A125500

PSA PEUGEOT - CITROËN
General Norms A12 5500

END-OF-LIFE VEHICLES (ELV)
MATERIAL MASS AND SUBSTANCE OF PARTS
COMPOSITION DATA
Page 1/53
No use restriction
This is a translation, the French original shall be used in all cases of litigation Date of translation: 03/10/2011
WARNING
This PSA norm has been translated by the PSA Technical Discipline proprietor of this norm.
This document is available on-line in "Normes" Intranet (normes.inetpsa.com) as well as on the B2B portal
(suppliers and industrial partners).
FOREWORD
This document, as an experimental standard, is applicable and submitted for observations for a duration of
3 months. If no comments are received by 05/10/2011 at the address : normespsa@mpsa.com, the content of this
document shall be confirmed.
Drafted by Checked by Approved by
Nora RAVASSARD Sophie RICHET

See list of Participants
DRD/DCHM/PMXP/PENV DRD/DCHM/PMXP/PENV
Date Signature Date Signature Date Signature
05/07/2011 - 05/07/2011 - 05/07/2011 -
OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

ELV – MATERIAL MASS AND SUBSTANCE COMPOSITION DATA A12 5500 2/53
RECORDS
Index Date Nature of modifications
CREATION OF THE DOCUMENT UNDER THE STATUS OF

OR 14/04/2004 EXPERIMENTAL NORME.
PRECISIONS ON THE SCOPE OF APPLICATION FOR INITIAL FIT PARTS
ON PAGE 3.
A 28/04/2004 SPECIFICATION ON THE INFORMATION REGARDING THE QUANTITY OF
LEAD FOR EXEMPTION N° 12 INSTEAD OF EXEMPTION N° 1 3 ON PAGES
8 AND 20
ADDITION OF THE PRESENCE OF THE CERTIFICAT OF CONFORMITY
UNDER MACSI.
MODIFICATION AND PRECISION ON THE PERIMETER OF RETHEVANT
B 06/11/2006 PARTS.
PRECISION ON RULES ON DATA (TOTHERANCES, LIMIT VALUES, ETC.).
PRECISION ON RULE OF FUNCTIONINGS (INFORMATION DEADLINE,
RESPONSIBILITY OF PARTIES, RULES FOR UP-DATES, ETC.).
C 06/12/2006 CORRECTION DURING THE EXPERIMENTATION PERIOD.
D 13/12/2006 CORRECTION DURING THE EXPERIMENTATION PERIOD.
E 17/12/2007 UPDATE.
INTEGRATION OF THE DECLARATION OF THE SUBSTANCES LIST OF

F 07/12/2009
PSA.
UPDATE OF THE NORM WITH THE FOLLOWING MODIFICATIONS :
• ADDITION OF THE PROCESSUS FOR INTERNAL PARST, INTERNAL
SUPPLIERS PARTS, MATERIALS ;
• DEFINITION OF NEW STATUS OF THE MACSI DATASHEET ;
G 05/07/2011 • MODIFICATION & PRECISION ON RULES FOR THE DATA
(RENEWABLE MATERIALS, PTHESTIC MARKING, COATING
DECLARATIONS, ETC … ) ;
• PRECISION ON RULE OF FUNCTIONINGS (INFORMATION DELAY,
RESPONSABILITIES OF THE STAKEHOLDERS, RULES FOR INDEX
CHANGES, UPDATE VERSION, ETC.).
PARTICIPANTS :
The following persons took part in the drafting and/or checking of this norm :
DRD/DCHM/PMXP/PENV Pierre TONNELIER, Lucie TRAVERT, Laurent SARABANDO,

Christelle NOIRTIN BARRET
DRD/DAPF/RHN/ENV Nicolas PIOLOT
DRD/DAPF/RHN/NCF Vanessa DESCHAMPS

CONTENTS
1. OBJECT AND FIELD OF APPLICATION 5

2. DOCUMENTARY REFERENTIAL 5
2.1. STANDARDS 5
2.2. REGULATIONS 6
2.3. OTHER DOCUMENTS 6
3. TERMINOLOGY 7
3.1. DEFINITIONS 7
3.2. ACRONYMS 8
4. PROCESSUS & INFORMATIONS 9
4.1. GENERAL PROCESSUS OF MACSI INFORMATION 11
4.1.1. General process of information for the articles « parts » 11
4.1.2. General process MACSI : purchased materials* 16
4.2. RULE OF FUNCTIONINGS 18
4.3. DESCRIPTION OF THE CONTENT OF THE DATASHEETS 22
4.3.1. Internal parts 22
4.3.2. Internal purchased part 24
4.3.3. Purchased parts 27
4.3.4. Purchased materials 30
4.4. RULES ON THE DATA 32
APPENDIX 1 MATERIALS FAMILIES IN THE MACSI CATALOG 35
APPENDIX 2 COMPLEMENTARY INFORMATION FOR METALS 37
APPENDIX 3 COMPLEMENTARY INFORMATION FOR THE THERMOPLASTICS 38
APPENDIX 4 ADDITIONAL INFORMATION FOR THERMOSETTING 41
APPENDIX 5 ADDITIONAL INFORMATIONS FOR ELASTOMER 43
APPENDIX 6 ADDITIONAL INFORMATIONS FOR THE FOAM POLYMER 45
APPENDIX 7 ADDITIONAL INFORMATIONS FOR SYNTHETIC TEXTILE 46
APPENDIX 8 INFORMATIONS FOR PAINT AND TTS 47
APPENDIX 9 INFORMATIONS M.O.N.M (MODIFIED ORGANIC NATURAL MATERIALS) 48
APPENDIX 10 INFORMATIONS FOR FLUID & GREASE 49
APPENDIX 11 INFORMATIONS FOR ELECTRONIC 51
APPENDIX 12 CAUSES DE NOT RETAINED 52
APPENDIX 13 EXAMPLE OF MANUAL CREATION FOR DATASHEET BY BATCH 53

INTRODUCTION
The European directive 2000/53/CE, related to the treatment of the vehicles at the end of their life :
• defines the homologation of the vehicles on their aptitude for recovery and recycling,
• prohibits since the 1er July 2003, the presence of lead, cadmium, mercury and chromium VI in the vehicles
apart from the applications which are in exemption, whose validity can be limited in time, and whose list is
revised periodically,
• requires the use in an increasing rate of recycled materials.
• Requirement 1 “Type approval of the vehicles on their Recyclability and recoverability” :

The objective is to reach a rate of recoverability and recyclability of the vehicles respectively of 95 % and 85 % in
mass. The calculation of these rates is based on an exhaustive mass and material assessment of the vehicles.
The directive 2005/64/CE (Directive RRR Recoverability, Recyclability, Reusability) specifies the methods of this
type approval, in particular its perimeter and the entry into force :
• the type approval of the vehicles M1 (VP), N1 (VUL), as well as the bases of N1 vehicles being used for
construction of vehicles multi-stages,
• coming into effect starting from December 15th, 2008 for every new type of vehicle put on the market, and
extension to all the types of vehicles still in production at July 15th, 2010.
To prepare this type approval, the collection of the mass/material balance of each part of the vehicles concerned
must be obtained in a structured way and in an information system to be able to make the complete mass and
material composition of the complete vehicles. It is imperatively asked to declare the use or not, of organic recycled
material or renewable material and the respective rate for each material declared.
Furthermore, the setting up of the process by the automotive maker to ensure its conformity is subjected to an audit.
• In addition, since the 10th of October 2008 (date of publication of the 1st “Candidate list” of REACH), the
manufacturers/importers of substances/preparations or articles have the obligation to transmit to their customers
information on the presence of substances resulting from the “Candidate list” if the percentage of the substance
is higher than 0,1% W/W.
• To anticipate furthers regulations being able to have an impact on the automobile field and to meet the
consumerist requirements (context of the Quality of the interior Air Cabin), we ask for the declaration of the
presence of a list of substances (cf “Substances List of PSA”).
At the size of the whole of these requirements, implying an important management of information, PSA
PEUGEOT CITROËN put in output in April 2004, MACSI, the Information system on the Material Composition of the
vehicle systems, in order to collect on each part constituting the vehicle system, information
masses/material/substance.
Moreover, since the 4/12/2010 from a point of view of exhaustiveness and traceability of information, the creation of
cards :
• was automated starting from the references officialization articles at the stage OCM in SAP (DiL Process),
• and from now on the whole of the parts as well as the bought materials constituting concerns the
vehicle system.
This required information is part of the clause of management of the supplier relationship by referring to the present
standard and the PSA standard B20 0250.

