Professional Documents
Culture Documents
Equipments
Equipments
Equipments
SECTION 7
ANCILLARY EQUIPMENT
Table of Contents
7.1 General 1
7.2.1 Scope 1
7.2.2 General 2
7.2.3 Capacity 2
7.2.4 Dimensions and Clearances 2
7.2.5 Speed 3
7.2.6 Crane Bridge 3
7.2.7 Longitudinal Travel Rails 4
7.2.8 Axles and Wheels 4
7.2.9 Bridge and Trolley Driving Machinery 4
7.2.10 Hoist 4
7.2.11 Sheaves 5
7.2.12 Hook Blocks 5
7.2.13 Hoisting Rope 5
7.2.14 Lubrication 5
7.2.15 Hand Operation 6
7.2.16 Hoist Brakes 6
7.2.17 Cab 7
7.2.18 Control Equipment 7
7.2.19 Electric Motors 7
7.2.20 Controllers 7
7.2.21 Switchboard 8
7.2.22 Safety Limit Switches 8
7.2.23 Lighting and Convenience Outlets 8
7.2.24 Wiring 8
7.2.25 Accessories 8
7.2.26 Spare parts 9
7.2.27 Assembly and Tests in the Workshop 9
7.3.1 General 11
7.3.2 Diesel Engine 11
7.3.3 Generator 12
7.3.4 Spare parts 13
7.3.5 Tests 14
7.4.1 General 14
7.4.2 Scope of Works 14
7.4.3 Performances 15
7.4.4 Oil Transfer Pump and Strainer 15
7.4.5 Vacuum Oil Purifier 16
7.4.6 Oil Tester 16
7.4.7 Transfer Cart 17
7.4.8 Miscellaneous 17
7.4.9 Spare Parts 17
7.4.10 Tests 17
7.6.1 General 27
7.6.2 Scope of Work 27
7.6.3 Fire Detection and Alarm System 28
7.6.3.1 Detectors 28
7.6.3.2 Alarm call boxes 29
7.6.3.3 Central Alarm Control Panel 29
7.6.3.4 Fault Monitoring System 30
7.6.3.5 Cables and Conduits 30
7.6.4 Water Fire Fighting System 30
7.6.4.1 Main Fire Hydrant Pump 31
7.1 General
This section covers the design, manufacture, testing before shipment, transportation to site,
erection and commissioning and performance tests of the followings:
One (1) Lot of overhead travelling crane.
One (1) Lot of diesel engine generating set.
Two (2) Lot of oil handling and purifying equipment
One (1) Lot of tools and meters.
One (1) Lot of fire fighting system.
One (1) Lot of elevator system
7.2.2 General
The powerhouse cranes shall be used during erection and maintenance of the turbines,
main inlet valves, generators and other equipment. Normally, the crane shall pick up
equipment from the erection bay and transport it to the generating units. The design shall be
such that all movements take place smoothly and positively. No slipping or creeping of the
loads shall occur at any time.
The design shall take into account the lateral stresses due to starting and stopping the crane
suddenly when carrying rated load.
The crane shall be designed for continuously repeated cycles up to a half-hour total duration,
starting with cold motors and brakes.Safety factors used in the design except hoisting ropes
shall in no case be less than four. Special care shall be taken to guard against oil or grease
dripping from the crane, and where necessary, easily removable catch pans shall be
provided.
The Contractor shall indicate the quality of the materials with reference to international
standards and their mechanical and chemical properties. Rhe Contractor shall consider the
most adverse conditions which will have to be withstood by the equipment in operation or
during manufacture, transport and erection. The design calculations and loading conditions
shall conform to international codes.
Materials and workmanship shall be governed by Clauses mentioned in General
Specification.
7.2.3 Capacity
The crane shall be capable of easily handling, both during erection and afterwards, the
heaviest piece of plant covered by this Specification.
The lifting capacity of the main hoist shall be the heaviest assembled parts or components of
turbine or generator to be erected as one piece plus 25% extra or 30 tons, whichever is
greater, and that of the auxiliary hoist shall be 5 tons. The crane shall be capable of
travelling with its full load suspended in any position.
possible distance of each crane hook from centre-line of rail at each end shall be as stated in
the Bid.
