When gas is passed through a moderately heated alkali rate and temperature through the connector tubes
bed (such as those used in most carbon dioxide scrubbers), resi- only. The test hose shall then be inserted in the line
dual trichloroethylene can decompose into highly toxic dichlor- and the airstream passed through it. For the ensuing
oacetylene. 1 5 min, readings of the hydrocarbon concentration
shall be recorded. The test hose shall be rated on the
4-9 . 14 Off-Gassi n g Test for H oses U sed for reading at the end of the 1 5 -min test period. Hoses
Breath i n g G as Servi ce that contaminate the air by greater amounts than specified
in Table 4-9.14.2-1 shall not be acceptable.
4- 9 . 14. 1 Backg rou n d . Some components used in the
manufacture of hoses can give off vapors that are toxic 4 - 9 . 1 4. 3 MIL-H-2 81 5 provides guidance in testing
if inhaled. For hoses to be considered acceptable for hoses.
breathing gas service, they shall pass the off-gassing
test described herein.
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ASME PVHO-1–2019
Table 4-2 . 1. 1- 1 M axi m u m Allowable Stress Valu es for Seam less Pi pe an d Tu be M ateri als N ot Li sted i n N on m an d atory
Maximum Allowable
Stress Values in Tension,
Material Specification Temper or Grade Strength, ksi ksi
Alpha-brass British Standard 1306 … 54 10.8
Copper water tube ASTM B88, Types K & L Drawn 36 6.0
ð 19 Þ Table 4-7. 1- 1 M an d atory M i n i m u m N on d estru cti ve Exam i n ati on s for Pressu re Weld s i n Pi pi n g System s for Pressu re
101
ASME PVHO-1–2019
Figure 4-9.14.2-1 Flow Diagram of Apparatus for Measuring the Concentration of Hydrocarbons in a Stream of Air or
Other Gas After It Has Passed Through a Test Hose
102
ASME PVHO-1–2019
Secti on 5
5 -1. 1 Scope
All chambers shall have at least one viewport in each
compartment for viewing the chamber interior and its
This Section, along with Sections 1 through 4, provides occupants.
minimum requirements for the design, assembly, inspec-
5 - 1. 4. 1 M o n o p lace Ch am b ers. Monoplace chambers
tion, testing, and certification ofPVHO systems used speci-
fically in medical hyperbaric therapy. s h a l l h a ve s u ffi c i e n t vi s u a l a c c e s s to p e rm i t th e
chamber operator to observe at least the patient’s
5 -1. 2 ’
U ser s Desi g n Speci fi cati on
head, face, chest, and arms.
The user, agent on the user’s behalf, or the manufacturer 5-1. 4. 2 M u lti p lace C h am b e rs (M u lti o ccu p an cy
shall provide or cause to be written a User’s Design Spec- C h am b e rs ) . Each multiplace chamber compartment
ification in accordance with subsection 1-4. This specifi- shall have at least one viewport positioned to support
cation shall set forth the requirements as to the intended visual communication between one or more persons
use of the chamber and operating conditions in such detail l o ca te d i n s i d e a n d o n e o r m o re p e rs o n s l o c a te d
as to constitute an adequate basis for designing the system outside the compartment. Additional methods [e.g.,
as necessary to comply with this Standard. They shall closed circuit televisions (C C TVs) ] may be used to
include, as a minimum, the following: enhance viewing ofthe interior ofeach chamber, compart-
(a) rated number of occupants
ment, and occupants by the operator. CCTV systems shall
(b) maximum operating pressure
have sufficient backup power for emergency situations.
(c) pressurization/depressurization rates, ventilation
rates, and the conditions under which those rates are 5 -1. 5 Qu i ck-Actu ati n g Closu res
5 -1. 3 Docu m en tati on Additional penetrations to provide for access for sensor
leads, etc., shall be provided as required by the User’s
(a) PVHO documentation shall be in accordance with
Design Specification.
para. 1-7.9 and the requirements of other codes and stan-
dards as required. 5 -1. 8 Person n el Eg ress
(b ) Viewport (window) documentation shall be in
accordance with Section 2. Consideration shall be given to the size and configura-
(c) All documentation should be retained by the user tion ofdoorways and/or hatches for safe access and egress
for the life of the PVHO. If the PVHO is transferred to a new of personnel and patients.
user, all documentation should accompany the PVHO.
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ASME PVHO-1–2019
The piping systems for PVHOs intended for use as Control console or stations shall be equipped to provide
medical devices, designed and manufactured according communication with each compartment.
to the manufacturer’s s tandard co mmercial des ign,
shall comply with the U.S. Food and Drug Administration 5 -5 EN VI RON M EN TAL SYSTEMS
cation and other applicable codes and standards. (Refer to Patient comfort shall be maintained by supplemental
NFPA 99, Health Care Facilities, latest edition, relevant heating or cooling, as required.
chapter covering hyperbaric facilities for guidance.)
5 -5 . 2 . 1 M u lti place Ch am bers. If multiplace chambers
5 -3 G AS SYSTEM S
are equipped with heating or cooling systems, provision
shall be made to shut off the heating or cooling system in
5 -3 . 1 G as Storag e Req u i rem en ts
the event of malfunction.
5 - 5 . 2 . 2 M o n o p lace Ch am b ers. Temperature control
Storage for medical treatment systems vary in scope
and detail depending on the type of system and the for the chamber area shall be considered for monoplace
number of occupants; therefore, when establishing the chambers.
design specifications for the gas systems, the designer
5 -5 . 3 H u m i d i ty
shall consider the specific requirements of the installation
and Section 4. A specific system for the control of humidity is not man-
datory if other methods such as ventilation or circulation
ð 19 Þ 5-3 . 2 Breath i n g Devi ces
are sufficient to maintain patient comfort in accordance
The minimum flow rates sufficient to ensure patient with the User’s Design Specification.
comfort and safety shall be identified in the User’s
5 -5 . 4 Con tam i n an ts
Design Specification. (Refer to NFPA 99, Health Care Facil-
ities, latest edition, relevant chapter covering hyperbaric Sources of volatile, toxic, or potentially toxic contami-
facilities for guidance.) nation shall be minimized to the extent practical. Possible
S up p ly s ys tems fo r p atient ho o ds s hall have the sources of contamination include off-gassing of nonme-
capability of supplying a minimum flow of oxygen of tallic materials.
40 L/min at chamber design conditions simultaneously
to each hood. 5 -5 . 5 Li g h ti n g
5 -3 . 3 Breath i n g G as Ou tlets
There shall be sufficient lighting in or around a chamber
to see the patient(s) , the chamber control console, and
Each PVHO treatment compartment, other than a mono- chamber support equipment systems.
p l ace chamb er, s hal l b e e quip p e d with fittings fo r
5 - 5 . 5 . 1 Extern al Li g h ti n g . External lighting fixtures
breathing mask, patient hood, or endotracheal device
corresponding to the number of occupants. shall not come into contact with or be allowed to overheat
the surface of a window in excess of its maximum design
temperature in accordance with Section 2.
5 -4 CON TROL SYSTEM S AN D I N STRU M EN TATI ON
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ASME PVHO-1–2019
5 -5 . 6 Extern al H eat Sou rces If a suction system uses pressure differential for the
vacuum while at depth, there shall be a vacuum source
External heat sources in addition to lighting fixtures
for use on the surface.
shall not come in contact with or otherwise heat the
surface of a window in excess of its maximum design 5 -5 . 9 Acci d en tal Depressuri zati on
temperature.
(a) If a sink, water supply, or drainage system is used,
5 -5 . 7 Access to Em erg en cy Eq u i pm en t provisions shall be made to prevent unintentional depres-
surization of the system.
No permanent seat or stretcher shall block the aisles,
(b) Any toilet that is plumbed to discharge to the
hatches, doors, medical locks, handheld hoses, fire-
outside of the chamber shall have a holding tank and a
suppression controls, or any emergency equipment.
dual-valve safety interlock system.
(c) Any toilet that flushes to the outside of the chamber
5 -5 . 8 Su cti on System s
shall be designed to preclude the possibility that a seal
All systems for use inside a chamber shall have a trap in- might b e created b etween the seat and the p ers o n
line to keep waste materials out of the piping system. using the toilet.
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ASME PVHO-1–2019
Secti on 6
ð 19 Þ Di vi n g System s
(h ) storage conditions/temperatures
6 - 1 . 1 . 1 P VH O s . This Section, along with Sections 1
(i) number, size, and type of penetrators, doors,
through 4, provides the requirements for the design, fabri-
hatches, windows, and service locks
cation, assembly, inspection, testing, certification, and
(j) corrosion allowance
stamping of PVHOs used in diving systems. This includes
(k) environmental requirements
but is not limited to
(l) special design considerations applicable to normal
(a) deck decompression chambers
and emergency service, e.g., requirements for the sizing of
(b) diving bells
the diver lockout hatch [i.e., the diver dress and potential
(c) transfer locks
underwater breathing apparatus (UBA) to be used]
(d) saturation living chambers
(m ) fire suppression
(e) rescue chambers
to constitute an adequate basis for design, fabrication, The user shall be provided with the following data and
inspection, and testing of the PVHO or component neces- documentation:
sary to comply with this Standard. The User’s Design Spec- (a) User’s Design Specification
ification shall include (b) PVHO and/or PVHO component certification
(a) number of intended occupants
(c) PVHO window certificates in accordance with
(b) maximum operating pressure/depth
Section 2
(c) required pressurization and depressurization rates,
(d) viewport and window drawings
ventilation rates, and conditions under which rates are to (e) applicable ASME data reports and partial data
be maintained reports
(d) intended operational environment
(f) any classification society certifications
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ASME PVHO-1–2019
6-2 DESI G N
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ASME PVHO-1–2019
6-2.8.2 The designer shall apply principles of ergo- 6-2.11 Emergency Recovery of Diving Bells
nomics to the arrangement of the PVHO. The recommend-
ed minimum internal dimensions and volumes are as
6-2. 11. 1 Gen eral. This s ub s ectio n addres s es the
design, construction, and testing of emergency recovery
follows:
equipment on diving bells.
(a) saturation living chambers — sized to allow occu-
pants to stand and lie down, move in and out of the 6-2.11.2 Design. All diving bells shall be equipped with
chamber, and permit meal services while saturated a secondary lifting point, meeting the same requirements
(b) transfer lock (TUP) — 105 ft3 (3.0 m 3 ) floodable as the primary lifting point, to facilitate the attachment of
volume an emergency lifting wire.
(c) diving bell (SDC) for Consideration shall be given to the clearance necessary
(1 ) two occupants — 1 05 ft3 (3 .0 m 3 ) floodable between the bottom door and the seabed to ensure safe
volume ingress or egress of divers under emergency conditions.
(2) three occupants — 160 ft3 (4.5 m 3 ) floodable Diving bells shall be outfitted with a means of emer-
volume gency recovery depending on whether they have been
(d) deck decompressio n/recompression chamber designed to remain negatively buoyant or become posi-
(DDC) — sufficient to accommodate a diver and an atten- tively buoyant.
dant
6-2.11.3 Negative Buoyancy Diving Bells. Guide wires
6-2.8.3 PVHOs intended for use as living chambers for and clump weight(s) shall be designed to permit the diving
longer than 24 hr in other than emergency situations shall bell to be recovered from the maximum operating depth
have, or be capable of connecting to another PVH O when lo aded to the maximum s ervice weight, with
equipped with, the following for the intended number trunk(s) flooded, and the maximum deployable length
of occupants: of umbilical and lifting wire attached to the bell and
(a) the ability to monitor and control the oxygen level, severed at the surface.
carbon dioxide level, ambient temperature, and primary
life-support parameters
6-2.11.4 Positive Buoyancy Diving Bells. The diving
bell shall be equipped with devices for releasing the
(b) one bunk per occupant
main lifting wire, guide wires, and the umbilical and
(c) potable water
ballast weight(s) . The operation of each emergency
(d) toilet
release device shall require at least two mutually indepen-
(e) shower
dent actions for release.
(f) medical or service lock
Release devices shall be designed to prevent accidental
(g) built-in breathing system (BIBS) with a breathing
actuation. Consideration shall be given to environmental
gas
factors, e.g., exposure to ambient temperatures and pres-
6-2.8.4 PVHOs shall be designed to allow access to sures. The design should facilitate regular testing and
internal bilge/void areas for cleaning and inspection. maintenance.
After the release of the main bell wire, guide wires, and
6-2.9 Lubricants and Sealants umbilical and ballast weight(s) , the diving bell shall
Lubricants and sealants selected for use in PVHOs shall e x h i b i t p o s i ti v e b u o y a n c y w h e n l o a d e d to th e
be suitable for the hyperbaric environment in which they maximum service weight and with trunk(s) flooded.
operate. The designer shall address Under these circumstances, the diving bell shall have suffi-
(a) flammability cient stability to remain upright. Consideration shall be
(b) toxicity gi ve n d u ri n g th e ri s k as s e s s m e n t, as re q u i re d i n
(c) compatibility with breathing gases s ub s e ctio n 1 - 1 1 , to the as cent rate and imp act o n
(d) odor surface vessels and structures.
(e) skin irritation 6-2.11.5 Functional Testing. Functional testing shall
(f) compatibility to materials be carried out to demonstrate and document proper
operation of all emergency recovery functions.
6-2.10 Material Toxicity (Including Paints)
Materials and equipment inside manned compartments 6-3 PRESSURE BOUNDARY
shall not give off noxious or toxic vapors within the limits
of anticipated environments. Where compliance with this 6-3.1 Personnel Access Doors/Hatches
requirement has not been demonstrated through satisfac- The design of doors and hatches shall
tory service experience, an analysis or testing program (a ) b e i n ac co rd an c e wi th th e re q u i re m e n ts o f
shall be performed. Section 1.
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ASME PVHO-1–2019
(b) have a nominal diameter of at least 24 in. (610 mm) (c) be fitted as per requirements in para. 6-3.4 where
if used as a normal means of personnel ingress or egress. trunks or tunnels are created by use of clamps and
(c) be provided on each side with a means of opening closures
and closing hatches or doors (i.e., handle). (d) be provided with a positive safety interlock in
(d) be operable from both sides of the door or hatch. accordance with ASME BPVC, Section VIII
(e) be such that reverse overpressurization of the door (e ) incorpo rate a manual system to allow clamp
does not cause catastrophic failure of the locking dog or opening on failure of the primary operating system if
other similar devices if used. the primary system is a powered system
(f) be such that corrosion or binding due to friction
shall be eliminated as far as practical. 6-3 . 4 Qu i ck-Acti n g Closu res for Di vi n g Bells an d
(g) be such that opening may not take place when the H yperbari c Evacu ati on System s
equalizing pressure to the compartment being serviced or Trunks and tunnels incorporated in or created by the
to atmosphere coupling of PVHOs shall
(a) be designed, fabricated, inspected, tested, and certi-
(d) be provided with a safety interlock to prevent inad-
vertent opening ofthe door, cover, or hatch when the pres- fied in accordance with Section 1
(b) have a minimum internal diameter of 24 in. (610
sure in the medical/service lock acts to open the door,
cover, or hatch mm)
(c) have an external means for monitoring, venting, and
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ASME PVHO-1–2019
(c) have a design pressure and temperature rating for each occupied compartment of every PVHO forming
equal to or greater than the PVHO MAWP and temperature part of the system, as defined in the User’s Design Spec-
(d) be gas-/watertight even in the event of damage to ification.
the connecting cable
6-4.1.4 Carbon Dioxide Removal. For unventilated
(e) be designed for both internal and external pressure
PVHOs, each occupied compartment shall be provided
when used in PVH Os that are rated for internal and
with suitable equipment for carbon dioxide removal.
external pressure (e.g., diving bell)
This equipment shall comply with the following:
(a ) The carbon dioxide removal equipment shall be
6-3.10 Fiber-Optic Penetrators
designed to ensure safe and reliable operation under
Fiber-optic penetrators shall meet the mechanical all normal and emergency operating and environmental
criteria as described for electrical penetrators. conditions, as defined in the User’s Design Specification.
(b) The carbon dioxide removal equipment shall be
operating conditions
6-4.1.1 General. All PVHOs shall have
(2) 0.015 ata under emergency operating conditions
(a) sufficient gas supply for normal and emergency re-
(c) The carbon dioxide removal equipment shall be
quirements
designed for the carbon dioxide production rate(s) speci-
(b) the ability to monitor and control the depth
fied in the User’s Design Specification, which shall not be
(c) the ability to maintain a life-sustaining breathable
lower than 0.115 lb (0.0523 kg) per hour per person.
environment
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ASME PVHO-1–2019
(d) The carbon dioxide removal equipment shall be 6 - 4. 1. 6 Em erg en cy Breath i n g System s (EBS)
equipment shall be compatible with the carbon dioxide (a) An emergency breathing system shall be included
removal agent and shall be corrosion resistant. In addition, that provides a life-sustaining breathable medium for
the toxicity of these materials shall be considered. every PVHO occupant.
(f) Canisters, panels, or curtains used for holding the (b) The capacity of the EBS shall be sufficient for 150%
carbon dioxide removal agent shall be designed for ease of of the time normally required to return every PVHO occu-
replacement, without the need for any special tools. pant to a breathable life-sustaining environment, based on
(g ) Where solid adsorbents are used as the carbon the operational use cases established in the User’s Design
dioxide removal agent, they shall be the low-dusting Specification, unless otherwise approved by the jurisdic-
type. Solid adsorbents shall be stored in containers tional authority on the basis of special operating condi-
free of moisture. ti o n s . Re tu rn i n g to a b r e a th a b l e l i fe - s u s ta i n i n g
(h ) Where lithium hydroxide (LiOH) is used as the environment typically entails either returning to a
carbon dioxide removal agent, the canisters, panels, or surface ambient environment or correcting conditions
curtains holding the LiOH shall be designed to prevent to reestablish the primary breathable life-sustaining en-
LiO H dus t fro m es cap ing, o r LiO H drip p ings fro m vironment.
falling on personnel or equipment. These canisters, (c) The emergency breathing gas shall be supplied to
panels, or curtains shall be replaceable as complete units. the PVHO occupant from either an emergency surface
(i) Where required by the User’s Design Specification, supply or an onboard emergency life-support system,
adequate heating shall be provided to maintain the depending on the application of the PVHO.
temp erature o f the carb o n dio xide remo val agent (d) The EBS shall be independent from the primary
above the minimum limits specified by the manufacturer breathing system. The emergency breathing gas shall
of the removal agent. be compatible with the primary breathing gas and opera-
tional depths/pressures set forth in the User’s Design
6 -4. 1. 5 G as Storag e Cyli n d ers an d Volu m e Tan ks Specification. If emergency breathing gas is supplied
6 - 4. 1 . 5 . 1 G as Sto rag e Cyli n d ers. Individual cylin-
from the surface using an air compressor, the quality
ders or multiple cylinders grouped together by means of the air shall be ANSI/CGA G-7.1 Grade E breathing
of a manifold to form a cylinder bank shall be provided air or equivalent. Where open-circuit systems are used
with and means to exhaust the PVHO compartment are not
(a) a readily accessible isolation valve to stop gas flow
present, the effects of increased compartment pressure
to the system. This valve shall be rated for the maximum shall be considered.
(e) Emergency breathing gas is to be supplied to either
allowable working pressure (MAWP) of the cylinder.
(b) a protective device to relieve excess pressure. The
full-face masks or oral–nasal masks using a built-in
relieving device shall meet the requirements of the appli- breathing system (BIBS), self-contained rebreathers, or
cable cylinder standard. other means suitable for supporting life in a contaminated
(c) clear labeling as to content in accordance with a
environment, including the by-products of a fire. One
recognized national or international standard. emergency breathing mask or rebreather per occupant
(d) a means of eliminating moisture when used for
shall be provided in each PVHO compartment. In addition,
storing reclaimed gases. one reserve breathing mask or rebreather shall be readily
(e) moisture separators and filters that may be used to
available in each PVHO compartment. A minimum of two
ensure no moisture enters the system. emergency breathing masks shall be provided in each
(f) a means of monitoring internal pressure.
PVHO lock.
(f) Emergency breathing masks or rebreathers shall be
6 -4. 1. 5 . 2 Volu m e Tan ks. Each volume tank shall be stowed within the PVHO in a manner that allows each
provided with occupant to reach and don them quickly.