1.OBJECT AND FIELD OF APPLICATION

The object of this norm is to specify the process defined to provide information on the data needed by PSA Peugeot
Citroën :
• to comply with the European directive 2000/53/CE relating to the End-of-Life Vehicles (ELV),
• to comply with the requirement of the declaration of the substances of the “Candidate list” relating to the
regulation on chemicals named REACH (1907/2006/CE),
• to answer PSA technical specification relating to environmental or consumerist voluntary PSA targets.
This standard applies to any creation or engineering change of part of initial fill parts, intended for vehicles
put on the market. For part/material « second hand » the use of MACSI is not obligatory.
2.DOCUMENTARY REFERENTIAL
2.1.STANDARDS
References Titles
A10 2420 CARVING PSA - THEVELS DEFINITION 1-2-3-4-5-6
A12 5200 GREEN MATERIALS - REGRIND MATERIALS : DEFINITION - CALCULATION
B20 0250 MATERIALS SUBJECT TO REGULATIONS – USE RESTRICTIONS WITHIN THE PSA
PEUGEOT CITROËN GROUP
B20 1315 SUPPLY OF PLASTIC PARTS - IDENTIFICATION MARKING OF MATERIAL FOR
RECYCLING PURPOSES
B20 1415 SUPPLY OF RUBBER PARTS IDENTIFICATION MARKING OF MATERIALS FOR
RECYCLING PURPOSES
NF EN ISO 1043-1 PLASTICS - SYMBOLS AND ABBREVIATED TERMS - PART 1 : BASIC POLYMERS
AND THEIR SPECIAL CHARACTERISTICS
NF EN ISO 14021 ENVIRONMENTAL THEBELS AND DECLARATIONS – SELF DECLARED
ENVIRONMENTAL CTHEIMS (TYPE II ENVIRONMENTAL THEBELLING)
NF ISO 1629 RUBBER AND THETEX - NOMENCTHETURE
NF ISO 22628 ROAD VEHICLES – RECYCLABILITY AND RECOVERABILITY – CALCULATION
METHOD

2.2.REGULATIONS
References Titles
1907/2006/CE CONSOLIDATION CE SETTLEMENT N°1907/200 6 REACH
Settlement (EC) N° 1907/2006 of the European Parlia ment and the council of
December 18th, 2006 concerning the record, the assessment and the authorization of
chemical substances as well as the applicable restrictions have these substances
(REACH)
2000/53/CE CE 2000/53 END OF LIFE VEHICLES
Directive on the end of life vehicles (ELV)
2005/64/CE CE 2005/64 RE-USE, RETRAINING AND RECOVERY OF MOTOR VEHICLES
Directive on the receipt by type of the motor vehicles taking into consideration possibility of
their re-use, their retraining and their recovery, and modifying directive 70/156/EEC of the
council
2.3.OTHER DOCUMENTS
References Titles
01376_11_00255 METHODOLOGICAL CARD - INFORMATION MACSI OF THE AS-CAST PARTS AND
MACHINED
PMXP_MXP07_0055 PROCEDURE OF APPROVAL RECYCLING
Reminder MACSI Purchasing Part (for PSA, on line on MACSI website)
Reminder MACSI for internal PART (for PSA, on line on MACSI website)
Reminder MACSI Purchasing Internal PART (for PSA, on line on MACSI website)
Reminder MACSI Materials (for PSA, on line on MACSI website)
Reminder MACSI for suppliers (Purchasing Part & Material )
(for PSA, on line on MACSI website)
Reminder MACSI for suppliers (Purchasing Part & Material )
(for supplier → on line on B2B portal)
“LIST CANDIDATE” WITHIN THE FRAMEWORK OF REACH
http://echa.europa.eu/chem_data/candidate_list_en.asp

3.TERMINOLOGY
A dictionary (glossary) of the main terms and their definitions used within the activities of the Department "Amont
Technico-Industriel" can be consulted in-house via the glossary Nectar (http://nectar.inetpsa.com). This glossary is
constantly up-dated.
3.1.DEFINITIONS
For the requirements of this norm, the following terms are defined :
Terms Definitions
Recycled contents Proportion in material mass recycled in a product. Only the materials “pre consumption” and
(1) & (2) “post consumption” must be regarded as recycled contents, in accordance with the
definitions below of recycled pre-consumption and recycled materials post consumption.
• Recycled material pre consumption (= post industrial) : Material diverted of the flow of
waste during the production cycle.
• Recyclated material post consumption : Material generated by the households or the

commercial, industrial or institutional installations in their role of end-user of the
product, and which cannot be used any more for the use for which it was designed.
This understands the material returns of the chain of delivery. Material generated by
the parts at the end of the lifetime which cannot be used any more for the use for
which they were designed.
Renewable Content Proportion natural material and biomass in a product :
(2)
• Natural materials
Examples: Leather, Natural rubber, Wood,…
• Contents Biomaterial : Proportion of biomass in a product: The biomaterials are
polymers all or partially organic-sources; they come from resources known as
“renewable” and undergo a chemical operation of synthesis.
Examples : Polyamide 11 (castor oil), Biopolyols (vegetable oils : soya, castor bean,
colza…), PLA : acid PolyLactique (corn starch).
Correspondent Owner PSA of the MACSI datasheet.
MACSI
Recyclability (3) Means the potential for recycling of component parts or materials diverted from an end-of
life vehicle.
Recycling (3) Means the reprocessing in a production process of the waste materials for the original
purpose or for other purposes but excluding energy recovery.
Recoverability (3) Means the potential for recovery of component parts or materials diverted from an end-of-
life vehicle.
Recovery (3) The reprocessing in a production process of the waste materials for the original purpose or
for other purposes including energy recovery.
(1) Conforming to standard NF EN ISO 14021.
(2) Conforming to standard PSA A12 5200.
(3) Conforming to standard NF ISO 22628.

3.2.ACRONYMS
For the requirements of this norm, the following acronyms are defined :
Terms Definitions
B2B : Business to Business.
CATIA : Interactive Three-dimensional Assisted design.
CD : Development manager PSA.
COFOR : Supplier code.
DiL : Diffusion of deliverables.
EI : Initial sample.
FAQ : Frequently asked questions.
FNR : Supplier.
GM : Group Merchant.
GRIM : Tool for the calculation of weight and inertias.
JEL : Deadline “On Line”.
MACSI : Information system of the Material Composition of the vehicle systems.
MAT : Material.
MONM : Modified Natural Organic materials.
MRF : Management of the Relationship Supplier.
NFC : Parts list of Central Manufacturing.
OCM : Officialization Creation Modification.
PA : Purchased Part.
PFI : Internal Supplier Part.
PI : Internal Part
REACH : Registration, Evaluation and Authorization of Chemicals.
REFMAT : Referential Material PSA
RRR : Reusability, Recyclability and Recoverability.
RT : Technical Responsible
SAP : Systems Applications and Product.
VHU : End of life vehicles.
VP : Particular vehicles.
VUL : Light commercial vehicle.
VPM/3DCOM : Tools to mange BOM and the officializations of PSA parts.

4.PROCESSUS & INFORMATIONS

From now, MACSI covers all the parts/materials constitutive of the vehicle (cf diagram below).
Four cases are defined :
• Purchased parts = parts manufactured or assembled by external suppliers (bumpers, seats, wires, …) ;
• Purchased Material = materials manufactured by external suppliers using to manufacture internal parts or
directly used on vehicles/parts during the manufacturing ( steel sheet, paint, …) ;
• Internal Parts = parts designed and manufactured in-house of PSA PEUGEOT CITROEN, with purchased
materials ;
• Internal Supplier Parts = parts manufactured and/or assembled in Vesoul plant with purchased components
or resulting from PSA foundries.
Figure 1 - Perimeter of vehicle parts covered by the application MACSI

The table below recapitulates the information expected and the actors of the information for each type of MACSI
datasheet.
Type of Information Correspondent Informations to be declared in Standards

Macsi responsible PSA MACSI PSA the MACSI datasheet
Datasheet or Supplier
Purchased Supplier Designer Mass/Material A12 5500
Part Substances list PSA REACH B20 0250
Datasheet
Certificate heavy metals B20 0250
Exemptions heavy metals B20 0250
Marking plastic & elastomer B20 1315 B20 1415
Purchased Supplier Technical Material (in % of weight) A12 5500
Material Material Substances list PSA REACH B20 0250
Datasheet Responsible
(Cf. appendix
RT et GM)
Internal part PSA Designer Mass - Material A12 5500

Datasheet
Internal PSA Foundry and Mass/Material A12 5500
Supplier Part Vesoul Plant Substances list PSA REACH B20 0250
Datasheet
Marking plastic & elastomer B20 1315 B20 1415
Table 1 - Actors and process of information
The definition of the process and tools associated to these parts are described in the following paragraphs.