7.2.5 Speed
The various motions of the crane shall have not less than the following speeds under full
load conditions:-
Bridge longitudinal travel 20 meters per minute
Trolley cross travel 10 meters per minute
Main hoist 1.25 meter per minute
Auxiliary hoist 8 meters per minute
Creeping speed 10% of the above speed.
provided. The design of the drive elements and brakes of the trolley shall be similar to those
of the bridge drive.
Safety lugs shall be placed on the trolleys and end trucks to limit the drop in the event of a
broken axle or wheel, unless this emergency is provided for in the general design. Rail
sweeps and buffers shall be provided on both bridge and trolley travel.
Rails, with buffer of adequate height, shall be provided on the main bridge girders for the
trolley travel. Rails shall be secured to the bridge girders in an approved manner and shall
have provision to prevent creeping.
7.2.10 Hoist
The lifting equipment on the trolley shall include two hoists, the main hoist for main hook and
the second hoist for the auxiliary hook. Hoists shall include rope drums, journal bearings and
geared motors. The hoist drums shall be of the two-way, opposite-groove type to yield
vertical lifting of the load. The grooves shall be machined. The drums shall be dimensioned
to leave at least three complete windings of lifting ropes in the grooves with the hook in the
lowest position. It shall also not be necessary to wind double layers when the hook is in its
highest position.
All movements shall be protected by limit type proximity switches which shall, if activated,
interrupt the power supply to the motor and activate the brake. In addition to the holding
brake for normal operation, a control brake shall be actuated, for instance by a centrifugal
switch. An overload-protection device and slack rope contact shall also be provided.
Hoist drums shall be mounted on the trolley and located so that the hoisted load will at all
times be transmitted equally to the crane girders. Each drum shall be dimensioned so as to
receive the required amount of hoisting rope in one layer with at least 1-1/2 turns to spare on
each half of the drum with the hook in the maximum raised position, and when the hook is in
the lowest position at least three full wraps of rope shall remain unwound on each half of the
drum.
Hoist drums shall be fabricated or cast with adequate stiffening ribs to prevent deformation
and to minimize deflection under all operating conditions. Drum diameters and rope grooves
shall be in accordance with the recommendations of the rope manufacturer. All surfaces to
come in contact with the rope shall be machined true to approved tolerances and surface
finished to minimize wear and prevent permanent deformation of the rope.
7.2.11 Sheaves
The sheaves shall be of cast steel or fabricated steel properly dimensioned to suit the
recommendations of the rope manufacturer. The grooves as well as all surfaces to come in
contact with the rope shall be machined true to approved tolerances and surface finish to
minimise wear on the ropes. Sheaves shall be mounted on bronze-bushed bearings. The
sheave pins shall be made of alloy steel. The load block shall be designed with a rope-guard
for close encasement of the lifting ropes.
All sheaves shall be provided with guard plates to retain slackened rope within the grooves.
Ample means for lubricating the bearing shall be provided in easily accessible locations.
7.2.14 Lubrication
All bearings requiring grease shall be fitted with grease fittings easily accessible from the
crane walkways. A hand-operated grease gun of ample capacity shall be supplied with all
necessary extensions and fittings for greasing the bearings.
The Contractor shall advise the Engineer, in writing, as to the recommend type and make of
grease and other lubricating oils to be used. In addition, the Contractor shall recommend a
lubricating cycle to guide the Employer's operating staff in their maintenance work. The
Contractor shall provide the initial lubrication for all the equipment, including the hoisting
ropes.
The bridge shall be provided with a friction brake of sufficient capacity to bring the crane
quickly to rest from full speed with rated load.
7.2.17 Cab
The cab for accommodating the control gear and operator shall be constructed of mild steel
section fixed under the end of and to one side of main girders. It shall have ample
dimensions to be well ventilated with neat half-walls and roof and have liberal open areas to
give the operator a clear view of the hoist hooks. It shall have a comfortable chair. A warning
gong shall be fitted to indicate movement of the crane.
The cab shall be of the open-type and accommodate the control desk, the operator’s seat,
illumination, fire extinguisher, electric fan, socket outlets, etc. A ladder shall be provided from
the cabin to the bridge walkway.