(a) a readily accessible isolation valve to stop gas flow
to the system. This valve shall be rated for the MAWP ofthe 6 - 4. 1. 6 . 2 EBS for Con trol Stati on s Extern al to th e
face masks.
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ASME PVHO-1–2019
(c) Emergency breathing devices shall be compatible (c) an actuation that shall require at least two distinct
cient duration, based on the operational use cases as set volume of gas exhausted with each actuation
forth in the User’s Design Specification, to enable opera- (e) an effluent drain that shall be routed to an external
6-4. 2. 1 All di vi n g P VH O s ys te ms de s i gne d fo r supply arrangements, shall be designed for the environ-
extended occupancy shall be outfitted with the following ment in which they will operate in order to minimize the
system capable of supporting the sanitary needs of the risk offires, explosions, electrical shocks, emission oftoxic
occupants: gases, and galvanic action on the PVHOs.
(a) Chambers designed for occupancy not exceeding 24
For electrical equipment exposed to diving conditions,
hr shall have provisions for handling sanitary waste and the designer shall consider pressure and pressure cycling,
handwashing facilities. humidity, moisture, temperature, oxygen concentration,
(b) Chambers designed for occupancy in excess of 24
hydrogen concentration, and cable flammability.
hr, except those used exclusively for hyperbaric rescue, Electrical systems installed within PVHOs shall be
shall incorporate a flushing toilet, handwashing sink, limited to those necessary for the safe operation of the
and shower with running water and drain facilities. PVHO and the monitoring of its occupants.
Measures shall be taken to minimize any electrical
6 -4. 2 . 2 The flushing toilet shall be provided with the hazards to divers and personnel in the diving system.
following:
(a) a source of water capable of being delivered at a 6 -4. 3. 2 Power Su ppli es
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ASME PVHO-1–2019
6 -4. 3. 2 . 2 M ai n Power. The main source of electrical 6 - 4 . 3 . 3 . 5 Cab le Se p arati o n . Cables and wiring of
power shall have sufficient capacity for all anticipated circuits supplied by different voltages and by main and
diving operations. emergency circuits shall be effectively separated from
each other.
6 -4. 3. 2 . 3 Em erg en cy Power. The emergency source
of power shall have sufficient capacity to supply the ap- 6 - 4 . 3 . 3 . 6 P o w e r S u p p l y C o n d u c t o r s . All power
plicable emergency electrical loads for the safe termina- supply conductors from the same main or emergency
tion of the diving operations. The emergency source of power source shall be spaced sufficiently to prevent dama-
electrical power shall be located so as to ensure its func- ging currents and shall not pass through the same pene-
tioning in the event of failure of the main source of power. trator or connection in a pressure boundary unless
(a) it can be shown that there is little risk of short-
6 -4. 3. 2 . 4 Reserve Power. In addition to the main and
circuiting or tracking between the conductors and
emergency sources of power, diving bells/personnel
(b) the voltages and currents are of such an order that,
transfer capsules and hyperbaric rescue chambers/life-
in the event of failure in any way of the conductor insula-
b o ats s h a l l b e p ro vi d e d wi th a s u i ta b l e o n b o a rd
tion, the penetrating device’s gas and watertight integrity
re s e rve s o urce o f p o we r. Thi s o n b o ard s o urce o f
are maintained
power shall be capable of feeding the applicable emer-
gency equipment, e.g., the emergency life-support equip- 6 - 4. 3 . 3 . 7 Cab le s Su b j e cte d to E xte rn al P re s su re .
ment, communication equipment, and internal lighting. Materials for uncompensated cable and wiring insulation
F o r di vi ng b e l l s /p e rs o nne l trans fe r cap s ul e s , the subjected to external pressure shall be capable of with-
onboard source of power shall have sufficient capacity standing a hydrostatic pressure of 1.5 times the design
to supply power for at least 2 4 hr. For hyperb aric pressure of the diving system. Submerged cable assem-
res cue chamb ers /lifeb o ats , the o nb o ard s o urce o f blies shall be tested by the continuous application of
power shall have sufficient capacity to supply power an alternating current voltage of at least 500 V for 1
for at least 72 hr. min. This shall be performed with the j acket exposed
to seawater. The quality of the assembly should be
6 -4. 3. 3 D i stri bu ti on
such that the leakage current will neither prevent
6 -4. 3. 3. 1 G en eral. The pressure boundary of PVHOs
proper operation of the systems nor expose personnel
shall not be used as a current-carrying conductor. All elec- to unsafe voltages.
trical power distribution systems shall be ungrounded
6 -4. 3. 4 Ci rcu i t Protecti on
and insulated to minimize the occurrence of faults and
stray currents that may create galvanic corrosion. 6 - 4. 3 . 4. 1 Ci rcu i t Pro tecti o n D evi ces. Power cables
6 -4. 3. 3. 4 Cables an d Wi ri n g . Cables and wiring shall 6 -4. 3. 5 Battery Com partm en ts
of PVHOs shall be of the low-smoke, low/zero-halogen generating hydrogen gas, design features shall be in place
type. to avoid the potential hazards arising from hydrogen accu-
m u l a ti o n . P r o te c ti ve d e vi c e s l o c a te d i n b a tte r y
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surface compression chambers and keel depth of the 6-6 . 2 H yperbari c Evacu ati on U n i t U ser
6-5 . 3 Test an d Tri als 6-6.2.1 There are two common forms of HEUs, as
follows:
The fully assembled handling system shall be statically (a) Hyperbaric Rescue Chamber (HRC). An HRC is a
load tested to 100% of the design load of the handling PVHO that has been specifically designed and outfitted
system. with the equipment and life-support systems necessary
After installation on board the vessel, the handling to evacuate divers from a ship, barge, semisubmersible,
system shall be functionally tested at the maximum or fixed structure, and maintain life-supporting conditions
rated speed of the system. Satisfactory operation of the for the maximum number of occupants at the maximum
co mp lete handling s ys tem, including the p o wered operating pressure of the diving system for a period of not
drives and brakes, shall be demonstrated and shown less than 72 hr. An HRC generally does not have onboard
to meet the requirements of para. 6-4.1.2. propulsion and is typically towed or transported to its safe
haven.
6-6 H YPERBARI C EVACU ATI ON SYSTEM S (b) Self-Propelled Hyperbaric Lifeboat (SPHL). An SPHL
is a PVHO integrated into or forming part of a purpose-
6-6 . 1 G en eral
built, SOLAS 1 -compliant self-propelled lifeboat outfitted
All diving systems used to support saturation diving with the equipment and life-support systems necessary
operations shall be equipped with a hyperbaric evacua- to evacuate divers and maintain life-supporting condi-
tion system (HES) capable ofproviding a means ofevacua- tions for the maximum number of occupants at the
tion for the maximum number of divers that the diving maximum operating pressure of the diving system for
system is capable of accommodating. As a minimum, a period of not less than 72 hr.
the H E S is to include a hyperbaric evacuation unit 6-6. 2. 2 The HEU shall be fitted with and/or carry
(H E U ) , i ts l au nch i n g s ys te m , an d a p o rtab l e l i fe - onboard the following:
support package (LSP). (a) individual seats for each occupant, outfitted with a
(a) The HEU shall be capable of maintaining the divers positive means to prevent injury to the occupants during
at the appropriate pressure, with adequate life support for launch and recovery, and in rough weather conditions.
a minimum of 72 hr. (b) a clearly written operation procedure manual,
(b) The H EU shall be capable of operating at the detailing preparation for evacuation, the setup and opera-
maximum operating pressure of the diving system as tion ofthe environmental control equipment, and all other
set forth in the User’s Design Specification in accordance life-support equipment and systems.
with subsection 1-4. (c) a list oftapping codes for nonverbal communication
(c) The HEU shall be readily accessible to all occupants with personnel outside the evacuation chamber in the
of the saturation diving system. It shall be mated to the absence or failure of two-way radio communications.
diving system by means of trunking and a quick-acting (d) onboard oxygen to support the metabolic oxygen
closure in accordance with paras. 6-3.4 and 6-3.5. requirements of the maximum number of occupants
(d) A launching system in accordance with para. 6-6.4 for a period of 72 hr, based on a minimum flow of
shall be provided for each HEU. 0.017 standard ft3 /min (0.48 standard L/min) per occu-
(e) A clearly written H yperbaric Evacuation Plan pant. Special care shall be taken to ensure adequate distri-
detailing the procedures required for maintenance, b utio n and mixing o f metab o lic o xygen within the
testing, training, and operations prior to, during, and chamber.
following hyperbaric evacuation shall be provided. This (e) a primary and secondary means ofremoving carbon
plan should list specific responsibilities for each j ob dioxide (CO 2 ) from the atmosphere, including, but not
title associated with the evacuation. The plan shall also limited to, battery- and lung-powered systems with absor-
include the operational procedures for the evacuation bent chemicals sufficient to remove the CO 2 output from
of divers stored at different pressures. the maximum number of occupants for a period of 72 hr.
(f) Following the initial evacuation, the diving system (f) a primary and secondary means ofchamber lighting.
operator shall arrange for transportation of the HEU and The primary lighting power source shall be sufficient to
its occupants to a designated location (safe haven), where maintain primary lighting for a period of 72 hr. If the
the appropriate facilities shall be available for decompres- secondary means of lighting is powered, it too shall be
sing the HEU occupants to surface pressure in a safe and sufficient for 72 hr.
controlled manner.
1
SOLAS is the IMO Convention on the Safety of Life at Sea.
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ASME PVHO-1–2019
(g) a tool kit that is capable ofsupporting minor repairs (v) a communication system capable ofpermitting two-
and maintenance inside the chamber. The tool kit shall be way voice communication between the chamber occu-
clearly marked and located to be easily accessible. For self- pants and outside attendants.
propelled lifeboats, an additional external tool kit shall be (w) a sound-powered phone secondary communica-
provided. tion system.
(h) a means of monitoring the chamber environment, (x) a waterproof emergency services interface point
including pressure, temperature, humidity, oxygen (O 2 ), protected from damage by a reinforced cover. This inter-
and carbon dioxide (CO 2 ). Independent backup for O 2 and face shall contain connection points for power, gas/
CO 2 monitoring shall be provided. oxygen, and the internal chamber two-way voice commu-
(i) a system for heating/cooling the PVHO to maintain nication system, a sound-powered phone, a copy of the
physiologically acceptable conditions throughout the o p eratio n p ro cedure manual , a s e t o f the tap p ing
operating range of the evacuation system. Thermally codes, and a complete inventory of supplies. Considera-
protective clothing may also be provided as a passive tion shall be given to providing a waterproof handheld
backup system to the heating system. VHF radio for use by rescuing personnel.
(j) power sufficient to support all life-critical powered (y) at least one viewport that provides visual access to
systems for a period of 72 hr. the occupants.
(k) a medical kit that is suitable for at least minor inju-
ries, with sick bags and medications for motion sickness. 6- 6. 3 Li fe-Su pport Packag e (LSP)
The kit shall be stored in a suitable container, clearly Each hyperbaric evacuation system shall have a sepa-
marked, and located to be easily accessible. rate, portable life-support package that provides all inter-
(l) a means oftransferring equipment and supplies into faces and services necessary to maintain, monitor, and
and out of the chamber under pressure. control the chamber environment and conduct safe
(m) meals for the maximum number of occupants for a decompression of the evacuated divers.
period of 72 hr, stored in a clearly marked, easily acces- Based on the maximum number of occupants, and the
sible location. Each meal shall provide a minimum equiva- decompression duration from maximum rated depth of
lent of 800 calories per 24-hr period per occupant. Meals the HEU, the LSP shall be provided with the following:
that use exothermic chemical means, flames, electrical (a) clearly written operational procedures detailing
resistance, or any other heating means that are not the decompression phase of the evacuation, as well as
suitable for use in pressurized, oxygen-enriched environ- the setup and operation of the environmental control
ments shall not be used. equipment and all other associated life-support equip-
(n) a minimum of6 pints (3 L) ofdrinking water per 24- ment and systems.
hr period per occupant for the maximum number of occu- (b) a list oftapping codes for nonverbal communication
pants for a period of 72 hr. The water shall be stored in a with personnel outside the HEU, in the absence or failure
secure, clearly marked, and easily accessible location. of two-way radio communications.
(o) a means of managing human waste. The system (c) a manifold designed to control pressurization,
s hall b e cap ab l e o f p reventing accide ntal s p ill age exhaust, oxygen (O 2 ) makeup and treatment mixes, as
during launch or recovery, or in rough weather conditions. well as the life-support gas samples for analysis.
(p) an internationally recognized marine emergency (d) a means of monitoring the HEU internal environ-
position-indicating radio beacon (EPIRB). me nt, incl uding p re s s ure , te mp e rature , humid ity,
(q) H E U external s urfaces co lo red internatio nal oxygen (O 2 ) , and carbon dioxide (CO 2 ) . Independent
orange. backup for O 2 and CO 2 monitoring shall be provided.
(r) signs indicating DIVERS IN DISTRESS, located on the (e) a hard-wired communication system between the
top and sides in three places, and sized and marked in HEU and the LSP operator.
accordance with International Maritime Organization (f) an environmental control system for heating/
(IMO) Resolution A.692(17) (see Figure 6-6.2.2-1). cooling the HEU to maintain physiologically acceptable
(s) warning information located on the sides at or conditions throughout duration of the decompression.
above the waterline in accordance with IMO Resolution (g) power-generating equipment sufficient to support
A.692(17), as shown in Figure 6-6.2.2-2. electrical requirements for the duration ofthe decompres-
(t) a radar reflector, reflective tape, and a strobe light, sion.
installed to facilitate system location. (h) a sufficient quantity of life-support gases (e.g.,
(u) lifting slings and towing bridles, securely stowed oxygen and helium) to support decompression, as well
and labeled. The total in-air weight of the evacuation as treatment. In calculating the quantity of life-support
system including personnel and equipment shall be gases required, the designer shall take into account the
prominently displayed. In addition, each lifting point quantity of all life-support gases required for system
shall be clearly marked with its safe working load. makeup, as well as for completing the worst-case scenario
treatment tables for the maximum number of occupants.
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ASME PVHO-1–2019
(i) interconnecting hose and cable bundles between the third party may be required to witness and certify that
LSP and HEU that are capable of supplying the HEU with the testing meets the requirements of the jurisdictional
life-support gases and electrical power, as well as facili- authority.
tating co mmunicatio n, enviro nmental co ntro l, and If manned testing is to be performed, the following shall
internal environmental monitoring. be conducted first:
(j) a medical kit that is suitable for maj or inj uries, (a ) unmanned testing to assure proper operational
(k) water and meals in a quantity sufficient to support ciated with manned testing
both the occupants in the HEU and the LSP operating per- (c) a pretest safety meeting with all personnel involved
output from the maximum number of occupants of the 6-7.1 System Pressure Tests
HEU for the duration of the decompression. The following tests shall be performed:
(a) internal/external pressurization test to full opera-
6-6.4 Hyperbaric Evacuation Launch Systems
tional pressure (external pressure test may be included on
(a) Each HEU shall be provided with a dedicated launch functional testing during sea trials)
system that serves as the primary means for the safe and (b) pressure test of all hatches, quick-acting closures,
timely evacuation of the divers. and sealing surfaces at maximum and minimum pressures
(b) HEU launch systems shall comply with the applica- (c) pressurization/leak test of internal and external
ble requirements of IMO Resolution A.692(17) and this p res s ure- retaining co mp o nents , including, b ut no t
Standard. limited to, control manifolds, interconnecting hoses
(c) Launch systems shall be designed to safely launch a n d p i p i n g, a i r a n d ga s s to ra ge s ys te m s , a n d a l l
the HEU when the ship or support facility is under condi- primary and emergency breathing systems
tions of 20 deg list and 10 deg trim either way, in the fully
loaded or unloaded condition. 6-7.2 System Functional Tests
(d) The HEU launch system may be powered by the
6-7.2.1 Handling Systems (Including Those for Diving
vessel or support facility power supply, provided the Bells, Diving Stages, and HEUs)
vessel or facility power supply is capable of meeting
(a) The fully assembled handling system shall be stati-
all power requirements of the system.
(e) A secondary means that depends either on stored
cally load tested to 100% ofthe design load ofthe handling
mechanical power or gravity to safely launch the HEU shall system. After installation on board the vessel, the handling
also be provided. system shall be functionally tested at its rated load at the
(f) Launch systems using wire rope for launching the
maximum rated speed of the system. Satisfactory opera-
HEU shall provide means for releasing the wire rope after tion of the complete handling system, including the
the HEU is afloat. powered drives and brakes, shall be demonstrated, and
(g) The wire rope shall be rotation-resistant and corro-
shown to meet the requirements of subsection 6-5 or
sion-resistant steel wire rope. para. 6-6.4, as applicable.
(b) For diving bells and diving stages, functional testing
(h ) For launch systems installed on a ship or support
facility, the length of the wire rope shall be sufficient to shall be carried out to demonstrate and document proper
allow the HEU to be launched in water when the ship or operation of the secondary means of recovery.
(c) Testing shall be carried out to demonstrate the func-
support facility is at its lightest draft, and under conditions
of20 deg list and 10 deg trim either way, in the fully loaded tioning of quick-acting closures under all operational
or unloaded condition. conditions. This testing shall also demonstrate and docu-
ment proper operation of interlock devices on the quick-
6-7 TESTING AND TRIALS acting closures.
(d) A test launch of the HEU shall be carried out to
All diving PVHO systems shall be functionally and physi- demonstrate and document proper mating, detachment,
cally tested prior to operational service. Testing and trials and deployment operations from the parent diving
shall be conducted on all parts, components, and systems system, including detachment of the quick-acting closures
for a fully functional and operational diving system. All and release hooks. The test shall be carried out with the
testing and trials shall be carried out by a competent HEU weighted to simulate the maximum load condition.
person in accordance with the User’s Design Specifica- The test shall demonstrate that the HEU remains upright
tion’s stipulating acceptance criteria. In many cases a and positively buoyant following release.
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ASME PVHO-1–2019
6-7.2.2 Piping, Electrical, and Control Systems (c) A test shall be carried out to demonstrate the ca-
pacity of the O 2 makeup system to compensate for the
(a) Functional testing of the piping, electrical, and m e ta b o l i c o xyge n c o n s u m p ti o n o f th e m a xi m u m
control systems shall be carried out to assure proper func- number of occupants for which the system is rated.
tioning of all systems, including backup and emergency (d) A test shall be carried out to demonstrate the ca-
systems, and to demonstrate the absence of any unaccept- pacity of the primary CO 2 removal system to remove the
able hazards as required in subsection 1-11. total metabolic CO 2 output of the maximum number of
(b) A test shall be carried out to demonstrate the ca- occupants for which the system is rated.
pacity of the heating/cooling system to maintain thermal (e) A test shall be carried out to demonstrate that the
balance over the range of environmental conditions as emergency evacuation life-support package (LSP) is able
defined in the User’s Design Specification. to be attached and used to maintain, monitor, and control
the functional operation of the chamber including decom-
pression.
Figure 6-6.2.2-1 Placement and Design of Markings for Hyperbaric Evacuation Units Designed to Float in Water
Figure 6-6.2.2-2 Markings for Hyperbaric Evacuation Units Designed to Float in Water
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ASME PVHO-1–2019
Section 7
Submersibles
7-1 GENERAL (d) normal and maximum speed while surfaced and
submerged
7-1.1 Scope (e) minimum and maximum allowable operating
temperatures (internal and external)
This Section, along with Sections 1 through 4, provides
(f) minimum and maximum onboard personnel
the requirements for the design, assembly, inspection,
(g) maximum mission time
testing, and certification of PVHOs used in manned
(h) maximum lifting weight
submersibles including tourist submersibles. For diver
(i) payload
lockout chambers, see Section 6.