4.1.GENERAL PROCESSUS OF MACSI INFORMATION

4.1.1.GENERAL PROCESS OF INFORMATION FOR THE ARTICLES « PARTS »
The perimeter concerned is the perimeter for articles ZPCE and ZREP in SAP (Parts whose references start with
96, 98, 14, 79,…).
Figures 2 & 3 as well as tables 2, 3 and 4 synthesize (diagram + extenuatory tasks) the various stages of the
information following the standard types of card of part in the case of the first officialization and a update of index.
Légende Processus 1 « Information
Common Processus ZPCE et ZREP Processus of article in « 96
millions » (PA, PI, PFI) »
Processus Purchased Parts Macsi Datasheet
DEMAND
Processus Internal Parts MACSI Correspondant filling when +
officialization OCM in SAP – VPM/ Mail Correspondant
Processus Internal Supplier Parts PSA
3DCOM
1
Is this the first datasheeet The previous datasheet on

for this reference to the the reference date t of it Go on Processus 2 « Infomation
supplier? NO before 04.12.10 ? NO Processus of article in « 96 millions
(PA, PI, PFI) for updating»
2 3bis
YES YES
Decide on the request: This Macsi

reference does it require any Unretain the datasheet Datasheet
NO
information MACSI? 4 bis unretained
3
YES
Which kind of datasheet is it

?
Purchasing parts Internal Supplier Par Datasheet
PA, PI ou PFI?
4
Call the datacheet « PFI »

5C
Internal Part Fill and record the datasheet PFI at Datasheet MACSI
PFI
« in progress » « In progress »
6C bis
Datasheet MACSI
Call the datasheet « PI » Fill and valide the datasheet PFI
5B 6C Validated
Fill and record the datasheet PI at Datasheet MACSI

PI
« in progress » In Progress
6B bis
Datasheet MACSI
Call the datasheet « PA » Fill and validate the datasheet « PI » PI
5A Validated
6B
Datasheet MACSI
PA
Initialize the datasheet MACSI PA Initialized
6A +
Mail Fnr et PSA
Supplier Responsability
Get and open then datasheet Macsi Datasheet MACSI
PA
PA In Progress
7A
Fill in the datasheet PA

8A
Refuse the datasheet PA Mail Fnr et PSA
11A bis
Datasheet MACSI PA
Submit the datasheet PA In Progress
9A +
Mail Correspondant PSA
The informations contaiend

in the datasheet are OK ? NO
10A
YES
Datasheet MACSI
Validate the datasheet PA PA
Validated
11A
Figure 2 - Process 1 : Filling Process of articles « ZPCE et ZREP (PA, PI, PFI) »

Rule of
Stage Description Actors
functioning
Obligatory information of field « MACSI correspondent » PSA
during the officialization of the parts at the stage OCM. Cf. Table 1
«Actors and
1 • Automatic creation of a MACSI datasheet in the status DEMAND. PSA : Designer
information
• Automatic sending of a notification (e-mail) to correspondent process » § 4
MACSI (cf. table 1 § 4).
Is it the first Officialization (= index « 00 ») ? :
Correspondent
2 • Yes, refer to stage 3 ;
MACSI PSA
• No, refer to stage 3bis.
Has the previous MACSI datasheet relating to this reference, been
created before the 4/12/10 ? Correspondent
3bis
• Yes, refer to stage 3 ; MACSI PSA
• No, refer to stage 2.
After receiving the e-mail, answer, under 20 days, on the need for
the information of the MACSI datasheet in the status DEMAND :
• Yes, refer to stage 4 ;
For the changes of indices for articles whose MACSI datasheets
have been created before the 12/04/2010, the new MACSI Cf. rule of
Correspondent
3 datasheet (index N+1) is automatically created in the status functioning
MACSI PSA
DEMAND without the recovery of the information of the MACSI n° 2 & 3 § 4.2
datasheet without index that stays in the MACSI system.
It is possible for the supplier (in the stage 8A) to copy/stick the
contents of an old MACSI datasheet in the new MACSI datasheet.
Note : In the case of an old MACSI datasheet not validated, please
warn administrator MACSI to remove it.
Click on « complete » and choose the type of the MACSI datasheet
needed : Cf. rule of
• Purchased Part (PP) ; Correspondent
4 functioning
MACSI PSA
• Internal Part (IP) ; n° 3 § 4.2
• Internal Supplier Part (ISP).
Change the status of the MACSI datasheet to the status « not
Correspondent
4bis retained » (button not retain) by choosing via the drop-down list a
MACSI PSA
cause of « not retained ». (Cf. appendix 12).
…/…

Purchased Part (PP)

Rule of
5A In the drop-down list choose « Purchased Part » Actors
functioning
Enter the coordinates of the correspondent MACSI for the supplier
(e-mail obligatory) and control the exactitude of the driving project
indicated, then click on « Initializing ».
• The MACSI datasheet takes the status « INITIALIZED ».
• A notification is sent to the supplier and to the correspondent
MACSI PSA. Cf. operation
Correspondent
6A rules
Note : It will be asked if you want to initialize for this reference a MACSI PSA
n° 4 § 4.2
MACSI datasheet for another supplier ?
• Yes : creation of a new MACSI datasheet (new number of
MACSI datasheet) with the same part functional reference.
Repeat from step 6A ;
• No, refer to stage 7A.
After receiving the e-mail (described in § 6A), connect to the
B2B Portal : http://b2b.psa-peugeot-citroen.com.
Access to the supplier secured space (login and password
necessary) with a link to the tool MACSI 2010.
7A Supplier
In MACSI, in the menu « My datasheets/Get up datasheet », enter
the number of the MACSI datasheet AND the part reference
given in the e-mail, then click on « get up datasheet ».
• The MACSI datasheet takes the status « In progress ».
Enter the mass materials data, the heavy metals certificate, the
heavy metals exemptions and the plastic marking in accordance with
the detailed specifications in the chapter 4.4. (and appendix 1 to 11), Cf. rules on the
8A the substances form «PSA substances list ». data Supplier
Remind : It is imperative to declare the presence or not, of recycled § 4.4
material or renewable material with their respective % within the
declared material.
When the information is complete, « Submit » the MACSI datasheet
to be sent to PSA.
9A Supplier
• The MACSI datasheet takes the status Submitted.
• A notification is sent to the correspondent MACSI PSA.
Checking of the contained information in the Macsi datasheet.
Are-they OK ? (ex : is the unit right ? Declaration of plastic in a Cf. rule of
100% metallic part etc.) : Correspondent
10A functioning
MACSI PSA
• Yes, refer to stage 11A ; n° 10 § 4.2
• No, refer to stage 8A.
If yes, validation of the MACSI datasheet (button VALIDATE).
Correspondent
11A • The MACSI datasheet takes the status VALIDATED.
MACSI PSA
(end of the process of information « Purchased Part ».)
If not, refuse the MACSI datasheet (button refuse) for resending to
the supplier to make the correction.
Note : Do not forget to give the information of the reason of the
11A refuse in the field observation. Correspondent
bis • The MACSI datasheet takes the status In progress. MACSI PSA
• A notification is sent to the correspondent MACSI PSA and to the
supplier.
Return to stage 8A.
…/…

Internal Part (IP)

Rule of Correspondent
5B Choose « Internal Part ».
functioning MACSI PSA
Check the information from SAP et enter the weight of each
material :
Rule to recover the information form SAP :
When the material in SAP is defined with REFMAT and the
identification number (00000000XXX) is kept, then the material is
automatically recognized and retranscribed in MACSI datasheet.
In the contrary case or if correspondent MACSI wishes to modify the
automatically indicated material, he can use the material catalog of
MACSI (including REFMAT materials) to update the information Cf. rules on data Correspondent
6B according to the specifications detailed at chapter 4.4 (and appendix § 4.4 MACSI PSA
1).
The declared total weight results from GRIM, is copied in SAP (field
“weight net”).
Note : The total weight and the weight of the materials remain
modifiable.
Once the information is completed, validate the MACSI datasheet.
• The MACSI datasheet takes the status « validated ».
(end of the process of information “Internal Parts”)
It is possible to save the MACSI datasheet without having completed
the information with using the function « save the MACSI datasheet
Correspondent
6B bis with status in progress » Then it is possible to complete the
information later and to validate the MACSI datasheet (stage 6B). MACSI PSA
• The MACSI datasheet takes the status In progress.
Internal Supplier Parts (ISP)
Rule of Correspondent
5C Choose « Internal Supplier Parts».
functioning MACSI PSA
Select the Plant code.
Enter the mass/material Data, the heavy metals exemptions, the
heavy metals certificate and the plastic marking (only for Vesoul
Plant) in accordance with the specifications defined in chapter 4.4
(with appendix 1 to 11), the substances from « PSA substances
list ». Cf. rules on data Correspondent
6C
When the information is completed, validate the MACSI datasheet. § 4.4 MACSI PSA
• The MACSI datasheet takes the status VALIDATED.
(end of the process of information « Internal Supplier Parts»)
The PSA correspondent list for PSA plants is defined in the linked
document : 01376_11_00255.
It is possible to save the MACSI datasheet without having completed
the information.
Correspondent
6Cbis • The MACSI datasheet takes the status In progress.
MACSI PSA
Then it is possible to complete the information later and to validate
the MACSI datasheet (stage 6C).
Table 2 - definition/explanation of the different stages of the process 1
For more details on the process of information, you can consult « The reminder MACSI » describing the stages of
information of MACSI datasheet. You can consult them on line for the suppliers in the heading from the FAQ of the
B2B portal, and for users PSA in the menu helps of MACSI.

