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1 FT0 - Furia Ultralight Helicopter Plans PDF
1 FT0 - Furia Ultralight Helicopter Plans PDF
HOMEBUILT HELICOPTER
CONSTRUCTION PLANS
Specifications
Main Rotor Diameter: 19 ft.
Tail Rotor Diameter: 3.6 ft.
Height: 6.9 ft.
Lenght: 12.5 ft.
Max Gross Wt.: 700 lbs.
Empty W.: 325 lbs.
Payload (with full fuel) 350 lbs.
Fuel Capacity: 8 gal.
Seats: 1
Range: 80 sm.
Takeoff distance: 0 ft.
Landing Distance: 0 ft.
Vmax: 95 mph (max allowable speed
-level flight sea level, std. Day)
Vcr: 70 mph
Climb rate @ msl: 1.100 fpm
LD
OD
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AN
A
Service Ceiling: 12.500 ft
Engine: Rotax 65 hp
VA
OS
Visit www.plansdelivery.com
regularly for Updates, News A-17-1 FURIA HELICOPTER -
and Tips. PERSPECTIVE VIEW
1
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana
SIDE VIEW
OSVALDO DURANA
TOP VIEW
FURIA HELICOPTER -
TOP AND SIDE VIEWS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 2
MAIN ROTOR HEAD
NA
RA
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FURIA HELICOPTER -
MAIN ROTOR HEAD
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 3
PART LIST -
Key number / Name / (Quantity)
17 18 19 20 1 - Pivot head (2)
2 - Blade grip (4)
3 - Reinforcement strap (4)
4 - Bolt AN3 (2)
NA
LD
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DU
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5 - Claw (4)
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7 6 - Shell type bearing BK1514RS (2)
6 7 - Axle A (2)
1 5 8 - Elastic stop nut AN 364-1032 (2)
9 - Shell type bearing BK1522 (2)
10 - Thrust bea. AXW15 - (2)
9
18 10 washers AS1528 (2)
11 LS1528 (2)
13
2 16
11 - Axle B (2)
12
3 12 - Axle housing (2)
3 13 - Axle grip (2)
14 - Elastic stop nut AN 365-524 (4)
15 - Blade control horn (2)
16 - Center plates (3)
4 17 - Bolt AN3 (8)
18 - Bolt AN4 (8)
5 19 - Bolt AN3 (2)
20 - Bolt AN5 (4)
6 Not shown:
7 Elastic stop nuts AN 365-428 (8)
10 11 Elastic stop nuts AN 365-1032 (8)
5 9
8
13
14
12
3
2 15 FURIA HELICOPTER -
MAIN ROTOR HEAD ASSEMBLY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 4
Blade Control Horn Note: Upper blade grip and reinforcement strap have
been omited to show central plates and other
Top View components.
A A
2
1 Axle Center Plates
Axle A B C
Reinforcement Strap Shell Type Bearings
Thrust Bearings and washers
FURIA HELICOPTER -
Bearings: A= Shell Type BK1514 RS (sealed) 2 Reqd. B= Shell Type BK1522 (2 Reqd.) C= Thrust (neddle roller) AX15 - MAIN ROTOR HEAD
Washers AS 1528 and LS 1528 (2 of each one reqd)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 5
Key number / Name / (Quantity)
OSVALDO DURANA
12 *main shaft woodroff keys (3)
8 * Pinion housing internal snap ring.
13
14
13
15
FURIA HELICOPTER -
10 5 MAIN ROTOR GEARBOX ASSEMBLY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 7
Part List
8 5 6 7 6 5
Key number/name/quantity
12 1) Main rotor gearbox
1 2) Gearbox attachment ring
3) Bolt AN4 (6)
4) Main rotor mast
5) Bushing (2)
6) Bushing A ( 2)
7) Ball
13 8) Main rotor axle
OSVALDO DURANA
9) Pin
14 10) Control sliding axle
11) Bushing
10 12) Push-Pull axle
15 13) Race-nut
11 14) Ball bearing housing
16
15) Bearing 600 Z (1)
12 16) Nut A
17 17) Nut B
18) Ball race
18 19) Central uniball housing
20 ) Elastic stop nut AN364-1032 (1)
21) Central Push-Pull tube
19 22) Bolt AN3 (1)
20 3
4
21
22
FURIA HELICOPTER -
MAIN GEARBOX/CONTROL SYS. ASSY.