Handrails shall be provided for inspection and maintenance walkways or operation platforms
on the girders, trolleys, cabin, etc. There shall be middle rails provided and breast boards at
the bottom of the handrails.
7.2.20 Controllers
A separate reversing tramcar-type drum controller shall be provided for each motor. Each
controller shall be fitted with renewable contact fingers and tips on the drum. Each controller
shall be provided with arc shields of incombustible non-hygroscopic material. When in the
"OFF" position, the controller shall isolate the motor on all three phase. Each controller shall
be provided with a dead man's button or spring return to "OFF" position. Emergency stop
buttons convenient to controllers shall be provided. No less than five steps of speed control
shall be provided to allow a gradual speed increase from standstill to the maximum.
7.2.21 Switchboard
A steel-enclosed switchboard with doors, suitable for working with controllers shall be
provided. The switchboard shall be equipped with circuit breakers, contactors, protective
relays, indicating instruments, transformers, fuses and other necessary apparatus.
A main circuit breaker shall be provided to cut off all power to the crane and to lock in the
open position. Independent overcurrent, under-voltage and thermal protection for each
motor shall be provided.
All controls, switches and components shall be adequately labelled and numbered for easy
maintenance. A lighting and convenience outlet panelboard shall be included on the
switchboard.
7.2.24 Wiring
The Contractor shall supply and install all wiring, cabling and conduit on the crane taking the
supply from the low-tension switchgear in the cubicle room. The main runway contact wires
and trolley conductors shall be of approved design and shall be as per relevant standards
and located on the outside of the bridge girders to prevent interference with hoisted loads.
The minimum size of conductor used shall be 3.5 square millimetres.
All current collectors shall be of substantial construction with ample capacity and designed to
eliminate all sparking and flashing and to ensure continuous contact. The wearing parts shall
be easily replaceable. Suitable guards or screens shall be provided to comply with the safety
requirements.
7.2.25 Accessories
One complete set of all special tools and devices necessary for the assembly, disassembly
and maintenance of the crane including rope slings shall be provided.
at the site. The Contractor shall give the Engineer notice in writing of the date and place of
inspection and testing not less than two weeks before the parts are ready, and give the
Engineer full facilities for witnessing the tests. Three copies of the test reports shall be
provided to the Engineer.
In particular, the following tests shall be carried out under the supervision of the Engineer
and the results certified before shipment:
Checking of the main dimensions.
Operation tests of all drives, including measuring of operating.
Function tests of the complete control system, measurement of stator winding
insulation resistance on all driving motors, voltage test and insulation test on
electrical installations.
Structure deflection test.
Full load test (including brake system tests).
Overloading test (125 per cent of the rated load).
Tests certificates for materials and equipment shall be provided in triplicate to the Engineer,
which shall include the following:
Material tests and chemical analysis of steel and other principal used metals.
Welds shall be physically and radiographically or ultrasonically tested as specified.
Routine tests on purchased equipment.
Insulation tests, operating tests, heating tests, load tests, etc. on electric motors,
starters, transformers, and other electrical and mechanical components.
Load rope breaking tests.
All welding on the crane structure exposed to stresses shall be subject to non-destructive
tests. The test equipment and instrumentation shall be provided by the Contractor.
including test loads, test load carrying structures, ropes etc. shall be provided by the
Contractor.
With the handling mechanism in a fixed position, the hoisting equipment shall be tested
under an overload 25% greater than its rated load. This load shall be maintained for one
hour. The load shall then be relieved gradually. No defect or permanent deformation shall
remain after complete removal of the load.
After satisfactory completion of the static test, the testing load shall be decreased to a value
20% greater than that of the rated load of the hoisting equipment. Under these conditions, all
the lifting and lowering operations shall be carried out successively for a period of fifteen
minutes of effective operation, without vibration, deformation or detrimental temperature rise.
Transversal movements of the handling mechanism shall be tested under the same
conditions as above.
The crane shall be loaded to its rated load and the following shall be checked:
The deflection;
The horizontal and vertical travel distances;
Correct general operation of the safety mechanisms and accessories;
The operating speeds;
The lifting and lowering movements, which shall be made in a continuous smooth
manner so that all manoeuvres shall be possible with adequate accuracy;
The hoist brakes shall be capable of stopping the rated load operating at a normal slow
speed with a maximum slip of 4 mm and maintaining this load in a stationary position without
slipping. The bearings and other mechanical parts shall also be checked for temperature
rise.