(j) maximum towing speed
7-1.2 General Requirements (k) normal, reserve, and emergency power capacities
(l) normal, reserve, and emergency life-support capa-
The PVHO shall be designed, fabricated, assembled, cities
inspected, tested, and certified in accordance with this
Section and Sections 1 through 4. 7-1.4 Design Certification
7-1.2.1 Single Failure. The basic requirement for a Conformance of the completed PVHO to the require-
submersible craft design is that, in the event of any ments of this Section and the User’s Design Specification
s i ngle fai lure , the craft can re turn to the s urface shall be established by one of the following procedures:
wi th o u t e xte rn al as s i s tan ce . Ap p ro p ri ate b acku p (a) Professional Engineer Certification . A Professional
systems and equipment shall be incorporated to meet Engineer, registered in one or more ofthe U.S. states or the
this general design requirement. provinces of Canada, or the equivalent in other countries,
experienced in the design of submarines, shall certify that
7-1.2.2 Operating Conditions. The submersible shall
the PVHO was designed either by him/her or under his/
be designed for, and be capable of, operating in the
her supervision, or that he/she has thoroughly reviewed a
service conditions and temperature ranges envisaged
design prepared by others, and that to the best of his/her
both on the surface and under water.
knowledge, within the User’s Design Specification, the
The design criteria provided herein apply to submer-
PVHO design complies with this Section.
sibles operating in waters with a seabed depth not greater
(b) Independent Third-Party Certification . The PVHO
than the craft’s rated depth. Consideration may be given
shall be reviewed by an independent classification
for operations in areas with a greater seabed depth on the
society competent in pressure vessels for human occu-
basis of safety evaluations demonstrating the adequacy of
pancy, 1 and such organization shall provide a certification
provisions and/or procedures.
that, within the User’s Design Specification, the PVHO
7-1.3 User’s Design Specification design complies with this Section.
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ASME PVHO-1–2019
(d) vessel drawings necessary for the maintenance, Testing of the PVHO shall be in accordance with the
inspection, and repair of the PVHO recognized engineering methods used. As a minimum
(e) operations manual re quireme nt, s uch te s ting s hal l b e 1 . 2 5 time s the
design pressure. The designer is cautioned that specific
7-1. 6 O perati ons M an u al design requirements may be driven by depth, service,
An operations manual describing normal and emer- and environment. It is the designer’s responsibility to
gency operational procedures shall be provided. In addi- provide a safe design.
tion to items listed in para. 7-1.3, the manual shall include
7-2 . 2 H atch es
(a) systems description
(b) operational check-off list (list shall include equip- 7- 2 . 2 . 1 N u m b e r, Si ze , an d Lo cati o n . The following
ment requiring operational status verification or inspec- shall be considered when determining the number,
tion prior to each dive/operation) size, and location of access hatches:
(c) special restrictions based on uniqueness of the (a) evacuation ofcrew and passengers in an emergency
(7) entanglement ensure that pressures on either side ofthe hatch are equal-
(8) high hydrogen level (if applicable) ized prior to opening.
(9) high oxygen level
(1 3) minor flooding
7-2 . 4 Pen etrators
(1 4) specific emergency conditions (characteristic of
7- 2 . 4. 1 M ech an i cal Pen etrators. Mechanical penetra-
special types of systems)
(1 5) loss of propulsion
tors shall be designed such that in the event of failure, the
(1 6) deteriorated surface conditions during a dive
penetrator remains intact and does not allow leakage into
the pressure hull.
7-2 PRESSU RE BOU N DARY 7- 2 . 4 . 2 H u ll S h u t- O ff Valve s . Any piping systems
and that are suitable for the intended service and accept- penetrating devices conveying electricity through pres-
able to the jurisdiction may also be used where Section 1 sure boundaries shall be tested as indicated below, in
does not address industry-specific issues for the design of the listed sequence oftests. Where applicable, penetrators
submersibles. shall be tested assembled with a length of cable of the type
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ASME PVHO-1–2019
that will be used in the installation. The cable and pene- 7 - 3 . 1 . 3 M arki n g . Compliance with para. 4-2 .4.4 is
trator assemblies are to show no sign of deficiency during required with the exception that the hoses do not have
or after the test. to be tagged or marked with the test pressure or test
(a) voltage test by separately applying 1 kV plus twice dates. Hose assemblies shall be tested in accordance
the design voltage for 1 min across each conductor and with para. 4-2.4.5. Hose testing shall be documented.
armor separately under the most unfavorable environ-
mental condition they will be subjected to during service. 7-3. 2 I n tern al an d Extern al Pressu res
or other system passing through them. Different types of Plug valves shall not be used.
penetrating devices passing through a common plate are
acceptable. 7-3. 7 Pressu re Con tai n ers
7-3 PI PI N G
The volume of a single internal gas source shall be
limited in such a way that complete release of its contents
7-3. 1 Excepti ons an d Altern ati ves
will not increase the pressure beyond the safe limit for the
craft and its occupants.
7-3. 1. 1 Reli evi n g Devi ces. In lieu of subsection 1-8, for
Cylinders and pressure vessels mounted externally,
PVHOs not internally pressurized, the following shall which may be depleted while at depth, shall be designed
apply: to withstand external pressures equal to the design depth
(a) A pressure-relieving device shall be used to ensure of the submersible.
the internal pressure does not exceed that specified by the
designer. 7-4 ELECTRI CAL SYSTEM S
(b) A shutoff valve shall be installed upstream of the
pressure-relieving device and shall be accessible to the 7-4. 1 G en eral
attendant/pilot monitoring the operation of the PVHO.
(c) Rupture disks shall not be used. All power sources and electrical equipment shall be
d e s i gn e d fo r th e e n vi ro nm e n t i n whi ch th e y wi l l
7 - 3 . 1 . 2 U s e r ’ s D e s i g n S p e c i fi c a t i o n . I n l i e u o f
operate to minimize the risk of fire, explosion, electrical
para. 4-1.2, the following information shall be documented shock, and emission of toxic gases to personnel and
on the system assembly drawing, in the operations passengers, and galvanic action of the submersible.
manual, and/or in the User’s Design Specification: The designer shall consider pressure and pressure
(a) the system maximum allowable working pressure cycling, humidity, moisture, temperature, oxygen concen-
(MAWP) tration, hydrogen concentration, and cable combustibility.
(b) conditions affecting the requirements for, and
amounts of, stored gas reserves
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ASME PVHO-1–2019
7-4.3.5 Grounding. All electrical power distribution 7-5.3 Emergency Life Support
systems shall be ungrounded and insulated to minimize
The capacity of the onboard emergency life-support
the occurrence offaults and stray currents that may create
system shall be sufficient for 150% of the time normally
galvanic corrosion.
required to reach the surface or 1 hr, whichever is greater,
unles s o therwise app ro ved o n the b as is o f s pecial
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ASME PVHO-1–2019
operating conditions, and shall be consistent with the re- 7-6.2 Toxicity
quirements of para. 7-4.2.3.
(a) Emergency breathing gas shall be supplied through
Toxicity of burning materials and low flame-spread
fu l l - face m as ks , o ra l – n as a l m as ks , s e l f- co nta i n e d characteristics shall be taken into consideration.
rebreathers, or other means suitable for supporting life
7-6.3 Smoke Detectors
in a contaminated environment, including the by-products
of an onboard fire. One mask per person shall be provided. The designer shall consider the size of the submersible,
(b) The emergency life-support system shall be inde- usage ofunoccupied spaces, and the ability ofoccupants to
pendent of any surface support systems and independent detect fire/smoke, in advance of an onboard detector, in
of the main life-support systems. determining the location and quantity of smoke detectors.
(c) Where open-circuit systems are used, the effects of
increased compartment pressure shall be considered. 7-6.4 Extinguishers
All submersibles shall be equipped with a suitable
7-5.4 Consumption Rates means of fire extinguishing. This may consist of a perma-
For calculating the required capacities of main and nently installed system and/or portable extinguishers.
emergency life-support systems, the consumption of The design ofthe system and selection ofthe extinguishing
oxygen shall be at a rate of 1 ft3 (2 8.3 L) per hr per medium shall consider type and location of fire antici-
person and a carbon dioxide (CO 2 ) production rate of pated, hazards to human health, and the effects of
0.115 lb (0.0523 kg) per hr per person, at 1 atm. increased pressure. Carbon dioxide and seawater are
considered unsuitable.
7-5.5 Oxygen Systems and Storage
(a) When oxygen storage containers are located inside 7-7 NAVIGATION
the pressure hull, the volume of a single container shall be
limited such that the release of its contents shall not
7-7.1 General
increase the pressure in the occupied PVHO by more Submersible craft shall be provided with navigational
than 1 atm or raise the oxygen level above 2 5 % by equipment to enable safe operation under all design
volume. The designer, as may be required by other conditions. Equipment shall include, but not be limited
constraints, shall limit the allowable pressure increase. to, the following:
(b) When oxygen storage containers are stored outside (a) directional indicator
the pressure hull, they shall be arranged in at least two (b) depth indicator
banks with separate penetrations entering the submer- (c) depth sounder
sible. The pressure containers shall be designed for an (d) clock
external pressure differential of not less than the rated (e) trim and heel indicator
depth of the submersible. (f) underwater location device
(c) In view of the hazards associated with oxygen
systems, consideration shall be given to the selection 7-7.2 Propulsion
of materials, equipment, installation, cleaning, and
Submersibles equipped with propulsion systems shall
testing procedures.
be provided with adequate controls and indicators to
enable safe operation under all design conditions.
7-5.6 Monitoring
Capability shall be available to the pilot for monitoring 7-7.3 Depth Gauges
oxygen (O 2 ) levels, carbon dioxide (CO 2 ) concentrations,
Two independent instruments for registration of depth
humidity, temperature, and pressure of all occupied
shall be provided. At least one of these instruments shall
spaces.
be a pressure gauge capable of functioning in an emer-
Means shall be provided, and/or operational proce-
gency situation. If both are pressure gauges, they shall
dures implemented, to notify of a malfunction of the
not have a common inlet.
life-support systems.
7-7.4 Depth Alarm
7-6 FIRE PROTECTION
Submersibles operating in water where the seabed
7-6.1 Materials depth is greater than the rated depth of the submersible
shall have a depth alarm set at no greater than the rated
The construction of the submersible shall minimize depth of the craft.
hazards of smoke and fire. All materials and equipment
within the craft shall be nonflammable within the range of
oxygen (O 2 ) levels envisaged.
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ASME PVHO-1–2019
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The distance between the center of gravity and the center means o f s ep arating it fro m all o ther p arts o f the
of buoyancy (GB), under all normal operating conditions, system, including appendages, provided the personnel
is the greater of 1.5 in. (38 mm) or as determined by the compartment is positively buoyant when released.
following: (b) Consideration shall be given to the jettisoning of
GB = nwNd/ W tan appendages subject to entanglement including, but not
limited to, thrusters, manipulators, cameras, and pan
where and tilt systems.
d = the interior distance within the main cabin acces- (c) Jettison systems shall require at least two positive
sible to onboard personnel, in. (mm) manual actions and shall be independent ofelectric power.
N = total number of persons onboard the submarine (d) Submersibles shall have stability under any combi-
n = 0.1 (10% of the people aboard moving simulta- nation of jettisoned masses to provide safe recovery of
neously) personnel.
W = the total weight of the fully loaded submarine, lb
(kg) 7-10.5 Entanglement
w = 175 lb (79.5 kg) per person The possibility of entanglements shall be considered in
α = 25 deg or less if required by other design features the design of submersible craft. Design features, opera-
including battery spillage or malfunction ofessen- tional and emergency procedures, and/or means of jetti-
tial equipment soning may be necessary.
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ASME PVHO-1–2019
MANDATORY APPENDIX I
REFERENCE CODES, STANDARDS, AND SPECIFICATIONS
Codes, standards, and specifications incorporated in ASTM D790, Test Methods for Flexural Properties of
this Standard by reference, and the names and addresses Unreinforced and Reinforced Plastics and Electrical
of the sponsoring organizations, are shown below. The Insulating Materials
most current edition, including addenda, of referenced ASTM D792, Test Method for Specific Gravity (Relative
codes, standards, and specifications shall be used. Density) and Density of Plastics by Displacement
ASTM E208, Method for Conducting Drop-Weight Test to
21 CFR 820, Food and Drugs, Quality System Regulation Determine Nil-Ductility Transition Temperature of
29 CFR 1910, Occupational Safety and Health Standards Ferritic Steels
Publisher: U.S. Government Publishing Office (GPO), 732 ASTM E308, Method for Computing the Colors of Objects
N . C a p i to l S tr e e t, N W, Wa s h i n gto n , D C 2 0 4 0 1 by Using the CIE System
(www.gpo.gov) ASTM G63, Standard Guide for Evaluating Nonmetallic
Materials for Oxygen Service
ANSI/FCI 70-2, American National Standard for Control
ASTM G88, Standard Guide for Designing Systems for
Valve Seat Leakage
Oxygen Service
Publisher: Fluid Controls Institute (FCI) , 1300 Sumner
ASTM Manual 36, Safe Use ofOxygen and Oxygen Systems:
Avenue, Cleveland, OH 44115 (www.fluidcontrolsinsti-
Guidelines for Oxygen System Design, Materials Selec-
tute.org)
tion, Operations, Storage, and Transportation
ASME B1.20.1, Pipe Threads, General Purpose (Inch) Publisher: American Society for Testing and Materials
ASME B31.1, Power Piping (ASTM International) , 1 00 Barr Harbor Drive, P.O.
ASME B36.10M, Welded and Seamless Wrought Steel Pipe B o x C 7 0 0 , We s t C o ns ho ho cke n, P A 1 9 4 2 8 - 2 9 5 9
ASME B36.19M, Stainless Steel Pipe (www.astm.org)
ASME Boiler and Pressure Vessel Code
CGA G-4.4, Oxygen Pipeline Systems
ASME PVHO-2, Safety Standard for Pressure Vessels for
Publisher: Compressed Gas Association (CGA) , 1 4501
Human Occupancy: In-Service Guidelines
George Carter Way, Suite 1 03 , Chantilly, VA 2 01 5 1
Publisher: The American Society of Mechanical Engineers
(www.cganet.com)
(ASME), Two Park Avenue, New York, NY 10016-5990
(www.asme.org) ISO 9001, Quality management systems — Requirements 1
ISO 1 3 485 , Medical devices — Quality management
ASTM B88, Specification for Seamless Copper Water Tube
systems — Requirements for regulatory purposes 1
ASTM B154, Method of Mercurous Nitrate Test for Copper
Publisher: International Organization for Standardization
and Copper Alloys
(ISO), Central Secretariat, Chemin de Blandonnet 8, Case
ASTM D256, Test Methods for Impact Resistance of Plas-
p o s tale 40 1 , 1 2 1 4 Ve rnier, Ge neva, S witzerland
tics and Electrical Insulating Materials
(www.iso.org)
ASTM D542 , Test Methods for Index of Refraction of
Transparent Organic Plastics NASA Technical Manual TMX 6471 1 , Compatibility of
ASTM D570, Test Method for Water Absorption of Plastics Materials with Liquid Oxygen, October 1, 1972
ASTM D638, Test Method for Tensile Properties ofPlastics Publisher: Marshall Space Flight Center, Building 4200,
ASTM D648, Test Method for Deflection Temperature of Room 120, MSFC, Huntsville, AL 35812 (www.msfc.na-
Plastics Under Flexural Load sa.gov)
ASTM D695, Test Method for Compressive Properties of
Rigid Plastics Naval Ships’ Technical Manual NAVSEA S9086-H7-STM-
ASTM D696, Test Method for Coefficient ofLinear Thermal 0 1 0 / C H - 2 6 2 R6 , C h a p te r 2 6 2 , L u b ri c a ti n g O i l s ,
Expansion of Plastics Greases, Specialty Lubricants, and Lubrication Systems
ASTM D732, Test Method for Shear Strength of Plastics by
Punch Tool
ASTM D785, Test Method for Rockwell Hardness of Plas- 1
May also be obtained from the American National Standards Institute
tics and Electrical Insulating Materials (ANSI), 25 West 43 rd Street, New York, NY 10036 (www.ansi.org).
126
ASME PVHO-1–2019
Publisher: Commander Naval Sea Systems Command, Threshold Limit Values for Chemical Substances
1333 Isaac Hull Avenue, SE, Washington Navy Yard, Publisher: American Conference of Governmental Indus-
DC 20376-1080 (www.navsea.navy.mil) trial Hygienists (ACGIH), 1330 Kemper Meadow Drive,
Cincinnati, OH 45240 (www.acgih.org)
NFPA 99, Standards for Health Care Facilities
Publisher: National Fire Protection Association (NFPA), 1
Batterymarch Park, Quincy, MA 02169 (www.nfpa.org)
127
ASME PVHO-1–2019
MANDATORY APPENDIX II
ð 19 Þ DEFINITIONS
ACGIH: American Conference of Governmental Industrial compression fitting (tube): any tube fitting that grips the
Hygienists. tube by means of one or more ferrules that compress or
acrylic: methyl methacrylate polymer possessing physical swage the end ofthe tube without creating a definite notch
and mechanical properties shown in Tables 2-3.4-1 and in the tube wall.
2-3.4-2. conical frustum window: a flat, circular window geometry
air-ventilated PVHO: a PVHO in which a flow of breathing with a conic section bearing edge.
air is supplied to the PVHO and exhausted to the atmo- contamination (window): a noticeable local discoloration
sphere for the purpose of maintaining life-sustaining or opaqueness without well-defined boundaries on the
conditions. surface or body of the acrylic window.
ballast tank: a compartment/tank used to control the conversion factor (CF) (window): an empirical ratio of
buoyancy of a submersible PVHO. short-term critical pressure to design pressure for a
brazed fittin g (tube): any tube or pipe fitting that is given temperature.
attached to the pipe or tube by means of a brazing process. crack (window): a discontinuity in the acrylic indicating
breathing device: the appliance used to deliver a breathing local failure ofthe acrylic window. A crack is characterized
gas to a PVHO occupant. The gas may be different from the by its length and depth.
chamber atmosphere. crazing (window): a haze on the surface of the window
breathing gas: any gas intended for use as a respirable gas. made up of a multitude of very fine, hair-like straight
o r ran d o m l y o ri e n te d cracks th at b e co m e cl e arl y
breathing gas service: any line that carries gas that is vis ib le if illuminated at an angle b y a b right light.
intended for use as a respirable environmental gas in Crazing is an indication of surface degradation that
an occupied space or is intended for use in some type may be thermally, mechanically, radiation, or chemically
of breathing apparatus is considered to be in breathing induced.
gas service.
critical density ofpopulation: number of significant inclu-
breathing gas system: any system that is used to handle gas sions or scratches per specified contiguous area or volume
(including air) intended for human respiration. All oxygen of window that cannot be exceeded in a finished window.
systems are considered breathing gas systems.
critical dimension (window): the maximum dimension of
chamber: a pressure vessel intended for occupancy by discontinuity on the surface or in the body of an acrylic
humans. window. For inclusions, it is the effective diameter,
chamber system: one or more chambers intended to func- whereas for scratches, it is the depth.
tion as an operational unit. critical locations (window): locations on the surface or
chip: a small fracture flaw in the window surface (most interior of the window where no discontinuities or arti-
typically, the result of impact with a hard object). facts are permitted.
closure: a mechanism that allows opening and/or closing critical pressure (window): pressure that, acting on one
for attachment or disconnection of an associated PVHO, side of the window, causes it to lose structural integrity.
hatch, or door. Includes both fixed clamps and quick- critical size ofpopulation (window): total number of inclu-
opening clamps. sions or total length of scratches with significant dimen-
clump weight: the weight attached to and deployed by the sions that cannot be exceeded in a finished window.
guide wire system. critical spacing (window): the minimum allowable spacing
component: consists of, but not limited to, items such as between peripheries ofinclusions or scratches with signif-
pipe, piping subassemblies, parts, valves, strainers, relief icant dimensions in a finished window.
devices, and fittings. custom casting (window): a casting of any shape that is not
carried as a standard production item.
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ASME PVHO-1–2019
cyclic design life (window): the number of pressure cycles elastomer: a natural or synthetic material that is elastic or
that a window is projected to withstand without cata- resilient and in general resembles rubber in its deforma-
stro phic failure when pres s ure cycled, at 4 hr per tion under tensile or compressive stresses (i.e., at least
cycle, to design pressure at design temperature. 50% elastic compression and 70% elastic extension).
cyclic proofpressure (CPP) (window): the pressure that a examination: the process of determining the condition of
window shall withstand without cracking under intermit- an area of interest by nondestructive means measured
tent pressurization. against established acceptance or rejection criteria. Exam-
cylindrical window: a window consisting of a tube with ination is generally performed using nondestructive
examination (NDE) methods, e.g., visual, liquid penetrant,
circular cross section.
radiography, or ultrasonic.
deckdecompression chamber:a PVHO used for operational
fabricator: an individual or organization that creates a
recompression, barotrauma treatment, and decompres-
sion of divers. c o m p o n e n t, p a rt, o r p ro d u c t fro m ra w m a te ri a l s
meeting a material and design specification(s).
design cycle(windows): the design cycle is used as the basis fiber (window inclusion): a nonmetallic fiber in an acrylic
for the development ofthe conversion factors used herein.