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 8
Key number / Name / (Quantity)
1) Collective central push-pull tube
2) Main rotor tube mast
3) Cyclic push-pull tube
4) Bushing spacers (4)
5) Cyclic upper bellcranck (2)
6) Cotter pin (6)
7) Clevis pin AN394 (4)
8) Elastic stop nut AN364-428 (2)
9 9) Upper Bellcranck mounting bracket (2)
10) Rod end HMVV-4 (2)
11) Locking nut AN316-4R (2)
8 14 12) Control linkage (2)
13
12 13) Locking nut AN316-4L (2)
11 14) Rod end HMLVV-4 (2)
7 10
15) Clevis pin AN394 (2)
16) Cyclic/collective central link (1)
17) Bolt AN4 (2)
18) Bolt AN3 (8)
19) Bellcranks central bracket
20) elastic stop nut (not shown)
AN365-1032 (8)
17 18 19
OSVALDO DURANA
5
4
2
1
FURIA HELICOPTER -
CONTROL SYSTEM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 9
Cyclic control push-pull tubes
Central push-pull tube
Cyclic control stick (A and B)
B
Spacer
Lever
Lateral stop A
Torque tube
Bracket
Travel limiting
stop
A
N
A
R
U
D
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A
SV
O
Cyclic lower bellcrank Collective control stick
Cyclic control
Push-pull tube (fore-aft) FURIA HELICOPTER -
CONTROL SYSTEM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 10
40
39 38
3 37
1 36
35
34
NA
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13
12
11
10
9
8
7
6 14
5 15
16
4 17
18
19 33
32
31
30
29
20 28
21 23 27
22 24
25
26 FURIA HELICOPTER -
TAIL ROTOR ASSEMBLY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 11
26
23
27
25
24
23
22
1 21
NA
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2
3
4 20
5
19
6 18
8
7 9
17
13 16
14
12 15
11
10
FURIA HELICOPTER -
TAIL ROTOR GEARBOX ASSEMBLY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 12
Attach tail rotor hub here
1 23
22
21
19 20
18
17
16
13
6
2 7
3 8
9
10
11
14
13
15
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VAL
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13
3 12
2 6 11
4
5
13 FURIA HELICOPTER -
TAIL ROTOR PITCH CONTROL ASSY.
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 13
TAIL ROTOR GEARBOX
Part List - page 12
3
2
1
12
11
A
AN
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FURIA HELICOPTER -
TAIL BOOM SHAFT ASSY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 15
Main rotor mast
Upper control pulley
assembly
DETAIL B
Tail boom B
Control pulley
A
NA
RA
DU
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VAL
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11
1
8 15
2
7 6 5
5 6
A
RAN
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OSV
3
9
Key number / Name / (Quantity)
10
1) Left control pedal
2) Right control pedal
3) Main lever
10 4 4) Bolt AN4-6A (2)
5) Rod ends male threaded HMVV-4 (2)
5) Rod ends male threaded HMVV-4 left hand thd. (2)
6) Locking nut AN316-4R (thin check nut) (2)
6) Locking nut AN316-4L (thin check nut) (2)
7) Control linkage
6 8) Bolt AN4-11A (2)
6 9) Conical safety washer (2)
5 10) Elastic stop nut AN364-428 (4)
11) Turnbuckle end AN669-S4 LH (2)
9 12) Barrel AN155-32S (2)
13) Pin eye AN165-32 SR (2)
10 14) Pedals axle
5 7 15) Clevis pin AN394-17 (2)
16) Cotter pin (2)
17) Flat washers (4)
FURIA HELICOPTER -
CONTROL SYSTEM - PEDAL ASSY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 17
19 dia 1.65 wall thk
SIDE VIEW
90
(3.54) 720
(28.35)
14,3 D. 1,65
(9/16 Dia
14.2 Dia 1.65 W.Thk.
.065 W.Thk)
(3/4 .065 W.Thk.)
320 250
(12.6) (9.84)
TOP VIEW
22,2 Dia 1,65 Thk 740
(7/8 .065 Thk) 14,2 Dia. (28.35)
1,65 W.Thk.
570 330 (3/4 .065)
(22.44) (13.0)
12,7 Dia. 1,65 Thk
(1/2 Dia. .065)
250
(9.85)
1630
(64.17) FURIA HELICOPTER -
PRIMARY STRUCTURE
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 18
REAR VIEW
PERSPECTIVE VIEW
A A
810
TOP VIEW 1500
(31.89)
DETAIL A (59.06)
Reinforcements
4130 Steel 2,3 (.090)
80
(3.15) SECTION
120 A-A
DETAIL B (4.72)
Skids Caps
Mat: Aluminum 4 Reqd
O.D. 40 - 2,4 Wall Thickness 4130 Steel
(1-9/16 x .095 W.Thk)
40 Dia Bevel
(1-9/16)
6 (.25) 1750
19 410
(68.90)
(3/4) (16.15)
840
(33.07)
To fit inside
skid tubes
R 240 SIDE VIEW
B (9.45)
55
50
Weld all around (2.18)
FURIA HELICOPTER -
(1.97) LANDING GEAR SKIDS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 19
DETAIL A Rotor mast attachment brackets
Main rotor mast Tail boom
Inner ring Mat: 4130 Steel
2 (.080) Thk
Mat: Steel (.198)
Lenght 40 (1.57)
W.Thk
Bracket B
DETAIL C
DETAIL D A Landing gear skid seat
Pedals brackets mat: 4130 Steel 2 Mat: 4130 Steel 2 (.080) Thk
(.080) Thk 2 reqd 4 reqd
44
R 11 WELD TO STRUCTURE
55 (1.732)
(.433)
(2.165) 16
6.35 D (.630)
34
(.250) 36
(1.338) B (1.417)
C
22
Flat washer R 20 (.787)
(.866)
welded 6,35 D
(.250) Attach landing gear skids with AN4 bolts
and elastic stop nuts
26 Dia
(1.024)
A
DETAIL B
AN
UR
Rotor mast lower bracket
D OS
VALD
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8 (.315)
125
(4.921) Attach to bellcranks ring with AN5H bolts
2 (.080) Thk
6
(.23)
25,4
(1.0)
102
34 102
(4.0)
(1.34) REF (4.0)
70
19 (2.76)
ia
(.748)
, 3 5D ) approx.