After successful completion of all commissioning tests, the bridge crane and the associated
equipment shall be subject to a Trial Operation Period. The Trial Operation shall be carried
out under supervision and responsibility of the Contractor.
Continuous output of diesel engine generating set shall be guaranteed to be 250 KVA at
generator's terminal, under the climatic conditions stated in General Specification. The diesel
engine shall be designed to use high speed diesel oil, which should be easily available in
Nepal.
The diesel engine shall be capable of manual and/or automatic starting on main’s failure.
The starting shall be selected by key-operated test/manual/auto switch. While in auto, the
generator shall automatically start on detection of the main’s failure. The generator shall
also be capable of starting from the centralized control room by the operator. The generator
shall be self-supervised and change-over circuit breakers shall be provided to change all the
auxiliary power supplies and essential loads to the generator automatically.
The diesel engine generator shall be stopped automatically when the normal main supply
resumes. However, it may continue running for set period of time at no load, so that it can
take the auxiliary supply load immediately if the main fails within that time period. The
revolution per minute of engine shall be minimum of 1500.
In addition, the following items shall be supplied for the engine.
A fuel oil tank with float level gauge for minimum eight running hours.
Pumps for lubricating oil and fuel oil injection. The forced lubrication system shall
cover main bearings, crank pin bearings, piston pins, timing gears, camshaft
bearings, valve rocker mechanism and governor;
Filters for fuel oil and lubricating oil, cleanable-type to avoid frequent replacements,
with bypass valves;
Thermometers for cooling water and lubricating oil;
Flywheel guard;
A tachometer;
A lubricating oil cooler;
Common bedplate, foundation bolts and nuts;
Reamer bolts with nuts, for coupling up with generator;
Alarm and automatic shut-down devices in the event of lubricating oil pressure drop,
cooling water high temperature and over-speed;
Panel for safety device with alarm, associated with the generator control panel;
Pressure gauge for lubricating oil:
All piping materials with valves and cocks;
Air suction strainer, cleanable-type to avoid frequent replacements;
Expansion or fexible joint for exhaust pipe;
Maintenance tools;
Silencer and exhaust pipe to atmosphere;
Any additional accessories as recommended by the manufacturer.
7.3.3 Generator
The generator shall be 3-phase, 4-wire, revolving field type with damper winding, self-
excited, self-ventilated open-type single-bearing synchronous alternator. The rating of the
generator shall be 400 V, 50 Hz, 0.8 lagging power factor, 250 KVA maximum continuous
output and shall be directly connected and flange mounted to engine. Insulation shall be
Class "B" or higher class.
The excitation current shall be controlled by both voltage and current of the generator
through rectifiers to have compound characteristics. The automatic voltage regulator shall be
provided for the excitation system capable of controlling voltage within ± 2% from no load to
full load. The neutral point of armature winding will be connected to neutral bus of the low
tension switchgear and solidly grounded.
The maximum temperature rise of the generator shall not exceed the following:-
Stator winding (by thermometer) 700C
Rotor field winding (by resistance) 800C
Iron core and other parts (by thermometer) 800C
Generator control cubicle shall be of sheet metal dead front, indoor type, floor mounted and
self-standing or wall mounted. The panel-mounted equipment and devices shall include, but
not be limited to, the following:
One 600 V, 600 A air or moulded-case circuit breaker
One A.C. ammeter with selective switch
One A.C. voltmeter with selective switch
One frequency meter
One wattmeter with three elements
One watthour meter with three elements
One power factor meter
One frequency meter
One regulating switch for governor motor
One group annunciator
One group of annunciator alarm, collectively annuoncing the diesel generator set
faults to be available in control room.