For the purpose of this Standard, it is a pressure excursion casting (e.g., individual hair or fiber ofcotton, polyester, or
at des ign temp erature to the des ign p res s ure and nylon) with diameter <0.005 in. (0.125 mm).
returning to ambient. Pressure is held for 4 hr at both flammable: a material capable, when ignited, of main-
the design and ambient pressures. taining combustion under specific environmental condi-
design depth: the maximum depth to which the submer- tions.
sible PVHO is designed to operate. flare fitting (tube): any tube fitting that grips the tube by
design life (windows): the period of time and/or number of means of a flare that is applied to the end of the tube by
mechanical means.
design cycles assumed for a window complying with this
Standard. The window design life may be different for flat disk window: a plane, circular window geometry.
different types of windows. The design life has three
aspects: total time under pressure, cyclic design life,
Fp: adjustment factor to be multiplied by the ACGIH TLV
when the anticipated duration of manned occupation is in
and total chronological time from the date of initial manu- excess of 8 hr.
facture.
design pressure: the highest pressure that shall be reached full-scale window:a window whose dimensions are iden-
tical to the window in actual service.
in the pressure vessel including coincident static head in
the operating position and at the most severe combination gas chromatography/mass spectrometry(GC/MS): method
of pressure and temperature expected in normal opera- ofidentifying and quantifying volatile hydrocarbons using
tions. For this condition the maximum differences in pres- a combination of gas chromatography and mass spectro-
sure between the inside and outside of a pressure vessel, metry.
or between any two chambers or a combination unit, shall gas container:a pressure vessel for the storage and trans-
be considered. port of gases under pressure.
design qualification (window):
an experimental procedure gouge (window): a wide, V-shaped, crack-free disconti-
for verifying the conformance of a nonstandard window nuity in the window surface resulting from the movement
design to mandatory structural requirements of this Stan- of a rough, hard object across the surface of the window.
dard. The depth of the gouge is typically less than or equal to the
design temperature: maximum and minimum tempera- width of the discontinuity.
tures for which a pressure component is designed. guide wire(s): an independent system of wires used to
ding (window): a crater-like, shallow, crack-free indenta- deploy a clump weight that provides vertical and rota-
tional stability to the diving bell. These are typically
tion in the window surface resulting from impact. The
depth of the indentation is typically less than the diameter connected at two or four points on the diving bell protec-
of the crater at the window surface. tion frame. Connection is by means of special clamps
designed to allow the diving bell to run freely up and
diving system: a PVHO system that is used for diving, down the guide wires.
support of diving operations, or diving training.
drop weight: a releasable weight(s) attached to the diving handling system: a system to support the launch, recovery,
and other handling operations of diving bells and may
bell. include cranes, booms, masts, frames, winches, and asso-
ciated hydraulic and electrical systems as necessary for
the intended operations.
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h an dlin g system design load: the des ign lo ad is the life-support system: the equipment and systems required
maximum expected load on the handling system and to maintain a habitable atmosphere in the PVHO in all
c o n s i s ts o f a c o m b i n a ti o n o f th e ra te d l o a d ; th e anticipated operating conditions.
dynamic effects of pitch, roll, and heave; the weight of lock: a chamber compartment that can be maintained at a
the rigging (hooks, blocks, deployed rope, etc.) ; and pressure different from other connected compartments
o ther applicable lo ads , e. g. , wind lo ad, drag, added (e.g., inner lock, outer lock, entry lock, med/service lock).
mass effect, and weight of entrained mud and water.
long-term proofpressure (LTPP): pressure that a window
handling system rated load/safe working load: the rated s hall withs tand witho ut catas tro p hic failure under
load or safe working load is the maximum load that s us taine d p re s s uriz atio n o f 8 0 , 0 0 0 - hr durati o n i n
the assembled handling system is certified to lift at its design temperature ambient environment. This Standard
maximum rated speed when the outermost layer of defines long-term proof pressure as equal to design pres-
rope or umbilical is being wound on the winch drum, sure.
under the parameters specified in the User’s Design Spec-
ification (e.g., hydraulic pressures and electrical currents/ lot identification (window): identification affixed by the
voltages). manufacturer of plastic to all castings constituting a lot
of material.
harmful chemicals (window): liquid, solid, or gaseous
substances that, upon contact with surfaces of stressed lot ofmaterial (window): a unit of manufacture consisting
acrylic windows, initiate crazing (e.g., alcohols, acetone, of a single production run poured from the same mix of
ether, methyl ethyl ketone, and adhesive tapes). monometric material and made at the same time, under-
going identical processing from monomer to polymer.
helium service: any portion of a piping system that may
contain gases containing helium shall be considered to low-pressure face (win dow) : viewing s urface o f the
be in helium service. window that while in-service is not acted upon by the
pressure applied to the window.
hemispherical window: a geometry that depicts a half-
spherical window shape. manufacturer: an individual or organization responsible
for the repeated production of a product (e.g., multiple
h igh -pressure face (win dow) : viewing surface of the pressure vessels of the same design, windows, valves,
window that in service is acted upon by the pressure and other components) , or referenced as the entity
loading on the window. responsible for a uniquely specified product on a form,
hydrocarbon: all organic compounds detectable by a total nameplate, or report, in accordance with the rules of
hydrocarbon analyzer. ASME PVHO-1 and the User’s Design Specification.
h yp erb a ric stretch er: a p o rtab l e m o n o p l ace P VH O marine system: a chamber or chamber system that is to be
approved for transfer under pressure. used in a marine environment. For the purposes of this
h yperh em isph erical win dow: a spherical acrylic shell Standard, all chambers and chamber systems that are not
havin g an i n cl u de d angl e gre ate r than 1 8 0 d e g, a exclusively land-based are considered marine systems.
single penetration, and a conical bearing surface. marking (window): identification on the window’s bearing
inclusion-fiber (window): a nonmetallic fiber in an acrylic surface or edge denoting that the window met the PVHO-1
casting (e.g., individual hair or fiber of cotton, polyester, or Standard requirements for the specified design tempera-
nylon) with diameter <0.005 in. (0.125 mm). ture and pressure. The fabricator’s identification symbol,
serial number, and year of fabrication are also part of the
inclusion (window): a foreign substance or void in the body marking.
of acrylic with a dimension measured as the diameter of a
sphere having an equivalent volume of the inclusion. material manufacturer: an organization responsible for
the production of raw materials/products meeting the re-
inspection: activities performed to verify that materials, quirements of a material specification, and accepting the
fabrication, construction, examinations, testing, repairs, responsibility for any statements or data in any required
etc., conform to applicable code, engineering, and/or certificate of compliance or Material Test Report repre-
owner’s written procedure requirements. senting the material.
inventory control identification (window): identification material specification: a description of the identifying
assigned to a single sheet or custom casting by the fabri- characteristics of a material (product, form, ranges of
cator of windows when lot identification is not provided composition, mechanical properties, methods of produc-
by the manufacturer of plastic. tion, etc.) together with sampling, testing, and examina-
life-sensitive system: any system where an interruption of tion procedures to be applied to production lots of such
service represents a hazard to the health and well-being of material to verify acceptable conformance to the intended
the chamber occupants. characteristics.
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ASME PVHO-1–2019
material testing laboratory (window): the party who tests permissible exposure limit (PEL): nomenclature used by
material specimens cut from plastic casting and provides the O ccup atio nal S afety and H ealth Adminis tratio n
M a t e r i a l T e s t i n g C e r t i fi c a t i o n fo r A c r y l i c (OSHA) to express allowable airborne concentration
(PVHO-1 Form VP-4). for a conventional 8-hr workday and a 40-hr workweek.
maximum allowable working pressure (MAWP): maximum pilot: a person appointed and trained to command a
rated pressure for a component. submersible PVHO.
maximum operating pressure: the maximum pressure in pipe: a tube with a circular cross section conforming to the
which a system (pressure vessel, supporting controls, dimensional requirements for nominal pipe size as tabu-
and instrumentation) shall be operated. lated in ASME B36.10M, Table 1 and ASME B36.19M, Table
medical chamber: a chamber or chamber system that is 1. For special pipe having a diameter not listed in these
tables, and also for round tube, the nominal diameter
intended for use as part of a clinical setting for adminis-
tering hyperbaric oxygen therapy or other hyperbaric corresponds with the outside diameter. The fundamental
medical treatments. difference between pipe and tube is the dimensional stan-
dard to which each is manufactured.
medical lock: a small compartment that penetrates the
piping: refers to all circular cross-section conduits and is
pressure hull ofthe PVHO, allowing items to be transferred
into and out of a PVHO under pressure. used generically to include both pipe and tube used for the
transmission of fluids. The use of noncircular tubing for
megapascal (MPa): the SI unit of pressure equal to 10 bar, pressure piping within the scope of this Standard is not
or 145 psi. permitted.
model-scale window: a window whose dimensions are all piping system: the assembly of piping and components
scaled down linearly from the window in actual service. required to form a functional system.
monoplace chamber: a PVHO designed to accommodate a ppm: concentration in air expressed as parts per million,
single person. on a volumetric basis.
multiplace chamber: a PVHO designed to accommodate pressure control valve: a valve used to reduce or maintain
two or more people. the pressure in a piping system by admitting or releasing
NEMO window: a spherical acrylic shell with two or more fluid pressure, as required, to maintain pressure at or near
conical penetrations whose edges are supported by a des ignated setpoint. O ther commo nly used terms
inserts with conical edges. include pressure-reducing valve, pressure regulator,
nominalvalues: specified dimensions or angles for compo- and back-pressure regulator.
nents of a chamber to which dimensional tolerances are pressure testing certification (window): certification that
subsequently applied on fabrication drawings. the newly manufactured window has successfully met
nonstandard window geometry: unp ro ve n wi nd o w the mandatory requirements of PVHO-1.
geometry that must first be experimentally qualified pressure testing laboratory (window): the party who pres-
for the intended design pressure and temperatures. sure tests windows installed in viewport flanges and
operating pressure: the pressure at which the PVHO and its provides pressure testing certification.
subsystems are designed to operate. This shall not exceed pressure vessel for human occupancy (PVHO): a chamber
the maximum allowable working pressure (as defined in that encloses a human being within its pressure boundary
the current edition of ASME BPVC and ASME B31.1) of the while it is under internal or external pressure.
PVHO or any of its subsystems. The operating pressure is
usually kept at a suitable level below the setting of the
Professional Engineer: an individual who has fulfilled
education, experience, and testing requirements that,
pressure relief device(s) to prevent its frequent opening. under applicable jurisdictional engineering licensure or
operational temperature range: the range of ambient chartering laws , p ermit him/her to have technical
temperatures to which the chamber can be subj ected authority according to the jurisdiction.
while pressurized. PVHO manufacturer: person, group, or corporate entity
oxygen service (piping): any portion of a piping system that co ns tructs o r as s emb les a pres s ure ves s el fo r
internally pressurized with a gas containing more than human occupancy in accordance with the provisions of
25% oxygen by volume. ASME PVHO-1 and the User’s Design Specification.
payload: the weight the submersible PVHO is capable of qualified person: someone who, by possession of a recog-
carrying in addition to its permanently fitted equipment. nized degree, certificate, or professional standing, or who,
by knowledge, training, and experience, has successfully
demonstrated the ability to perform the assigned duties.
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ASME PVHO-1–2019
quality assurance program: documented systematic orga- significant dimension (window): when the dimension of an
nization of policies and procedures to ensure that the inclusion or a scratch exceeds a specified value and is
product or service delivered meets all customer and considered as being present in the window for inspection
design specifications. purposes.
rated depth: the maximum depth to which the submersible soft goods: O-rings, gaskets, seals, and other polymer or
craft is certified to operate. elastomer components used in a PVHO system.
risk: the combination of the probability of occurrence of spherical sector window: a geometry that depicts a sphe-
harm and the severity of that harm. rical window shape.
risk analysis: the systematic use ofavailable information to standard temperature: the range of material temperatures
identify hazards and to eliminate the risk. from 70°F to 75°F (21°C to 24°C) at which all the dimen-
saturation diving: a diving procedure by which the diver is sions in this Standard are specified.
continuously subjected to a pressure greater than atmo- standard window geometry: proven window geometry
spheric so that his/her body tissue and blood become that, because of its safe service record, has been incorpo-
saturated with the inert element of the breathing gas rated in this Standard. Windows with standard geometries
at the elevated ambient pressure. may be used in pressure vessels for human occupancy
scratch (window): a crack-free discontinuity on the surface without having to undergo experimental design qualifica-
of the acrylic window that is the result of foreign objects tion.
coming in contact with the acrylic surface. For the purpose submersible: a manned, self-contained, mobile vessel that
of evaluation, gouges and dings shall be considered primarily operates under water and relies on surface
scratches. The dimension of a scratch is the depth of support (e.g., a surface ship or shore-based facilities)
the sharp surface discontinuity measured from the for monitoring and for one or more of the following:
window surface to the bottom of the scratch. (a) recharging of power supply
service life (window): the period of time and/or number of (b) recharging high-pressure air
cycles that a window may be permitted to remain in (c) recharging life support
service. The window service life may be shorter or submersible diving chamber (SDC): commonly called a
longer than the window design life due to variations in diving bell; used to transport divers under pressure to
the conditions of service, latent manufacturing defects, a work site.
or other factors. (For additional information regarding supplier (win dows): the party who supplies finished
the service life of windows, see ASME PVHO-2.) wi n d o ws wi th a l l r e q u i r e d c e r ti fi c a ti o n s to th e
service locks (other than human occupancy): compart- chamber manufacturer (original equipment) or user (re-
ments for transferring supplies and materials into and placement). There is nothing in this Standard prohibiting
out of a PVHO while the occupants remain under pressure. the supplier from performing the functions of plastic
shall: shall or shall not is used to indicate that a provision is manufacturer, material testing laboratory, window
mandatory. designer, window fabricator, and pressure testing labora-
tory, provided that these functions generate the required
sheet castings: sheets of plastic cast on a production line certifications.
basis and carried as a standard production item in a manu-
facturer’s sales catalog. support facility: a surface craft or shore-based facility
providing support to the submersible PVHO.
short-term critical pressure (STCP) (window): the pressure
required to catastrophically fail a window at a 650-psi/ systems integrator: a person, company, or manufacturer
min (4.5-MPa/min) rate in design temperature ambient that brings together component subsystems and ensures
environment. that the overall system and all of its subsystems function
safely together.
short-term proof pressure (STPP): the pressure that a
window shall withstand without catastrophic failure testing: within this Standard, testing generally refers to
under short-term pressurization at 650 psi/min (4.5 either pressure testing, whether performed hydrostati-
MPa/min) in design temperature ambient environment. cally, pneumatically, or a combination hydrostatic pneu-
This Standard defines short-term proof pressure as equal matic, or mechanical testing to determine such data as
to 4 times the design pressure. material hardnes s , s trength, and no tch to ughnes s .
Testing, however, does not refer to NDE using methods
should: should or it is recommended is used to indicate that such as liquid penetrant or radiography. See examination .
a provision is not mandatory but is recommended as good
practice. thickness of a vessel wall:
design thickness: the sum of the required thickness and
the corrosion allowance.
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ASME PVHO-1–2019
nominal thickness: the thickness selected as commer- tube: a hollow product of circular or any other cross
cially available and supplied to the manufacturer. For section having a continuous periphery. Circular tube
plate material used in formed shapes, the nominal thick- size may be specified with respect to any two, but not
ness shall be, at the manufacturer’s option, either the all three, of the following: outside diameter, inside
thickness shown on the Material Test Report before diameter, and wall thickness; types K, L, and M copper
forming or the thickness ofthe plate at the joint or location tube may also be specified by nominal size and type
under consideration. only. Dimensions and permissible variations (tolerances)
required thickness: that thickness computed from the are specified in the appropriate ASTM or ASME standard
maximum design pressure and other loading criteria specifications.
prior to the corrosion allowance being applied. tube or pipe fitting, bite-type fitting: any tube fitting that
third-party inspection agency: an individual or organiza- grips the tube by means of one or more teeth that bite or
tion, independent of the designer, fabricator, and user, dig into the outside diameter ofthe tube creating a definite
who is qualified through education, test, or experience notch.
to perform the inspection. viewport (window): a penetration in the pressure vessel
threshold limit values (TLV): nomenclature used by the including the window, flange, retaining rings, and seals.
American Conference of Governmental Industrial Hygie- void (window): hollow cavity in the body of the acrylic
nists (ACGIH) to express allowable airborne concentration casting.
for a conventional 8-hr workday and a 40-hr workweek.
welded fitting: any tube or pipe fitting that is attached to
total hydrocarbon analyzer: any suitable process analyzer the tube or pipe by means of a welding process.
employing a hydrogen flame ionization detector (FID)
having a range of 0 mg/m 3 to at least 1 0 0 0 mg/m 3 window: a transparent, impermeable, and pressure-resis-
methane equivalents. tant insert in the viewport.
trunk/tunnel: any void that creates a volume between two window fabricator: person, group, or corporate entity that
or more doors or hatches is considered to be either a trunk fabricates PVHO windows in accordance with the require-
or a tunnel. ments of ASME PVHO-1 and the User’s Design Specifica-
tion.
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ASME PVHO-1–2019
NONMANDATORY APPENDIX A
DESIGN OF SUPPORTS AND LIFTING ATTACHMENTS
The designer should consider using the provisions of (b) “Stresses in Large Horizontal Cylindrical Pressure
the following studies, which appear in Pressure Vessels Vessels on Two Saddle Supports,” L. P. Zick, reprinted from
and Piping: Design and Analysis, Volume Two — Compo- Welding Journal Research Supplement, 1971.
nents and Structural Dynamics, The American Society The use of these provisions shall not negate Code re-
of Mechanical Engineers, New York, 1972: quirements.
(a) “Local Stresses in Spherical and Cylindrical Shells
due to External Loadings,” K. R. Wichman,A. G. Hopper, and
J. L. Mershon, reprinted from Welding Research Council
Bulletin 107, 1965.
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ASME PVHO-1–2019
NONMANDATORY APPENDIX B
RECOMMENDATIONS FOR THE DESIGN OF THROUGH-
PRESSURE BOUNDARY PENETRATIONS
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ASME PVHO-1–2019
GENERAL NOTE: This figure refers to pipes 2 in. (50 mm) and under.
136
ASME PVHO-1–2019
Coupling
(ref.)
Inside surface
(ref.)
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ASME PVHO-1–2019
NONMANDATORY APPENDIX C
RECOMMENDED PRACTICES FOR COLOR CODING AND
LABELING
All piping and gas storage bottles should be colored and In addition to color coding, piping should be labeled with
labeled to indicate content, maximum allowable working the name and/or symbol of its contents, direction of flow,
pressure, and direction of flow. Except for certain pipe and maximum allowable working pressure. This labeling
materials such as stainless steel, the color should be a should be applied at every intersection and at each side of
continuous coat of paint. For stainless steel and similar obstructions. For labeling, a color that contrasts with that
corrosion-resistant materials, color coding may be a 1- of the pipe should be used. Tables C-1 and C-2 give the
in. (2 5 -mm) band of paint or tape. Bands should be color codes required by the U.S. Navy and the International
applied at every bend and intersection, and at each Maritime Organization (IMO) , respectively. Other color
s i de o f o b s tructi o ns . To aid i n traci ng the p i p e , a codes may also be used.
minimum of three bands should be visible at any location.
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NONMANDATORY APPENDIX D
GUIDELINES FOR THE SUBMISSION OF A CASE FOR THE USE OF
NONSTANDARD DESIGNS, MATERIALS, AND CONSTRUCTION
FOR NON-FLEXIBLE PVHO CHAMBER FABRICATION ð 19 Þ
PVHO chambers using nonstandard materials, design, A Case is normally issued for a limited period of time,
and/or construction techniques may be constructed after which it may be reaffirmed, incorporated into the
under the requirements o f AS M E PVH O - 1 if a C as e Standard, revised, or allowed to expire. The Committee
describing all exceptions and additions to ASME PVHO- may also act to revoke a Case prior to its normally sched-
1 h a s b e e n re vi e we d an d a p p ro ve d b y th e P VH O uled expiration, if deemed necessary.
