OVEN

BASIC: BF641FST
MODEL: BF641FST
MODEL CODE: BF641FST/XEH
VERSION : 00,01,02

SERVICE Manual

OVEN CONTENTS

1. Precaution

2. Product Specification

3. Disassembly and Reassembly

4. Troubleshooting

5. PCB Diagrams

6. Wiring Diagrams

7. Schematic Diagrams

BF641FST_XFA_05291A.indb 1 2011-10-31 �� 1:33:19

 Contents
1. Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-2 Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-3 Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3-1 Replacement of Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-2 Replacement of Door Glass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-3 Replacement of the rear oven Lamp Bulb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-4 Replacement of Assy Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-5 Replacement of Motor Fan Cooling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-6 Replacement of Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3-7 Replacement of Motor Convection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-8 Replacement of Heater Convection Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-9 Replacement of Terminal Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-10 Replacement of Sensor Thermistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3-11 Replacement of Heater Grill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3-12 Replacement of Heater Bottom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-1 Part Checking method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4-2 Failure Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5. PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5-1 PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5-2 PCB Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6. Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6-1 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

7. Schematic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7-1 Schematic Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

BF641FST_XFA_05291A.indb 2 2011-10-31 �� 1:33:19

 1. Precaution
Follow these special safety precautions.

1-1 Safety precautions ( )

1. All repairs should be done in accordance with the 10. Always connect a test instrument’s ground lead to
procedures described in this manual. This product the instrument chassis ground before connecting
complies with Federal Performance Standard 21 the positive lead; always remove the instrument’s
CFR Subchapter J(DHHS). ground lead last.

2. Check all grounds.

11. Components that are critical for safety are indi-
3. Do not power the OVEN from a “2 - prong” AC cord. cated in the circuit diagram by shading,
Be sure that all of the built - in protective devices are or .
replaced. Restore any missing protective shields.
12. Use replacement components that have the same
4. When reinstalling the chassis and its assemblies, ratings, especially for flame resistance and dielec-
be sure to restore all protective devices including tric strength specifications. A replacement part
nonmetallic control knobs and compartment covers. that does not have the same safety characteristics
as the original might create shock, fire or other
5. Make sure that there are no cabinet openings
hazards.
through which people --particularly children --might
insert objects and contact dangerous voltages.
NOTE: Connect the oven to a 25 A.
6. Service technicians should remove their watches When connecting the oven to a 16 A,
while repairing an OVEN. make sure that circuit breaker can operate.

7. Design Alteration Warning: 13. Never touch any circuit wiring with your hand nor
Use exact replacement parts only, i.e., only those with uninsulated tool during operation.
that are specified in the drawings and parts lists of
this manual. Never alter or add to the mechanical or
electrical design of the OVEN. Any design changes
or additions will void the manufacturer’s warranty.
Always unplug the unit’s AC power cord from the
AC power source before attempting to remove or
reinstall any component or assembly.

8. Never defeat any of the B+ voltage interlocks. Do

not apply AC power to the unit (or any of its assem-
blies) unless all solid-state heat sinks are correctly
installed.

9. Some semiconductor (“solid state”) devices are

easily damaged by static electricity. Such compo-
nents are called Electrostatically Sensitive Devices
(ESDs). Examples include integrated circuits and
field-effect transistors. Immediately before handling
any semiconductor components or assemblies,
drain the electrostatic charge from your body by
touching a known earth ground.

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BF641FST_XFA_05291A.indb 1 2011-10-31 �� 1:33:20

