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Atlas Copco Bidraulik Drill PDF
Atlas Copco Bidraulik Drill PDF
1250 0071 04
All product names in this publication are trademarks of Atlas Copco. Any unauthorised use or copying of the
contents or any part thereof is prohibited. Illustrations and photos may show equipment with optional extras.
No warranty is made regarding specifications or otherwise. Specifications and equipment are subject to
change without notice. Consult your Atlas Copco Customer Centre for specific information.
Table of Contents
1. GENERAL .......................................................................................................... 3
1.1 Description of Manufacturing Number.......................................................................... 3
1.2 Leakage Problems ....................................................................................................... 3
1.3 Dismantling................................................................................................................... 3
1.4 Assembly...................................................................................................................... 3
1.5 Environment ................................................................................................................. 3
1.6 Safety Regulations ....................................................................................................... 4
1.6.1 Warning Boxes ....................................................................................................4
1.6.2 Required Safety Rules ........................................................................................4
2. TOOL LIST.......................................................................................................... 7
3. SERVICE INTERVAL ......................................................................................... 9
3.1 Overhaul Kits................................................................................................................ 9
3.2 Starting-up a New or Newly-overhauled Rock Drill ...................................................... 9
3.3 After the First Shift with a New or Newly-overhauled Rock Drill................................... 9
3.4 Before Each Shift ......................................................................................................... 9
3.5 After Every 40 Percussion Hours ................................................................................. 9
3.6 After Every 600 Percussion Hours ............................................................................... 9
6. ACCUMULATORS ........................................................................................... 17
6.1 Safety Label Location................................................................................................. 17
6.2 Safety Label Instructions ............................................................................................ 17
6.3 Charging the Accumulators ........................................................................................ 18
6.4 Check Accumulator Pressure..................................................................................... 20
6.4.1 Intake Accumulator (440a) and Return Accumulator (440b) .............................20
6.5 Replacing the Accumulators....................................................................................... 20
6.5.1 General .............................................................................................................20
6.5.2 Dismantling .......................................................................................................21
6.5.3 Assembly ...........................................................................................................22
1
Table of Contents
11. LUBRICATION.................................................................................................. 41
11.1 Gear Lubrication ...................................................................................................... 41
2
1. General
1. General
This instructions is intended as a guide and an example of workflow when performing maintenance on your
rock drill.
The manufacturing number is stamped-on and the location on the rock drill varies, depending on the model.
1.3 Dismantling
Before dismantling, always wash the rock drill externally using grease solvent.
An assembly fixture must be used when dismantling the rock drill.
1.4 Assembly
During all fitting assemblies, all component parts must be coated with grease, unless otherwise specified.
1.5 Environment
Environmental Regulations
Think of the environment!
Leaking hydraulic couplings and grease are hazardous to the environment.
Changing oils, hydraulic hoses, and various types of filters can be hazardous to the environment.
Always collect oil and grease residue and waste. Follow local environmental regulations.
Use biodegradable hydraulic fluid and lubrication oil wherever possible.
3
1. General
Warning Boxes
Danger
Indicates an imminent risk of serious or fatal injury if the warning is not heeded.
Warning
Indicates hazards or hazardous procedures which could result in serious or fatal injury if the warning
is not heeded.
Caution
Indicates hazards or hazardous procedures which could result in personal injury or damage to prop-
erty if the warning is not heeded.
Important!
Read through the maintenance instructions thoroughly before starting maintenance work. Follow
the instructions given and follow local regulations.
Do not use or intervene in the rock drill unless you have been trained to do so.
Never attempt to carry out maintenance work while the rock drill is in operation.
Ensure that the hydraulic, water, and air systems are depressurized, and that the electrical system
is de-energized, prior to removing the rock drill or prior to starting work on the system.
Use approved lifting devices when handling the rock drill. Avoid lifting heavy weights yourself.
To prevent injury during service and maintenance, all components that could possibly move or drop
must be supported safely on blocks or trestles, or secured by means of adequately-dimensioned
slings.