6 250
(.
Welded to
primary structure
60
(2.36) To fit aluminum tail
SIDE VIEW tubes
FRONT VIEW
REAR VIEW SIDE VIEW
12,7 Dia
(1/2)
TAIL SKID (Tail rotor protector)
15,8 Dia
6
(5/8)
Tail Skid deg. Material: 4130 steel tubes 0,8
Side view (.035) Wall Thickness
575
R 60 (22.64) Rear view
(2.36)
35 Degrees
200
FURIA HELICOPTER -
975 (7.87) TAIL BOOM
(38.38) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 21
500
(19.68)
25 100 25
(1.0) (3.937) (1.0)
45
Degree
1
4
4 (.157)
300 Holes
(11.81) 95
(3.74) 67 Dia
(2.64) 6
250
(9.84)
160
(6.29) 80
Front View
80 Dia
(3.15)
(3.15) 2 5
95
(3.74) 60 Dia
(2.64)
7
60 75
Deg. Deg.
400
Suggested instruments (15.75)
89 Dia
1- ALTIMETER
(3.504) 3
2- R.P.M. Material: 3 (1.181) thk 6061-T6 aluminum
3- AIRSPEED
4- IGNITION KEY
5- TURN and BANK
6- CYLINDER HEAD TEMP FURIA HELICOPTER -
7- EXHAUST GAS TEMP INSTRUMENT PANEL
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 22
40
40
18
(1.575) BLADE GRIP (1.575)
(.708)
Blade Grip 23
8 (.315) 6,35 (.905)
(.250)
Counterweight
5 FULL SIZE 5 (.197) 10
(.187) 6
40 8 (.394)
(.236) Mat: 1045 Steel
(1.575) (.315) 2 Reqd.
8
(.315)
23
(.905)
7,9 (.3125) for counterweight
39 mounting (on upper plates only) R 2,5
(1.535) (.0984)
6,35 (.250)
54
(2.126) FULL SIZE 54
29 32
11 (2.126)
(1.142) (1.260)
(.433)
12
76
(2.992) (.472)
81
(3.20)
7,9 (.3125)
156 22
(6.142) (.866)
20
(.787)
7,9 (.3125)
62
(2.441)
R 10 Bushing
(.394) FULL SIZE
Mat: Steel tube
215 O.D. 1/2 I.D. 5/16 - (2) Reqd
(8.464)
FURIA HELICOPTER -
MAIN ROTOR COMPONENTS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 23
51 62 62
Center Plate (2.007) (2.441) (2.441)
Mat: 2024-T3 Aluminum 5 (.197) Thk (3) Reqd.
6 (.236)
Bending
Bend along centerline to match pivot head
Line
(4 degrees) 40
52
(1.575)
(2.047)
8 CL 110
(.315) (4.331)
47 28,2
(1.850) (1.110)
42 4,75
(1.653) (.187)
4,75 (.187)
A B B A
80 80
(2.559) (2.559)
350 (13.780)
215
(8.464)
19 134 62
(.747) (5.276) (2.441) 22
(.866)
Reinforcement Strap
Mat: 2024-T3 Aluminum
5 (.197) Thk (4) Reqd.
12
32 (.472)
54
29 (1.260)
(2.126)
(1.142)
R 2,5
FURIA HELICOPTER -
MAIN ROTOR COMPONENTS
7,9 (.3125) 6,35 (.250) (.0984)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 24
Axle B fits here Axle Housing FULL SIZE
Mat: 2024-T3 Aluminum
7(.276) (2) Reqd.