 2. Specifications
2-1 Features

BASIC NEW MODEL

Model Name BF641FST/XEU BF641FST/XEH
Model Type Install Single Built-in Single Built-in
Design Classic Classic
Main sales point Even cook Even cook
Oven Features
Cavity Interior C.Enamel C.Enamel
Oven Colors STSS STSS
Oven Doors (D: double, T: triple, Q: quadruple) T T
Door Opening Drop Down Drop Down
Interior Lamp 1(Bulb) 1(Bulb)
Interior Lights position Back Back
Control Method(Oven) Dial Dial
Display LED LED
Oven - -
Cleaning Method
Heater Fixed Fixed
Electric Features
Oven Temp Ranges - Single 50~250 °C 50~250 °C
Grill Heater (In/Out) 1600W/700W 1600W/700W
Bottom Heater 600W 600W
Convection Heater (Upper/Lower) 1700W 1700W
Energy Class A A
Oven Function
Number of Functions 6 6
Single Mode 1. Convection Yes Yes
2. Top heat + convection Yes Yes
3. Conventional Yes Yes
4. Large Grill Yes Yes
5. Small Grill - -
6. Bottom + convection Yes Yes
7. Fast Preheating Yes Yes
Control Features
Clock Yes Yes
Child Safety Lock - -
Sound On/Off - -
Count Timer Yes Yes

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 2-1 Features

BASIC NEW MODEL

Cook Time - -
End Time - -
Oven Temp Yes Yes
Equipment Supplied
Multi spit No No
Barbecue spit No No
Square Baking Tray 1 1
Square Wire Rack 1 1

2-2 Specification

Specifications BASIC NEWMODEL

Power source 230V 50Hz, AC 230V 50Hz, AC
Volume (usable capacity) 65L 65L
Output Power MAX 3,400W MAX 3,400W
Net 33kg approx 33kg approx
Weight
Shipping 38kg approx 38kg approx
Outside dimensions 595(W)x595(D)x566(H) 595(W)x595(D)x566(H)
Shipping weight Net 33Kg, Gross 38Kg Net 33Kg, Gross 38Kg
Export Zone UK HUNGARY

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 2-3 Accessory

Description Code No. Q’ty

Back

 RACK-WIRE DG59-00001A 1

 TRAY-BAKING A DG63-00012A 1

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 3. Disassembly and Reassembly
3-1 Replacement of Door Assembly

Parts Explaination Photo Explaination

1. Turn over the clips of both

hinges.

Door Assembly

2. With both hands, grasp the

middle sides of the oven door.

3. Rotate the door by approx.

70degree until the hinges can
be taken out completely from
the hinges holes.

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 3-2 Replacement of Door Glass (00, 01 version)

WARNING
Whenever the door is separated from the oven, the clips should always be turned over.
When the door is mounted, if some of the parts (Door glass or other parts) are removed from the door, it can
cause injury due to sheet.

ATTENTION
The glass may break if you use force especially on the edges of the front sheet.

Parts Explaination Photo Explaination

Glass #1

1. Remove the two screws of the left and

Screw
right sides of the door.

2. Take off the door bracket.

Door bracket

Screw

Glass #1

3. Detach the inner glass #1 (number 1)

from the door.
Door Glass
Glass #1 * When assembly the inner glass#1, put
printing to direction below.

Printing

Glass #2

4. Detach the inner glass #2 and holder

glass rubber from the door.

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 3-2 Replacement of Door Glass (Continued) (00, 01 version)

Parts Explaination Photo Explaination

Door Bracket
Holder Glass
Rubber
Door Glass Glass #1
Glass #2
Glass #3

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 3-2 Replacement of Door Glass (02 version)

WARNING
Whenever the door is separated from the oven, the clips should always be turned over.
When the door is mounted, if some of the parts (Door glass or other parts) are removed from the door, it can
cause injury due to sheet.

ATTENTION
The glass may break if you use force especially on the edges of the front sheet.

Parts Explaination Photo Explaination

1. Push the both side button.

2. Take off the Duct door.

3. Detach the inner glass #1 (number 1)

from the door.
Door Glass
* When assembly the inner glass#1, put
printing to direction below.

4. Detach the inner glass #2.

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 3-2 Replacement of Door Glass (Continued) (02 version)

The Assembly is reverse order of disjointing.

Parts Explaination Photo Explaination

Door Glass

3-3 Replacement of the rear oven Lamp Bulb

Parts Explaination Photo Explaination

1. Take off the cap by turning counterclockwise.

2. Remove the metal ring and the sheet ring and clean the
glass cap.
Lamp Bulb 3. If necessary, replace the bulb with a 25 watt, 230 V, 300 °C
heat - resistant oven light bulb.
4. Fit the metal and the sheet ring to the glass cap.
5. Replace the glass cap.

