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Ford MSA Validation Data
Ford MSA Validation Data
INTRODUCTION
Measurement data are used more often and in more ways than ever before. Analytic
studies are among the most important uses of measurement data because they lead ultimately to
better understanding of processes. The benefit of using a data-based procedure is largely
determined by the quality of the measurement data used. If the data quality is low, the benefit of
the procedure is likely to be low. To ensure that the benefit derived from using measurement data
is great enough to warrant the cost of obtaining it; emphasis must be placed on learning how the
measurement system interacts with its environment so that only data of acceptable quality are
generated.
PURPOSE
The measurement system is the entire process of operations, procedures, gauges and other
equipment, software, and personnel used to assign a number to the characteristic being measured
The purpose of this calibration file is to provide a means to assure the quality of the output
provided by a software program used in the measurement system.
INSTRUCTIONS
The data included on the following worksheets is a standard set of validation data
developed to calibrate the output of measurement system software program(s) for both gauge
R&R and capability indices (Cp/Cpk and Pp/Ppk). Contact your STA site engineer if your
Appraiser 2 Trial 1 3.58826 3.91847 3.85039 4.16154 4.22682 3.40564 3.80264 3.86563
Trial2 3.62865 3.90653 3.84887 4.20828 4.23444 3.39446 3.80366 3.84912
Trial3 3.63094 3.94514 3.8509 4.23495 4.27788 3.39599 3.8001 3.87503
Appraiser 3 Trial 1 3.57734 3.88087 3.85293 4.17678 4.26467 3.43282 3.81052 3.85141
Trial2 3.58268 3.87173 3.78054 4.16129 4.23876 3.37973 3.79959 3.8857
Trial3 3.62865 3.87351 3.7968 4.1745 4.19888 3.3998 3.78664 3.85217
Required Outputs
(See Measurement System Analysis Third Edition) 8.23
Method (See Measurement System Analysis Third Edition) 9.74
Method (See Measurement System Analysis Third Edition) 8.27
Range Method (See Measurement System Analysis Third Edition) 10.28
Number of distinct categories 14
Specification Tolerance = 2
4.14554 4.22784
4.15316 4.21844
4.19837 4.24714
4.14732 4.22073
4.09804 4.2187
4.1237 4.21311
4.14072 4.22352
4.15189 4.21133
4.12522 4.22454
Required Outputs from Statistical Software
d2 and c4 are constants that depend (respectively) on the number of data points in
subgroups and on the number of data points in the sample.
Values of d2 and c4 can be found in Appendix E of the AIAG SPC manual 1st edition.
d2 is the constant used to estimate population standard deviation from the range of data
values within each sub-group.
c4 is the constant used to correct standard deviation estimate errors that result from using a
low number of data points.
√
2
Σ Σ ( xij − x̄i )
i j
pooled std dev = s p=
Σ ( ni −1 )
i
where i = the subgroup number and j = sample number within the subgroup
Subgroup Size 5
Upper Specification Limit 39.0 Part specification: 37.0 ± 2.0
Lower Specification Limit 35.0
Measurement Subgroup
37.2 1
36.9 1
38.1 1
37.5 1
37.7 1
37.8 2
37.9 2