Consensus Committee (hereinafter referred to as the
Committee) in accordance with Committee Procedures. D-2 GENERAL ð 19 Þ
The following provides a general outline of the informa-
tion and format that should be included in the proposed The formal written inquiry to the Committee should
Case inquiry (hereinafter referred to as the Case). provide background information describing the new or
The issuance of a PVHO Case should not be construed as novel design and/or material being proposed for consid-
approval of a specific design. I t is the intent of the eration. An explanation of what is being proposed, why
Committee to provide performance-based criteria that this proposal is being presented for consideration, and
are applicable to similar nonstandard features. The ho w the new des ign and/o r material is to b e us ed
Case method permits the Committee to assess the inherent should be provided.
safety of the nonstandard feature prior to adoption into All proposed PVHO Cases, including proposed reaffir-
PVHO-1. It is the Committee’s objective to ensure that a mations of existing PVHO Cases, must be prepared in
nonstandard PVHO provides equivalent safety as a stan- accordance with the latest published edition of the rele-
dard PVHO. vant PVHO standard, which must be noted in the Case
itself.
The applicant should clearly and concisely present all
D-1 INTRODUCTION
exceptions to ASME PVHO-1 that are being sought. Re-
The intention of a Case is to ensure that alternative quirements in addition to those in ASME PVHO-1 that
approaches are implemented with design margins and are proposed to ensure that the nonstandard PVH O
quality assurance commensurate with those set forth provides equivalent safety to a standard PVHO should
for recognized materials and established geometry. also be stated.
Minor changes to the requirements in ASME PVHO-1 The following information shall be provided:
may no t require the extensive analys is and tes ting (a) the maximum allowable working pressure (MAWP)
d e s cri b e d b e l o w. Rad i cal l y d i ffe re n t d e s i gn s m ay (b) a description of the configuration, shape, and
require additional considerations. For this reason, the dimensions of the vessel complete with enclosures,
applicant is cautioned not to fabricate and test a PVHO windows, etc.
in accordance with these guidelines and then submit (c) the maximum number of occupants
the results with a request for review. Rather, submittal (d) the design temperature limits
of the Case in the format recommended provides a base- (e) the design life expectancy of the vessel, yr
line for the Committee to make an initial assessment of the (f) the design number of pressure cycles
inherent technical merit and, if warranted, offer appro- When an existing PVHO Case is being proposed for reaf-
priate recommendations regarding revision. Should the firmation, documentation shall be provided identifying
applicant wish to conduct testing prior to submitting a any and all changes made since the edition to which it
Case, the Committee reserves the right to require addi-
tional tests.
Once a Case is published, it may then be used in accor-
dance with the provisions and limitations defined in the
Case.
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ASME PVHO-1–2019
was approved and the latest published edition of the ap- D-4.2 Maximum Allowable Working Pressure
plicable PVHO standard.
The MAWP and associated maximum and minimum
NOTE: All PVHO Cases (new, revised, and reaffirmed) , once design temperatures shall be based upon the results of
approved, shall show, on the Case itself, the edition of the rele-
the prototype testing.
vant PVHO standard to which it was approved. A PVHO Case is
valid for 6 yr from the date of approval.
D-4.3 Design Certification
Conformance of the design of the PVHO to the require-
D-3 MATERIALS ments of PVHO-1 shall be established by either of the
All materials shall comply with PVHO-1 requirements following procedures:
or a recognized international material standard. Detailed (a) A Professional Engineer registered in one or more
specifications shall be submitted for nonstandard PVHO-1 of the U.S. states or the provinces of Canada, or licensed by
materials. Supporting information for nonstandard mate- any other country that has equivalent licensing proce-
rials, including testing specifications and material proper- dures, experienced in relevant pressure vessel design,
ties, operational limitations, and inspection criteria, shall shall certify that the PVH O was designed either by
be provided for such materials. The shelf life, cyclic life, him/her or under his/her direct supervision, or that
temperature limitations, and other relevant critical prop- he/she has thoroughly reviewed a design prepared by
erties of all nonstandard materials shall be provided. o the rs , and to the b es t o f his /her kno wle dge, the
All materials and material specifications used in the PVHO complies with PVHO-1 and the Case.
manufacture of the PVHO shall have supporting documen- (b) The design of the PVHO shall be reviewed by an
tation certifying that each lot used in the manufacture of independent third-party agency competent in PVHO
the PVHO meets PVHO-1 and/or a recognized interna- systems. A certificate that the PVH O complies with
tional materials standard. PVHO-1 and the Case shall be provided.
As a minimum, the following data shall be provided for
proposed alternative materials: D-4.4 Unusual Design Features
(a) test data to corroborate the specification data If the proposed PVHO exhibits unusual characteristics
(b) strength and elongation data at the maximum and for a pressure vessel, these shall be described, and a design
minimum design temperatures, if material properties are criteria shall be proposed.
temperature dependent
(c) cyclic life data at the maximum and minimum
design temperatures, if material is temperature depen-
D-5 TESTING
dent In lieu of the requirements of paras. 1-7.7 and 1-7.8, a
(d) creep and cyclic creep data, if material properties proposed testing program may be presented with the
are time dependent Case.
(e) shelf life, corrosion properties, and any other data All tests shall be witnessed and documented by an inde-
that can establish the limitations of the material for the pendent third-party agency. The inspector shall certify
intended use that the test results comply with the testing requirements
of the Case.
D-4 DESIGN Testing shall be conducted at the most critical tempera-
ture(s) for which the PVHO is designed.
For a nonstandard design, the Case submittal shall Alternative testing procedures may be proposed that
include a detailed stress analysis performed by a licensed meet the intent of the PVHO Standard and the intended
engineer or an independent third-party inspection agency use of the PVHO. These procedures shall be based on
that is experienced in pressure vessel design using the statistically significant sampling, recognized engineering
materials proposed. practices, or a recognized standard acceptable to the
Committee.
D-4.1 Design Analysis Any design changes or fabrication process changes shall
The design analysis shall consider the effects of aging require full prototype retesting.
and all applicable environmental considerations, both
o p e r a ti o n a l a n d n o n o p e r a ti o n a l . T h e e ffe c ts o f D-5.1 Prototype Testing
minimum and maximum temperatures, time under pres- PVHOs used for prototype testing cannot be used other
sure, large displacements associated with deployment than for testing.
(such as collapsible chambers) , and long-term storage
between usages shall be considered. D-5.1.1 Proof Pressure Test. Pressure tests shall be
conducted on a minimum of three full-scale prototype
chambers. These prototype vessels do not have to be
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ASME PVHO-1–2019
completely outfitted. They shall be full size and ofidentical D-5. 1. 2. 2 As an alternative, the PVHOs may be
co ns tructio n to the e nd ite m, with al l fab ricatio n subj ected to sustained pressure at maximum design
completed that in any manner may affect the integrity temperature for 10,000 hr without failure per any one
of the pressure boundary. If desired, prototype chambers of the following, where MAWP is determined in accor-
th a t h a v e a l r e a d y b e e n c y c l i c p r e s s u r e te s te d dance with para. D-5.1.1:
(para. D-5.1.3) may be used. (a) quantity 1 at 3.00 × MAWP
For materials whose strength is temperature sensitive, (b) quantity 2 at 2.75 × MAWP
the tests shall be performed at the most critical service (c) quantity 3 at 2.50 × MAWP
temperature. (d) quantity 4 at 2.25 × MAWP
The pressurization rate used for proof pressure and (e) quantity 5 at 2.00 × MAWP
cyclic testing shall be in accordance with that stated in
D - 5 . 1 . 3 C y c l i c P r e s s u r e T e s t i n g . The maximum
the User’s Design Specification. The pressurization rate
permissible number of operational pressurizations
shall not exceed 650 psi/min (4.5 MPa/min).
shall be determined by cyclic testing of a full-scale
Except as permitted by para. D-5.1.5, failure of a vessel
PVHO. The pressure test cycles shall be from 1 atm
shall not occur at a pressure of less than 6 times the rated
ambient to MAWP and back to ambient. The time at
pressure (MAWP) of the PVHO. The final test pressure
MAWP for each cycle shall not be less than 20 min. If
shall be held for a minimum of 30 min.
the material strength is temperature sensitive, cycling
D -5 . 1. 2 Exten d ed - Du rati on (Creep-Ru ptu re) Testi n g . shall be performed at the most critical service tempera-
For materials that exhibit time-dependent deformation ture.
( c r e e p ) , th e l o n g- te r m s tr e n gth o f th e P VH O a t The number of approved operational cycles (CA ) shall
maximum design temperature shall be empirically veri- be computed as
fied using model-scale or full-scale PVHOs. CA = ( CT / 2) 1 ,000
The use of model-scale PVHOs for extended-duration
testing is permitted only if the short-term strength of where
the model is equivalent to that obtained for the full- CT = total number of test cycles performed
scale PVH O . To verify model-scale equivalence, the
proof pressure test in para. D-5.1.1 shall be performed Upon completion of testing, the PVHO shall be visually
on a model-scale PVHO, and the failure pressure obtained inspected for cracks. The requirement for acceptance of
shall lie within the range obtained on the full-scale PVHOs. the cyclic pressure test is that no cracks shall be visibly
The same conditions of temperature and rate of pressur- detectable, using methods that are normally used for
ization used for full-scale PVHOs shall be applied to the visual inspection of the applicable PVHO material.
model-scale PVHO. If the model-scale test does not meet
D - 5 . 1. 4 O th er Tests. Other testing may be required
these criteria, full-scale PVHOs shall be required for
extended-duration tests. specific to the intended use of the PVHO. For example,
a drop test of portable units or expansion–compression
D- 5. 1. 2. 1 Extended-duration creep-rupture tests tests of collapsible units may be required.
shall be performed as follows:
D - 5 . 1. 5 Stati sti cal An alysi s. If the applicant desires,
(a) The PVHOs shall be individually subj ected to
sustained pressure at the maximum design temperature statistical analysis may be used in the determination of
until catastrophic failure occurs. MAWP.
(b) Each PVHO shall be subjected to a different hydro- The test data shall be first checked for normal distribu-
static pressure with sustained temperature, pressure, and tion using Method I of para. D-7.1. If the data passes the
duration being recorded. normality check, MAWP shall be determined using Method
(c) At least one data point shall be obtained for each of II of para. D-7.2. If the data set does not pass the normality
the following log-time cycles: 1 hr to 10 hr, 10 hr to 100 hr, check, MAWP shall be determined using Method III ofpara.
100 hr to 1,000 hr, and 1,000 hr to 10,000 hr. D-7.3. Under no circumstances shall any data points be
(d) The best-fit straight-line log-log plot of pressure censored (eliminated from the test database).
v e r s u s ti m e s h a l l b e c o n s tr u c te d b a s e d o n a l l If test to failure is not practical (due to economic or
extended-duration test data points. other reasons) and the material of construction does
(e) The extrapolated failure at 80,000 hr continuous not exhibit creep, short-term proof pressure testing of
sustained loading at maximum design temperature less than failure may be permitted. I n such special
shall be greater than twice the MAWP as obtained per cases (requiring advance Committee approval) , the
para. D-5.1.1 ; otherwise MAWP shall be reduced to a MAWP shall be determined in accordance with Method
value that is 50% of the extrapolated failure pressure IV of para. D-7.4.
at 80,000 hr duration. In all cases, the statistical methods set forth above for
determining MAWP are restricted to materials that do not
exhibit creep. For materials that do creep, the testing and
141
ASME PVHO-1–2019
n
determination of MAWP shall be performed as set forth in
para. D-5.1.2.
W = b / ei 2 2
i= 1
D-5 . 2 Prod u cti on Proof Pressu re Testi n g
where
All production units shall be subjected to a hydrostatic u
or pneumatic test of 1.5 times the MAWP to be held for a b = a i[ e( n i + 1 ) ei ]
minimum of 1 hr. The maximum allowable pressure loss i= 1
shall not exceed 1% of the rated pressure. Internal and
external temperatures shall be measured and recorded and
at the beginning and end ofeach test so that compensation e = residual values = x − X (signed ±)
can be made for any temperature differences. n = number of tests to failure
Every PVHO shall be examined visually and dimension- u = largest integer of n /2
ally for damage following each test. Any signs of cracks, X = mean value of pressure at failure = Σ(x/n )
permanent deformation, or other signs of damage shall be x = pressure values at failure
cause for rejection of the PVHO.
Tests shall be witnessed and documented by an inde- The a values are listed in Table D-7.1-1, and W calcu-
i
pendent third-party agency. The inspector shall certify the lated must be > Wmin from Table D-7.1-1. (An example data
test results and that they comply with the testing require- set is as follows: x values 100, 105, 95, 87, 108; n = 5; X =
ments of the Case. 99.)
2
Step 1 . List x values in ascending order, along with e , e ,
2
D-6 QU ALI TY ASSU RAN CE OVERVI EW BY AN
and Σ e as follows:
I N DEPEN DEN T TH I RD-PARTY AG EN T
EXAMPLE:
Di stri bu ti on (3 < n ≤ 5 0)
D-7. 2 M eth od I I : M AWP Based on N orm ally
The prescribed check is the “W-test,” which is mathe- Di stribu ted Proof Test Data
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143
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D-7. 4 M eth od I V: M AWP Determ i n ati on Based on Similar to the other methods, Safety Factor 6 lacks
N on fai lu re Test Pressu re
statistical significance, and Safety Factors 5, 4, and 3
are based on 95% CI at 0.5 P, 0.9 P, and 0.99 P, respectively,
MAWP = [(test pressure)( n1/8) ] /6 where confidence = 1 − p n for a pass/fail basis.
NOTE: Per para. D-5.1.5, prototype testing at pressures less than
which provides the following, where n = number of proto- that incurring failure is limited to special cases requiring
types tested to a specific pressure: advance C o mmittee ap p ro val. The “tes t p res s ure” is the
lowest test pressure used (if different for multiple prototypes
n MAWP ofthe same design and method offabrication). None ofthe proto-
1 Test pressure/6 types tested are permitted to fail. If any prototype using this
2 Test pressure/5.5 method does fail, then Method III shall be used to determine
3 Test pressure/5.25 MAWP.
4 Test pressure/5
10 Test pressure/4.5
25 Test pressure/4
75 Test pressure/3.5
300 Test pressure/3
144
Table D -7. 1-1 Tabu lated Data for Perform an ce of “ W-Test ” for N orm ali ty of D ata Set
n Wmin a1 a2 a3 a4 a5 a6 a7 a8 a9 a10 a11 a12 a13 a14 a15 a16 a17 a18 a19 a20 a21 a22 a23 a24 a25
3 0.767 0.707 … … … … … … … … … … … … … … … … … … … … … … … …
4 0.748 0.687 0.168 … … … … … … … … … … … … … … … … … … … … … … …
5 0.762 0.665 0.241 … … … … … … … … … … … … … … … … … … … … … … …
6 0.788 0.643 0.281 0.088 … … … … … … … … … … … … … … … … … … … … … …
7 0.803 0.623 0.303 0.140 … … … … … … … … … … … … … … … … … … … … … …
8 0.818 0.605 0.316 0.174 0.056 … … … … … … … … … … … … … … … … … … … … …
9 0.829 0.589 0.324 0.198 0.095 … … … … … … … … … … … … … … … … … … … … …
10 0.842 0.574 0.329 0.214 0.122 0.040 … … … … … … … … … … … … … … … … … … … …
11 0.850 0.560 0.332 0.226 0.143 0.070 … … … … … … … … … … … … … … … … … … … …
12 0.859 0.548 0.332 0.235 0.159 0.092 0.030 … … … … … … … … … … … … … … … … … … …
13 0.866 0.536 0.332 0.241 0.171 0.110 0.054 … … … … … … … … … … … … … … … … … … …
14 0.874 0.525 0.332 0.246 0.180 0.124 0.073 0.024 … … … … … … … … … … … … … … … … … …
15 0.881 0.515 0.331 0.250 0.188 0.135 0.088 0.043 … … … … … … … … … … … … … … … … … …
16 0.887 0.506 0.329 0.252 0.194 0.145 0.100 0.059 0.020 … … … … … … … … … … … … … … … … …
17 0.892 0.497 0.327 0.254 0.199 0.152 0.111 0.072 0.036 … … … … … … … … … … … … … … … … …
18 0.897 0.489 0.325 0.255 0.203 0.159 0.120 0.084 0.050 0.016 … … … … … … … … … … … … … … … …
19 0.901 0.481 0.323 0.256 0.206 0.164 0.127 0.093 0.061 0.030 … … … … … … … … … … … … … … … …
20 0.905 0.473 0.321 0.256 0.208 0.169 0.133 0.101 0.071 0.042 0.014 … … … … … … … … … … … … … … …
145
21 0.908 0.464 0.318 0.258 0.212 0.174 0.140 0.109 0.080 0.053 0.026 … … … … … … … … … … … … … … …
22 0.911 0.459 0.316 0.257 0.213 0.176 0.144 0.115 0.088 0.062 0.037 0.012 … … … … … … … … … … … … … …
23 0.914 0.454 0.313 0.256 0.214 0.179 0.148 0.120 0.094 0.070 0.046 0.023 … … … … … … … … … … … … … …
ASME PVHO-1–2019
24 0.916 0.449 0.310 0.255 0.214 0.181 0.151 0.124 0.100 0.076 0.054 0.032 0.011 … … … … … … … … … … … … …
25 0.918 0.445 0.307 0.254 0.215 0.182 0.154 0.128 0.105 0.082 0.061 0.040 0.020 … … … … … … … … … … … … …
30 0.927 0.425 0.294 0.249 0.215 0.187 0.163 0.142 0.122 0.104 0.086 0.070 0.054 0.038 0.023 0.008 … … … … … … … … … …
35 0.934 0.410 0.283 0.243 0.213 0.188 0.167 0.149 0.132 0.116 0.101 0.087 0.074 0.061 0.048 0.036 0.024 0.012 … … … … … … … …
40 0.940 0.396 0.274 0.237 0.210 0.188 0.169 0.153 0.138 0.124 0.111 0.099 0.087 0.076 0.065 0.055 0.044 0.034 0.024 0.015 0.005 … … … … …
45 0.945 0.385 0.265 0.231 0.206 0.186 0.170 0.154 0.141 0.129 0.117 0.106 0.096 0.086 0.076 0.067 0.058 0.050 0.041 0.033 0.024 0.016 0.008 … … …
50 0.947 0.375 0.257 0.226 0.203 0.185 0.169 0.155 0.143 0.132 0.121 0.111 0.102 0.093 0.085 0.076 0.068 0.061 0.053 0.046 0.039 0.031 0.024 0.017 0.010 0.004
GENERAL NOTES:
(a) Coefficient values have been rounded to the closest thousandth.
(b) This table has been adapted from Shapiro and Wilk, “An analysis of variance test for normality (complete samples),” Biometrika , December 1965, Volume 52, Issue 3-4, pp. 591–611, Tables A-1
and A-2, by permission of Oxford University Press.
ASME PVHO-1–2019
NONMANDATORY APPENDIX E
GUIDELINES FOR PREPARING A PERFORMANCE-BASED CASE
ð 19 Þ FOR FLEXIBLE PVHO CHAMBERS AND SYSTEMS
E-1 GENERAL REQUIREMENTS PVHO-1. This Appendix applies to pressure vessels that
enclose a human within their pressure boundary while
ð 19 Þ E-1.1 Introduction under internal pressure exceeding a differential pressure
of 2 psi.
This Appendix provides guidance when preparing an
PVHOs complying with this Appendix are assumed to
AS M E P VH O - 1 C as e to b e s ub mi tte d to the AS M E
have only one pressurized chamber. This Appendix
PVHO Standards Committee for nonstandard flexible
applies to pressure vessels pressurized with air only.
PVHO chambers. Requirements in ASME PVHO-1 shall
Alternate breathing gases including oxygen are limited
be complied with, including systems, unless otherwise
to individual hoods or breathing masks per occupant.
stated in the Case.
The partial pressure of carbon dioxide shall not exceed
The Case shall be all-inclusive and address all require-
12 mm of mercury.
ments identified in this Appendix. Acceptable alternatives
shall be fully described and technically justified in the E-1.2.2 Pressure Boundary. The pressure boundary of
proposed Case. the PVHO shall be the PVHO hull and all pressure-retaining
The Case, including reaffirmation ofexisting Cases, must components out to the first isolable or blanked/sealed
be prepared in accordance with the latest published boundary. The pressure boundary shall be defined in
edition of the relevant PVHO standard, which must be the Design Specification.
noted in the Case itself.