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 3-4 Replacement of Assy Control Box (00, 01 version)

Parts Explaination Photo

Assy Select S/W

Assy PCB Parts Parts
(Main PCB)
Assy Display

Motor Fan Cooling

Explaination Photo Explaination

1. Remove Three connectors from the

main pcb.
A 2. Remove the connector from Main TCO.
3. Remove the connector A and B.
B

Assy
Control Box

2. Take off the three knob dial.

3. Remove three screws at both sides of

assy control box, lift up assy control box
and pull forward to separate.

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 3-4 Replacement of Assy Control Box (02 version)

Parts Explaination Photo

Assy Select S/W

Assy PCB Parts Parts
(Main PCB)
Assy Display

Motor Fan Cooling

Explaination Photo Explaination

1. Remove Three connectors from the

A
main pcb.
B 2. Remove the connector A and B.

Assy
Control Box

3. Take off the three knob dial.

4. Remove three screws at both sides of

assy control box, lift up assy control box
and pull forward to separate.

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 3-4 Replacement of Assy Control Box (Continued)

Remove 4 screws.

Remove 2 screws.

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 3-5 Replacement of Motor Fan Cooling
Parts Explaination Photo Explaination

Fan Cooling 1. Remove four screws.

3-6 Replacement of Thermostat

Parts Explaination Photo Explaination

1. Remove two screws.

Thermostat

2. Unfold two points.

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 3-7 Replacement of Motor Convection (00, 01 version)

Parts Explaination Photo Explaination

1. Remove four screws at the back inside

cavity to separate the cover casing.

2. Turn Nut-Hexagon cap to the left

to release and separate spacer fan
Motor convection and fan convection.
Upper : Counterclockwise
Convection Lower : Clockwise

3. Remove three screws securing motor

convection.

Cap Motor Convection

Upper Upper Lower Main Blade
Motor
Spacer Fan Convection
convection

Lower

Cavity
Nut-Hexagon cap
Nut-Hexagon cap Fan-Convection

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 3-7 Replacement of Motor Convection (02 version)

Parts Explaination Photo Explaination

1. Remove four screws at the back inside

cavity to separate the cover casing.

2. Turn Nut-Hexagon cap to the left

Motor to release and separate spacer fan
Convection convection and fan convection.
Upper : Counterclockwise
Lower : Clockwise

3. Remove two connector from convection

motor.
4. Remove turn toward the counter-
clockwise to separate.

Upper Upper Lower

Lower

Nut-Hexagon cap Fan-Convection

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 3-8 Replacement of Heater Convection Single

Parts Explaination Photo Explaination

1. Remove two screws securing heater

convection at the rear.

Heater
Convection
Single

2. Pull the securing bracket at the left

forward, and pull it toward the left to
separate heater convection.

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 3-9 Replacement of Terminal Block
Parts Explaination Photo Explaination

Terminal
1. Remove two screws.
Block

3-10 Replacement of Sensor Thermistor

Parts Explaination Photo Explaination

Sensor
1. Remove a screw.
Thermistor

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BF641FST_XFA_05291A.indb 17 2011-10-31 �� 1:33:32

 3-11 Replacement of Heater Grill

Parts Explaination Photo Explaination

1. Remove each nut frange at right and left

sides.

Heater Grill

2. Remove the two screws of inside cavity.

3-12 Replacement of Heater Bottom

Parts Explaination Photo Explaination

Heater 1. Remove a screw and pull forward to

Bottom separate it.

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BF641FST_XFA_05291A.indb 18 2011-10-31 �� 1:33:33

 4. Troubleshooting
4-1 Part Checking method
Parts Photo Good No Good

0.1 ~ 1 Ω 100 MΩ exceed

T.C.O
(Cooling TCO : 100 MΩ exceed) (Cooling TCO :0.1 ~ 1 Ω )
“00Version" “00Version"

Convection
100 ~ 350 Ω 100 MΩ exceed
Motor

Bottom
10 ~ 150 Ω 100 MΩ exceed
Heater

Fan Motor 100 ~ 350 Ω 100 MΩ exceed

Grill Heater 10 ~ 150 Ω 100 MΩ exceed

Convection
10 ~ 150 Ω 100 MΩ exceed
Heater

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 4-2 Failure Codes
4-2-1 Temp Sensor Error

Error Code Solution Page

Sensor Open Error
It occurs due to a defective sensor, misplaced wires, a defective PCB and when 21 Page
A/D value that MICOM senses rises over 252.
Sensor Short Error
It occurs due to a defective sensor, misplaced wires, a defective PCB and when 22 Page
A/D value that MICOM senses falls under 10.
Also, it may occur when the ambient temperature falls under -5°C.