23
(.906)
46 32 6,35
(1.812) (1.259) 22 (.250)
(.866)
32
(1.260)
4 (.158)
R 23 (.906)
Axle A is
Press Fit
4 (.158) here
28 46
(1.103) (1.812)
7,93 (.3125)
Axle Grip
FULL SIZE
29 Mat: 2024-T3 Aluminum
(1.142)
(2) Reqd.
54
54 (2.126)
(2.126)
FULL SIZE
1/4-28 UNF 17
45 (.669)
Deg.
82
(3.228)
BUSHING Mat: Steel (1) Reqd. FULL SIZE
2 (.0787)
AFTER BENDING 14.000
23 (.55118)
13,950 (.906) 14.020
(.5492) (.55197)
26 Degree
32
10 (.394) 21 (1.260) 28.980 6 (.236)
(.827) 8-32 UNF 1.14094
8
(.315) 2 (.0787)
A 4,75 (.187) Hole BOTTOM VIEW 10
(.394)
FRONT 20.976
15 20.989 10 28
VIEW (.591) Dia (.82583) (3.94) (1.103) CLAW FULL SIZE
H (.82634) Mat: 4140 Steel
(4) Reqd.
H Bearing housing
A Shell type bearings are installed here with the aid of a press
16 18 28
3
(.630) (.119) (.709) (1.103)
FURIA HELICOPTER -
37 MAIN ROTOR COMPONENTS
(1.458) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 26
35
BLADE CONTROL HORN (1.378)
15
44
6,35 (.250) (.591)
(1.733) 14.000 (.55118)
13.980 (.55039)
10 1/4-28 UNF
4,75 (.187)
(.394)
13 (.512) R 11 64
16 6,35 (.433) (2.523)
(.630) (.250) 4,5
8 (.315)
(.177)
30 5
(1.182) 122
(.197)
(4.805)
31
48 (1.220)
(1.890) 30.000
(1.181)
31 (1.220)
9 37
(.355) (1.457)
56 16
(2.205) (.630) 12 (.472)
32.000
6 (.236)
(1.260)
43
(1.693) PIN CONTROL SLIDING AXLE
Mat: 41410 Steel (1) reqd. FULL SIZE
32
Mat Steel (1) reqd.
(1.260)
112
6 (.236) FURIA HELICOPTER -
(4.410) Lenght and chamfer according MAIN ROTOR /CONTROL SYSTEM
sliding axle Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 27
5 (.197) PUSH-PULL AXLE FULL SIZE
FULL SIZE 10
2,5 (.098) Mat: 4140 Steel (1) reqd.
6 (.236) (.394)
13.990 (.55079)
5/16-24 UNF 14.000 (.55119)
12 (.472) 7 (.275)
108
162 22 (4.252)
18
(6.378) (.866)
(.709)
205
(8.071)
R 2 (.0787)
6 (1.181) (.59024)
(1.00)
(.236) 15.020 (.5914)
5 (.197)
55 57
(2.165) (2.244)
60.000 65.000 72.000 65.000
15,020 (2.55906) 60.000 55
(2.362) (2.55906) (2.835)
(.5914) 64.987 64.987 (2.362) (2.165)
(2.55855) (2.55855)
29,980 (1.1803)
29,990 (1.1772)
FULL SIZE
2(.0787)
11
92 28 (.433)
20 18 15 18 13 (3.622) (1.102)
(.787) (.709) (.591) (.709) (.512)
215
(8.465)
Woodruff keyseats A 4 (.157)
7
(.275)
4 (.157)
120
Deg.
51 42
SECTION (2.007) (1.654)
A-A 54 51
(2.126) (2.007)
30
deg. 22.000
R2 (.0787)
R 2 (.0787) (.8666)
R 2 (.0787)
A FURIA HELICOPTER -
MAIN ROTOR SHAFT Mat: 4140 Steel (1) reqd. MAIN ROTOR COMPONENTS
FULL SIZE Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 29
69,4
(2.733) 20 A
(.787)
GEARBOX HOUSING
5 (.197) Lower Half
Mat: Aluminum casting
46
(1.811)
R3 (.118)
25,4
(1.00)
102
15 (.590)
25,4
4 (.157)
(4.016)
To suit (1.00)
mast
118
(4.646) 89 6,5 Dia Holes
(3.504) (.256) 6 holes eq. sp.
78
(3.071) 288 Dia
(11.339)
12 300 Dia
(11.811)
151
10 (5.945)
(.394) 7 (.276)
100 Dia 35
9 (.354)
(3.937) (1.378)
SECTION A-A
72
(2.835)
R 3 (.118)
10(.394)
122 6 (.236)
(4.803) 89
(3.504) 4(.157)
78
114
(4.488) (3.071) 100.000
GEARBOX LID
(3.93701) Mat: Aluminun 4 (.157) Thk.
100.035 288 Dia (1) Reqd.
