FLUID POWER SYMBOLS

RENR7296-05
September 2010 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
Component Locations PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

Part Machine Schematic

Description Number Location Location
PRESSURE
Accumulator GP 164-6981 1 A-4 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE) COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
ATTACHMENT
COMPENSATED
Cylinder GP - Boom NOTE A 2 E-2
VALVE ENVELOPES
VALVES
Cylinder GP - Bucket NOTE A 3 E-2 VALVE PORTS

Cylinder GP - Stick NOTE A 4 E-7

Filter GP - Pilot (Hydraulic Oil) 158-8987 5 A-4
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Filter GP - Oil (Hydraulic Return) 188-4140 6 A-6
Filter GP - Oil (Hydraulic, Case Drain) 126-2075 7 A-6 CONTROL VALVES CHECK VALVES
AB AB
Manifold GP - Control (Pilot Oil) 215-5037 8 A-5
Motor GP - Swing
Motor GP - Travel (Left)
158-8986
209-5992
9
10
E-5
E-5
DD BB P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

Motor GP - Travel (Right) 209-5992 11 E-3 FLUID STORAGE RESERVOIRS

Pump GP - Piston (Main) 272-6955 12 B-2
Swivel GP 234-4440 13 D-4 CC VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve GP - Check (Oil Cooler Bypass) 201-9329 14 A-7
Valve GP - Load Control (Boom) 255-5683 15 C-2 MEASUREMENT ROTATING SHAFTS

Valve GP - Load Control (Stick) 255-5680 16 C-5

Valve GP - Main Control
Valve GP - Pilot (Joystick, LH)
259-7464
270-5951
17
18
C-2
C-7
320D and 320D L Excavator PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
Valve GP - Pilot (Joystick, RH)
Valve GP - Pilot (Travel)
270-5952
270-5947
19
20
C-6
D-7 Hydraulic System
Valve GP - Pressure Reducing (Boom, Swing Priority) 232-4102 21 A-3
Valve GP - Shuttle 1 185-0462 22 B-7 12 320D: 320D L: SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Valve GP - Shuttle 2 259-7732 23 B-3 A6F1-UP MDE1-UP MANUAL CONTROL SYMBOLS

Valve GP - Swing Cushion 158-9085 24 D-5
FAL1-UP A8F1-UP
Valve GP - Travel Counterbalance (Left) 204-2819 25 D-5
Valve GP - Travel Counterbalance (Right) 204-2819 26 D-3 KLM1-UP A9F1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Note A: Refer to Parts Manual for your specific machine. PCM1-UP KGF1-UP
PILOT CONTROL SYMBOLS
KHN1-UP MGG1-UP RELEASED PRESSURE REMOTE SUPPLY PRESSURE

BZP1-UP TDH1-UP
CXY1-UP DHK1-UP
PUMP GP - PISTON (MAIN)
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
JFZ1-UP GDP1-UP ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
JGZ1-UP
Tap Locations KTF1-UP SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Pressure, Sampling, and Sensor
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Number Description Location
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
AA Pilot Filter Pressure Test Port A-4 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

BB Idler Pump Pressure Test Port B-3

UNIDIRECTIONAL UNIDIRECTIONAL
CC Drive Pump Pressure Test Port A-3
DD Power Shift Pressure Test Port A-2 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
SOS Hydraulic Oil Sampling Port A-3

© 2010 Caterpillar Printed in U.S.A.

All Rights Reserved

Electrical Symbols Table

9 24 13 Hydraulic Symbols (Electrical)

G M
17
4 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

20

(Dimensions: 34 inches x 24 inches)

19
18 3 Pressure Switch Temperature Switch Electrical Wire
Pressure Switch

RENR7296-05
22 (Adjustable)

23
21 2 Electrical Symbols (Electrical)
16 15 16
T

14 13 Pressure Temperature Level Flow

VALVE GP - MAIN CONTROL MOTOR GP - SWING AND SWIVEL Symbol Symbol Symbol Symbol

15 Wire Number Identification Codes

17 25 SOS 7 AA 6 5 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
8 This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

16 Page,
6 325-AG135 PK-14
325-PK
24 Circuit Identification
Number
Wire Color Wire Gauge

1 5 Previous Standard
26 10
10 25 12 11
Wire
Wire Color

7 325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

MACHINE COMPONENT LOCATIONS MOTOR GP - PISTON (TRAVEL) FILTER GP

 7 6 5 4 3 2 1
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
(10) MOTOR GP
TRAVEL (LEFT)
SWING MOTOR 209-5992 (11) MOTOR GP
TRAVEL (RIGHT)
209-5992

PG (9) MOTOR GP
SWING
(4) CYLINDER GP 158-8986
DR
STICK
(3) CYLINDER GP (2) CYLINDER GP
E BUCKET BOOM E
SEE LOC A-7 RCV-C Pp3 Pp3
MU
T1
T1
T2
T2
BG AG
AL3 BL3