* 01Version
Error Code Solution
Cooling Sensor Open Error
It occurs due to a defective sensor, misplaced wires, a defective PCB and when
-
A/D value that MICOM senses rises over 250.
* Replace the PCB
Cooling Sensor Short Error
It occurs due to a defective sensor, misplaced wires, a defective PCB and when
-
A/D value that MICOM senses falls under 20.
* Replace the PCB

4-2-2 Safety Error

Error Code Gerneral Function Solution Page

Overtime This error occurs when the oven works during

CUT-OFF TIME in the same mode and at the same 23 Page
Temp Time
temperature without any operation of an user.
~ 100°C 16 hours This error is to prevent a risk of fire and hazards in
~ 220°C 8 hours case an user forgets to turn off the oven after use
or the oven automatically starts in an unusual way.
225°C ~ 4 hours
The oven can be used after off.

Touch Button Short This error occurs when a button is pressed and
held for over 10 seconds. 24 Page
It may occur when water soaks through the inside
of the control panel or dust particles are stuck to
TOUCH PAD. In this case, remove DISPLAY PCB,
clean TOUCH PAD PCB or replace it.
Preheating Time Out This error occurs when the set preheating time, 50 25 Page
minutes, is over.
It may occur due to a heater’s open, defects of
relay contact point and wiring defects.
Excess of cooking compart- - This error occur immediately after the tempera-
ment’s temperature ture of cooking compartment reaches 320°C. 26 Page
- This error occurs when a fire occurs inside cook-
ing compartment or the temperature cannot be
controlled because of sensor’s failure.

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 4-2-3 E-21

Sensor Open Error (E-21)

: Check if the sensor housing

is inserted into the connector
Connect the sensor. YES of the main PCB.
Is the sensor disconnected?

NO
connector

Connect the NO Is the sensor wire

: Check if the sensor wire is damaged, if the
wire properly. connected properly?
housing is loose and if the sensor and the
wire are properly connected.

YES

Does the voltage change

S/W Error : Check if the voltage of the GND and sensor
as the humidity, temperature
and weight change? changes using a digital multi-meter
by forcefully changing the humidity, temperature
and weight.
NO

NO After Power -> On, does connector

the symptom continue? The sensor is out of order.

YES

Replace the PCB.

Replace the sensor.

Perform the operation again and check if it

is working properly.

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 4-2-4 E-22

Sensor Short Error (E-22)

Remove the shorted part YES

Is the sensor shorted? : Check if both terminals of the
of the temperature sensor. sensor are slightly shorted.

NO
: Check if the sensor and related
parts such as the connector or
YES soldering parts are slightly shorted.
Remove any foreign Is the sensor terminal part
Substance from the of the PCB shorted?
shorted part.
sensor
connector
NO terminal

YES Does the voltage change

S/W Error as the humidity, temperature : Check if the voltage of the GND and
and weight cha sensor changes using a digital multi-meter
by forcefully changing the humidity,
temperature and weight.
NO
NO After Power > On, does
the symptom continue? sensor
The sensor is out of order. connector
terminal
YES

Replace the PCB.

Replace the sensor.

Perform the operation again and

check if it is working properly.

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 4-2-5 S-01

Over Time Error (S-01)

YES Is it temperature
100°C in oven?

Has it worked for NO

6 hours continuously?
Is it temperature YES
NO 105°C~240°C in oven?

Re-check the Cut-Off-Time NO Has it worked for

for the corresponding 8 hours continuously?
internal temperature.
YES Is it temperature
245°C in oven? NO

YES NO Re-check the Cut-Off-Time

Does same error arise? for the corresponding
internal temperature.
YES Has it worked for
4 hours continuously?