Three potential transformers, single phase 400/110 V, dry type
Three current transformers of 500/5A, dry type
One rheostat for AVR voltage setting
One set of cable terminals, back wiring and terminal boards and nameplates
One set of test terminals
One over-voltage relay
Three over-current relays
One alarm bell
One set of connections for fault indication of excessive temperature rise of cooling
water, pressure drop of lubricating oil and overspeed
The following accessories shall be supplied:
Indicating lamps
Local starting stand with starting switch
One set of cabinet type static exciter with automatic voltage regulator and necessary
accessories
Battery and charger for a starter motor
Special tools for erection and repair
150% of the quantity of lubricating oil
Foundation bolts and nuts
Contact for one group of alarm of diesel generator set, one position indicator of ACB
of diesel generator shall be available at auxiliary control panel of control room
Other necessary accessories as recommended by the manufacturer
7.3.5 Tests
The following tests shall be carried out on the combined engine and generator before
shipment at contractor's plant:
Starting test
Load test including temperature rise and fuel and lubrication oil consumption
measurement
governor test
Overspeed test (120% for one minute)
The following tests of generator only shall be carried out at Contractor's plant:
Wave form test
Insulation tests for stator and rotor coils
Test of the panel and cubicle
The diesel engine generator set with excitation system and necessary accessories shall be
tested in accordance with the requirements of the Commissioning Test specified in General
Specification.
7.4.3 Performances
The oil purifier shall be able to remove all particles above 10 microns.
Under the assumption of an initial water content of 50 ppm, the final water content of oil after
only one passage in the treatment system shall not be above 10 ppm.
The oil purifier for bearing oil shall be able to process 1000 l/h. That for transformer oil shall
be able to process 3000 l/h.
System capacity shall be such that any oil sump can be treated without having to stop the
cleaning process to remove the collected sludge or to replace a clogged filter.
Transfer pump for bearing oil shall have capacity of 1000 l/h. That for transformer oil shall
have capacity of 3000 l/h.
corresponding adaptors and coupling halves shall be provided on each sump fill and drain
connection.
An electrical oil-resistant insulated cable shall be provided of 25 meter length with a metal
plug suitable for the outlets.
The strainer shall be mounted on the mobile cart and shall be rated for the transfer pump
discharge at corresponding viscosities.The strainer shall be fitted with a differential pressure
gauge and the body shall be rated for the pressure setting of the pump relief valve. The
filtering medium shall be of non-corroding metal or synthetic fibre and shall be cleanable.
The filter shall effectively remove up to 98% of particle of 0.25 mm size and shall, when 2/3
blocked, pass the rated flow at a differential of 1 kg/cm2. The filter element shall not blow out
or fail at this differential and shall not form channels, which will conduct the flow. The strainer
body shall have a suitable drain, supports and easy means of access to the filter element. A
suitable flexible connection shall be provided between the pump and strainer.
A vacuum oil purifier shall be provided to dehydrate, de-aerate, purify and filter the bearing
lubricating oil and governor pressure oil.
The oil purifier shall be provided with:
Centrifugal separator
Filter press
vacuum dewatering,
direct heating,
vacuum and circulating pumps, controls and instrumentation.
The purifier shall have all components, controls, valves, thermostats, pumpdrives, motors,
starters, relays, filters etc., required to ensure the performance stated in 5.4.3..
The oil purifier shall be of the closed circuit operation type and shall not need oil transfer into
a tank. The oil treatment system shall be able to extract oil by suction from the equipment for
treatment and return it by gravity after treatment or vice versa.
Oil treatment shall include:
Filtration or centrifugal separation.
Dewatering.
If the purifier uses disposal filtering or oil dispersion material, the Contractor shall supply with
the unit not less than 5 years supply of such material. The quantity of filtering material shall
be sufficient to allow changing the filtering media after an annual treatment of the oil in each
of the bearing sumps and governors. The filtering media shall be changed after the
treatment of the quantity of oil in each sump or system.
The purifier shall be movable and provided with all attachments appropriate to obtaining
easy manoeuvrability and to locating the purifier adjacent to the oil container on the
generating unit. The purifier shall be rated for the 400/230 volt A.C. power and shall take
power from the nearest motor control centre or distribution panel.
The purifier shall have two flexible hoses: one of them to be connected to the oil sump drain
line or to be inserted through the filling opening of the oil sump, and able to reach the bottom
of the sump. The return flexible pipe shall be connected to a refill line or be inserted in the
filling opening.