(3.93839) (11.339)
100
300 Dia (3.937)
(11.811)
151
(5.945)
7(.276)
45 Deg. 89
100 Dia
35 (3.504)
16 (.629) (3.937)
(1.378)
5 Dia
(.197)
8 holes Eq. Sp.
72 Dia 45º
(2.835)
3
(.118)
45
(1.77)
15
(.590) 25
246 (.984)
(9.7)
* 100 220 160
(3.94) (8.66) (6.30)
37
(1.456)
R9
(.354) GEAR PINION
NUMBER OF TEETH 95 23
5
DIAMETRAL PITCH 10 10
(.197) PITCH DIAMETER 9.5 2.3
OUTSIDE DIAMETER 9.7 2.5
CENTERDISTANCE 5.9 5.9
ADDENDUM .1 .1
DEDENDUM .1157 .1157
CLEARANCE .0157 .0157
CUTTING DATA WHOLE DEPTH .2157 .2157
*) To fit in main rotor shaft
FURIA HELICOPTER -
MAIN ROTOR GEARS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 32
83
(3.268)
2,4
(.094)
14 15 36 16 100 Dia
(.551) (.591) (1.417) (.630) (3.937)
3 (.118)
A
SECTION A-A
45 71.975
52.000 (2.83366)
65 52.000 (1.772) (2.04724)
(2.560) (2.04724)
52.025
52.025
(2.04823)
(2.04823) 89
55 (3.504)
(2.165)
R 4 (.157)
Chamfer
45 Deg.
7 5 Dia (.197) 8 holes
(.276) eq. sp. A
PINION HOUSING
FULL SIZE
Mat: Aluminum (1) reqd. FURIA HELICOPTER -
MAIN ROTOR GEARBOX / PINION HOUSING
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 33
Holes for gearbox attachment ring 101,6
(4.00)
To match mast tube I.D. 3(.118)
1/4-28
UNF
25,4
FW
D
(1.00)
10
56
(.394)
(2.205)
89
(3.504)
97 To suit mast tube I.D.
(3.819)
GEARBOX
75
(2.953)
ATTACHMENT RING
22
Mat: 4130 Steel
(.866)
50
(1.968) 6 Holes eq. sp.
1310
(51.575)
38
(1.496)
A
A
FULL SIZE
MAIN ROTOR MAST
Mat.: 6061-T6 Aluminum Tube
O.D. 400 (101.6)
I.D. 97 (3.819) (Approx.) 60 Deg.
3 (.118)
1-3/8-12 28 32,5 1-3/8-12 UNF 25
UNF (1.102) (1.280) (.984)
*15(.591)
60
(2.362)
12 (.472)
(.157) 4 B 2,5
(.098)
11 *Spherical Radius
BALL/BEARING HOUSING
(.433) Mat: 1050 Steel (1) reqd 23
FULL SIZE 4,75 8 (.906)
SECTION B-B Spherical (.187) (.315)
5 (.197)
Radius 15 C
(.591) 7/8-14 16
UNF (.634)
To fit in central Push-Pull tube
(collective)
22.000
18 (.86614)
(.709) 22.021
BALL RACE (.86697) NUT A
Mat: 1050 Steel (1) reqd FULL SIZE
Mat.: 1045 Steel (1) reqd
9
(.354)
10
32,90 3 (.118) C FULL SIZE
(1.2953) 3 (.118) D
(.394) 15,5
A (.610)
3 (.118)
Spherical SECTION A-A
Radius 17 20,5 7/8-14
15 (.591) (.669) (.807) UNF
26,50
(1.043) HEAT TREATMENT
5
(.039) Ball and races must have hardened
surfaces (raceways) SECTION D-D D
Minimun surface hardness:
58 Rockwell C
SECTION A-A
A FURIA HELICOPTER -
CONTROL SYSTEM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 35
CYCLIC UPPER BELLCRANK Mat: 2024-T3 Aluminum (2) reqd CYCLIC/COLLECTIVE Central Link
Mat: 2024-T3 Aluminum (1) Reqd
R 2,5(.098)
FULL SIZE 22 (.866)
25 21 (.827) 6 (.236)
(.984)
6,35
R 2,5 (.098)
(.250)
40
(1.575) R6
(.236)
R8 6 60 R 6 (.236)
17 16
(.315) (.236) (.827)
(.669) (.634)
To suit
Push-Pull
6(.236)
tube 10 (.394)
(collective)
6,35 Dia 40
(.250) (1.575) R 13 R 16 22
3 holes 52 (.512) (.866)
(.630)
(2.047) 53 19 (.748)
20
(.787) (2.087)
12
(.472) FULL SIZE
R 9,5
(.374)
NUT B 10-32 UNF
3 (.118)
UNF
16 14
(.630) (.551) FULL SIZE
6,35 (.250)
FULL SIZE SECTION E-E E FURIA HELICOPTER -
CONTROL SYSTEM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 36
BLADE CONTROL LINKAGE Mat: 2024-T3 Aluminum (2) reqd PUSH-PULL TUBES THREADED ENDS
51
97 (2.00)
FULL SIZE Mat: 2024-T3 or 16,32 (.6426)
(3.82) 2 (.08) 2 (.08)
6061-T6 aluminum 22 25 Dia to fit in
(7) reqd (.866) (.984) Aluminum tubes
make 4 right threaded
and 3 left threaded
10 8
12,7
CENTRAL PUSH-PULL TUBE Mat: 4130 steel tube (1)reqd (1/2) 22,2
(.394) (.315)
(3/4) 23
Lenght to suit (.905)
approx. 1300 (51.18)
5
(.197) 19 DRAG BRACE BUSHING
(3/4) Mat: 2024-T3 aluminum (2) reqd
8 (.315)
AN316-4R Rod End HMVV-4
8
15 (.590)
(.315)
FRONT VIEW
5(.197)
7,9
(.312)
13
(.512)
12
5 (.197)
FULL SIZE
(.472) Mat: Steel Quantity: 2 of each
FULL SIZE
R9 18
(.354) (.709)
35 FWD 7/16-20
(1.378)
64 Dia UNF
60º
6 holes (2.52)
67
eq. sp.