S/W Error
YES
Does same error arise?
Re-check the Cut-Off-Time
for the corresponding
NO After Power > On, internal temperature. NO
does the symptom continue?

YES YES
Does same error arise?

Replace the PCB. NO S/W Error

NO After Power > On,

Turn the oven off and does the symptom continue?
let it cool sufficiently.

YES
Replace the PCB.

Perform the operation again and check if it

is working properly.

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 4-2-6 -SE-

Key Short Error (- SE -)

YES Is the key not recognized

at all?

NO

YES Is the key recognized

intermittently?

NO

YES Is a specific key

not recognized?

NO

The Button is
defective.
S/W Error

Replace the
Control Panel.
NO After Power > On,
does the symptom continue?

YES

Replace the PCB.

Perform the operation again and check if it

is working properly.

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 4-2-7 E-08

Preheating Error (E-08)

Check the heater NO

Does the heater work? : Check the voltages of
related drive part.
both heater terminals.

YES

Replace the YES

Is the heater temperature : After operating the heater for more then
heater. very low? 10 minutes check if the heater temperature
remains low.
NO

Reconnect the NO Is the temperature sensor

temperature
connected properly?
sensor properly. sensor
YES housing

Is the resistance
Replace the YES between the heater terminals : A normal heater’s resistance is a few Ω.
heater. more then a few MΩ? A short circuit increases the resistance
to a few MΩ.
NO

S/W Error
heater
terminal

NO After Power > On,

does the symptom continue?

YES

Replace the PCB.

Perform the operation again and check if it

is working properly.

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 4-2-8 E-0A

Internal“E-09,
OvenE-24,
Temperature Abnormal Error (E-0A)
E-0A” 가 표시된다

An “E-0A” error YES Is the oven internal temperature

occurred. maintained over 320 degrees?

NO

Reconnect the NO Is the temperature

NO sensor
temperature connectivity normal?
sensor properly.

YES

Check
히터 and repair
the구동부를
heater NO Is the Heater
TurnOven을
the oven
Offoff하고
and let drive part if
점검 수리한다 connectivity normal?
it 충분히
cool sufficiently.
식힌다. necessary.

YES

S/W Error

NO After Power > On,

does the symptom
continue?

YES

Replace the PCB.

Perform the operation again and check

if it is working properly

housing
connector

- 26 -

BF641FST_XFA_05291A.indb 26 2011-10-31 �� 1:33:36

 4-2-9 Power Failure

No Power

Reset The circuit braker or

- Check terminal block voltage, 230V. NO
Check main power

YES

- TCO open Check NO Replace TCO

(main TCO, Grill TCO)

YES

- Check the input voltage of PCB NO Repair Faulty wiring

SMPS (input checkpoint : 230V )

YES

Replace PCB or display PCB check

- 27 -

BF641FST_XFA_05291A.indb 27 2011-10-31 �� 1:33:36

 4-2-10 TCO Open

Note : W
 hen oven is operating , if main power off,
power oven off, in temporary temperature rise,
TCO Open TCO is possible will can open.

Replace TCO

- Motor Terminal Voltage check Replace Motor

NO
NO
YES • Motor Connect wire Remove
- Colling motor, Conveclion Motor - Motor Resistor check NO
check (Cooling motor: 238Ω
Convection Motor: 218Ω)

YES YES

- PCB SMPS Input Voltage check NO Repair Faulty wiring

(input check point: 5V, 230V)

YES

- PCB SMPS output Voltage

check NO Replace PCB
(output check point: 5V, 12C)

YES

- PCB Relay contact short check YES Replace PCB

NO

Check wire short and operation

of a sensor

- 28 -

BF641FST_XFA_05291A.indb 28 2011-10-31 �� 1:33:36

 4-2-11 PCB Failure

PCB Failure

YES
NO - TCO Open? Replace TCO

- Check the input voltage of NO

PCB SMPS (input check-
point : 230V )

YES
- Check Terminal block YES Repair Faulty wiring
voltage(230V). or PCB check

NO

Reset the circuit braker or

check main power.