When an index is updated (even if there is no modification of mass/material/substances for this index change) a
new MACSI datasheet is created, and must obligatorily be completed by the supplier (commitment of its
responsibility).
You will find bellow, the rules of evolution of MACSI datasheets when an index changes.
Process 2 « Information process for articles 96 million (PP, IP, ISP) for an index change »
Stage Description
When an index evolutes (N+1), The system consults the status of the MACSI datasheet at the index N
and creates a new MACSI datasheet at the right status.
3
The MACSI datasheet with the index N takes the status EXPIRED INDEX.
The MACSI datasheet with the index N is stored in MACSI to be consulted but can not be modificated.
For all type of datasheet
Case Status Index N Status Index N+1 Action
The new MACSI datasheet is created with the status DEMAND
I DEMAND DEMAND
and return to the stage 3 of the process 1.
The new MACSI datasheet is created with the status
II UNRETAINED UNRETAINED
UNRETAINED.
Internal Supplier Part (PFI)
The new MACSI datasheet is created with the status IN
PROGRESS with all the information contained in the MACSI
datasheet with the index N. The correspondent MACSI PSA can
IN PROGRESS then :
III IN PROGRESS • modify the information contained in the MACSI datasheet,
or VALIDATED
• record with the status in progress in order to make the
validation later,
• or validate it after modification.
Internal Part (IP)
PROGRESS with all the information contained in the MACSI
datasheet with the index N. The correspondent MACSI PSA can
IN PROGRESS then :
IV IN PROGRESS • modify the information contained in the MACSI datasheet,
or VALIDATED
• record with the status in progress in order to make the
validation later,
• or validate it after modification.
Purchased Part (PP)
The new MACSI datasheet is created with the status
INITIALIZED with all the information contained in the MACSI
datasheet with the index N: supplier e-mail and driving project if
V INITIALIZED INITIALIZED the new officialization has not been initialized with another driving
project (in this case this is the new driving project that is entered
in the MACSI datasheet).
Return to the stage 6A of the process 1.
IN PROGRESS PROGRESS with all the information contained in the MACSI
VI or SUBMITTED IN PROGRESS datasheet with the index N.
or VALIDATED The supplier can modify the information in the MACSI datasheet
if necessary to submit (return to the stage 8A of the process 1).
Tableau 3 - Definition/explanation of the different stages of the process 2
For more details, you can consult the operating rule 5 of the § 4.2.

4.1.2.GENERAL PROCESS MACSI : PURCHASED MATERIALS*
The perimeter is for articles ZMAT (Z0Axxxxxxxx,…).
Processus 3 « Information
Processus of MATerial articles »
MAT Datasheet
Officialization within SAP of a PSA MACSI DEMAND
+
material Mail Correspondant
1 PSA
Decide on the demand :

Datasheet MACSI
Is this material needed a Do not retain the datasheet UNRETAINED
NO
MACSI information 3 bis
2
YES
Datasheet MACSI
MAT
Initialize the datasheet MAT INITIALIZED
3 +
Mail Fnr et PSA
Supplier Responsability
Get on and open the datasheet Datasheet MACSI
MAT
MAT In progress
4
Complete the datasheet MAT

5
Refuse la fiche MAT Mail Fnr et PSA
8 bis
Datasheet MACSI
MAT
SUBMIT
Submit the datasheet MAT +
6 Mail Correspondant
PSA
Are the informations in the

datasheet OK ? NO
7
YES
Datasheet e MACSI
Valide the datasheet MACSI MAT MAT
8 VALIDED
Figure 3 - Process 3 : Information Process of articles en Z0A (Material)
* Remind : Only manufactured materials from external suppliers used for internal PSA part manufacturing or used on vehicles/parts during its
manufacturing, and remained on commercialized vehicles, are concerned (solvents from paintings are not entered in MACSI).

Stage Description Actor

Officialization within SAP of a PSA material. Depending on the commercial group.
1 • Automatic creation of a MACSI datasheet with the status DEMAND. -
• A notification is sent (e-mail) to the material technical responsible.
When the e-mail is received, you have 20 days to status if the information is needed or
not (Cf. rule of functioning n° 2 & 3 (§ 4.2.)) for the MACSI datasheet with the status Material
DEMAND : Technical
2
responsible
• Yes, refer to stage 3 ;
PSA
Enter the coordinates of the correspondent MACSI supplier (e-mail obligatory) then
click on « Initialize ». Material
Technical
3 • The MACSI datasheet takes the status INITIALIZED.
responsible
• A notification is automatically sent to the supplier and to the correspondent MACSI PSA
PSA.
If no, the MACSI datasheet takes the status unretained (button not retained) when you Material
choose via the dropdown list an unretained cause (cf. appendix 12). Technical
3bis
responsible
PSA
After receiving the e-mail (described in § 6A), connect to the B2B Portal :
http://b2b.psa-peugeot-citroen.com.
Access to the supplier secured space (login and password necessary) with a link to the
tool MACSI 2010.
4 Supplier
In MACSI, in the menu « my datasheets/get on datasheet », enter the number of the
MACSI datasheet AND the part reference given in the e-mail, then click on « get on
datasheet ».
• The MACSI datasheet takes the status « In progress ».
Enter the material data, the heavy metals exemptions, the heavy metals certificate, in
5 accordance with the specifications detailed in the chapter 4.4 (and appendix 1 to 11), Supplier
the substances form the « PSA substances list».
When the information is complete, submit the MACSI datasheet for sending to PSA
(button Submit).
6 Supplier
• The MACSI datasheet takes the status Submitted.
• A notification is sent to the correspondent MACSI PSA.
Checking of the contained information in the Macsi datasheet. Material
Are-they coherent ? (Cf. rule of functioning (§ 4.2.) n° 10) Technical
7
• Yes, refer to stage 8 ; responsible
• No, refer to stage 8Bis. PSA
If yes, validation of the MACSI datasheet (button VALIDATE). Material
8 • The MACSI datasheet takes the status VALIDATED. Technical
(end of the process of information « Purchased Material ») responsible
PSA
If not, refuse the MACSI datasheet (button refuse) for resending to the supplier to make
the correction.
Note : Do not forget to give the information of the reason of the refuse in the field Material
Comments. Technical
8bis
responsible
• The MACSI datasheet takes the status In progress.
PSA
• A notification is sent to the correspondent MACSI PSA and to the supplier.
Return to stage 5.
Table 4 - Definition/explanation of the different stages of the process 3

4.2.RULE OF FUNCTIONINGS
Rule of functioning n° 1 : Supplier responsibility

The supplier makes a commitment on the data delivered to PSA. He is responsible for the update of the data
(regulatory evolution, part evolution …) and makes a commitment to join a copy of the MACSI datasheet up to date
in the Initial sample datasheet, if necessary.
If a modification is needed, and from a point of view of traceability, the supplier gets in touch with the Correspondent
MACSI PSA of the part, via the function « evolution management/ Inform CD ». The CD will use the function
« update MACSI datasheet » to allow the update needed.
The Tier 1 supplier is responsible for the collection of necessary information to its suppliers tear 2. If
difficulties appear, please contact PSA.
A vehicle project or an organ project is responsible for obtaining the information for all the parts of the project (with
the evolutions) within MACSI.
The correspondent MACSI PSA is responsible for obtaining the information for all the parts of his perimeter, within
MACSI, within the delay defined (cf. rule n°5).
Rule of functioning n° 2 : Parts/materials concerne d by MACSI

Every reference of parts or materials present on the vehicle when it is sold is concerned :
• Purchased part = manufactured parts or assembled by external suppliers (bumpers, seats, electrical wires,
…)
• Purchased material = materials manufactured by external suppliers using to the manufacturing of internal
PSA parts or used directly on the vehicle/part during its manufacturing (Steel sheet, paint, …)
• Internal part = Parts designed and manufactured in PSA with purchased materials (door, casing, …)
• Internal Supplier part = parts manufactured and/or assembled at Vesoul Plant with purchased components or
manufactured in PSA foundries.
Rule of functioning n° 3 : Determination of the ref erences to be informed

The determination of the references to be informed is under the responsibility of the correspondent MACSI PSA
(technical responsible, designer) of the part.
• Case of the components and assembled parts :
The reference used must be this of the part delivered by the tear 1 supplier, generally the assembled part.
• Specific case :
The references of components can be used for assembled part when the assembled part is described with
its components in the BOM, and with the objective of :
• Reduction of the amount of MACSI datasheets : there are theses components references than assembled
parts references,
• Managements changes : only one update of a component MACSI datasheet when there is only one
change on one component, instead of update of all the MACSI datasheets of all the assembled parts
containing the component.
• One or several components are under the responsibility of tier 2 suppliers managed by PSA. The PSA
requirement of the information is directly sent to the tier 2 supplier then the information process is faster.