(2.638)
R9
(.354)
16 (.629) R 41
(1.614)
6,35
(.250)
6 holes 16 (.629)
3 (.118)
18 (.709) 6,35 Dia Mat: steel or brass (1)reqd
(.250)
4 (.157) 24 102
(.945)
(4.00)
To match mast tube O.D
12,7
6,35 (.250)
(1/2)
R 12,5 64 FURIA HELICOPTER -
(2.52) CONTROL SYSTEM
FULL SIZE
(.49)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 38
Rod ends Rod end
B HMLVV-4
HMVV-4
Nut
Nut Nut
AN316-4R AN316-4L
AN316-4R
1070 (42.126)
1170 (46.063)
A
34
(1.34)
CYCLIC CONTROL
PUSH-PULL TUBES 8 (.315)
15
Mat: 6061-T6 aluminum tubes (.590)
19 Dia (3/4) 1,5 (.058) wall thk
(1) of each reqd
Threaded ends :(see page # 36)
FULL SIZE
5 Dia (.197)
R 6,35 (.250)
15
(.590)
R9
Nut (.35) 6,35
(.250)
AN316-4L
20 (.787)
154
(6.06)
Rod end
FURIA HELICOPTER -
CONTROL SYSTEM
HMLVV-4
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 39
232
MAIN GEARBOX (9.13)
FRONT BRACKET
Mat: 4130 Steel 96 68
2 (.080) thk. (3.78) (2.68)
90)
(2) reqd 15 (.5
50
(1.97)
15
7)
(.590) 5 (.18
FULL SIZE
8 (.315)
140
(5.51)
R 1,5
(.05)
36 19 9
(1.42) (.748) 30 (.354)
(1.181)
48
(1.89) 65
(.2.56)
5 (.197)
To match
main gearbox
8
21 (.311)
(.827)
8
(.315)
BELLCRANK BRACKET
Mat: 2024-T3 Aluminum R 228
6,35
11 (.433) Thk (8.97)
(.250) 36 (2) reqd
(1.42)
FULL SIZE
R 10
(.394)
6,35 (.250) FURIA HELICOPTER -
34 MAIN GEARBOX BRACKET
(1.338) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 40
12,7 (.5) 5 (.197) FULL SIZE
A
32
(1-1/4)
15 63
(.590) (2.48) 610
(24.02)
TORQUE TUBE Mat: 6061-T6 Aluminum 1,6 (.065) wall thk. (1) reqd.
7/16-20 10-32 9
12,7 (.5) 8
UNF UNF (.354)
5 (.197) FULL SIZE (.315)
28,3 (1.118)
To fit inside
Torque Tube
10-32 20 (.787)
15 63 UNF
(.590) (2.48)
101,6 NYLON BUSHING
(4.00) R
14 Press to install R 18
INNER REINFORCEMENT TUBE (.551) (1) reqd (.708)
6,35 (.250) 5 holes Eq. Sp.