- Check the output voltage of NO

PCB SMPS (Output check- Replace PCB
point : 5V/12V )

Replace PCB

YES

YES • After Lamp On NO - Check the operating Base

- Do all relays operate? - Safety Relay voltage(0V) of Safety
Contact point ON(12V)? Relay.
NO YES YES

- Check the operating base YES

voltage(5V) which is appro- Replace Relay Replace Safety Relay
priate for each relay.

NO

Replace PCB

- 29 -

BF641FST_XFA_05291A.indb 29 2011-10-31 �� 1:33:36

 4-2-12 Failure of heating elements

Failure of heating
elements

YES • After removing Heater Wire NO

- Check heater’s terminal volt-
- Check Heater resistance (Large G :32.8Ω, Replace heater
age (230V)
Small G:48.6Ω, Bottom : 48.1Ω, Conv:44Ω)

NO
YES

- Repair Faulty wiring

(Possible termial contact failure)

- TCO Open? YES Perform “TCO Open Check Process”

NO

- Check Relay Terminal Volt- - Repair Faulty wiring

YES
age (230V) (Possible termial contact failure)

NO

Perform ‘PCB Check Process’

- 30 -

BF641FST_XFA_05291A.indb 30 2011-10-31 �� 1:33:36

 5. PCB Diagram
5-1 PCB Diagram (00Version)

②
③

No. Parts Number Part Name Function and Rule

1 CN301 Oven thermistor connector Connected to oven thermistor
2 CN101 Grill, Power sense & AC power connector Connected to mode switch & AC power(Neutral)
3 RY201 Heater & Convection motor connector Connected to Heater & convection motor common

- 31 -

BF641FST_XFA_05291A.indb 31 2011-10-31 �� 1:33:40

 5-2 PCB Diagram (00Version)

CN301
1) NO CONNECTION
2) NO CONNECTION
3) THERMISTOR
4) THERMISTOR

CN01 RY201
1) GRILL SENSE HEATER CONTROL
2) NO PIN
3) POWER SENSE
4) NO PIN
5) NEAUTRAL INPUT

- 32 -

BF641FST_XFA_05291A.indb 32 2011-10-31 �� 1:33:40

 5. PCB Diagram
5-1 PCB Diagram (01Version)

① ④
⑤

No. Parts Number Part Name Function and Rule

Connected to mode switch & AC
1 CN101 Power,Grill,Convection sense & power connector.
power.(Neutral)
2 CN301 Oven thermistor connector. Connected to oven thermistor.
Connected to Heater & convection motor
3 RY201 Heater relay.
common
4 RY202 Cooling motor relay. Connected to cooling motor.
5 RY203 Convection motor relay. Connected to convection motor.

- 33 -

BF641FST_XFA_05291A.indb 33 2011-10-31 �� 1:33:45

 5-2 PCB Diagram (01Version)

CN301
1) NO CONNECTION
2) NO CONNECTION
3) THERMISTOR
4) THERMISTOR

RY202
RY201
Cooling Motor Control
HEATER CONTROL

RY203
CN01 Convection Motor Control
1) +5V
2) Grill Sensing
3) Convection Motor Sensing
4) Operating Sensing
5) NEAUTRAL INPUT
6) No Pin
7) Cooling Motor
8) No Pin
9) Convection Motor

- 34 -

BF641FST_XFA_05291A.indb 34 2011-10-31 �� 1:33:45

 6. Wiring Diagram ( This Document can not be used without Samsung’s authorization. )

6-1 Wiring Diagram (00Version)

- 35 -

BF641FST_XFA_05291A.indb 35 2011-10-31 �� 1:33:45

 6. Wiring Diagram( This Document can not be used without Samsung’s authorization. )
6-1 Wiring Diagram (01Version)

- 36 -

BF641FST_XFA_05291A.indb 36 2011-10-31 �� 1:33:45

 7. Schematic Diagram
7-1 Schematic Diagram (00Version)

POWER SUPPLY MICOM DISPLAY

C103 R101 C104 D102

100nF 13K 10uF 1N4007 +12V +5V
PTC101 D101 L101
390M 1N4007 1mH IC102

MODE
5 3
LIVE D BP
L102
78L05 IC103
4 TMP89CH42UG-CHUN
IC101
LNK304P
FB 1mH +5V
1 8
S1 S8
ZNR101 2 7 R102 D103 C105 R103 C106
S2 S7 2K UF4007 470uF 3.3K 470uF 5 VDD 37 a a 13 a
10D471
C101 C102 R115 C107
4.7uF 4.7uF 330 20 VAref 38 b b 12 b
CN101 100nF
SMW250-05AV_RED 39 c c 11 c

