JOB SAFETY ANALYSIS

LOCATION: --------------------- FACILITY:--------------------- DATE: ----------

Task Name: Welding, Grinding of Pipe line
Name of
Duration: Controls/ Precautions Responsible
Task Steps Potential Person
Hazards
1. Work carried
1. Application of 1. Apply work permits from Client prior to
out without
Permit to Work. work at site.
PTW.
1. Unawareness 1. Tool box talk to be conducted prior to start
2. Conduct TBT by team of work and to coordinate the work to
members. have a clear understanding of hazards.
1. Improper or
1. Proper visual inspection on tools and
damaged
3. Inspection of Tools equipments.
tools.
& Equipment. 2. Damaged tools or equipments will be
2. Bodily
removed from site.
Injuries.

1. Adequate and suitable P.P.E. – Safety

helmet, safety glasses, ear plug/muff,
4. Personal Protective 1. Bodily
dust mask / respirator, safety hand gloves
Equipment. (P.P.E.) Injuries.
and safety boot will be provided to all
workers during the course of work.

5. Rigging 1. Inspection shall be done for all slings, lifting tools

1.Fall of load Proper lift plan, check the radius, load. Crane
with crane for Inspection shall be done by HSE dept.,
during off
pipe off loading, Crane Safe Operating Procedure shall be followed.
loading/ failure of 2. Only qualified Crane Operator & rigger personnel to
Erection crane / slings Carry out lifting works.

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 JOB SAFETY ANALYSIS
LOCATION: --------------------- FACILITY:--------------------- DATE: ----------
Task Name: Welding, Grinding of Pipe line
Name of
Duration: Controls/ Precautions Responsible
Task Steps Potential Person
Hazards
2.Crushing 1. Handle the lifted load by tag line only
hazard or hit Walking below suspended load shall be
by the load Prohibited. Area under lift to be barricaded.
3.Hit by 1. Signalman shall be provided to give
mobile Signal to the crane operator and trailer driver.
equipment 2. Use walkie-talkie for effective communication.
1. Pinch points the load shall be identified.
4. Hand and 2. Use proper PPE,s for tool handling
finger injury. (Heavy Duty gloves)
6.Grinding 1. Get approved Hot Work Permit with
Welding Work gas test certificate from FPF Control Room.
1. Improper Gas test is requirement for any job near
Work plant and ogm area to identify if there is any
Permit &
Un- gas leakage which is harmful or flammable.
Awareness. 2. Conduct a daily toolbox talk before
start specific work.
3. Make a gas test with gas monitor
and follow permit procedure and checks
if working near OGM or FPF.
O2,CO,H2S,LEL

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 JOB SAFETY ANALYSIS
LOCATION: --------------------- FACILITY:--------------------- DATE: ----------
Task Name: Welding, Grinding of Pipe line
Name of
Duration: Controls/ Precautions Responsible
Task Steps Potential Person
Hazards
2. Poor 1. Proper monitoring and supervision
supervision required for the specific job.
and un- 2. Carry out the work only by
skilled qualified competent personnel
person.
“Welder, Fabricator”.
3. Injury due 1.Hand tools to be inspected regularly before start
to damaged Of each day.
tools 2. Homemade tools are not allowed at the site.
3. Use proper PPE,s for tool handling (Heavy Duty
gloves)
4. Electrical 1. Periodical checking and maintenance of all
Shock power tools.
2. Power cable to be checked prior to grinding
& welding operations for no damage.
5. Eye / Face 1. Safety Goggles, Face Shield, to worn by all
injury workers during welding cutting activity.
6.Fire & 1. Grinding and
Explosion welding area contains
sparks by using
barriers or fire blankets.
2. Install Fire
Extinguishers DCP /
CO2 at hot job area.
3. To monitor the hot

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 JOB SAFETY ANALYSIS
LOCATION: --------------------- FACILITY:--------------------- DATE: ----------
Task Name: Welding, Grinding of Pipe line
Name of
Duration: Controls/ Precautions Responsible
Task Steps Potential Person
Hazards
work area by (Fire
Watcher) during job &
after completion of
welding work to ensure
no presence of any fire
hazards.
4. Prohibit on smoking
in Plant area.
5. Clear area from any flammable material;
Remove any flammable material away from
welding, cutting and grinding operation.
1. Poor 1. All site team should be trained in
7-Emergency response in emergency rescue procedure.
Preparation at Site. case of 2. Always maintain or clear the access for
emergency. emergency vehicle at site.
1. Failure to 1. One vehicle should be at site all the time
rescue the for emergency use.
a)-First Aid and
injured 2. First aid box should be at site.
Medical Attention.
person.

1. Contamination 1. All usage of machineries/tools to be

. monitored to ensure no leakage of
8-Environmental. 2. Pollution. oil/fluids.
3. Heat stroke, 2. All activities which produce
Exhaustion smoke/dust will be kept at minimal.

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 JOB SAFETY ANALYSIS
LOCATION: --------------------- FACILITY:--------------------- DATE: ----------
Task Name: Welding, Grinding of Pipe line
Name of
Duration: Controls/ Precautions Responsible
Task Steps Potential Person
Hazards
and Water will be used to minimize dust.
suffocation. 3. Shed to shield workers from direct
sunlight will be provided.
a)-Ergonomics. 1. Personnel 1. Follow the safe working procedure.
injuries. 2. Implement correct manual handling
1. Housekeeping to be maintained at all
1. Poor time during and after work.
09-Housekeeping. housekeepin 2. Proper disposable of accumulated
g. rubbish from work area.

1. Ensure proper and safe demobilization of

1. Poor
10-Demobilization machineries and material.
demobilizatio
of Equipment, Tool 2. Ensure applied work permit and certificate
n standard or
and Material. should be closed by Client authority at the end
procedure.
of job.

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