For PVHO Cases being reaffirmed, documentation shall E-1.3 Exclusions
be provided identifying any and all changes made since the The following types of vessels are excluded:
edition to which it was approved and the latest published (a)nuclear reactor containments
(current) edition of the applicable PVHO standard. (b)pressurized airplane cabins
Guidelines for regulating submissions for medical (c)aerospace vehicle cabins
hyperbaric chambers may be found in STP-PT-047. (d)caissons
NOTE: All PVHO Cases (new, revised, and reaffirmed) , once
approved, shall show, on the Case itself, the edition of the rele- E-1.4 Design Limitations
vant PVHO standard to which it was approved. A PVHO Case is
valid for 6 yr from the date of approval. The design life of PVHOs complying with this Appendix
shall not exceed 10 yr from the date of manufacture.
Table E-1.1-1 provides a Case compliance matrix. It is
included to aid the Case writer or applicant, as appro- E-1.5 Design Specification
priate, to verify that all requirements identified in this
Appendix have been met or addressed. The matrix A Design Specification shall be included in the Case and
should be submitted with the Case documentation and shall set forth the intended use of the chamber and its
will be used by the Committee to verify compliance operating conditions.
with this Appendix. Use of this matrix is not required; E-1.5.1 Criteria to Be Specified. The Design Specifica-
however, it is the Case writer/applicant’s responsibility tion shall include the following items, at a minimum:
to as s ure that all require ments have b een met o r (a) maximum operating pressure
addressed. (b) maximum design pressure
(c) minimum and maximum design temperatures
E-1.2 Scope (d) maximum number of occupants
E-1.2.1 Application. This Appendix applies to pressure (e) maximum occupant weight (for portable or trans-
vessels having a pressure boundary that is partially or portable chambers)
completely composed of a flexible, nonmetallic mate- (f) loadings in addition to those induced by pressure
rial(s) that does not comply with the requirements of and temperature
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ASME PVHO-1–2019
(g) external service conditions, as applicable (a) PVHO maintenance manual, including any draw-
(h) corrosion or degradation allowances (to include ings and parts lists necessary to permit the user to prop-
“none” if applicable) erly maintain the PVHO
(i) assembly and installation requirements (b) PVHO operations manual, including any drawings
(j) design life, yr required to properly operate the PVHO
(k) design life, pressure cycles (c) the vessel coating information
(l) design life, folding cycles (d) record of the required markings applied
(m) pressurization/depressurization rates (e) list of standards used for design, fabrication, and
(n) method of atmospheric control operation
(o) stored gas requirements (f) seal and gasket sizes and materials
(p) temperature and humidity parameters, if any (g) assembly drawings
(q) fire detection and suppression, as applicable (h) Design Specification
(r) type(s) of breathing gas delivery, number of outlets (i) e vide nce o f s ucce s s ful co mp le tio n o f te s t(s )
and their characteristics, as applicable required in paras. E-5.2, E-5.3, and E-5.4
(s) applicable systems Section(s) of ASME PVHO-1 to
E- 1. 7. 2 Docu m en tati on Retai n ed by th e M an u factu rer
which the PVHO is designed, as follows:
The manufacturer shall retain a copy
for I n d i vi d u al U n i ts.
(1 ) medical systems (Section 5)
of the following documentation for at least the life of the
(2) diving (Section 6)
delivered PVHO plus 5 yr.
(3) submersibles (Section 7)
Documentation shall include, but is not limited to, the
(t) method of monitoring oxygen and carbon dioxide
following as applicable:
levels
(a) items E-1.7.1(a) through (i)
E - 1 . 5 . 2 O t h e r C o d e s a n d S t a n d a rd s . Title(s) and (b) the PVHO design (see para. E-2.2)
edition(s) of other codes and/or standards used in the (c) Manufacturer’s Data Reports, PVHO-1 Form GR-1,
development of the PVH O, and the specific sections and PVHO-1 Form GR-1S
used, shall be identified. (d) parts designed to ASME BPVC, Section VIII shall
meet the documentation requirements of ASME BPVC,
E- 1. 5 . 3 Certi fi cati on of D esi g n Speci fi cati on . A Profes-
Section VIII
sional Engineer shall certify that the Design Specification
(e) documentation of any repairs
is in compliance with this Appendix and the other stan-
dards and codes used. Such certification requires the E- 1. 7. 3 PVH O D esi g n Q u ali fi cati on D o cu m en tati on .
signature(s) of one or more qualified engineers with PVH O design qualificatio n do cumentatio n s hall b e
the requisite experience and qualifications to address a retained by the manufacturer for at least 5 yr past the
given portion of the Design Specification. One or more design life of the last production unit delivered.
individuals may sign the documentation based on infor- PVHO design qualification documentation shall include,
mation they reviewed and the knowledge that the objec- but is not limited to, the following as applicable:
tives of the Appendix have been satisfied. (a) all test data recorded per para. E-5.2
(b) quality assurance procedures (see para. E-4)
E-1. 6 ’
M an u factu rer s Data Report (c) Process Control Procedure (see para. E-4.6)
A Manufacturer’s Data Report shall be provided certi- (d) quality assurance records (see para. E-4.11)
fying that the manufacturer has built the PVHO in accor- (e) material testing and inspection records
dance with the PVHO design and that the design report (f) risk analysis documentation (see para. E-2.8)
complies with this Appendix and the Design Specification.
E-2 DESI G N
manufacturer shall provide documentation to the user This subsection provides guidance relative to the design
as required by this Appendix. and application of PVHOs and their pressure components.
A c o p y o f t h e M a n u fa c t u r e r ’ s D a t a R e p o r t ,
ð 19 Þ
P VH O - 1 Fo rm GR- 1 and P VH O - 1 Fo rm GR- 1 S , and E-2 . 2 PVH O Desi g n
Form U-2 for PVHO parts built to ASME BPVC, Section A PVHO design shall be prepared in accordance with this
VIII, shall be furnished to the user or his/her designated Standard prior to the fabrication of prototype or produc-
agent. tion PVHOs. The PVHO design shall consist of approved
Documentation shall include, but is not limited to, the design drawings, manufacturing procedures, and process
following as applicable: instructions that unambiguously describe the entire PVHO
assembly and its production.
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ASME PVHO-1–2019
The design drawings shall include top-level assembly (e) cyclic and dynamic reactions due to pressure or
drawings, subassembly drawings, and drawings ofcompo- thermal variations, or from equipment mounted on the
nent parts. Purchased finished parts shall be documented PVHO, and mechanical loadings
in one or more bills of materials lists. (f) wind, snow, and seismic reactions
shall suitably document a single acceptable method for (h ) temperature gradients and differential thermal
PVHOs equal to or better than the prototypes tested to (k) loads for all test configurations
qualify the PVHO design (see also para. E-4.13). (l) transmitted loads, such as handling or operating
The PVHO design shall document repairable damage impacts transmitted through guards or cages
and the applicable repair procedures and process instruc- (m ) as applicable, loads specified in PVHO-1 Sections 4,
tions in accordance with para. E-2.10. 5, 6, and 7 that are not specified above
E-2.3 Basis of PVHO Design E-2.5 Access Doors, Hatches, and Service Locks
The PVHO design shall consider the design loads (see Access doors, hatches, and service locks shall
para. E-2.4) ; applicable environmental considerations, (a) be designed, fabricated, inspected, certified, and
sure; large displacements associated with deployment tent opening and/or unseating of the door, hatch, or
(e.g., collapsible chambers); long-term storage between service lock when pressure acts to open or unseat the
usages; and the effects of aging. These and other pertinent d o o r, hatch, o r s e rvi ce l o ck. Th e s afe ty i n te rl o ck
effects relevant to the intended construction shall be iden- system shall not permit pressurization of the door,
tified and addressed in the risk analysis in para. E-2.8. hatch, or service lock unless the door, hatch, or service
In addition to the design qualification testing required lock closure is fully engaged.
by this Appendix, design analysis shall be performed to the (c) have an external means for monitoring, venting, and
extent necessary to comply with the requirements of this equalizing pressure to the compartment being serviced or
Appendix. to atmosphere.
Conformance ofthe PVHO design to the requirements of
this Standard/Appendix shall be established by a Profes- E-2.6 Electrical
sional Engineer experienced in relevant pressure vessel Electrical systems within the PVHO shall be intrinsically
design, who shall certify that the PVHO was designed safe in accordance with NFPA 99 and IEC 60601-1. Elec-
either by him/her or under his/her direct supervision, trical components inside the PVHO shall be protected
or that he/she has thoroughly reviewed a design prepared agains t electrical s ho ck and s urge b y at leas t two
by others, and to the best of his/her knowledge, the PVHO means of patient protection (M O PP) in accordance
design complies with this Appendix. with IEC 60601-1 and NFPA 99.
Requirements of NFPA 99 2 0.2.7.3 .13 (low-voltage,
E-2.4 Design Loads
low-power equipment) shall apply to electrical equipment
All loads shall be considered. Ifa load is not applicable to installed or used within the PVHO.
a particular PVHO, there shall be a statement specifying Electrical components are not permitted inside the
that the load was considered and is not applicable. The patient’s hood or in contact with high levels of oxygen.
l o ads to b e co ns ide re d in de s igning a P VH O s hall All electrical controls (primary and secondary) shall be
include, but are not limited to, the following: located outside of the PVHO.
(a) internal or external design pressure Prevention ofelectrostatic discharges shall comply with
(b ) weight of the PVHO and normal contents under IEC 60601-1. Occupants and the PVHO shall be continu-
operating and test conditions (this includes additional ously grounded to prevent the possibility of an ignition
pressure due to static head of liquids) source.
(c) superimposed static reactions from the weight of
attached equipment, such as motors, machinery, other E-2.7 Unusual Design Features
pressure vessels, piping, linings, and insulation If the proposed PVHO exhibits unusual characteristics
(d) the attachment of internal and external brackets
or features not directly addressed in this Appendix, these
and supports, and supporting equipment, such as umbi- shall be described, the design criteria used shall be
licals, piping, locks, and manways
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ASME PVHO-1–2019
documented and justified, and the adequacy of the testing E-3 M ATERI ALS ð 19 Þ
procedures shall be demonstrated.
E-3 . 1 G en eral
ð 19 Þ E-2 . 8 Ri sk An alysi s
All pressure-retaining materials used in the PVHO shall
The PVHO designer shall implement and document an be identified in the Case, complete with their material
established standard or procedure (e.g., a failure modes, properties and the standards to which they comply
effects, and criticality analysis or a safety hazards analysis) and to which they are tested. Materials shall be compatible
for identifying, evaluating, and mitigating potential risks for their intended use (e.g., mutual compatibility as in
associated with the PVHO and its associated systems. galvanic corrosion).
Potential hazards shall include software failure, hard-
E- 3. 1. 1 Appli cati on . This subsection provides require-
ware failure, and operator error. The analysis shall include
flammability of materials at elevated pressures, as well as ments applicable to materials used to fabricate prototype
unanticipated pressure loss. and production PVHOs, including purchased materials,
The risks identified shall be evaluated and mitigated to a raw materials, materials produced during fabrication,
level acceptable to the user and jurisdictional authority (if and materials used for repair.
required) . M itigation and protective measures may Raw materials used by the PVHO manufacturer to
include design features that minimize the probability produce pressure-retaining materials (e.g., resin and
of occurrence, inspection and tests during and following fibers used to produce a pressure-retaining matrix)
fabrication, implementation of safety and/or warning shall be treated in the same manner as purchased pres-
devices, protective systems, and caution or warning sure-retaining materials.
procedures and labels. The risk analysis results shall E - 3 . 1 . 2 C o m p li an ce W i t h S tan d ard s . All materials
with this Standard and the Design Specification. tively, the manufacturer shall create and maintain a mate-
rial specification based on standard test procedures and
E-2 . 10 Repair Specifi cati on
required test results. The specification shall specify nec-
A complete list of discrepancies for which repair is essary and sufficient parameters to ensure that, as far as
permitted, if any, and the situation(s) under which the ultimate performance of the PVHO is concerned, all
those repairs may be made (e.g., repair is only permitted materials used for fabrication are fully equivalent with
when manufacturing defects are identified at the time of those used in the prototype testing.
manufacture) shall be prepared. This list shall document E - 3 . 1 . 4 M ate ri al Trace ab i li ty. All material used to
the type and scope of each repairable discrepancy; the fabricate prototype or production PVHOs shall be trace-
lo catio n(s ) o n the PVH O in which rep airs may b e able to dated records documenting their production,
made; acceptable repair method(s) and procedure(s) ; inspection, processing, and testing.
materials used; postrepair inspection and testing require-
ments; and the documentation and record keeping E - 3 . 1 . 5 M ate ri al Te s t Sam p le s . A minimum of five
required for the repair, its inspection, and testing. samples, taken from each lot of material used in the manu-
Each method of repair shall be fully documented and facture of each prototype and production PVHO, shall be
shall meet the requirements of this Appendix. Repair tested for key material properties as determined by a
specifications shall be qualified per para. E-5.4 prior to Professional Engineer. A lot is defined as that material
their use. used in the manufacture of each PVHO plus that required
for testing.
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ASME PVHO-1–2019
Test samples shall be obtained and tested within a cators that would necessitate repair or replacement of
suitable time frame such that the properties of the components and/or red-tagging of the PVHO
tested samples accurately represent the properties of Dependence on published “typical” strength values for
the materials used in the completed PVHO. materials is not permitted. It shall be ensured that the
The upper value of the 90% confidence interval of the strength of the materials used in production complies
production material shall be at least as great as the lower with para. E-3.1.5.
value of the 90% confidence interval of the material used
in the prototype units that were tested. E-3.2 Window Materials
E- 3 . 1. 6 Su pporti n g I n form ati on for M ateri als. Windows in PVHOs are both desirable and necessary for
Supporting information for materials and coatings shall safety and relief of patient anxiety. PVHO-1 has had a long
include, but is not limited to, the following: and successful history of windows in chambers and has no
(a) testing specifications and data to support the spec- wish to compromise the safety of chambers with substan-
ification dard windows. Therefore, the following are required for
(b) material properties including tear/rip propagation, non-PVHO-1 Section 2 windows:
Shore A hardness, elongation to break, average wall thick- (a ) A d e s i gn ce rti fi cati o n fo r e ach wi n d o w and
ness and variance, post-treatment records, and all other matching viewport assembly shall be prepared that
physical properties deemed essential to performance includes a summary of engineering calculations and/or
(c) material test data a description o f the experimental method and data
(d) operational limitations used to verify compliance of the window design with
(e) inspection criteria the requirements of this document.
(f) shelf life, corrosion and degradation properties, and (b) During hydrostatic proof/burst testing (6 × design
any other data that can establish the limitations of the pressure) and the cyclic pressure testing of the PVHO, no
material for the intended use failure shall occur in the window/window-seat area.
(g) cyclic life data at the maximum and minimum (c) The exclusions of PVHO-1, para. 2-1.2 shall apply.
design temperatures if material properties are tempera- (d) A material manufacturer’s certification for each lot
ture dependent ofmaterial used for the window shall certify that the mate-
(h) strength and elongation data at the maximum and rial meets or exceeds the minimum values of physical
minimum design temperatures if material properties are properties specified in the design criteria for the PVHO.
temperature dependent (e) A material certification for each window shall
(i) creep and cyclic creep data ifmaterial properties are certify that the material meets the minimum values speci-
time dependent fied in the design criteria for the PVHO and that these
(j) flammability tests on all pressure boundary compo- properties have been experimentally verified.
nents and components within the PVHO at anticipated (f) The effects of ultraviolet degradation shall be taken
oxygen concentrations at design pressure into consideration.
(k) viscosity
(l) cure or drying time E-3.3 Flammability
(m) other relevant properties critical to the perfor- The materials selected for the construction of the PVHO
mance and safety of all nonstandard materials shall minimize the risk of fire. Consideration shall include
(n) a full description of all pressure boundary mate- flammability, the amount of flame, flame spread, smoke,
rials, nonstandard windows, additives, etc. and toxic gas production.
(o) tear strength/rip propagation of polymers and Materials selected for the PVHO shall take into consid-
bond/RF welds, etc., elongation to break, average wall eration ASTM G94 and ASTM G63. ASTM G88 shall be used
thickness and variance, and all other physical properties for mitigating risks.
deemed essential to performance A component-level oxygen hazard analysis shall be
(p) folding and abrading tests on the polymeric sheets completed using the NASA Technical Bulletin 1 0482 3,
(q) rates of degradation (thermal and ultraviolet) of Guide for Oxygen H azards Analyses on Components
physical/strength properties by actual testing or by accel- and Systems, or equivalent, methodology.
erating aging, whether the design and prototype testing The materials shall be flame resistant and self-extin-
allow for this ongoing reduction in physical properties or guishing.
not The chamber shall be pressurized with air only (oxygen
(r) a list of chemicals, cleaners, disinfectants, etc., that is limited to the patient’s hood or breathing device only).
may be used Oxygen levels within the chamber shall not exceed 25%.
(s) documentation of regular visual inspections that
will indicate degradation in material properties, e.g., E-3.3.1 Flammability Evaluation. When evaluating
color change, chalkiness on the surface, cracking or and testing for the above-mentioned material character-
creasing along folds, and any other key performance indi- istics, consideration and testing shall take into account the
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ASME PVHO-1–2019
effects of the PVHO being pressurized to the maximum In addition to the requirements of Section 3, manufac-
allowable working pressure (MAWP) while exposed to turers shall include a documented Quality Assurance Plan
the maximum anticipated levels of oxygen, both inside for the design and manufacture. The Quality Assurance
and outside of the PVHO. Plan (QAP) shall be reviewed and approved by the
Experience shows that materials considered flameproof purchaser/user and shall include the following elements.
may burn readily in the presence of extra oxygen and/or
E-4.2.1 Organization. The QAP shall describe the orga-
compressed air. For example, when applying Cook’s
nizational structure, with responsibilities, authorities, and
diagram (see Figure E-3.3.1-1) , the % oxygen index of
lines of communication clearly delineated. Persons indi-
air at a pressure of78 psi (equivalent to 165 ft ofseawater)
cated in the QAP to be responsible for verifying the PVHO
is equivalent to 50% oxygen at 1 atm.
quality shall have the authority to
Materials used in, or attached to, pressure-retaining
(a) identify problems affecting quality
boundaries shall be self-extinguishing when tested in
(b) initiate, recommend, or provide solutions to quality
accordance with Test Method 1 of NASA-STD-6001B.
problems, through designated channels and in accordance
All of the traditional aspects of fire safety shall be
with this Appendix
addressed, including, but not limited to, sources of igni-
(c) verify implementation of the solution
tion, fuel (including the material from which the PVHO is
fabricated), and oxygen levels. E-4.2.2 Design Control. A documented process shall
Adequate means of fire detection and suppression shall b e us ed to de vel o p and co ntro l the P VH O D e s ign,
be addressed in the design, fabrication, and operation of which includes
the PVHO. (a) a process for design inputs and review
(b) a requirement for formal design review
E-3.3.2 Materials Qualified to NFPA 701. Materials
(c) a process for product configuration management
need not comply with the constraints specified above
and change control
if they have already been qualified as being nonflammable
or self-extinguishing in accordance with Method 2 ofNFPA E-4.3 Document Control
701 or in accordance with Appendix F of Part 23 (Fire
Protection) of the Code of Federal Regulations. The QAP shall describe the manufacturer’s measures for
ensuring that design documents are correctly translated
E-4 QUALITY ASSURANCE PROGRAM into manufacturing specifications, drawings, procedures,
and shop/lab instructions. Considerations shall be made
E-4.1 Certification fo r revie ws and ap p ro vals , incl uding tho s e o f the
purchaser as applicable.
All aspects of the Quality Assurance Program shall be The manufacturer s hall include a p ro cedure fo r
outlined in the Case, which shall include, but not be limited ensuring distribution of appropriate documents to the
to, those outlined in this subsection. PVHO manufacturers working areas in a timely fashion and a process for
and fabricators shall be certified to ISO 9001, ISO 13485, ensuring nonuse of obsolete documents.
or equivalent.