Check that the hoses used are of the right quality, and that all hose connections are in good condi-
tion and properly tightened. Hoses that loosen could cause serious injury.
Use only Atlas Copco original parts. Any damage or malfunction caused by the use of non-original
Atlas Copco parts is not covered by warranty or product liability.
Important!
Make sure that the rock drill has been maintained in accordance with the applicable instructions.
Before tramming the rig and rock drill or starting to drill, make sure that no personnel is in the imme-
diate vicinity of the drill rig.
Checks and adjustments that are necessary when the rock drill is in operation must be carried out
by at least two people. One person must be present at the operating station and have a good view
of the work.
Always wear a helmet and earmuffs when drilling. Follow local regulations.
Make sure that the work place is well ventilated.
Make sure that the safety labels are fitted, clean, and fully legible.
Particular attention must be paid to all warnings in the manual.
Exercise caution when jointing drill rods and when handling drill bits. Watch your fingers!
Make sure that clothes do not come too close to rotating machine parts.
Negligence could cause serious injury.
4
1. General
Important!
A mining machine has many components and functions that are directly or indirectly controlled by
a hydraulic system. Before working on or inspecting any part of the machine, it is important to know
how the machine moves and how its functions are controlled by the hydraulic system.
Prior to starting work and prior to inspecting any part of the machine, it must be physically locked/
stopped from being able to move and cause bodily injury. The mechanic must be careful to not place
any body part where a movement of the machine could cause injury if the hydraulic system fails or
is disconnected.
There may be occasions where components and/or vehicles may start moving when trapped energy
is released. Where applicable, there must be confirmation that all measures to safeguard against
involuntary movement have been taken by releasing the energy and/or physically locking/stopping
the machine.
Individuals involved in operating the rigs are obliged to ensure that all local, national, and federal
safety regulations are followed, before and during work on, or inspection of, the rig.
5
1. General
6
2. Tool List
2. Tool List
Letter Tools Part no.
A1 Plastic mallet
7
2. Tool List
8
3. Service Interval
3. Service Interval
3.1 Overhaul Kits
Overhaul kits are available for every type of Atlas Copco rock drill and rotation unit. The overhaul kits are
designed to coordinate with designed intervals during the overhaul schedule. Overhaul kits are listed in the
respective Spare Parts catalog and contain a list of all the parts necessary to overhaul the rock drill, or rota-
tion unit, at a particular interval.
3.3 After the First Shift with a New or Newly-overhauled Rock Drill
• Tighten all threaded unions ..................................................................................................................5
Important!
Servicing should be carried out at appropriate time intervals based on local conditions. The condition
of the rock has a major affect on the amount wear and with that the need of servicing.
Important!
Always function test the rock drill after service.
9
3. Service Interval
10
4. Hose Connections
4. Hose Connections
4.1 General
Caution!
Never attempt any maintenance or work on the rock drill, connections or hoses while the hydraulic,
lubrication or flushing pressure systems are pressurised. Air or oil can spray out at high pressure
and high temperature. There is a risk of serious injury to the eyes and skin.
Pressure hoses with an internal diameter of 19 mm (3/4") or greater are of the quality SAE 100 R9R
(high-pressure hose with four layers of steel reinforcement). See the rock drill’s spare parts list. For
reasons of safety, under no circumstance may these hoses be replaced with hoses of a lower
quality. There is a risk of injury if these instructions are not observed!
11
1 2
10 4 6
5
7
9
1. Flushing air (F) 8. Damper intake (HDP)
2. ECL oil outlet* (ALR) 9. Stroke length regulation (HS)
3. Rotation, intake (RRL) 10. Extraction unit, intake (BHP)
4. Rotation, return (RRR) 11. Extraction unit, return (BHT)
5. Percussion pressure intake (HP) *Always open or connected to ECL return
6. Percussion return (HT)
7. Lubricating air intake (AL)
11
4. Hose Connections
12
5. Tightening Torques
5. Tightening Torques
5.1 Threaded Unions
6
8
7
11
1
9
4
7
6
5
8
3
9
2
10
4
Lubricate the nuts’ threads and the washers’ contact surfaces with Never-Seez Regular Grade.