Mat: 4130 Steel 2,10 (.083) wall thk (1) reqd 3 (.118) 98
(3.86)
6 (.236)
SPACER FULL SIZE
Mat: Aluminum (1) reqd 7 (.276)
8
(.315) R
FULL SIZE 38,2 FULL SIZE
44 20 (.787)
(1.51) 10
(1.73)
32,3 (.394)
20 (1.27)
37,5
16 (.787) 37.9
(1.46) 28,3 LEVER
(.630) (1.492) Mat: 2024-T3 or 6063-T6 aluminum
(1.118)
To fit inside torque tube end (A) (1) reqd
18
15 (1.69)
(.197)
10
(.393)
94
(3.70)
205 190 40 43
24
(8.07) (7.48) (1.57)
(.944) (1.69)
5 (.187)
5 (.197)
FURIA HELICOPTER -
MAIN GEARBOX BRACKET
R 7 (.27) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 42
I.D. to fit LATERAL STOP 6
control stick (.236)
Mat: 4130 Steel 8 25,4
2 (.08) Thk (.315) (1.00)
4,75
(.187)
Thru 14
(.551)
40º 48 12
(1.89) 36 (.472)
84 TORQUE TUBE (1.42)
(3.307)
BRACKET 50
Mat: 2024-T3 aluminum 5 (.197) (1.97)
(1) reqd
50
(1.97)
36
(1.42)
R
8
A B (.315)
28,6 (1-1/8)
110º 2,4 (.095)
Wall Thk
5
(.197) 37
3,25
(1.46)
(.128) 2 (.08) 70
Thk 38 (2.76)
6,35 (1.50)
54
(.250) (2.126)
16
(.630)
R 8,5
(.335) 21
17 (.669) (.827)
63 R 25
(2.480) (.984)
FULL SIZE
10
(.394) STICK HOLDER CAPS
50 Mat:Aluminum (1) of each reqd FULL SIZE
130º (1.970)
14
A (.551)
9 Dia to suit 1,45 (.05)
(.354) stick holder Chamfer
I.D. To slide
Torque Tube
In
6,35 28,6 23
12,7 (1/2) 12,7 (1/2)
(.250) (1-1/8) (.905)
Thru
3,5 8
Stiffener 49 3 (.118) (.315) B
(.138)
(1.929)
R7
(.275)
FURIA HELICOPTER -
FULL SIZE CONTROL SYSTEM
2 (.08)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 44
R 9,5 6,35
(.375) (.250)
98
(3.86) 3 (.118) Hole thru
24 THROTTLE LEVER
(.945) Mat: 4130 Steel (1) Reqd
22
40º 28 (1.10)
(.866)
5 (.197) Thru
30 9,75 (.384)
(1.18)
15 62
(.590) (2.44) 12,7 (.5)
10 FULL SIZE
(.393)
40
178 3 (.118)
(1.57) 5 2 (.080)
(7.00) 9,5 (.38)
(.197)
16
97 72 (.630)
(3.82) (2.83) 134
16
(5.28)
(.63)
BENDING LINE
87 FULL SIZE
(3.42)
34
(1.34)
40º
6,35 Dia Weld
(.250)
CYCLIC CONTROL STICK
Mat: 4130 Steel (1) Reqd
R9 22,2 (7/8) O.D. 1,65 (.065) Wall Thk (1) Reqd
Mat: 4130 Steel - 2 (.080) Thk
(.35) (2) reqd (left and right)
7
(.275)
40
(1.57)
UPPER CYCLIC BELLCRANKS FURIA HELICOPTER -
MOUNTING BRACKET CONTROL SYSTEM
76
(2.99) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 45
COLLECTIVE CONTROL STICK
Mat: 4130 Steel tubing (1) reqd
500
(19.68) FULL SIZE
15
(.590)
NYLON BUSHINGS
(1) of each reqd
5 (.197)
5 (.197)
R 15 (.590) COLLECTIVE LEVER 32 (1.26) 10 (.394)
Mat: 4130 2(.080) Thk 24 (.945)
280
(11.0) 95º 20,2 29,8 22,4 15
9,75 (.380) 22,4 (.882)
(.795) (1.173) (.882) (.590)
DETAIL A 45
1/4-28 UNF (1.77)
10 29,8
95º (.394) (1.173)
10 4 (.157)
20,2 (.394)
(.795)
6,35 (.250) 152
(5.98)
THREADED END
10 (.394) Thk R 9,5 Weld
(.375)
5 (.197)
31,7 (1-1/4) O.D.