The purifier shall be provided with its own electrically driven transfer oil pump and electric
supply cable. The purifier system shall be mounted on an easily manoeuvrable trolley,
provided with lifting lugs and a sling.
7.4.8 Miscellaneous
The Contractor shall furnish all necessary piping, valves, hoses, connectors, pipe supports
and other accessories.
7.4.10 Tests
The equipment to be supplied shall be tested as per recent international standards and
codes at Contractor's plant before shipment. At the Client's discretion a site test shall be
carried out on at least one oil sump to check the system ability to suck oil from the sump
under the most unfavourable conditions.
The complete oil treatment system shall be shop assembled and tested prior to shipment to
the site. The test shall include the treatment of a minimum of 200 l of oil.
The Contractor shall provide the descriptive documents, the operating and maintenance
instructions of the oil treatment systems and associated instruments as well as the operating
and maintenance manuals of all machines and instruments.
The machines, tools and meters, as listed, with necessary accessories and spares shall be
supplied for the repair shop under the contract. These may be used by the Contractor
during construction with the approval of the Engineer and shall be returned in good repair
after completion of the works. The electric source for following apparatus is 400 V, 3-phase,
400 V or 230 V, single phase, 50 Hz.
The contractor shall furnish thedetails of tools and meters with catalogues or leaflets during
contract negotiation. The contractor shall furnish set of viewgraphs with overlays to explain
machine operation, wall chart, machine manual in English language, overall dimensioned
diagram, foundation details and list of standard spare parts for the tools and meters to be
supplied under this contract.
The Tenderer shall furnish the ISO 9002 or equivalent certificate of the tools and meters
manufacturer along with its details of certifying agency (accreditation, validity date etc.). The
technical specification submitted with tender shall be in English language.
The location of powerhouse workshop, where all the tools and meters will be placed, shall be
in the vicinity of the powerhouse and will be finalised during contract negotiation.
Steady rest, adjustable
Follower rest, adjustable
Set, turning tool bit holders (straight right hand and left hand)
Taper turning and boring attachment
Dead centre
Live centre
Set, taper reducing sleeves for tailstock
Foot brake
Rear splash guard
Chip guard
Tool post grinder
Safety features shall include head stock safety switches and longitudinal safety stops.
2. Bench Drilling Machine
The machine shall be bench-type, drilling head to be raised and lowered on column, spindle
with adjustable speed, spring-balanced drilling spindle, adjustable depth stop with millimeter
scale, built-in machine light, etc.
Approximate Specification
4. Power Hacksaw
The machine shall be of heavy duty type with hydraulic saw frame control, automatic blade
lift on return stroke, adjustable cutting pressure, adjustable length of stroke, automatic stop
at end of cut, swivelling vice and complete with coolant pump.
Approximate Specification
Accessories required shall be material stand adjustable with solid roller tommy bar and saw
blade, length 450 mm (fine, medium, coarse teeth blades 3 packets of each)
5. Bench Grinding Machine
The machine shall be double-ended bench type, totally enclosed, complete with electric
motor with ball bearings, adjustable toolrests for grinding of tools, detachable wheel guards
and eyeshields, complete with two grinding wheels, one fine and one coarse.
Approximate Specification
6. Welding Transformers
The machines shall be of built-in transformer and rectifier type with preferably stepless
current control, portable on wheels.
Approximate Specification
Welding transformer shall be specially designed for continuous-duty welding purposes. Its
cores shall be constructed of high quality. The steel shall be of thin lamination. Both sides of
each steel plate should be insulated with durable insulating material. It should have minimum
vibration.
The complete assembly of core and coil shall be dried in a vacuum sufficient to ensure
elimination of air and moisture within the insulating structure. Coil should be made of copper.
The transformer shall be designed and constructed to withstand without injury the thermal
stresses produced while working on the max. current of 310 Amps. Its primary nominal
voltage shall be 220/400 V, AC. The secondary voltage shall be rectified and welding
Transformer shall be used as direct current source of 50 V.
Rutile electrode for unalloyed steel or mild steel [3-Packets]
Nickel-copper alloyed electrode for low alloy steel [3-Packets].
Rutile electrode with extra low carbon
content for stainless steel [3-Packets].