Ref. Qty. Check point Torque Torque Instructions
No. Nm Ibf*ft
1 2 Cradle 500 370 M24x80
2 3 Cradle 300 221 M20, grade 8.8
3 4 Side bolts 500 370 M24x1.5
4 8 Valve covers 220 162 M16, grade 10.9
5 6 Back head 220 162 M16, grade 10.9
6 8 Intake and return accumulators 220 162 M16
7 22 Intake and return accumulators 220 162 M16
8 2 Filling valve 30 23
9 8 Hydraulic motor 90 66 M12
10 4 Percussion mode 40 31 M10
11 4 Intake, flushing medium 40 31 M10
13
5. Tightening Torques
5.2 Nipples
11
16 15
1 2
10 14
13 4 12
65
7
16
14
12 13
3
9
14
5. Tightening Torques
15
5. Tightening Torques
16
6. Accumulators
6. Accumulators
Check and replace any damaged or illegible safety labels on the accumulators.
440a
1 2
17
6. Accumulators
Caution!
Charge the accumulators when they are assembled on the rock drill.
There is a risk of injury if these instructions are not observed!
Warning!
A gas other than N2 could cause an explosion.
18
6. Accumulators
1
3
N2
1250 0333 08a
19
6. Accumulators
Warning!
The hydraulic system must be depressurised before checking the accumulators.
1250 0383 09
accumulators.
6. Refit the charge valve's protective cover,
tighten using manual force.
10
6.5.1 General
Warning!
All gas must be released before removal, by means of removing the protective cap and fitting the
connection adapter (3).
There is a risk of injury if these instructions are not observed!
Caution!
Defective bolts may lead to dangerous oil leakage or the accumulator working loose.
Oil spray can injure the eyes and skin.
Parts that come loose can cause serious injury.
20
6. Accumulators
6.5.2 Dismantling
2 3
21
6. Accumulators
6.5.3 Assembly
1250 0333 10
22
7. Replacement of Hydraulic Motor
7.1 Dismantling
Removal of the rock drill from the carriage, is depending on the size of the hydraulic motor.
308
307
1250 0333 15
2
309
23
7. Replacement of Hydraulic Motor
7.2 Assembly
308
307
1250 0333 15
2
309
R
1250 0403 66
24
7. Replacement of Hydraulic Motor
Test procedure:
1. Plug port "B" with a suitable plug. B A
2. Connect a flow meter to the motor’s drainage
line. T (drain)
3. Make sure the rear axle can rotate freely.
4. Pressurise port "A" in accordance with the
following table. Make sure to use the correct
pressure for the current motor type! P
5. Measure the flow from the drainage line.
Replace the motor if it exceeds the specified
1250 0403 67
value. R
Test procedure:
B
1. If the motor has a drainage line, couple it to A
port "B" with a T-coupling.
T (drain)
2. Couple the flow meter to port "B" on the motor.
3. Secure the rear axle with suitable equipment.
It must not rotate.
4. This unit can be ordered for type MS motors. S
5. Pressurise port "A" in accordance with the P
following table. Make sure to use the correct
1250 0403 68
25
7. Replacement of Hydraulic Motor
26
8. Filling with Lubricating Oil and Bleeding the System
Important!
Use the recommended lubrication air pressure and recommended lubrication oil.
Some moving parts on the rock drill are lubricated with oil mixed with compressed air.
Is important that these parts receive good lubrication.
Check the level in the lubricating oil tank for every shift. Exercise cleanliness and fill with the right grade oil.
See chapter: Hydraulic oil and lubricant recommendations.
If the lubricating system has been empty of oil, it must be bled after filling. See the respective Rig manuals
for instructions.
