Data input Version 2 - 30.10.

2002

Plant: Arasmeta
Cooler:
Date: 11-Nov-08
Start Time: 10:00
Duration 3 hours
.
Altitude: 96 m
Atmospheric pressure: kPa
Reference temperature: 28 °C

Clinker production rate: 2650 T/d

Clinker hot temperature: 1450 °C
Clinker cold temperature: 210 °C
Dust from kiln to cooler: 0.00 kg/kg ck
Dust from cooler to kiln: 0.15 kg/kg ck
Fuel Consumption: 960 kcal/kg n
Kiln Fuel Split 70 %
Kiln Fuel Feedrate 14.6 tph
Calciner Fuel Feedrate 6.9 tph
Electrical energy: 2406107 kJ/h
Cooler Water spray: 0.0 m³/h
30 °C
Wall loss: 29.40 kJ/kg ck

Cooling fans: Name Flow T° Ps

m³/h °C kPa
#1 K10 2,170 32.5 9.5
#2 K11 22,800 32.5 9.5
#3 K12 22,800 32.5 9.4
#4 K13 67,860 32.5 5.9
#5 K14 82,860 32.5 5.4
#6 K15 75,600 32.5 4.8
#7 K16 84,420 32.5 4.4
#8 K17 70,440 32.5 3.7
#9 K18 0 32.5 0.0
#10 K19 0 32.5 0.0
#11
#12
#13
#14
#15
#16
#17
 TA %
PA %
Theoretical air for Kiln
Theoretical air for calciner
TA % for calciner
 Data units: m (Enter M for metric,
U for US) 27.5
9.4
36.9

Air flows: Flow Airflow T°

Nm³/h % °C
Kiln Primary Air : 6332 7.3 60
Kiln Inleaks : 863 1 33
Kiln Excess Air: 16404 19.00 BE O2 4.00%
Secondary air: 95545 0.1908
Kiln Combustion Air 86337
Calciner Primary Air: 5000 12.0 60
Calciner Inleaks : 418 1 CALCINER 0.37%
Calciner Excess Air: 735 1.76 0.0176
Tertiary air: 20665 900 1012
Calciner Combustion Air: 41751
Raw mill take-off:
Coal mill take-off: 6060 365 For Coal Ball mill
Exhaust Inleaks: 0 0 30
Vent air: 220339 250

Compartment
grate area
m² 11332.45
2.10 2.1
2.20 4.3
2.20 6.5 866.976 Nm3/hr
10.60 17.1
14.20 31.3
14.20 45.5
17.70 63.2
16.50 79.7
0.00 79.7
0.00 79.7
79.7
79.7
79.7
79.7
79.7
79.7
79.7
79.7
 Primary 1073.71 Swirl
2038.84 Axial
866.976 Cooling
3979.526 nm3/hr
3.09% 5146 kg/hr
6.85%
75079.31 Transport 2318 kiln
137925.3 5000 calciner
3.6% 7318 Nm3/hr
9462 kg/hr
75%
25% 32

Kiln Coal Blower

Area 0.25 m2

Velocity 2.61
2.1
2.08
2.47
3.9
3.93
3.38
2.59

2.8825 m/s

Air Volume for Coal Blower 2594.25 m3/hr

2352.924 Nm3/hr

Axial

Area 0.7744 m2

Velocity 1.03 0.57

1.5 0.57
1.1 0.49
0.7 0.3
0.65 0.48
0.65 0.6
0.49
0.8
1.04
0.731333 m/s

Air Volume for Coal Blower 2038.84 m3/hr

2038.84 Nm3/hr

Swirl
Area 0.64 m2

Velocity 0.49
0.46
0.45
0.44
 0.54
0.69
0.65
0.59
0.62
0.42
0.41
0.45
0.47
0.53
0.45
0.41
0.45
0.77
0.61
0.53

0.5215 m/s

1201.536 m3/hr
1073.713 Nm3/hr
Metric units reference temperature:
altitude:
atmospheric pressure:

Fan name m³/h Tº(ºC) Ps (kPa) Nm³/h kg/h

K10 2,170 32.5 9.47 195,276 222,792
K11 22,800 32.5 9.47 2,051,743 2,340,175
K12 22,800 32.5 9.41 2,051,743 2,340,175
K13 67,860 32.5 5.90 6,106,635 6,965,099
K14 82,860 32.5 5.39 7,456,465 8,504,687
K15 75,600 32.5 4.79 6,803,147 7,759,526
K16 84,420 32.5 4.40 7,596,848 8,664,805
K17 70,440 32.5 3.72 6,338,806 7,229,908
K18 0 0.0 0.00 0 0
K19 0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0
0 0.0 0.00 0 0

Total
cooling 428,950 17.3 38,600,662 44,027,166
air:
 11-Nov-08
28°C
96.0 m
10203.00 kPa

kJ/h
7,240,734
76,055,676
76,055,676
226,365,709
276,402,338
252,184,610
281,606,147
234,972,009
0
0
0
0
0
0
0
0
0