N 5 4 MODE 40 d d 10 d
R116
10K 1 VSS 41 e e 9 e

1 42 f f 8 f

RESET 8 RESET 43 g g 7 g

3 INT 9 44 uc_lc uc_lc 6 uc_lc

HL-LED187SO-A
OSCILLATOR
2 X-IN 12 OCDCK 1 DOV
C108 22pF
XTL101
8.000MHz 13 OCDKIO 2 1G

DSP101
C109 22pF
3 X-OUT 21 3 2G
22 4 3G
POWER SENS GRILL SENS INTERRUPT RESET 6 P02 27 5 4G

7 17
GRILL_SENS
+5V +5V +5V +5V +5V POWER 32 11
POWER_SENS

GRILL_SENS

R111 R117 R107

470K 470K 200K SAFETY 31 10 1G 2G 3G 4G

R109 R104 R105

47K 2K 2K TR101 TR102 TR103 TR104
KRA226-AT KRA226-AT KRA226-AT KRA226-AT
R110 BAND-1 23 29 BZ
R112 D 105 R118 D107 R108 2K
470K 1N4148M 470K 1N4148M 200K INT R106 BAND-2 24 30
IC104 2K POWER_SENS
R114 R120 7033P AD-IN 25 18 +5V +5V +5V +5V
2K 2K TR105 C113 RESET
KRC246M TEMP_SELECT 26 19
1nF
C110 C111 PULSE-1 14 33 1G

OCDKIO
10uF 100nF
On board writing

OCDCK
MODE
R113 D106 C114 R119 D108 C115 C112
47K 1N4148M 47K 1N4148M PULSE-2 15 34 2G
100nF 100nF 100nF
SELECT 16 35 3G +5V When MICOM program changed, insert connector.
28 36 4G

CN302

1
SMW250-05V(BLU)

RELAY CONTROL BUZZER TEMP CONTROL TEMP SELECT TIME SELECT

+12V +12V +5V

RY201
DU12D1-1P
R502 R301
330 100K
D201

SELECT
1N4148M
LIVE
R201
+5V +5V +5V +5V
CBE2220BA

10K
BZ501

R501 R302
POWER 1K 3.01K
TR201
KRC246M
R402 R403 R404
+5V 2K 2K 2K
C201 CN301 ECD401
100nF TR501 BZ SMW250-04V_WHT EC12E2424404
KRC246M R303 D301 1N4148M R405 2K R407
SAFETY 1 2K BAND-1 PULSE-1
TR203 D302 1N4148M R406 2K 2K
2 VR401 PULSE-2
KRA226-AT BAND-2 RK11K1140-103 TEMP_SELECT
R304 2K
3 AD-IN
R401
2K C402 C403
4
100nF 100nF
TR202 R202 C202 C301 C401 C404
KRC246M 100 10uF 1uF 1uF 100nF

- 37 -

BF641FST_XFA_05291A.indb 37 2011-10-31 �� 1:33:45

 7. Schematic Diagram
7-1 Schematic Diagram (01Version)

+12V +5V
PC101 TR106
PC817 KRA226
POWER SUPPLY 4 1
MICOM DISPLAY
R101 ZD102
1K MTZJ4.7B
3 2
C103
100nF
PTC101 D101 L101
33ohm 1N4007 1mH 78L05
5 3
LIVE D BP
IC101 4 IC102
FB
LNK304P L102
1 8

MODE
S1 S8 1mH IC103
CN101 2 7 D103 ZD101 C105 C106 TMP89FH42UG
ZNR101
SMW250-09V_RED 10D471
S2 S7 UF4007 MTZJ12B 100uF 470uF +5V
C101 C102
N 1 CONV-M 4.7uF 4.7uF
2 5 VDD 37 a a 13 a
R115 C107
3 FAN-M 330 20 VAref 38 b b 12 b
100nF
4 39 c c 11 c
TR107
5 KRC246 4 MODE 40 d d 10 d
R116 C116
6 STAND-BY 10K 1 VSS 41 e e 9 e
100nF
7 42 f f 8 f