27
8. Filling with Lubricating Oil and Bleeding the System
28
9. Settings
9. Settings
9.1 Electric-controlled Lubrication (ECL) System
Rock drill lubrication must be set with regard to local conditions.
1. Start the lubricating system.
2. Check the rock drill lubricating air pressure using a pressure gauge. The pressure should be 2,5-3 bar.
If the pressure is too low, clean the restrictor or increase the diameter of the restrictor.
3. Set the correct lubricating oil dose.
Pump (3217 8667 52) - 15 pulses/min
4. After setting, check that the correct pulse frequency has been obtained and that air and lubricating oil
emerge from the ECL return (ALR nipple).
29
9. Settings
1250 0Bild 9a
pressure gauge (A) shows 25 bar at the rock D
drill.
5. Disconnect the pressure gauge (A) and
connect the hose to the union D (BHP).
30
10. Front Head
Important!
Always clean the outside of the rock drill before disassembly.
10.1 Dismantling
11
10
110
1250 0346 30a
31
10. Front Head
133
1250 Bild 17
132 110
134
135
131
110
150
1250 0339 08a
32
10. Front Head
1250 0370 93
151 151 213 222
152 152 212 223 224
Many of the position numbers in the instruc-
tions below are included in the figure above.
33
10. Front Head
ØD
M
S
1250 0346 50
34
10. Front Head
1250 0374 22
10.Check and replace the seals (239 and 332) if
they are worn or damaged.
332
1250 0374 21
239
35
10. Front Head
1250 0339 15
36
10. Front Head
10.3 Assembly
Important!
Before fitting the parts must be lubricated with clean hydraulic oil.
B2
110
L1
131
1250 0339 19a
37
10. Front Head
110
150
135
38
10. Front Head
133
1250 Bild 17
132 110
134
39
10. Front Head
40
11. Lubrication
11. Lubrication
11.1 Gear Lubrication
317
314
1250 0333 18
41
11. Lubrication
42
12. Dismantling from Cradle
Caution!
Lifting devices and straps must be approved for lifting at least 500 kg.
Incorrect lifting devices could cause the rock drill to start moving or fall down.
Incorrect operation could cause crushing damage.
43
12. Dismantling from Cradle
44
13. Hydraulic Fluid and Lubricant Recommendations
The viscosity will change during the period that the hydraulic fluid is used. In general, viscosity will drop
with increased operating hours. To ensure that the viscosity of the fluid does not drop to a critical level
before the recommended service interval, a hydraulic fluid of sufficient stability must be used. The viscosity
in Centistroke (cSt), of suitable hydraulic fluids, will drop a maximum of 25% when tested for shear stability
in accordance with DIN 51350-6 at 100ºC.
Environment!
Excess waste and/or hydraulic fluid must be disposed of in an environmentally-friendly manner, and
in accordance with regulatory requirements.
45
13. Hydraulic Fluid and Lubricant Recommendations
If COP OIL is not available then the oil should have the following properties:
• Use an oil with good lubricating properties, intended for compressed air tools.
• The oil must have good adhesion capacity.
• The oil must have additives that prevent foam formation.
Depending on ambient temperature, the oil should have the following viscosity grades if the Viscosity Index
(VI) is about 100:
The oil must have an EP additive which covers the following load-bearing properties:
13.3 Grease
Notice! Because of the operating temperature in the rock drill gear housing, always use a high-temperature
grease with lithium complex soap based on a synthetic base fluid (polyalphaolefin/synthetic ester) with
additives that protect against oxidation, corrosion, and wear at high loads and with EP additive.
Atlas Copco recommends the use of Atlas Copco COP Grease (gear housing grease) which has been
specially-developed for our hydraulic rock drills. Atlas Copco COP Grease withstands temperatures
between -40ºC to +150ºC, and temperatures of up to 220ºC during shorter periods.
Atlas Copco COP Grease can be ordered with the following part numbers:
46
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