• Case of the references « functional » and « supplier » :

The reference that must be used in MACSI is those used for the ordered part and known by the supplier. It
is generally the « functional » reference.
Note : The tool MACSI recognizes only the « study » references, the « manufacturing » references (NFC)
are excluded.
• Calculators case :
The software modifications are frequent and lead some references changes. It is advised to create in the BOM
the reference for the physical part only (hardware). Part to be linked as a component in each case reference +
software, then regarded as a set partially decomposed.
• The following cases do not need to have a MACSI information, the MACSI datasheets should not be
created :
• Software reference, calibration, no hard geometric and others numeric values …
• Administrative references,
• Design context out of PSA/ DPCA part
• Purchased materials not used on vehicles or parts (ex for the materials that do not enter in the
composition of the vehicle or part solvent, temporary protection …)
• Elements delivered in rollers/booklet with MACSI datasheet for the unit part.
Rule of functioning n° 4 Multi sourcing

In the case of a functional reference with several suppliers, it is necessary to obtain one MACSI datasheet per
supplier.
When the MACSI datasheet is initialized, it is asked if you want to initialize another MACSI datasheet for this
reference for another supplier ? :
In this case, there will be a creation of a new MACSI datasheet (new N° of MACSI datasheet) linked to the same
part reference (functional reference).
If the suppliers are not defined at the time of the first initialization of the MACSI datasheet, it will be necessary to
create manually (cf Rule N°9) the MACSI datasheets for the new suppliers.
Rule of functioning n° 5 : Time for the part inform ation

• Part creation (new reference or index change) in the case of new vehicle project or organ :
Since April 2010, for the parts (purchased or internal) whose development is linked to the vehicle project
planning or organ, the MACSI datasheet must be validated before expiry date defined in the MACSI datasheet. It
corresponds to information available 2 months before the JEL (first concerned vehicle A9).
• Part in life series in the case of new vehicle project or organ :
For the new parts (new reference index update), linked to a project life series, the MACSI datasheet must be
validated at the latest 120 days after the officialization date (as defined on the expiry date).
• Materials :
For the materials, the MACSI datasheet must be validated at the latest 120 days after the officialization date.

Rule of functioning n° 6 : Creation/Update of MACSI datasheets when a part evolutes

We have to distinguish two cases :
1. The update of a MACSI Datasheet, following for instance a regulatory evolution (candidate list REACH)
causing a new substance declaration, or heavy metals exemption, without evolution of the reference or the
index, this causes an update of the version of the MACSI datasheet :
• This version update is obligatorily started by the Designer (function update datasheet for the
datasheets created after the 12/04/10, function create/datasheet for the previous datasheets). A
supplier can not update directly the data of a validated MACSI datasheet.
• However, the supplier can make an update demand via the function Inform CD in the menu
Evolutions Management.
2. Index Update : At the time of the officialization of an update by OCM of a part without reference
change, with an index update : a new MACSI datasheet is created and must be obligatorily
informed by the supplier.
Notice :
• Even if the index update does not imply a mass/material/substance modification, it is impossible for
PSA to validate the information of the MACSI datasheet without an commitment of the supplier
(responsibility commitment).
• For all the MACSI datasheets created from the 12/04/2010, each index update (N+1) entails the
creation of a MACSI datasheet in the status « in progress » (cf. rule index change explained bellow)
with automatic recovery of the information contained in the MACSI datasheet at the index n. This
MACSI datasheet takes the status « expired index » (cf. figure 2. § 4.1.) and is archived.
The supplier can then update the information needed and engage the MACSI datasheet.
Status MACSI datasheet & part index change :
• If the MACSI datasheet at the index N, is in the status DEMAND, the new MACSI datasheet at
the index N+1 will be at the status DEMAND ;
• If the MACSI datasheet at the index N, is in the status NOT RETAINED, the new MACSI
datasheet at the index N+1 will be at the status NOT RETAINED ;
• If the MACSI datasheet at the index N, is in the status INITIALIZED or IN PROGRESS, the new
MACSI datasheet at the index N+1 will be respectively at the status INITIALIZED or IN
PROGRESS ;
• If the MACSI datasheet at the index N, is in the status SUBMITTED or VALIDATED, the new
MACSI datasheet at the index N+1 will be at the status IN PROGRESS (The MACSI datasheet
recovers automatically the information of the MACSI datasheet of the index N).
Rule of functioning n° 7 : Initial Samples (EI)

• In case of presentation of EI, a copy of the MACSI datasheet validated and up to date for the part, must be
joined in the EI file by the supplier.
• The supplier makes the commitment that the MACSI datasheet is up to date towards modification rules defined
previously.
• The PSA Acceptation Technician checks the presence of the MACSI datasheet in the EI file.

Rule of functioning n° 8 : Information for « identi cal » parts
For identical parts (symmetric parts, seats with the same composition (same level of equipment) differing only by
the motive of the textile : each reference must have a MACSI datasheet Indeed, for reasons of traceability and
perpetuity of the information it is no more possible to connect several references under the same MACSI datasheet.
It is however possible, for the correspondent MACSI PSA, to initialize its MACI datasheets by batch (cf. appendix
14: Formalism of manual creation by batch and for the supplier to make copy / stick the content of MACSI
datasheet.
Rule of functioning n° 9 : Case of manual creation of datasheets

The creation of MACSI datasheets manually (menu « create » / « datasheet » or « batch datasheet » (cf. appendix
13)) is made in the following cases :
• Suppliers not defined at the time of the first initialization of the MACSI datasheet manual creation of the
MACSI datasheet by the supplier ;
• Evolution of a MACSI datasheet created before the 12/04/2010 : (The function « update datasheet » applying
only for datasheets created from the12/04/2010).
Rule of functioning n° 10 : Checking of the content of a MACSI datasheet

In the case of MACSI datasheet Part/material
When the datasheet is submitted by the supplier (status submitted) the correspondent MACSI must validate the
MACSI datasheet.
The validation consists in checking the coherence of the content of the datasheet, the supplier guaranteeing the
detailed content.
The items to be checked :
• The coherence of the mass unit example : declaration of a screw with 50kg (!)
• The coherence of the material declaration example : lack of declaration of leather for seats « full leather »,
or presence of plastic in a part 100% metallic, etc…
• The heavy metals declaration example : declaration of lead in an alloy of copper while no copper alloy is
declared in the field « material».

4.3.DESCRIPTION OF THE CONTENT OF THE DATASHEETS

4.3.1.INTERNAL PARTS
These parts are made in house by PSA Peugeot CITROËN, either at the level of terminal factories, as parts of the
structure stamped and assembled in the iron work, or at the factories of mechanics (crankcases cylinders,
breeches, brace, doors, etc.).
If the material is informed via REFMAT in the field material of the retro-noting of the plan, keeping the identification
number in 00000000XX given by REFMAT, then the material is automatically retranscribed in MACSI.
The total weight declared is the weight from GRIM, retranscribed in SAP (field « net weight »).
If the correspondent MACSI wants to modify the material informed automatically, he can use the material catalog of
MACSI (with REFMAT materials) to up date the information according to the specifications of the chapter 4.4 (with
appendix 1),
In MACSI, a datasheet contains six independent parts, containing the following data :
1. Administrative data of the datasheet :
• Type of datasheet : internal part datasheet ;

• Upper banner :
• N° datasheet ;
• N° version (if > 0 then it is an up date) ;
• The status (Demand, In progress, Validated, Not retained, Expired Index) ;
• Date of creation of the datasheet ;
• Sate : Indicator calculated according to the status of the datasheet and the expiration date :
Datasheet with critical delay / expiration date of the stage in progress ;
Datasheet with recoverable delay / expiration date of the stage in progress ;
Datasheet with conform delay / expiration date of the stage in progress ;

• Button History : allow to follow the chronological evolution of the datasheet ;

• Left part of the screen : information resulting from the material mark in SAP ;
• Right part of the screen :
• Product : Reference PSA of the part, Index of the part (The information is obligatory for the last index of
the part according to the rules of functioning n°6 § 4.2.), designation of the part, leader project, expiry date
(the correspondent MACSI must have completed the information of the datasheets et the latest twenty
days before this date), PSA cutting ;
• Coordinates of the correspondent PSA in charge of the datasheet ;
• Comment : free field for adding comments.
2. Mass and Material balance :

• Material SAP :
• Total weight automatically copied from the declaration in GRIM (the field can be modified) ;
• List of materials :
• These materials are copied automatically form SAP from the material mark in CATIA if it has been defined
via REFMAT V5 with keeping the material identification ;
• If not, the correspondent MACSI must select the/these material(s) directly in the catalog MACSI (see
appendix 1 to 8. Notice : materials REFMAT V5 available in this catalog) ;
• The relative mass of each material.