E-4.4 Procurement Control
E-4.2 General
The QAP shall describe how the applicable require-
A qualified third party shall be used to ensure that all ments are verified in the procurement documents. The
PVHOs intended to be marked under this Standard are manufacturer shall describe the basis for source evalua-
manufactured and tested to the criteria and requirements tion and selection and the method of objective evaluation
set forth herein. of the quality of furnished materials, items, and services
The PVHO manufacturer shall arrange for the inspector upon receipt.
to have free access to all areas concerned with the supply
or manufacture of materials for the PVH O when so E-4.5 Material Control
re q ue s te d . T he i n s p e cto r s h al l b e p e rm i tte d fre e
access, at all times while work on the PVHO is being The QAP shall describe the identification to be applied
performed, to all parts of the manufacturer’s shop that to material and items upon receipt and that this identi-
concern the construction of the PVHO, and to the site fication remains until the material or item is incorporated
of field-erected PVHOs during the period of assembly into a PVHO. Identification shall be such that personnel
and testing of the PVHO. The manufacturer shall keep can easily determine quality status, material or item
the inspector informed of the progress of the work type, specification or part as appropriate, job number,
and shall notify him/her reasonably in advance when and any other information necessary to provide full trace-
PVHOs, or PVHO components, will be ready for any ability.
required tests or inspections.
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ASME PVHO-1–2019
E-4. 6 Process Con trol E-4. 10 Con trol of N on con form i n g I tem s an d
The QAP shall include a Process Control Procedure that M ateri als
records the identification of materials and items incorpo- The QAP shall describe the measures used by the manu-
rated into the PVHO and each chronological step in its facturer to control materials or items that are found to be
manufacture, including inspection and test steps. The discrepant to prevent their inadvertent use. Noncon-
Process Control Procedure shall contain periodic operator forming items and materials shall be identified and the
and inspector signature points so that product status can dis crep ant co nditio n(s ) s hall b e do cumented. The
be readily determined. process for determining, documenting, and verifying
The manufacturer shall identify critical manufacturing corrective action shall be described, including the invol-
activities and ensure that they are accomplished by appro- vement of the purchaser.
priately trained and qualified personnel. Inspection points
E- 4. 10. 1 Rep ai r o f N o n co n fo rm i n g PVH O s. Produc-
shall follow the activities in the process control plan.
tion PVHOs having discrepancies ofa type, scope, and loca-
E-4. 7 I n specti on Con trol
tion for which repair is permitted per para. E-2.10 may
only be repaired using a repair procedure documented per
The QAP shall include the measures used by the manu- para. E-2.10 and successfully tested in accordance with
facturer to ensure that inspections are reliable. These para. E-5 .4.1 . Repairs performed in accordance with
measures shall include the following: para. E-2.10 shall meet the requirements of this subsec-
(a) proper qualification of inspection personnel tion.
(b) calibration of inspection instrumentation
(c) incorporation of acceptance criteria into inspection E-4. 11 Qu ali ty Assu ran ce Record s
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ASME PVHO-1–2019
(f) All prototype and production testing has been of the pressure boundary. If desired, prototype chambers
performed and witnessed as required by the Design Spec- that have already been cyclic pressure tested may be used.
ification and Design Report. The pressurization rate used for proof pressure and
(g) The PVHO is marked in accordance with this Stan- cyclic testing shall be in accordance with that stated in
dard. the Design Specification. The pressurization rate shall
(h) A visual inspection of the PVHO or component is not exceed 650 psi/min (4.5 MPa/min).
conducted to confirm that there are no material or dimen- Failure of a PVHO shall not occur at a pressure of less
sional defects or discrepancies. than 6 times its MAWP.
The manufacturer shall arrange and give the third-party The test pressure shall be held for a minimum of 30 min.
inspector free access to all facilities associated with the
E- 5 . 2 . 2 Exten d ed -D u rati on (Creep- Ru ptu re) Testi n g .
manufacture of the PVHO or component. The manufac-
The long-term strength of the PVHO at maximum design
turer shall keep the third-party inspector informed of
temperature shall be empirically verified using full-scale
the progress of the work and shall notify him/her reason-
PVHOs.
ably in advance when PVHOs or components will be ready
for any required tests or inspections. E - 5 . 2 . 2 . 1 T e s t P r o c e d u r e . The P VH O s s hal l b e
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ASME PVHO-1–2019
(a) The PVHOs shall be individually subj ected to E-5 . 2 . 4 Ch ron olog i cal Desi g n Li fe. In order to estab-
sustained pressure at the maximum design temperature lish the design life, the designer shall consider the effects
until catastrophic failure occurs. of degradation due to environmental considerations, both
(b) Each PVHO shall be subjected to a different pres- operational and nonoperational. The effects of minimum
sure, with sustained temperature, pressure, and duration and maximum temperatures, time under pressure, and
being recorded. long-term storage between uses shall be considered.
(c) At least one data point shall be obtained for each of Regardless of the results of the testing in para. E-5.2.5,
the following log-time cycles: 1 hr to 10 hr, 10 hr to 100 hr, the chronological design life shall not exceed 10 yr and
100 hr to 1,000 hr, and 1,000 hr to 10,000 hr. shall be measured from the date of original manufacture.
(d) The best-fit straight-line log–log plot of pressure
E- 5 . 2 . 5 Ag i n g . When establishing the chronological,
ve r s u s ti m e s h a l l b e c o n s tr u c te d b a s e d o n a l l
cyclic, folding, or other design life of a PVHO, the cumu-
extended-duration test data points.
lative effects of aging on nonmetallic pressure-retaining
(e) The extrapolated failure at 80,000 hr continuous
materials shall be considered. This shall be accomplished
sustained loading at maximum design temperature
by using aged material for the design qualification tests or
shall be greater than 2 times the MAWP as obtained
by appropriately adjusting the test results to account for
per para. E-5.2.1; otherwise MAWP shall be reduced to
the properties of the aged material(s).
a value that is 50% of the extrapolated failure pressure
All types of aging relevant to the pressure-retaining
at 80,000 hr duration.
materials incorporated in the completed PVHO shall be
E-5 . 2 . 3 Cycli c Desi g n Li fe. The maximum permissible considered, including chronological aging, aging due to
number of operational pressurizations shall be deter- ultraviolet (UV) or other radiation, exposure to ozone
mined by cyclic testing of a full-scale PVHO. The pressure or other compounds, etc.
test cycles shall be from ambient (1 atm) to MAWP and An aged prototype PVHO shall be obtained for testing by
back to ambient. The duration of a cycle shall be deter- exposing a completed PVHO to the worst-case use or
mined by adding the times for the two tests described storage conditions permitted for a time period at least
below. equal to the PVHO’s chronological design life. During
(a) To establish the time for the pressurization cycle, a this time period, the PVHO shall be simultaneously
pneumatic test shall be conducted on the PVHO to deter- exposed to all of the degrading conditions to which expo-
mine the time taken for pressurization from ambient pres- sure during use is permitted.
sure to MAWP, plus the time taken for any changes in Alternatively, an aged prototype PVHO may be obtained
volume to subside, plus 10 min. by artificially aging a new PVHO in accordance with
(b) To establish the time for the depressurization cycle, paras. E-5.2.5.1 through E-5.2.5.4.
a pneumatic test shall be conducted on the PVHO to deter- If use of an aged prototype PVHO is not practical, aged
mine the time taken for depressurization from MAWP to component test samples may be tested and the results
ambient pressure, plus the time taken for any changes in used to adj ust the design qualification test res ults
volume to subside, plus 10 min. o b tained fro m tes ting a new, unaged PVH O . When
Ifthe material strength is temperature sensitive, cycling using this approach, all pressure-retaining items shall
shall be performed at the most critical service tempera- be tested, including joints. Aged test samples shall be
ture. obtained as described above or by artificially aging
To establish the maximum number of cycles satisfacto- th e m p e r th e a c c e l e r a te d a g i n g p r o c e d u r e s i n
rily completed on the PVHO under test, the PVHO shall be paras. E-5.2.5.1 through E-5.2.5.4. The maximum allow-
inspected periodically for leakage or visible damage to any able operating pressure (MAOP) of the PVHO shall be
pressure-retaining component. Should leakage occur proportionally adj usted downward based on the test
during cyclic testing, the number of cycles achieved at results obtained with the aged test samples versus the
the previous inspection shall be considered the total test results obtained using unaged material.
number of test cycles performed.
E- 5 . 2 . 5 . 1 Accelerated Ch ron olo g i cal Ag i n g . Proto-
Upon completion of testing, the PVHO shall again be
type PVHOs may be aged in accordance with any of
visually inspected for damage. The requirement for accep-
the following (as applicable):
tance of the cyclic pressure test is that no cracks or other
(a) ISO 2440 for flexible and rigid cellular polymeric
damage shall be visibly detectable, using methods that are
materials
normally used for visual inspection ofthe applicable PVHO
(b) ISO 1419 for coated fabrics
material. The number of approved operational cycles, CA ,
(c) hydrolysis at standard temperature and pressure
shall be computed as
(S TP ) us ing the Arrheni us reactio n rate functio n,
CA = ( CT / 2) 1 ,000 which is illustrated in Figure E-5.2.5.1-1
where
CT = total number of test cycles performed
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ASME PVHO-1–2019
E-5.2.5.2 Aging Due to UV Exposure. Nonmetallic per inch of j oint length of production PVHO j oint test
materials that are subj ect to natural weathering with pieces. Testing shall be conducted at the most critical
exposure to UV radiation (including sunlight) shall be temperature(s) for which the PVHO is designed.
te s te d u s i n g a c c e l e ra te d e xp o s u re m e th o d s i n a
E-5.2.9 Folding Tests. Collapsible PVHOs shall be
manner commensurate with the foregoing. See ASTM
s u b j e cte d to a fo l d i n g te s t at ro o m te m p e ratu re .
D4364-05 or ISO 877-2-1991, Method C.
Folding for storage as well as unfolding and setup shall
E-5.2.5.3 Other Aging Mechanisms. Materials that be performed per the manufacturer’s instructions. The
are subject to aging via a mechanism other than chron- PVHO shall be set up as it would be for use, but the
ological or UV aging shall be addressed in a manner no less PVHO systems need not be attached unless they normally
effective than those described in paras. E-5.2.5.1 and remain attached for storage.
E-5.2.5.2. This test begins with the PVHO folded for storage. The
PVHO shall be unfolded, assembled, and set up as it would
E-5.2.5.4 Alternative Approaches. Other equally
be for use. Parts that are opened or removed to permit
reliable approaches may be used, including the use of
ingress and egress of the occupant(s) shall be opened
manufacturer’s data on material aging.
or removed. Once completely set up, the PVHO is then
E-5.2.5.5 Avoiding Aging. The effects of aging, other prepared and folded for storage.
than chronological aging, may be avoided by prohibiting The required number of folding test cycles is related to
use of the PVHO under conditions that might degrade the the PVHO’s rated number of folding cycles and shall meet
materials used in the PVHO or by using a design that the following criteria:
isolates susceptible materials from potentially damaging (a) PVHOs rated for 100 cycles or fewer: 175% of the
environmental conditions. PVHO’s rated number of folding cycles
(b) PVHOs rated for 101 to 1,000 cycles: 150% of the
E-5.2.6 Nonmetallic Materials and Toxicity Off-Gas
PVHO’s rated number of folding cycles
Testing. Off-gas testing shall be performed in accordance
(c) PVHOs rated for 1,001 cycles or more: 125% of the
with subsection 1-10.
PVHO’s rated number of folding cycles
E-5.2.7 Leakage and Pressure Drop Tests. All tests Upon completion of the folding and unfolding test
shall be performed using the same gas medium with cycles, the PVHO shall be pressurized to 1.5 times the
which the PVHO is normally pressurized. MAWP and held for 15 min at room temperature. The
PVHO shall then be pressurized to the MAWP using
E-5.2.7.1 Maximum Allowable Pressure Drop Rate.
the same medium with which the PVHO is normally pres-
In the event of a loss of the pressurization media and/or
surized and held for a period of15 min while the maximum
supply source during operation, the maximum allowable
flow rate of gas required to maintain MAWP is measured.
pressure drop rate shall not exceed 1 psi/min or otherwise
The maximum flow rate measured shall not exceed the
compromise safety or result in distress of the occupants.
leakage rate obtained per para. E-5.2.7.2.
E-5.2.7.2 Pressure Drop Rate Test. The pressure Finally, the chamber shall be inspected for any defects,
drop rate of three prototype PVHOs shall be measured delamination, wear, or fracture of the pressure boundary,
by pressurizing each PVHO to MAWP at room tempera- parts that are opened or removed to permit ingress and
ture. The supply of pressurizing media shall then be egress of the occupant(s), or any pressure-resistant or
removed for a period of 15 min, during which time the structural component of the PVHO. No damage or perma-
pressure drop rate is measured and recorded. A pressure nent distortion of the PVHO is permissible.
drop rate exceeding that determined in para. E-5.2.7.1
E-5.2.10 Pressurized Drop Tests. Portable and trans-
shall be considered a failure.
portable PVHOs shall be subjected to a pressurized drop
E-5.2.8 Additional Prototype Joint Tests. At least two test. The test shall be completed without failure.
test coupons from each prototype chamber tested and for Before testing, the PVHO shall be loaded with an evenly
each type and size of joint, both homogeneous joints and distributed load equal to the PVHO’s rated occupant
heterogeneous j oints, s hall be tested for peel/tear weight or 200 lb (90 kg) , whichever is greater, using
strength and elongation to break. The test pieces shall bagged sand. The PVHO shall then be pressurized to
be tested in a manner that accurately represents the MAWP, inclined at 45 deg, elevated to a height such
actual j oint conditions experienced during prototype that the minimum distance from the lower end to a
testing and use. The j oint test pieces shall exhibit a concrete impact surface is 3 ft (92 cm) , and dropped.
minimum strength per inch of j oint length at least The pressurized chamber shall then be inclined such
e qual to that o f the actual j o int during p ro to typ e that the opposite end will be impacted and the test is
testing as per para. E-5 .2 .1 . The strength per inch of repeated. No damage or permanent distortion of the
joint length of prototype joint test pieces shall be aver- PVHO is permissible.
aged, recorded, and used for comparison to the strength
155
ASME PVHO-1–2019
The PVHO shall then be pressurized to the MAWP using Every PVHO shall be examined visually and dimension-
the same medium with which the PVHO is normally pres- ally for damage following each test. Any signs of cracks,
surized and held for a period of15 min while the maximum crazing, permanent deformation, or other signs of damage
flow rate of gas required to maintain MAWP is measured. will be cause for rejection of the PVHO.
The maximum flow rate measured shall not exceed the Tests shall be witnessed and documented by a qualified
leakage rate obtained per para. E-5.2.7.2 by more than third party. The third party shall certify the test results and
20%. that they comply with the testing requirements of this
Standard.
E-5.2.11 Handling Features of Portable and Trans-
portable PVHOs. Portable and transportable PVHOs E-5.3.3 Joint Testing. All production PVHOs shall
shall be subjected to a test of features intended for hand- include sufficient j oint run-on to provide at least two
ling the PVHO while it is occupied. This test shall be test coupons for each type of joint, both homogeneous
performed while the PVHO is pressurized and loaded. and heterogeneous. If this is not practical, two test
The test shall be completed without failure. coupons shall be produced at the same time and by
Before pressurizing, the PVHO shall be loaded with an the s ame pro cess(es) as the pro ductio n PVH O and
evenly distributed load equal to twice its rated occupant shall be subjected to identical treatment as the PVHO.
weight or 400 lb (180 kg), whichever is greater, using The two test coupons for each type of joint shall be
bagged sand. Based on the risk analysis required in tested for peel/tear strength and elongation to break.
para. E-2.8, this load shall be increased to account for During testing, the test piece shall be held and loaded
the wors t- case combination of acceleration fo rces, in the same manner as was done for the testing required
uneven loading, and other sources of increased load on in para. E-5.2.8. No test piece shall fail at a load less than
any handling point(s). 10% below the average load determined per para. E-5.2.8
The loaded PVHO shall then be pressurized to MAWP, for the type of joint tested. Testing shall be conducted at
raised off the floor by using the PVHO’s normal handling the same temperature(s) used in para. E-5.2.8.
feature(s), and held for 30 min. No damage or permanent
distortion of the PVHO is permissible. E-5.4 Testing of PVHO Repairs
The PVHO shall then be pressurized to the MAWP using E-5.4.1 Prototype Repair Testing. Each repair specifi-
the same medium with which it is normally pressurized cation documented per para. E-2.10 shall be fully proto-
and held for a period of 15 min while the maximum flow type tested in accordance with para. E-5. Each repaired
rate of gas required to maintain MAWP is measured. The discrepancy tested shall be of the maximum scope
maximum flow rate measured shall not exceed the leakage permitted and shall be repaired in accordance with the
rate obtained per para. E-5.2.7.2. repair procedure developed per para. E-2 .1 0 . More
E-5.2.12 Other Design Qualification Tests. Other than one repaired discrepancy may be tested on a
testing may be required specific to the intended use of single prototype, provided that each discrepancy is
the PVH O . The need for additional testing shall be located such that it does not influence the test results
based on the risk analysis required in para. E-2.8. for any other repaired discrepancy. Testing may be
Test procedures shall be adequate to detect the failures performed using a previously tested prototype PVHO
identified by the risk analysis. or a new PVHO.
The effects of aging shall be addressed as required in
E-5.3 Production Testing para. E-5.2.5. If repair of PVHOs that have aged prior to
repair is permitted, the effects of that prior aging on the
E-5.3.1 Proof Pressure Testing. All production units
performance of the repair shall be accounted for.
shall be subjected to a hydrostatic or pneumatic test of
1.5 times the MAWP, to be held for a minimum of 15 min. E-5.4.2 Production Repair Testing. Following comple-
tion of all repairs, each repaired production PVHO shall be
E-5.3.2 Pressure Drop Rate Testing. A pressure drop
retested by subj ecting it to the complete set of tests
rate test at MAWP shall be performed using the same
required for production PVH Os, including any tests
medium with which the PVHO is normally pressurized.
that it might have previously passed.
A p re s s u re d ro p ra te i n e xc e s s o f “n o rm a l ” ( s e e
para. E-5.2.7.1) shall be cause for rejection of the PVHO.
The pressure drop rate for each production PVHO shall E-6 DOCUMENTATION
be measured by pressurizing each PVHO to MAWP at room
temperature for a period of 15 min and measuring the
E-6.1 General
pressure drop rate. A pressure drop rate exceeding As a minimum, documentation shall comply with this
that determined in para. E-5.2.7.1 shall be considered a s ub s e ctio n. D o cume ntatio n require me nts s hall b e
failure. detailed in the Case.
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ASME PVHO-1–2019
requirements and operating instructions for components Marking requirements shall be included in each Case.
and equipment used; this may include a collection of
vendor-supplied data, supplier-recommended mainte- E-7. 1 G en eral
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ASME PVHO-1–2019
(g) design life, pressure cycles HAZARDOUS ITEMS SUCH AS HAND WARMERS, ELEC-
(h ) design life, folding cycles (for collapsible chambers) TRONIC DEVICES, ETC., INTO THE PVHO.
(i) maximum occupant weight (for portable or trans- (3) PRESSURIZE WITH AIR ONLY.
portable chambers), lb (kg) (k) additional markings as required by the Design Spec-
158
ð 19 Þ Table E- 1. 1-1 Com pli an ce M atri x for ASM E PVH O- 1 Cases
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
E-1 General
1 E-1.1, first para. Requirements in ASME PVHO-1 shall be complied with, including
systems, unless otherwise stated in this Case
2 E-1.1, second para. Case shall be all–inclusive and address all requirements identified in
this Appendix
3 E-1.2.1, first para. Applies to pressure vessels having a pressure boundary that is partially
or completely composed of a flexible, nonmetallic material(s) that
does not comply with ASME PVHO-1
4 Applies to pressure vessels that enclose a human within their pressure
boundary while under internal pressure exceeding a differential
pressure of 2 psi
5 E-1.2.1, second para. PVHOs complying with this Appendix are assumed to have only one
pressurized chamber
6 Pressure vessels complying with this Appendix shall be pressurized
with air only. Alternate breathing gases including oxygen are limited
to individual hoods or breathing masks per occupant.