8 RESET 8 RESET 43 g g 7 g

9 INT 9 44 uc_lc uc_lc 6 uc_lc

HL-LED187SO-A
OSCILLATOR
+5V C108 22pF
2 X-IN 12 OCDCK 1 DOV
XTL101
8.000MHz 13 OCDKIO 2 1G

DSP101
C109 22pF
3 X-OUT 22 3 2G
21 TH-IN 4 3G
GRILL SENS CONV SENS POWER SENS INTERRUPT RESET

LIVE
STAND-BY 6 P02 28 PREHEAT 5 4G

19 10 CONV

+5V +5V +5V POWER 32 17

GRILL_SENS

CONV_SENS

POWER_SENS

SAFETY 31 18 1G 2G 3G 4G
R107 ATAG_OPTION
200K
R109 R104 R105
47K 2K 2K TR101 TR102 TR103 TR104
KRA226-AT KRA226-AT KRA226-AT KRA226-AT
R110 BAND-1 23 29 BZ
R113 R117 R111 R108 2K
200K INT R106 BAND-2 24 30 POWER_SENS
2K 2K 2K IC104 2K
7033P AD-IN 25 11 GRILL_SENS +5V +5V +5V +5V
TR105 C113 RESET
KRC246M TEMP_SELECT 26 7 CONV_SENS
1nF
C110 C111 PULSE-1 14 33 1G

OCDKIO
10uF
On board writing
100nF

OCDCK
R114 R118 R112

MODE
C115 C117 C114 C112 PULSE-2 15 34 2G
47K 100nF 47K 100nF 47K 100nF 100nF
SELECT 16 35 3G +5V When MICOM program changed, insert connector.
FAN 27 36 4G

CN302

1
SMW250-05V(BLU)

RELAY CONTROL
BUZZER TEMP CONTROL TEMP SELECT TIME SELECT
+12V +5V
RY201
DU12D1-1P
+12V +5V
VR401
RK11K1140-103 TEMP_SELECT
D201
LIVE 1N4148M R401
2K
R502 R301
330 100K
R201 C401

SELECT
10K 1uF
POWER
TR201
KRC246 +5V +5V +5V
CBE2220BA
BZ501

R501 R302
+5V 1K 3.01K
C201

PREHEAT LED
100nF
R402 R403 R404
SAFETY 2K 2K 2K
TR203 CN301 ECD401
KRA226 TR501 BZ SMW250-04V_WHT EC12E2424404
KRC246 R303 D301 1N4148M R405 2K R407
1 2K BAND-1 PULSE-1
D302 1N4148M R406 2K 2K
2 BAND-2 +5V PULSE-2
TR202 R202 C202 R304 2K
KRC246 3 AD-IN
100 10uF
4 C402 C403
100nF 100nF
C301 R601 C404
1uF 220 100nF

+12V +12V
RED_1.4x1.25
RY202 RY203 LED601
G5T-1A-12VDC G5T-1A-12VDC
ATAG_OPTION
D202 D203 R702 2K
1N4148M 1N4148M TH-IN

PREHEAT
TR601
FAN-M CONV-M
DHT0A103J

INSERT : KRC246
ATAG R701
R801 R802 C701
TH701

FAN CONV 2K
2K 47K 1uF
TR204 TR205 DELETE :
KRC246 KRC246 OTHERS

+5V +5V THERMISTOR

- 38 -

BF641FST_XFA_05291A.indb 38 2011-10-31 �� 1:33:46

 GSPN (Global Service Partner Network)
Contry Web Site
North America service.samsungportal.com
Latin America latin.samsungportal.com
CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com

This Service Manual is a property of Samsung Electronics Co.,Ltd.

© Samsung Electronics Co., Ltd. October.
Any unauthorized use of Manual can be punished under applicable
2011 Printed in Korea
International and/or domestic law.

BF641FST_XFA_05291A.indb 39 2011-10-31 �� 1:33:46