4.3.2.INTERNAL PURCHASED PART
These parts are made and/or assembled in Vesoul plant from purchased components or from PSA foundries
(Chartheville, Sept Fons).
Note : For the parts from the Mulhouse plant, there is no need of MACSI datasheet. The materials used for these
parts will be informed in MACSI via materials MACSI datasheets.
In MACSI, a datasheet has five independent parts with the following data :
1. Administrative data of the datasheet :

• Upper banner :
• N° datasheet ;
• Button History : allow to follow the chronological evolution of the datasheet ;

• Left part of the screen :
• The information of the internal supplier : the factory code supplying the part ;
• The information from the mark material in SAP.

• Right part of the screen :

• Product : Reference PSA of the part, Index of the part (The information is obligatory for the last index of
(the correspondent MACSI must have completed the information of the datasheets et the latest twenty
days before this date), PSA cutting ;
2. Mass and material balance :
• Total mass in kg or in g ;
• list of the constituent of Materials constitutive from the catalog of Materials (see appendix 1 to 11) ;
• commercial reference of the materials : Not applicable ;
• List of declared substances in the « PSA substances list » with obligatorily :
• The safe measures to be taken ;
• Presence YES/NO of this substance in all the color versions, if not, specify the concerned colors ;
Note : Only the substances present in the composition of the part or the material after the manufacturing in
PSA have to be declared.
• The relative weight of each material in kg, g or mg ;
Notice : The declaration of the metallic coatings, paints, precious metals and electronic components
have evolutes and must be declared as a material via the specific material families (§ « rules on the data »
for more details).
• Substances assessment (and their mass %) of the substances declared from the PSA substances list in
each material (Cf. standard PSA B20 0250).

3. Marking for plastics and elastomers :
The marking is obligatory for plastic parts ≥ 100g* and elastomer parts ≥ to 200g** check the box Yes/no, indicating
that the marking has been made according to the requirements, according to the mass/material declaration (check
the box « no » for metallic parts ).
* According to the standard B20 1315.
** According to the standard B20 1415.
4. Certificate of conformity (Cf. standard PSA B20 0250 for the text of the certificate) :
• The coordinates of the signatory of the certificate ;

• Check the checkbox on the commitment after having read the text of the certificate.
5. Heavy metal exemptions on lead, cadmium, mercury, chromium VI (Cf. standard PSA B20 0250 for the
list) :
• The heavy metals (lead, cadmium, chromium VI and mercury) exemptions of the part have to be declared via
the exemptions list in MACSI.

4.3.3.PURCHASED PARTS
For the purchased parts, made or assemble by external suppliers, the information on mass/material balance, heavy
metals, marking plastic and elastomer parts and substances are given by the suppliers in MACSI, accessible via the
B2B internet portal of PSA PEUGEOT CITROËN (http://b2b.psa-peugeot-citroen.com).
Only tier one suppliers must inform MACSI on the reference of the part or sub-part delivered in PSA factory.
This information is a part of the MRF (Management of the Supplier Relation).
In MACSI, a datasheet has five independent parts with the following data :
1. Administrative data of the MACSI datasheet :

• Upper banner :
• N° datasheet ;
• Button History : allows to follow the chronological evolution of the datasheet ;

• Left part of the screen: the supplier information :

• Company : COFOR and designation, these information are automatically recovered in the datasheet
during its first opening ;
• Coordinates of the correspondent supplier : Name, first name, Direction/department, Tel, Fax, e-mail ;
• Reference, designation and internal index of the part ;
• Right screen : the PSA information :
• Product : Reference PSA of the part, Index of the part (The information is obligatory for the thest index of
(the correspondent MACSI must have obtained the information of the datasheets at the latest twenty days
before this date), PSA cutting ;
2. Mass material balance :
• Total mass in kg or in g ;
• List of materials according to the MACSI material catalog (see appendix 2 to 9) ;
• Commercial reference for the materials ;
• List of declared substances in the « PSA substances list » with obligatorily :
• presence YES/NO of this substance in all the color versions, if not, specify the concerned colors ;
Notice : Only the substances present in the composition of the part or the material after the manufacturing in
PSA have to be declared.
• The relative weight of each material in kg, g or mg ;
Notice : The declaration of the metallic coatings, paints, precious metals and electronic components
have evolutes and must be declared as a material via the specific material families (§ « rules on the data »
for more details) ;
• Substances assessment (and their mass %) of the substances declared from the PSA substances list in
each material (Cf. standard PSA B20 0250).

3. Marking of plastics/elastomers :
The marking is obligatory for plastic parts ≥ 100g* and elastomer parts ≥ to 200g** check the box Yes/no, indicating
that the marking has been made according to the requirements, according to the mass/material declaration (check
the box « no » for metallic parts ).
* According to the standard B20 1315.
** According to the standard B20 1415.
• The coordinates of the signatory of the certificate ;

list) :
• The heavy metals (lead, cadmium, chromium VI and mercury) exemptions of the part have to be declared via
the exemptions list in MACSI ;
• The amount of lead (in g or mg) for the exemptions related to the use of lead in solders in electronics has to
be declared.

4.3.4.PURCHASED MATERIALS
For the purchased materials, made by external suppliers, the information on mass/material balance, heavy metals,
marking plastic and elastomer parts and substances are given by the suppliers in MACSI, accessible via the B2B
internet portal of PSA PEUGEOT CITROËN (http://b2b.psa-peugeot-citroen.com).
In MACSI, a datasheet has five independent parts with the following data:
1. Administrative data of the MACSI datasheet :
• Type of datasheet : Datasheet Material ;

• Upper banner :
• n° datasheet ;
• Button History : allows to follow the chronological evolution of the datasheet ;

• Left part of the screen: the supplier information :
• Company : COFOR and designation, these information are automatically recovered in the datasheet
during its first opening ;
• Coordinates of the correspondent supplier : Name, first name, Direction/department, Tel, Fax, e-mail ;
• Part Reference : supplier material reference ;

• Right screen : the PSA information :

• Product : Reference PSA of the Material, identification of the Material, commercial group, expiry date (the
supplier must have completed the information of the datasheets 10 days before this date), id of the
applicant (people in charge of the material reference), the COFOR SAP, the name of the manufacturer,
and the type of packaging ;
• Coordinates of the technical responsible of PSA for this datasheet ;
2. Material Balance :
• List of materials according to the MACSI catalog (see appendix 1 to 11) ;

• Commercial reference of the Materials ;
• List of declared substances according to the « PSA substances list » with obligatorily :
• Presence YES/NO of this substance in all the color versions, if not, specify the concerned colors ;
Notice : Only that materials are in the composition of the vehicle after PSA manufacturing have to be
declared.
• The percentage in mass for each Material ;
Notice : The declaration of the metallic coatings and the paint have changed and now have to be
declared as a material via the specific sub family (refer to § 4.4 « rules on the data » for more details).
• Substances assessment (and their mass percentage) of the PSA list declared in each material (Cf. standard
PSA B20 0250).

• The coordinates of the responsible for the heavy metals conformity in the company ;
list) :
• The heavy metals (lead, cadmium, chromium VI and mercury) exemptions of the part.
4.4.RULES ON THE DATA
Rules on the data n° 1 : information on total mass

• For purchased parts, the total weight declared must be a weighed mass.
• For internal parts, the total weight declared is this form GRIM, informed in SAP (field SAP « net weight »).
• For internal purchased parts, for the total weight declared it is recommended to use a weighed mass, if
possible.
Rules on the data n° 2 : Tolerances on the values o f the masses

• Tolerances on the value of the weighed total mass of the part are :
Mass m Tolerance in %
m ≥ 10 kg ±1%
1 kg ≤ m < 10 kg ±2%
m < 1 kg ± 2.5 %
• For the material datasheets, there is no tolerance on the % in mass of the materials declared in the datasheet.
• The total sum of the % declared in the material datasheets must be strictly equal to 100%.
Note : These tolerances do not substitute themselves for the tolerances expressed in the technical specification of
the part.