B1 DR A1
AR3 BR3 AR4 BR4

(24) VALVE GP AG BG BG AG
SWING CUSHION
158-9085

(20) VALVE GP TRAVEL BRAKE TRAVEL BRAKE (26) VALVE GP

PILOT (TRAVEL) A B TRAVEL COUNTERBALANCE (RIGHT)
B A
270-5947 B A 137-3718
BL2 AL2

D (25) VALVE GP D
TRAVEL(L) TRAVEL(R) TRAVEL COUNTERBALANCE (LEFT) BL1 AL1 BR1 AR1
137-3718

(13) SWIVEL GP
(16) VALVE GP 234-4440
LOAD CONTROL (STICK)
255-5680

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3 (15) VALVE GP
LOAD CONTROL (BOOM)
aL1 bL1 bR1 aR1 255-5683

PRESSURE SWITCH PRESSURE SWITCH AL3

BL3 BR4

SDr

BDr
BPi
SP3 SPi BP3 BP2
aL2 aL1 AR1
aR3 AR4
BR1 SEE LOC A-7
AL2 AL1 aR4
aR1 BR3 AR3 RCV-B
SEE LOC A-7
RCV-A BL2 BL1
(18) VALVE GP (19) VALVE GP

AR2
BR2
aR2
AL4
C PILOT (JOYSTICK, LH) PILOT (JOYSTICK, RH) T aL4 aL3 Di4 Pi4 Pi1 BT aR5 R3 C
270-5951 270-5952
(UP) (IN) (L) (REV) (REV) (DOWN) BP1 BR5 AR5

(CLOSE)
JLP JLT JRP JRT (17) VALVE GP
STICK SWING BUCKET BOOM MAIN CONTROL
259-7464

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

TRAVEL(L)
MAIN

STICK(1)
(Dimensions: 34 inches x 24 inches)

RELIEF

A1 A2 A3 A4 A5 A6 A7 A8 BOOM(2) SWING TRAVEL(R) ATCH BUCKET BOOM(1) STICK(2)

(22) VALVE GP
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
SHUTTLE 1
HL Di2 Pi2 Pi3 Di3 DST PL PR bR2 Di1 bR5 HR
RENR7296-05

185-0462
bL1 bR1 bR3 RCV: RETURN CHECK VALVE
bL3 bL2 PL PR bR4 HR
HL bL4 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B B
B1 B2 B3 B4 B5 B6 B7 B8 PILOT PUMP OUTPUT
PRESSURE SENSOR IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
BB HL
(12) PUMP GP
SUPPLY LINE
SHUTTLE VALVE CONTROL CIRCUIT
(23) VALVE GP G2 M2 MAIN STICK CONTROL AND STICK CYLINDER CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 SHUTTLE 2 272-6955 LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
ATTACHMENT CONTROL CIRCUIT
259-7732 SWING CONTROL AND SWING MOTOR CIRCUIT
L DRAIN / RETURN LINE
RR FR E SWING BRAKE CONTROL CIRCUIT
PSA2 DR1 PSA1 (21) VALVE GP Pn2
T-OUT2

P2 Pi1 P-IN F IMPLEMENT AND RIGHT TRAVEL PUMP

PRESSURE SWITCH PRESSURE REDUCING T TRAVEL SPEED CONTROL CIRCUIT
TRAVEL SWING U Ps2
SPEED PRIORITY B1 A1 B2 A2 (BOOM, SWING PRIORITY) P BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
DR2 PsM2 RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
232-4102 U
(TRAVEL)

A2 BOOM CONTROL AND BOON CYLINDER CIRCUIT

(SWING)

PL M
COMBINED LEFT AND RIGHT PUMP SIGNAL PRESSURE
P
NO.1

NO.2

A
S3
(LOCK)

H C
Y
NO.3

T
D I Dr2 LINE PATTERNS
R V T
(8) MANIFOLD GP A A I
CONTROL (PILOT OIL) U T S1 Dr1 Pressure Line
L I
P1 P2
I
16 Page,

215-5037 O D Pilot / Load Sensing Pressure

P1
C N PAC DrM
(6) FILTER GP (5) FILTER GP
OIL (HYDRAULIC RETURN) PILOT Drain / Return Lines
SEE LOC E-6 PILOT (HYDRAULIC OIL) PsM1
RCV-C 188-4140 158-8987 Component Group
Ps1
SEE LOC C-2
DR3 DR4 Pi2 DR5 T-OUT1 DR6
(1) ACCUMULATOR GP A1 DD CALLOUTS
A OUT IN HR A
C 164-6981
RCV-B R YY Taps (Pressure, Sampling, Sensor - by letter)
B P Pn1
T I U
G G Callout Number Component
M (Machine Location from (52) VALVE GP - CONTROL Name
H Pi Component LocationsTable)
A SLOW P PROPORTIONAL 138-1234
T Part Number

RCV-A RETURN BYPASS REDUCING VALVE

PG PC PR
SEE LOC C-6
D E F
THIS SCHEMATIC IS FOR THE 320D AND 320D L EXCAVATOR
(14) VALVE GP AA SOS A3 G1 M1 Pm
PART NUMBER: 259-7469, CHANGE: 01, VERSION: HE
CHECK (OIL COOLER BYPASS)
201-9329 OIL COOLER
(7) FILTER GP
OIL (HYDRAULIC, CASE DRAIN)
PRESSURE CC Components are shown installed on a fully operable machine with the key and engine off,
SENSOR and with parking brake set.
126-2075 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1