Flow Process Wheat Flour Production PDF

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No. EP/QFS.03/8.

2-22/PRD-048
Rev. 00 & Issue Date : 25 Nov 2014

FLOW PROCESS OF WHEAT FLOUR PRODUCTION


PRODUCTION PROCESS INSPECTION & TESTS

· Visual inspection: the condition of wheat and insects/


Unloading Wheat from Vessel
weevils
· Wheat sampling every 500 MT for lab test: protein &
· Pre cleaning moisture contents
· Weighing the quantity of grains · Composite sampling for lab test according to
parameters listed in quality guide

Stored Wheat in Wheat Silo

· Visual check: transfered wheat vs. sampling control:


wheat type, color, odor and insects/weevils
Wheat Transfer to Production
· Lab test: protein, moisture, gluten

T
· NIR test: protein, moisture, ash

EN
· Weighing the quantity of grains · Lab test: protein, moisture, gluten
· 1st Cleaning & 1st Dampening · NIR test: protein moisture, ash

M
Stored wheat in Clean Wheat Bin (CWB)

U
Wheat blending based on formulation (wheat grist)

C
2nd dampening
O
·
·
Lab test: protein, moisture, gluten
NIR test: protein moisture, ash
D
Stored wheat in Tempering Wheat Bin (TWB)
ED

2nd Cleaning
LL

Weighing the quantity of wheat before grinding (B1)


O

Milling (wheat grinding) Break release test


TR

Fineness of wheat flour test and detect any bran speck by


Sifting
conducting pekar test and granulation test.
N

Purifier
O

Dosing additives monitoring every 2 hours during the


Additives Adding (SNI fortification)
mixing process with flour
C

· NIR test by QC & Production per hourly: protein,


N

moisture, ash. As well as gluten test


Wheat Flour
· Composite sampling for all test parameter based on
U

the criteria listed in quality guide


Stored Wheat Flour Inside Bins (Flour Silo) · Sampling by QC per 2 hours for NIR test: protein,
moisture, ash.
· Pekar and Gluten test
Final Control & Packaging · Composite sampling for all test parameter based on
the criteria listed in quality guide
· End product testing (baking & noodle test), iron spot
test, vitamin C
Conduct the fumigation if the product stored more than 2
Finished Product Storage in Warehouse
weeks to prevent the pest infestation (weevils)

· Truck/Transporter Inspection Check


Loading Products in Truck/Transporter
· Loading Conformity Check

Weighbridge

Delivery of Finished Products to Customer/End-User

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