Rules on the data n° 3 : Minimal level of material decomposition

• A tolerance is accepted between the total mass declared and the sum of the masses of the materials delcared.
Here bellow in the table the tolerances :
Total masse of the part Tolerance in % of the total mass

m ≥ 10 kg ∑ Material masses = Total mass ± 1 %
1 kg ≤ m < 10 kg ∑ Material masses = Total mass ± 2 %
m < 1 kg ∑ Material masses = Total mass ± 2.5 %
• For the material datasheets, there is no tolerance on the % in mass of the materials declared in the datasheet.
• The total sum of the % declared in the material datasheets must be strictly equal to 100%.
(1)
Rules on the data n° 4: declaration of the coatings
• The coatings of the metals are now declared alone via the sub family « metallic coating » in the metals
family.
Example : Part in steel sheet electrozingue * de 24,5 grammes.
* The Material « steel sheet electrozingue » is no more available.
Correct declaration Incorrect declaration

Total mass : 24,5 g Total mass : 24,5 g
Material 1 : Steel sheet 24,3 g Material 1 : Steel sheet 24,3 g
Material 2 : Metallic coating Zinc coating 0,2 g Material 2 : Zinc 0,2 g
In the Correct declaration we use the material « Zinc coating» and not the Material « zinc ».
• The coating of the polymers is declared, on one hand as an attribute of the Material and on the other
hand via the sub families « Metallic coating» (in the case of metallization or Chrome coating) or « paint »
present respectively in the metals family and polymers family.
Example : Paint skin bumper of 2,25 kg.
Correct declaration Incorrect declaration

Total mass : 2,25 kg Total mass : 2,25 kg
Material 1 : TP PP-TD20 Painted 2,18 kg Material 1 : TP PP-TD20 Painted 2,25 kg
Material 2 : Paint 70 g
In the Correct declaration we use on one hand the attribute « paint » and on the other hand the material « paint »
(and the declaration of substances).

Rules on the data n° 5 : Declaration of substances related to the «PSA substances List»
• It is remained that only the substances in the composition of the vehicle have to be declared. The substances
present on the product delivered to PSA that disappear during the process (ex : Cooking rubber base paint …)
do not have to be declared.
• The «PSA substances List» (cf. standard B20 0250) is constituted with substances from the «Candidate List»
from the regulation REACH, of substances with a regulatory risk and substances from consumerist requirement.
We ask you to declare :
• the presence of these substances in the Materials of your parts if the mass % of the substance in the
Material is ≥ 0,1 %,
• the value of the mass % of the substance in the Material.
Rules on the data n° 6 : Declaration of electronic components

The electronic components have to be declared alone via the family « electronics» present in the Materials
catalog (cf. appendix 11). In complement, only the number of batteries has to be declared.
Rules on the data n° 7 : Declaration of recycled Ma terials

The declaration of recycled Materials is now required, and is imperative, on the metals, the polymers (excepted the
bitumen, glue, adhesive, wax, paint and, paint and surface treatment) the textiles, M.N.O.M (excepted the leather)
and the mineral materials (excepted ceramics). It is an attribute of the Material. The information wanted
corresponds to the presence of recycled materials :
• Contains recycled materials ? Yes / No ;
• % of recycled materials.
Note : For the definitions of the recycled materials refer to the standard A12 5200.
Rules on the data n° 8 : Declaration of the content of renewable Materials

The declaration renewable Materials is only required for (excepted the bitumen, glue, adhesive, wax, paint and,
paint and surface treatment) and the textiles and is imperative, it is an attribute of the Material related to the
polymer matrix (do not confuse with the fillers as natural fibers, hemp, linen, sisal,…). The information corresponds
to the presence of renewable material :
• Contains renewable material ? Yes / No ;
• % of renewable material.
Note : For the definitions of the renewable materials refer to the standard A12 5200.

Appendix 1
Materials families in the MACSI catalog
METALS
Notice for the metals:

• The information on the recycled content is always
required (presence Yes/no) if Yes the % is
declared.
• The materials with the information REFMAT are

only available for internal Parts.

POLYMERS Mineral Materials MONM
Electronics Fluids & Greases

Appendix 2
Complementary information for metals
METALLIC COATINGS
Type of metallic coating in the list : Aluminium coating

Chrome coating
Copper coating
Nickel coating
Nickel-chrome coating
Other coating
Zinc coating
NOBLE METALS
Type of noble metal in the list : Gold

Lithium
Other
Palladium
Platinium
Rhodium
Silver
STEEL TUBE WELDED OR NON WELDED
Type of noble steel in the list :

Non stainless
Stainless

Appendix 3
Complementary Information for the thermoplastics
For the thermoplastics, the additional disclosures are :

• the chemical nature of the polymer following
NF EN ISO 1043-1,
• the nature of the charges et the rates ,
• the type de coating,
• contains recycled material ? Yes / No
• % of renewable material
Chemical nature
ABS PC and other polycarbonates PVC and other vinyliques
ABS PC PVC
ABS-H (heat) PC+ABS PVC-P (Plastifiied)
ABS-I (shock) PC+ASA Coated textile PVC (TEPVC)
ABS-IH (shock heat) PC+PBT PVC+NBR
ABS+PA PC+PE EVA (Ethylene/acetate of vinyl)
ABS+PBT PC+PET PVB (Poly(vinyl butyral))
ABS+PC PC+PUR PVDC (Polychlorure of vinylidene)
ABS+PSU (Polysulfone) PC+SMA (styrene/ anhydride maleique) PVFM (Polyformal of vinyle)
ABS+PTFE Other polycarbonates Other polyvinyles or components vinyliques
Other ABS PP, P/E PTFE and other polymeres fluores
ASA PP PTFE
ASA PP+EPDM PCTFE (Polychlorotrifluoroethylene)
ASA+PC P/E PVDF (Polyfluorure de vinylidene)
ASA+PMMA P/E+EPDM PVF (Polyfluorure de vinyle)
Other ASA PP+PA Other polymeres fluores
PA and other polyamides PP+PE PI and other polyimides
PA PP+SBS PI (Polyimide)
PA11 PP+SEBS PAI (Polyamide/imide)
PA12 Other PP or P/E PEI (Poly(ether imide))
PA4/6 PE and other polyolefines PIS (Poly(imide sulfone))
PA6 PE Other polyimides
PA66 PE-HD (higher density) PPO, PPE, PPS and other polyphenylenes
PA66/6 PE-LD (lower density) PPO (Polyoxyde of phenylene)
PA66/610 PE-LLD (very lower density) PPO+PS
PA610 PE-X (reticuled) PPO+PA
PA612 PB (polybutylene) PPE (Poly(phenylene ether))
PA+PP Other polyolefines PPE+PA
PA+PPE (Poly(phenylene ether)) POM and other polyacetals PPE+PS
PA66+PC POM PPS (Polysulfure of phenylene)
PA66+PP POM-I (heat) PPS+PTFE
PA66+PPE (Poly(phenylene ether)) POM+PTFE PPSU (Poly(phenylene sulfone))
PARA (Polyarylamide) Other polyacetals Other polyphenylenes
PPA (Polyphtalamide) PMMA and other polyacryliques PSU and other polysulfones
Other polyamide PMMA PSU (Polysulfone)
PBT, PET, and other TP base ester PMMA+PI (Polyimide) PSU+ABS
PBT Other polyacryliques or acryliques components PSU+PC
PBT+ASA PS and other styreniques PSU+PET
PBT+PC PS Other polysulfones
PBT+PET PS-I (heat) Polyethers and polycetones
MABS (Methylmethacrylate/ acrylonitrile/
PBT+POM PEBA (Polyether bloc-amide)
butadiene/ styrene)
PBT+PET MBS (Methacrylate/butadiene/styrene) PEEK (Polyether ether cetone)
PET SAN (Styrene/acrylonitrile) PEEST (Polyether ester)
Polyester LCP (Liquid Cristal Polymer) SBS PEK (Polyethercetone)
Other TP base ester SEBS PK (Polycetone)
PUR-T SMA (Styrene/anhydride maleique) Other polyethers or polycetones
PUR-T Other polystyrenes or styreniques components Cellulosiques
PU/SEBS Cellulosiques

Natures and rate of charges

Nature charge 1 Rate 1
Mineral (M) 0, 1, 2, 3, …, 98,99
Wood (W)
Talcum (T)
Natural Fiber Linen (NF)
Glass balls (GB)
Glass woven (GW)
Natural Fiber Sisal (NF)
Others (Z)
Natural Fiber Hemp (NF)
Glass fiber (GF)
No charge
Other Natural Fiber (NF)
Long glass fiber (LGF)
In the case of the polymer contains a second filler :

Glass balls (GB) 0, 1, 2, 3, …, 98,99
Talcum (T)
Wood (W)
Glass fiber (GF)
Mineral (M)
Glass woven (GW)
Glass balls (GB) 0, 1, 2, 3, …, 98,99
Type of coating
PSA standard coloured
Painted
Non coated
Metal or chrome coated
Other coating/color