Nickel core electrode for cast iron welding [3-Packets].
7. Oxyacetylene Set
The set shall be suitable for welding and cutting for equipment repair and maintenance
workshop facilities. The trolley shall be designed for easy movement of cylinders and tools.
The tool box provided on the trolley shall be large enough to carry welding/cutting blow pipes
etc.
Approximate Specification
S.No. Items Specification
1. Wheel cart for cylinder transport 1 no.
2. Single stage oxygen regulator with gauges 1 no.
3. Single stage acetylene regulator with gauges 1 no.
4. Twin hose 15 m
5. Welding torch complete with assorted
welding heads, 0.5 to 30 mm (8 in total) 1 set
6. Assorted cutting heads,3 to 100 mm (3 in total) 1 set
7. Welding table 900x600x800 mm
8. Goggles 2 nos.
9. Oxygen cylinder 2 nos.
10. Acetylene cylinder 2 nos.
Silicon bronze rod for bronze welding and brazing of copper and brass [3 Packets].
Pure aluminium or 5% silicon aluminium for aluminium welding [3 Packets].
Stainless steel rod for stainless steel [3 Packets].
Super silicon cast iron for grey cast iron [3 Packets].
Fluxes
All suitable fluxes for above rods such as Aluminium welding flux, stainless steel and
cast iron.
8. Air Compressor
Air compressor shall be reciprocating, air-cooled, single/double acting and multi stage-type
complete with drive motor, drive arrangement, suction air filter/silencer, unloader, high outlet
air temp. switch, coolers and an integral air receiver of 400 liters capacity. Air receiver shall
be designed in accordance with international standards and shall be tested hydrostatically to
a pressure of 1.5 times the design pressure.
The compressor shall have over-load protection and shall require minimum maintenance
work. Its interval of maintenance should be greater than or equal to 1000 working hours. Air
receiver shall be complete with supporting stand, fixing bolts and nuts, handhole for
inspection, safety valve, pressure gauge and other necessary accessories.
The compressor shall have auto recloser pressure switch closing at 8 bar and opening at 10
bar and a running hour meter. A suitable high pressure hose of 50 m. long shall be included.
Approximate Specification
9. Hand Drill
The item shall be having variable speed and reversible rotation control. It should be supplied
complete with drill chuck, key and cable with plug.
Approximate Specification
Catalogue and operation and instruction manual.
11. Tools
3 Anvil 100 kg 1
4 Swage block 55 kg 1
7 Pipe vise 10 mm - 77 mm 1
20 Micrometercaliper 0.1 - 25 mm 1
21 Extensible inside micrometer 50 - 1,000mm 1
7.5.2 Meters
The following meters shall be supplied:
13 Magnet bell 2
Each equipment shall be tested in accordance with applicable code and standards at
the manufacture’s shop.
The Employer shall be given the opportunity to witness all the tests according to approved
test plan.All test report shall be certified by the Contractor whether witnessed or not.
Ten (10) cabinet-mounted fire hoses with auxiliary equipment.
One (1) set of all tools, special keys, spanners, etc. for the repair, servicing and
maintenance of the supply, all kept in a metallic cabinet with lock.
All components, accessories, items and equipment not specifically mentioned above,
but necessary for the safe and proper transportation, erection, successful
operation, and maintenance of the supply.
7.6.3.1 Detectors
Automatic fire detection system shall cover the fire detectors, which shall be installed in all
required areas to provide early detection of any fire which might occur. The Contractor shall
be responsible for determining the most appropriate type of detector on the basis of a fire
risk analysis and appraisal of environmental conditions. The detectors shall be of the
draw-out type on the standard base, so that the type may be changed at any time.
Smoke detectors shall be ionic detectors, reacting to visible and invisible combustion
products. They will shall be equipped with a self-compensating system against temperature,
humidity and atmospheric pressure variations.
Heat detectors shall be UV or thermostatic detectors, responding to a rapid rise in
temperature and to an abnormally high temperature.
The detectors will shall be provided with a built-in alarm indicator.
