Assignment 07

1. Lower penetration is required for shearing the sheet of

a. Harder and thicker metal
b. Softer and thinner metal
c. Harder and thinner metal
d. Softer and thicker metal
2. The operation used for making impressions on decorative items is
a. Ironing
b. Coining
c. Drawing
d. Spinning
3. Secondary shear in sheet metal cutting operations occurs due to
a. Too tight clearance
b. Optimum clearance
c. Too loose clearance
d. All of the above
4. Shear Area in case of a circular hole of 15 mm diameter and 5 mm sheet thickness is (in
mm2)
a. 75
b. 300
c. 883.57
d. 235.62

[Solution : Shearing Area of circular hole = circumference * thickness = πDt = (3.14*15*5)]

5. Maximum thinning that can be achieved in a single ironing operation is

a. Up to 30%
b. Up to 50%
c. Up to 70%
d. Up to 90%
6. A 50 mm diameter disc is to be blanked out from a carbon steel sheet of 1.0 mm
thickness. The diameter of the die should be (Take clearance as 3% of sheet thickness)
a. 49.94
b. 49.97
c. 50
d. 50.06

[Solution : In blanking operation size of blank is regulated by size of die. Therefor diameter of
die = Diameter of blank.]
7. Sheet metal is moved sequentially from one station to another to perform the operations
in a sequence in
a. Compound die
b. Combination die
c. Progressive die
d. All types of dies
8. Die & punch material selection should be based on consideration of
a. High toughness
b. High rigidity
c. Wear resistance
d. All of the above
9. An example of abrasive based process is
a. Shaping
b. Drilling
c. Grinding
d. Milling
10. Limitation of machining processes is
a. Close tolerance achieved
b. Material wastage as chips
c. Very low surface roughness achieved
d. All of the above