7 Partial pressure of CO 2 shall not exceed 12 mm of mercury
159
8 E-1.2.2 The pressure boundary shall consist of the PVHO hull and all pressure-
retaining components out to the first isolable or blanked/sealed
ASME PVHO-1–2019
boundary
9 The pressure boundary shall be defined in the Design Specification
10 E-1.4 The design life of PVHOs complying with this Appendix shall not exceed
10 yr from the date of manufacture
11 E-1.5 Design Specification shall be included in the Case and shall set forth the
intended use of the chamber and its operating conditions. It shall
include the items listed in (a)–(t) as a minimum.
12 E-1.5.1(a) Maximum operating pressure
13 E-1.5.1(b) Maximum design pressure
14 E-1.5.1(c) Minimum and maximum design temperatures
15 E-1.5.1(d) Maximum number of occupants
16 E-1.5.1(e) Maximum occupant weight (portable chambers)
17 E-1.5.1(f) Loadings in addition to those induced by pressure and temperature
18 E-1.5.1(g) External service conditions
19 E-1.5.1(h) Corrosion or degradation allowances
20 E-1.5.1(i) Assembly and installation requirements
21 E-1.5.1(j) Design life (years)
Table E-1. 1- 1 Com pli an ce M atri x for ASM E PVH O- 1 Cases (Con t d )
’
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
22 E-1.5.1(k) Design life (pressure cycles)
23 E-1.5.1(l) Design life (folding cycles)
24 E-1.5.1(m) Pressurization/depressurization rates
25 E-1.5.1(n) Method of atmospheric control
26 E-1.5.1(o) Stored gas requirements
27 E-1.5.1(p) Temperature and humidity parameters, if any
28 E-1.5.1(q) Fire detection and suppression, as applicable
29 E-1.5.1(r) Type(s) of breathing gas delivery, number of outlets and their
characteristics, as applicable
30 E-1.5.1(s) Applicable systems Sections (5, 6, and 7)
31 E-1.5.1(t) Method of monitoring oxygen and carbon dioxide levels
32 E-1.5.2 Titles/editions of other codes and standards used in development of
PVHO and specific sections used shall be identified
33 E-1.5.3 P.E. certification of Design Specification compliance
34 E-1.6 Manufacturer's Data Report shall be provided certifying that the
160
manufacturer has built the PVHO in accordance with the PVHO design
and that the design report complies with this Case, ASME PVHO-1,
and the Design Specification
ASME PVHO-1–2019
161
repair procedures and process instructions
54 E-2.3, first para. PVHO design shall consider design loads, applicable environmental
ASME PVHO-1–2019
162
73 E-2.5(c) ADHSL shall have an external means of monitoring, venting, and
equalizing pressure to the compartment being serviced or to
atmosphere
ASME PVHO-1–2019
74 E-2.6, first para. Electrical systems within PVHO shall be intrinsically safe in accordance
with NFPA 99 and IEC 60601-1
75 Electrical components inside the PVHO shall be protected against
electrical shock and surge by at least two means of patient protection
in accordance with IEC 60601-1 and NFPA 99
76 E-2.6, second para. Requirements of NFPA 99 20.2.7.3.13 (low-voltage, low-power
equipment) shall apply to electrical equipment installed or used
within the PVHO
77 E-2.6, third para. Electrical components are not permitted inside the patient’s hood or in
contact with high levels of oxygen
78 Electrical controls (primary and secondary) shall be located outside of
the PVHO
79 E-2.6, fourth para. Prevention of electrostatic discharges shall comply with IEC 60601-1
80 Occupants and PVHO shall be continuously grounded to prevent the
possibility of an ignition source
81 E-2.7 Unusual design characteristics or features not directly addressed in the
Appendix shall be described, design criteria documented and
justified, and adequacy of testing procedures demonstrated
Table E-1. 1- 1 Com pli an ce M atri x for ASM E PVH O- 1 Cases (Con t d )’
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
82 E-2.8, first para. PVHO designer shall implement and document a risk analysis to an
established standard or procedure (such as FMEA, CA, or SHA) for
identifying, evaluating, and mitigating risks associated with the PVHO
and systems
83 E-2.8, second para. Hazards shall include software failure, hardware failure, operator error,
flammability of materials at elevated pressures, and unanticipated
pressure loss
84 E-2.8, third para. Risks identified shall be evaluated and mitigated to a level acceptable to
the user and jurisdictional authority
85 Risk analysis shall be retained by the designer in accordance with
E-4.11
86 E-2.8, fourth para. Catastrophic failure shall be precluded by appropriate mitigating
design features
87 E-2.9 A Design Report shall be prepared demonstrating that the PVHO design
is supported by design qualification testing and meets the
requirements of this Appendix and the Design Specification
88 A registered P.E., or equivalent, shall certify that the Design Report is in
163
compliance with this Standard and the Design Specification
89 E-2.10, first para. A complete list ofdiscrepancies for which repair is permitted, ifany, and
the situation(s) under which those repairs may be made shall be
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164
processing, and testing
102 E-3.1.5, first para. A minimum of five test samples, taken from each lot of material used in
the manufacture of each prototype and production PVHO, shall be
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165
windows, additives, etc.
121 E-3.1.6(o) Tear strength/rip propagation of polymers and bond/RF welds, etc.,
elongation to break, average wall thickness and variance, and all
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166
NASA Technical Bulletin 104823, Guide for Oxygen Hazards Analyses
on Components and Systems, or equivalent, methodology
137 E-3.3, fourth para. The materials shall be flame resistant and self–extinguishing
ASME PVHO-1–2019
138 E-3.3, fifth para. The chamber shall be pressurized with air only (oxygen limited to
patient’s hood or breathing device only)
139 Oxygen levels within the chamber shall not exceed 25%
140 E-3.3.1, first para. When evaluating and testing above-mentioned materials for
flammability, effects of PVHO pressurized to MAWP while exposed to
maximum O 2 levels, both inside and outside the PVHO, shall be taken
into account
141 E-3.3.1, third para. Materials used in, or attached to, pressure-retaining boundaries shall be
self-extinguishing when tested in accordance with NASA-STD-6001B,
Test Method 1
142 E-3.3.1, fourth para. All traditional aspects offire safety shall be addressed, including, but not
limited to, sources of ignition, fuel, and O 2 levels
143 E-3.3.1, fifth para. Adequate means of fire detection and suppression shall be addressed in
the design, fabrication, and operation of the PVHO
144 E-3.3.2 Materials qualified to Method 2 of NFPA 701 or Appendix F of CFR Part
23 (fire protection) need not comply with the constraints specified
above
E-4 Quality Assurance (QA) Program
Table E-1. 1- 1 Com pli an ce M atri x for ASM E PVH O- 1 Cases (Con t d )
’
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
145 E-4.1 All aspects of the QA program shall be outlined in the Case, which shall
include, but not be limited to, those outlined in this subsection
146 PVHO manufacturers and fabricators shall be certified to ISO 9001, ISO
13485, or equivalent
147 E-4.2, first para. A qualified third party shall be used to ensure that all PVHOs intended to
be marked under this Case are manufactured and tested to the
criteria and requirements of this Case
148 E-4.2, second para. PVHO manufacturers shall arrange for the inspector to have free access
to all areas concerned with the supply or manufacture ofmaterials for
the PVHO when requested
149 Manufacturer shall keep the inspector informed of progress and shall
notify reasonably in advance of any required tests or inspections
150 E-4.2, third para. Manufacturers shall meet the requirements of Section 3 and provide a
documented QA plan that shall be reviewed and approved by the
purchaser/user and include elements identified below
151 E-4.2.1 QAP shall describe organizational structure, responsibilities,
authorities, and lines of communication and shall have authority to
167
act on/specify items (a) through (c) as defined within this paragraph
152 E-4.2.2 A documented process of design control shall be established that
includes design inputs and review, formal design review,
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168
performing or supervising the work
169 E-4.7(e) Documentation of all inspections
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170 E-4.8(a) QAP shall specify that tests shall be performed in accordance with
written instructions stipulating acceptance criteria
171 E-4.8(b) QAP shall specify that test results shall be documented
172 E-4.8(c) QAP shall specify that examination, measurement, and testing
equipment used for activities affecting quality shall be controlled to
maintain the required accuracy
173 E-4.8(d) QAP shall specify that tests shall be performed by trained and qualified
personnel
174 E-4.8(e) QAP shall specify that tests be verified by persons other than those
performing or supervising the test
175 E-4.9 QAP shall describe equipment used in inspections/tests and measures
to ensure appropriate accuracy, including calibration standards
176 E-4.10 QAP shall describe the control and disposition of nonconforming items,
including methods employed to ensure nonconforming items are not
inadvertently installed in the PVHO
177 E-4.10.1 QAP shall describe the procedure and documentation requirements for
production PVHOs that have allowable repairs in accordance with
E-2.10
178 E-4.11(a) QAP shall specify records to be compiled and maintained
Table E-1. 1- 1 Com pli an ce M atri x for ASM E PVH O- 1 Cases (Con t d )
’
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
179 E-4.11(b) Records shall be legible, identifiable, and retrievable
180 E-4.11(c) Records shall be protected against damage, deterioration, or loss
181 E-4.11(d) QAP shall establish and document requirements and responsibilities for
record transmittal, distribution, retention, maintenance, and
disposition
182 E-4.11(e) QAP shall specify that records required for traceability be retained for a
minimum of 12 yr
183 E-4.12, first para. A qualified third party shall be employed to ensure that all PVHOs and
components produced to this Standard are designed and
manufactured to the requirements of this Standard
184 E-4.12(a) The PVHO/component is designed in accordance with this Standard
185 E-4.12(b) The manufacturer is working in accordance with the requirements of
the quality control system
186 E-4.12(c) Materials used in the construction of the PVHO/component comply
with this Standard
187 E-4.12(d) All manufacturing operations are conducted in accordance with
169
approved procedures by qualified operators
188 E-4.12(e) All defects are acceptably repaired in accordance with this Standard
189 E-4.12(f) All prototype/production testing has been performed/witnessed as
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170
205 E-5.2.1, third para. Failure of the PVHO shall not occur at a pressure of less than 6 times the
MAWP, held for a minimum of 30 min
206 E-5.2.2 Extended-duration (creep/rupture) testing shall be conducted at
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171
221 E-5.3.1 All production units shall be subjected to a hydrostatic or pneumatic
test of 1.5 times the MAWP and held at pressure for a minimum of 15
min
ASME PVHO-1–2019
222 E-5.3.2, first para. PVHO shall be subjected to a pressure drop rate test at MAWP using the
same medium with which the PVHO is normally pressurized. The
pressure drop rate shall be recorded, but in no case be more than that
defined in E-5.2.7.1.
223 E-5.3.2, third para. After testing, each PVHO shall be visually and dimensionally examined
for damage such as cracks, crazing, permanent deformation, or any
other signs. Such damage shall be cause for rejection of the PVHO.
224 E-5.3.2, fourth para. Tests shall be witnessed/documented by a qualified third party and he/
she shall certify that the results comply with the requirements of this
Case/Standard
225 E-5.3.3 All production PVHOs shall include sufficient run-on to provide at least
two test coupons for each type of joint, both homogeneous and
heterogeneous. These coupons shall be tested for peel/tear strength.
No coupon shall fail at a load less than 10% below the average load
determined in E-5.2.8.
226 E-5.4.1 Each prototype repair specification shall be tested in accordance with
this paragraph
227 E-5.4.2 Production PVHOs subjected to repairs shall be retested in accordance
with this paragraph
Table E-1. 1- 1 Com pli an ce M atri x for ASM E PVH O- 1 Cases (Con t d )
’
Location of
Compliance to
Item PVHO in Case
No. Paragraph Requirement Documentation Comments or Compliance Waiver Explanation
E-6 Documentation
228 E-6.1 All PVHOs shall be provided with documentation in accordance with
this subsection, specific requirements in other subsections of this
Standard, and the Design Specification
229 E-6.2 An Owner’s Manual shall be provided with each PVHO. It shall contain
all of the elements contained within this paragraph.
E-7 Marking
230 E-7.1 Each PVHO produced to this Standard/Case shall have a permanently
attached label on the outside of the PVHO, in a conspicuous location
231 E-7.2 The label may be marked before attachment to the vessel. If done, the
manufacturer shall ensure that the correct label has been placed on
the proper vessel.
232 E-7.3 The label shall include all of the information identified within this
paragraph
172
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ASME PVHO-1–2019
GENERAL NOTES:
(a) Reproduced with permission of NFPA from NFPA 99B, Standard for Hypobaric Facilities , 2015 edition. Copyright © 2014, National Fire
Protection Association. For a full copy of NFPA 99B, please go to www.nfpa.org.
(b) The degree of fire hazard of an oxygen-enriched atmosphere varies with the concentration of oxygen and diluent gas and the total pressure.
The definition contained in the current edition of NFPA 53, Recommended Practice on Materials, Equipment, and Systems Used in Oxygen-
Enriched Atmospheres , and in editions prior to 1982 of NFPA 56D, Standard forHyperbaric Facilities, did not necessarily reflect the increased
fire hazard of hyperbaric and hypobaric atmospheres.
(c) In Chapter 14 of NFPA 2012 and in NFPA 99B, Standard for Hypobaric Facilities , “atmosphere of increased burning rate” is defined as an
oxygen-enriched atmosphere with an increased fire hazard as it relates to the increased burning rate ofmaterial in the atmosphere. It is based
on a 0.47-in./sec (1.2-cm/s) burning rate (at 23.5% oxygen at 1 atm absolute) as described in this figure.
173
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Figure E-5.2.2.1-1 Number of Test Samples Required for Alternate Creep Test Procedure
174
Figure E-5.2.5.1-1 Time Versus Test Temperature for Accelerated Aging Test
175
ASME PVHO-1–2019
GENERAL NOTES:
(a) The accelerated aging temperature should not be greater than 150°F (max.) and shall not exceed the material’s glass transition temperature, melt temperature, or crystalline forming
temperature (−30°F).
(b) Adapted from Karl J. Hemmerich, “General Aging Theory and Simplified Protocol for Accelerated Aging ofMedical Devices,”
MedicalPlasticsandBiomaterialsMagazine (originally published July
1998).
ASME PVHO-1–2019
NONMANDATORY APPENDIX F
ð 19 Þ USEFUL REFERENCES
Codes, standards, specifications, and other references Publisher: American Society for Testing and Materials
that may be useful to designers and users of PVHOs (ASTM International) , 1 00 Barr Harbor Drive, P.O.
and PVHO systems, and the names and addresses of spon- B o x C 7 0 0 , We s t C o ns ho ho cke n, P A 1 9 4 2 8 - 2 9 5 9
soring organizations or publishers, are shown below. (www.astm.org)
System designers and builders are advised that PVHO
systems may also need to comply with one or more of DNV OSS 305, Rules for Certification and Verification of
these references in accordance with jurisdictional and/ Diving Systems
or insurance requirements. Publisher: DNV GL, P.O. Box 300, 1322 Hovik, Norway
(www.dnvgl.com)
46 CFR 197B, Marine Occupational Safety and Health Stan-
dards, Commercial Diving Operations General Principles of Software Validation; Final Guidance
MIL-H-2815, Hose Assemblies, Rubber, Diver’s Breathing for Industry and FDA Staff (January 11, 2002)
Air and Gas Supply (canceled without replacement in Publisher: U.S. Department of Health and Human Services,
1997) Food and Drug Administration, Center for Devices and
Publisher: Superintendent of Documents, U.S. Govern- Radiological Health, Center for Biologics Evaluation and
ment Publishing Office (GPO) , 732 N. Capitol Street, Research (www.fda.gov/media/73141/download)
NW, Washington, DC 20401 (www.gpo.gov) I E C 60 60 1 -1 , M edical Electrical E quipment, Part 1 :
ADC International Consensus Standards for Commercial General Requirements for Basic Safety and Essential
Diving and Underwater Operations Performance
Publisher: Association of Diving Contractors Interna- Publisher: International Electrotechnical Commission
tional, I nc. (ADCI ) , 5 2 0 6 Cypress Creek Parkway, (IEC), 3, rue de Varembé, Case Postale 131, CH-1211,
Suite 202, Houston, TX 77069 (www.adc-int.org) Genèva 20, Switzerland/Suisse (www.iec.ch)
ANSI NB23, National Board Inspection Code IMCA D024, Design for Saturation Diving Systems
Publisher: National Board of Boiler and Pressure Vessel Publisher: International Marine Contractors Association
Inspectors (NBBI), 1055 Crupper Avenue, Columbus, (IMCA) , 52 Grosvenor Gardens, London SW1W 0AU,
OH 43229 (www.nationalboard.org) United Kingdom (www.imca-int.com)
ASME B31.1, Process Piping IMO Code of Safety for Diving Systems, IA808E
ASME B31.9, Building Services Piping IMO MSC/Circ. 981, Guidelines for the Design, Construc-
STP-PT-047, Principles of Safety and Performance for tion, and Operation of Passenger Submersibles Craft
Medical Hyperbaric Chambers: Guidelines for Regula- Publisher: International Maritime Organization (IMO), 4
tory Submission Albert Embankment, London SE1 7SR, United Kingdom
Publisher: The American Society of Mechanical Engineers (www.imo.org)
(ASME), Two Park Avenue, New York, NY 10016-5990 ISO 877-2-1991, Method C, Methods of exposure to direct
(www.asme.org) weathering, to weathering using glass-filtered daylight,
ASTM D621, Test Methods for Deformation of Plastics and to intensified weathering using Fresnel mirrors
Under Load ISO 1419, Rubber- or plastics-coated fabrics—Acceler-
ASTM D 43 6 4-0 5 , Standard Practice for Performing ated-ageing tests
Outdoor Accelerated Weathering Tests of Plastics ISO 2440, Flexible and rigid cellular polymeric materials—
Using Concentrated Sunlight Accelerated ageing tests
ASTM G94, Standard Guide for Evaluating Metals for Publisher: International Organization for Standardization
Oxygen Service (ISO), Central Secretariat, Chemin de Blandonnet 8, Case
Po s tale 40 1 , 1 2 1 4 Ve rnier, Ge neva, S witz erland
(www.iso.org)
176
ASME PVHO-1–2019
Joint Software Systems Safety Engineering Handbook, Publisher: Lloyd’s Register EMEA, 5 th Floor, Cunard
Version 1.0 (August 27, 2010) B uilding, Water Street, Liverpool L3 1 EG, United
Publisher: Naval Ordnance Safety and Security Activity, Kingdom (www.lr.org)
3817 Strauss Avenue, Building D-323 , Indian Head,
MD 2 0640-5 5 5 5 (www.acq.osd.mil/se/docs/Joint- Rules for Building and Classing Underwater Vehicles,
SW-Systems-Safety-Engineering-Handbook.pdf) Systems and Hyperbaric Facilities
Publisher: American Bureau of Shipping (ABS), 1701 City
NASA-STD-6001 B, Technical Standard: Flammability, Plaza Drive, Spring, TX 77389 (www.eagle.org)
Offgassing, and Compatibility Requirements and Test
Procedures Rules for Classification and Construction — Part 5: Under-
NASA Technical B ulletin 1 0 48 2 3 , Guide for O xygen water Technology
Hazards Analyses on Components and Systems Publisher: DNV GL, Brooktorkai 1 8, 2 0457 Hamburg,
Publisher: National Aeronautics and Space Administration Germany (www.dnvgl.com)
(NASA), Center for AeroSpace Information, 7121 Stan- Technical Report R512, “Windows for External or Internal
dard Drive, Hanover, MD 21076-1320 (www.nasa.gov) Hydrostatic Pressure Vessels — Part I,” J. D. Stachiw and
NFPA 53, Recommended Practice on Materials, Equip- K. O. Gray, 1967
ment, and Systems Used in Oxygen-Enriched Atmo- Technical Report R527, “Windows for External or Internal
spheres Hydrostatic Pressure Vessels — Part II,” J. D. Stachiw et
NFPA 99B, Standard for Hypobaric Facilities al., 1967
NFPA 701 , Standard Methods of Fire Tests for Flame Technical Report R631, “Windows for External or Internal
Propagation of Textiles and Films Hydrostatic Pressure Vessels — Part III,” J. D. Stachiw
Publisher: National Fire Protection Association (NFPA), 1 and F. Brier, 1969
B a tte r y m a r c h P a r k, Q u i n c y , M A 0 2 1 6 9 - 7 4 7 1 Publisher: Defense Technical Information Center, 8725
(www.nfpa.org) John J. Kingman Road, Fort Belvoir, VA 22060-6218
(https://discover.dtic.mil)
Rules and Regulations for the Construction and Classifica-
tion of Submersibles and Underwater Systems
177
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178
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