Smoke detector:
Principle : Optical
Operating voltage : 8.8 VDC to 33 VDC
Operating current : 60 mmA
Setting time :1s
Protection area at 4 m height : 100 m2
Threshold : smoke concentration 15% volume
Working temperature : 0 °C to 70 °C
Thermal detector:
Principle : temperature rise and fix temperature
Threshold : 70 °C or temperature rise 15 °C/min
Protection area at 4 m height : 40 m2
Working temperature : 0 °C to 70 °C
Type : Infrared transmiter and reciver
Operating span : minimum 50 m
Operating voltage : 24 VDC
Working temperature : 0 °C to 70 °C
the powerhouse. Remote control buttons of fire fighting pumps shall be provided near the fire
hydrant box.
Putting into operation of the pumps at fire fighting of the main structures is provided by
means of remote control buttons installed near the fire hydrants and from the control panel.
Signal lamp : Power-Operation-Over-current of motor.
Meters : Voltage, Current
Buzzer : Over-current of motor
Automatic start by receiving signal from pressure switch or remote starting signal
such as push button and/or detector.
provided with combined heat/flame detectors covering infrared and ultraviolet range of light
spectrum. In addition at least one pressure detector shall be included in each loop. All
detectors shall be of the analogous addressable type.
Each manual electrical release button assembly shall have three system status lamps
receiving signal from the control unit. One lamp shall be ON when the system is in its normal
automatic operation mode ("System Normal"). The second lamp shall be ON when the
system is on manual release only ("System Manual"). The third lamp shall be ON when
water has been discharged ("Water Discharged").
7.6.5.6 Piping
The pipes shall be made from seamless or lapwelded black steel pipes with standard weight
butt welding steel fittings. Spray headers shall be made of galvanized steel pipe with
galvanized malleable iron screw fittings. The supply shall contain all valves and necessary
equipment.
There shall be a minimum of two ring lines around each transformer located approximately 1
m from the transformer. Spray headers and piping shall be designed for dismantling and
reassembling so that piping will not interfere with the replacement of the transformers.
Extinguishing agent : ABC powder
ABC quantity in container : 4 kg and 8 kg
Container pressure : 12 kg/cm2
Equipment: : lever plunger, diffuser with grip
CO2 Fire Extinguishers
The CO2 units shall be designed for fighting of fires in oil and electrical installations (BC
type). Each of the portable units shall be complete with short flexible tube with diffusor made
of dielectric material, operating lever protected against unintended utilization, carrying
handle and wall bracket.
The extinguishers for the diesel generator unit shall be housed in a weather-proof metal
cabinet on the outside wall of the unit housing.
Extinguishing agent: : carbon dioxide
CO2 quantity in container : 5 kg
Discharge duration :9s
Discharge distance :2m
Equipment: : trigger valve
7.6.9 Tests
The equipment shall be subject to relevant tests as specified under the General Technical
Specifications with regards to material, manufacture and functions both in the workshop and
at the site.
After installation, the fire detection system shall be tested to the satisfaction Client. The test
shall include testing of all items of equipment and audibility tests. Each detector shall be
tested with specific equipment recommended by the Manufacturer.
After completion of erection random tests of one dry chemical extinguisher unit and one CO 2
unit shall be carried out by the Engineer to prove correct operability. The tested units shall be
recharged by the Contractor.
The deluge system tests shall include the followings:
Operation of the water deluge systems with actuation by the automatic detection
system, alarm system and manual release.
Pipe shall be flushed clean and hydrostatic pressure tested as specified in General
Specifications.
All pipes embedded in the ground shall be at the pipe top a minimum 30 cm below the grade
where no heavy traffic is expected and minimum 90 cm below the grade at road crossing
and where heavy traffic is expected.
The embedded pipes in the ground shall be painted with 2 layers of anti-erosion and 2 layer
of bitium with thickness not less than 2 mm.
The exposed pipes shall be painted with 2 layers of anti-erosion and 2 layer of coating (red
colour for water fire fighting pipe and blue for CO2 pipe). The painting thickness of each layer
shall not be less than 50 microns. The treatment method before painting shall be submitted
to Engineer for approval.
The pipe lines shall be pressure tested by clean water at pressure of 1.5 time of rated
system pressure and ensure that the pressure drop shall not exceed 5% of testing pressure
after 12 hour without any addition of water to the system.