Contains recycled material

Contains recycled Rate 1
yes 0, 1, 2, 3, …, 98, 99, 100
no
% of renewable material
Contains renewable material Rate 1
Yes 0, 1, 2, 3, …, 98, 99, 100
No

Appendix 4
Additional information for thermosetting
For the thermosets, the additional disclosures are :

• the chemical nature of the thermoset following NF EN ISO 1043-1,
• the nature of the charges et the rates ,
• the type de coating,
• contains recyclated material ? Yes / No?
• % of renewable material?
Chemical nature of the polymer

EP (Epoxy)
MF (Methemine-formaldehyde)
PUR (Polyurethanne)
PF (Phenol-formaldehyde)
SI (Silicone)
UP (Polyester no satured)
Others*
* declare the commercial reference part
Natures and % of Fill

Mineral (M) 0, 1, 2, 3, …, 98,99
Wood (W)
Talcum (T)
Glass balls (GB)
Glass woven (GW)
Others (Z)
Glass fiber (GF)
No charge

Type of coating
Type of coating
PSA standard colored
Painted
Non coated
Metal or chrome coated
Other coating/color *

yes 0, 1, 2, 3, …, 98, 99, 100
no
Yes 0, 1, 2, 3, …, 98, 99, 100
No

Appendix 5
Additional informations for elastomer
For the elastomer , the additional disclosures are :

• the chemical nature of the elastomer following NF ISO 1629,
• the nature of the charges and the rates,
• contains recyclated material ? Yes / No ?
• % of renewable material ?
Chemical Nature
ACM (Polyacrylique)
AEM (Ethylene Acrylique)
IIR (Isobutylene Isoprene)
BIIR (IIR Brome)
CIIR (IIR Chlore)
BR (Polybutabiene)
CM (Polyethylene chlore)
CR (Chloroprene)
CSM (Polythylene Chloro-Sulfone)
ECO (Epichlorydrine)
EPDM
FKM (Fluorocarbone)
NBR (Butadiene Nitrile Acrylique)
HNBR (NBR Hydrogene)
NR (Natural rubber)
SBR (Styrene Butadiene)
VMQ (Silicone)
FVMQ (Fluorosilicone)
Others*

Nature and % of fill

Nature Rate
Carbon Black 0, 1, 1, 3, …, 98,99
Zinc oxide
Titanium oxide
Others *
Calcium carbonate
No charge
Sulfur
Silica
Aromatiques plastifiants,…
Kaolin

yes 0, 1, 2, 3, …, 98, 99, 100
no
Yes 0, 1, 2, 3, …, 98, 99, 100
No

Appendix 6
Additional informations for the foam polymer
For the polymer foam, the additional disclosures are :

• the chemical nature of the polymer foam,
• % of renewable material ?
Chemical nature
Polyurethane flexible
Polyurethane rigid
Polyethylene
Polypropylene
PPO/PS (Polyoxyde de phenylene +
polystyrene)
Polyester insatured
Methemine
PVC
EPDM
Others*

yes 0, 1, 2, 3, …, 98, 99, 100
no
Yes 0, 1, 2, 3, …, 98, 99, 100
No

Appendix 7
Additional informations for synthetic textile
For the synthetic textile, the additional disclosures are :

• the chemical nature of the polymer foam,
Chemical nature
Polyamide
Polyester (PES)
Acrylique
Polypropylene
PLA
Others*

yes 0, 1, 2, 3, …, 98, 99, 100
no
Yes 0, 1, 2, 3, …, 98, 99, 100
No
Notice : Artificial textiles made from cellulose, viscose are categorized into natural organic materials Modified
(Monm).

Appendix 8
Informations for paint and TTS
IMPORTANT : This information is valid and accessible for MATERIAL datasheets, datasheet for PA and PFI only
the painting is to declare.
Nature of paint component

E- coat
basecoat
Primer
clearcoat
hardener
Other Painting system for corrosion
*
Nature of TTS
Zn-Phosphate
Nano-pretreatment
Anodisation : Anodizing
Zn-Phosphate repair system
Other*

Appendix 9
Informations M.O.N.M (Modified Organic Natural Materials)
Textile and fiber (Cotton, linen, wool, cellulose, viscose, etc)

Nature of textile
Cotton
linen
Hemp
Sisal
Wool
Cellulose
Viscose
PTT
Others *
Wood, Paper, cardboard and similar

Nature of M.O.N.M
Wood
Paper
Cardboard and similar
Others*

yes 0, 1, 2, 3, …, 98, 99, 100
no

Appendix 10
Informations for Fluid & Grease
Lubricant
Type of lubricant
Engine lubricant
Oil BVM
Oil BVA
Suspension Lubricant
Lubricant DA
Others*
Type of lubricant
Mineral
Synthetic
Semi-Synthetic
Vegetal
Fuel
Type of fuel
Gasoline
Diesel
Break Liquid
Type of steel for long products
Class 3
Class 4
Class 5.1
Class 6

Grease
Type of grease
Mineral
Synthetic
Vegetal
Others*
Type of lubricant based on

grease **
Mineral
Esther
Polyglycol
Vegetal
Silicone
Others*
Type of soap on the grease **

Lithium
Sodium
Aluminum
Barium
Polyure
Others

** Informations only valuable and get-at-able for the Material datasheets

Appendix 11
Informations for electronic
Nature of the element of

electronics
Cards and component
Battery , accumulators
Screens
It is asked to you in complement of preceding question to declare many piles, accumulators and/or batteries and
only these elements there.
Number of battery,
accumulators
entirety number multiple of 1
0, 1, 2, 3, …, 98,99

Appendix 12
Causes de not retained
List of « cause of not retained » proposed for this type of datasheet.

Appendix 13
Example of manual creation for datasheet by batch
Formalism of the input file in .csv for datasheet manual creation by batch.
(Menu « create datasheet »/ « by batch »).
Type de
Reference Supplier/Paint code Leader project/Commercial group
datasheet
96xxxxxx80 Leader project PI
96xxxxxx80 Supplier @fnr.com Leader project PA
96xxxxxx80 Paint code Leader project PFI
ZOAxxxxxx Supplier @fnr.com Commercial group MA

A125500

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

A125500

Uploaded by

Copyright:

Available Formats

PSA PEUGEOT - CITROËN

General Norms A12 5500

Drafted by Checked by Approved by

Nora RAVASSARD Sophie RICHET

Date Signature Date Signature Date Signature

05/07/2011 - 05/07/2011 - 05/07/2011 -

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Index Date Nature of modifications

CREATION OF THE DOCUMENT UNDER THE STATUS OF

C 06/12/2006 CORRECTION DURING THE EXPERIMENTATION PERIOD.

D 13/12/2006 CORRECTION DURING THE EXPERIMENTATION PERIOD.

INTEGRATION OF THE DECLARATION OF THE SUBSTANCES LIST OF

DRD/DCHM/PMXP/PENV Pierre TONNELIER, Lucie TRAVERT, Laurent SARABANDO,

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

1. OBJECT AND FIELD OF APPLICATION 5

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

• Requirement 1 “Type approval of the vehicles on their Recyclability and recoverability” :

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

1.OBJECT AND FIELD OF APPLICATION

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

• Recyclated material post consumption : Material generated by the households or the

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

4.PROCESSUS & INFORMATIONS

Figure 1 - Perimeter of vehicle parts covered by the application MACSI

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Type of Information Correspondent Informations to be declared in Standards

Internal part PSA Designer Mass - Material A12 5500

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

4.1.GENERAL PROCESSUS OF MACSI INFORMATION

Is this the first datasheeet The previous datasheet on

Decide on the request: This Macsi

Which kind of datasheet is it

Call the datacheet « PFI »

Fill and record the datasheet PI at Datasheet MACSI

Fill in the datasheet PA

The informations contaiend

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Purchased Part (PP)

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Internal Part (IP)

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

4.1.2.GENERAL PROCESS MACSI : PURCHASED MATERIALS*

The perimeter is for articles ZMAT (Z0Axxxxxxxx,…).

Decide on the demand :

Complete the datasheet MAT

Are the informations in the

Figure 3 - Process 3 : Information Process of articles en Z0A (Material)

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Stage Description Actor

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Rule of functioning n° 1 : Supplier responsibility

Rule of functioning n° 2 : Parts/materials concerne d by MACSI

Rule of functioning n° 3 : Determination of the ref erences to be informed

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

• Case of the references « functional » and « supplier » :

Rule of functioning n° 4 Multi sourcing

Rule of functioning n° 5 : Time for the part inform ation

OR : 14/04/2004 G : 05/07/2011 USAGE INTERNE

Rule of functioning n° 6 : Creation/Update of MACSI datasheets when a part evolutes