1,430,882,899
Cooler heat & mass balance Arasmeta
Version 2 - 30.10.2002
Clinker (T/d): 2650
Clinker (kg/h): 110417

IN Volume Volume Mass Mass

Nm³/h Nm³/kg ck kg/kg ck kg/h
Cooling air 38,600,662 349.59 398.74 44,027,166
Hot clinker 1.00 110,417
Total 38,600,662 349.59 399.74 44,137,583

OUT Err:511 Err:511 Err:511 Err:511

Secondary air Err:511 Err:511 Err:511 Err:511
Tertiary air 20,665 0.19 Err:511 Err:511
Raw mill take-off 0 0.00 Err:511 Err:511
Coal mill take-off 6,060 0.05 Err:511 Err:511
Vent air 220,339 2.00 Err:511 Err:511
Water spray 0
Cold clinker 1.00 110,417
Wall loss
Total Err:511 Err:511 Err:511 Err:511

Difference: Err:511 Err:511 Err:511 Err:511

Err:511 Err:511 Err:511 Err:511

r: Err:511 (recovery ratio)

h: Err:511 (cooling efficiency)

Tertiary air
0.19 Nm³/kgck
Secondary air Err:511
Err:511
Err:511
Err:511

Clinker
110,417
1450°C

Grate surface 80
Standard load 33.2

Cooling air
349.59 Nm³/kgck
33°C
Scale of classification for recovery k factor
k < 0,9 poor
0,9 < k < 1,2 mediocre
1,2 < k < 1,4 good
k > 1,4 very good
 11-Nov-08

Ref. temperature: 28°C

Temp. Heat Heat Heat

ºC kJ/h kJ/kg(Nm³) °C kJ/kg ck
33 1,430,882,899 1.141 12,958.9
1,450 Err:511 Err:511 Err:511
Err:511 Err:511

Err:511 Err:511 Err:511 Err:511

Err:511 Err:511 Err:511 Err:511
Err:511 Err:511 Err:511 Err:511
Err:511 Err:511 Err:511 Err:511
Err:511 Err:511 Err:511 Err:511
Err:511 Err:511 Err:511 Err:511
Err:511 0.0
210 Err:511 Err:511 Err:511
3,246,250 29.4
Err:511 Err:511

Err:511 Err:511
Err:511 Err:511

k: Err:511
Cooler loss: Err:511 kJ/kgck

Vent air
2.00 Nm³/kgck
Err:511

Water spray
0 kg/h

m²
t/d/m²

Clinker
110,417
210°C
Air distribution along clinker cooler

Clinker production: 2650 T/d

Total air flow: 38600662 Nm³/h
Air load: 349.59 Nm³/kg ck
Total cooling area: 79.70 m²
Average blowing density: 134.53 m³/s/m²

B lowing D ensity m 3/s/m 2

Cumulative Blowing
Area
area density
m² m² m³/s/m²
Compartment #1 2.10 2.10 25.83 Blowing density along cooler
Compartment #2 2.20 4.30 259.06
300.00
Compartment #3 2.20 6.50 259.06
Compartment #4 10.60 17.10 160.03
Compartment #5 14.20 14.20 145.86 250.00
Compartment #6 14.20 31.30 133.08
Compartment #7 17.70 49.00 119.22 200.00
Compartment #8 16.50 65.50 106.71
Compartment #9 0.00 0.00 0.00
150.00
Compartment #10 0.00 0.00 0.00
0.00 0.00 0.00
0.00 0.00 0.00 100.00
0.00 0.00 0.00
0.00 0.00 0.00 50.00
0.00 0.00 0.00
0.00 0.00 0.00
0.00
0.00 0.00 0.00
0.00 10.00 20.00 30.00 40.00 50.00
Cumulative Area m2
Total 79.70
 density along cooler

.00 30.00 40.00 50.00 60.00 70.00

Cumulative Area m2
 Pressure Profile
10.0
Pressure kPa

9.0

8.0

7.0

6.0

5.0

4.0

3.0

2.0

1.0

0.0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0
Cumulative Area m2
Fuel Mix w/w % 100.0 0.0 0.0 0.0
Fuel Mix cv/cv % 100.0 0.0 0.0 0.0

Combustion Products
C 1.49 2.05 26.32 24.93
H 0.29 0.44 5.31
N 0.01
O -0.05
S 0.01 0.01 0.19 0.18
TOT O2 1.74
N2 COMB 5.72 73.49 69.59
TOT WET 7.55 8.24
DRY 7.46 7.80

Absolute Humidity 1.2 %

Blue Circle Technical Centre 01/19/2020

Fuel Mix w/w % 0.0 100.0 0.0 0.0
Fuel Mix cv/cv % 0.0 100.0 0.0 0.0

Combustion Products
C 1.57 2.16 26.90 25.75
H 0.22 0.36 4.27
N 0.01
O -0.02
S 0.01 0.01 0.12 0.12
TOT O2 1.78
N2 COMB 5.86 72.97 69.86
TOT WET 7.73 8.40
DRY 7.64 8.04

Absolute Humidity 1.2 %

Blue Circle Technical Centre 01/19/2020