3 (.118) (.035) Wall Thk
6,35 (.250)
hole thru
2680
(105.512)
A 110 B LEADING EDGE
(4.331)
25 (.984)
16 (.630)
Soft Rivets
15 (.590)
Tip Cover
26 (1.024)
A TRAILING EDGE B 20
(.787)
FURIA HELICOPTER -
MAIN ROTOR BLADE
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 47
MAIN ROTOR BLADE CROSS SECTIONS Dia 7,5
(.295)
SECTION A-A
Blade root reinforcement plates
Reinforcements
6º
(upper and inner)
153
Steel bushing
(6.024)
FULL SIZE
SECTION B-B
27º
25,4
(1.00)
35
(1.378)
23
(.905) FULL SIZE
25,4
(1.00) 145
(5.709)
12
(.472)
INNER REINFORCEMENT
Mat: 4130 Steel 1,27 (.050) Thk (2) Reqd 4 (.157)
2 20
(.0787) (.787)
13 13
(.512) (.512)
660
(25.984) FULL SIZE
INNER REINFORCEMENT
Mat: 2024-T3 Aluminum 1,27 (.050) Thk (2) Reqd 20
(.787)
13
FULL SIZE
(.512)
FURIA HELICOPTER -
640 MAIN ROTOR BLADE
(25.197)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 49
22
LOWER BLADE PLATE UPPER (.866)
Mat: 4130 Steel 2 (.080) Thk (2) Reqd 13
16 16 REINFORCEMENT (.512)
12 4 (.630) (.630) Mat: 4130 Steel 2 (.080) Thk
(.472) (.157)
(2) Reqd
5 (.197)
20
(.787)
35
(1.378)
50
(1.968)
150
(5.905)
FULL SIZE 150
(5.905)
81
(3.189)
8
(.3125) FULL SIZE
18
(.709)
8(.3125) 6 (.236) 27
(1.063)
8 FURIA HELICOPTER -
(.3125) 150
MAIN ROTOR BLADE
(5.905)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 50
6º
BLADE ROOT Twist
Counterweight
BLADE TIP DETAIL
OS
VA
LD
OD
UR
AN
A
Outer Skin OS
VA
LD
OD
UR
AN
A
Tip Cover
Screws
Inner reinforcement (steel)
(between outer skins)
Steel Tube
Upper Reinforcement
A
AN
B
UR
G) Finish root and tip sections, placing reinforcement plates and tip cover.
OD
C
LD
VA
OS
A
0º Wood Jig
6º Wood Jig
Blades must be balanced
FURIA HELICOPTER -
MAIN ROTOR BLADE CONSTRUCTION
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 52
FULL SIZE
COUNTERWEIGHT
Mat: lead (2) Reqd
3,7 (.146)
6-32 UNF
Shape to suit airfoil
Plywood
30
(1.181) FULL SIZE
wood jig
wood jig
0º
6º
BLADE TIP
FULL SIZE
FULL SIZE
FURIA HELICOPTER -
MAIN ROTOR BLADE
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 53
112,5 STEEL PIN PITCH CONTROL LINKAGE
(4.430) (2) Reqd Mat: 1/2 hex aluminum bar (2) Reqd
60 17 23,5
(2.363) (.670) 20
(.925)
(.787) Chamfer
10 (.394)
31
(1.220)
6,36 (.250) 1/4-28 UNF
2 1/4-28
(.0787) UNF-LH
15,5
8 (.315) 26
(.611)
61 (1.024) 4 (.157)
(2.40) FULL SIZE FULL SIZE
24,5
7 (.276
(.965)
PITCH CONTROL HEAD
Mat: 2024-T3 Aluminum
(1) Reqd 11 (.433)
BLADE GRIP NUT Mat: 4130 Steel (2) Reqd
8,5 (.335)
13,5
(.532)
98,5
(3.878) 9,5 (.374) 1-3/8-12 UNF
R2
(.0787)
2
6,35 12,7 (.500)
32.000 (.0787)
(.250)
R 2 (.0787)
32.025
(1.25985)
(1.26083)
FURIA HELICOPTER -
TAIL ROTOR
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 54
TAIL BLADE GRIP Mat: 6061-T6 or 2024-T3 Aluminum (2) Reqd
73
6 83
(2.874)
(.236) (3.268)
27 33 7,5
(1.063) (1.299) (.295) 4,75 (.187) 6 Holes Eq. Sp.
43
(1.693)
68
57 (2.677)
6,35 (.250) 35
(2.244)
31 (1.378) 9
(1.220) 56 6(.236) (.354)
15 (.590) Spotface
(2.205) 56
A to clean
A (2.205)
R 2 (.0787)
6,35
9,5 (.250)
(.374)
4,75 (.187) 6
Holes Eq. Sp.
48 41
(1.889) (1.614)
68 Dia (2.687)
FULL SIZE
PITCH CONTROL HORN
Mat: 2024-T3 Aluminum 4 (.157) Thk (2) Reqd
1-3/8-12
* 30.000 6,5
13
25 (.984)
28 UNF
16 30.021 (.256)
(1.102) R 2,5 (.512)
(.630) (1.18111) 5/8-18 UNF
(.098)
(1.18193)
AXLE NUT
23 Mat: Steel (2) Reqd
25,4
(.905) (1.00)
2
(.0787)
22
22,5
(.886)
6
(.236)
33
(1.300)
(.866)
FURIA HELICOPTER -
FULL SIZE TAIL ROTOR
FULL SIZE
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 55
TAIL ROTOR HUB R
16,5 RETAINER NUT Mat: Steel (1) Reqd
(.629)
30.000
29.975 21
(1.18111) (.827)
(1.18012) 11 5 6 A A
(.433) (.197) (.236)
FULL SIZE
4º
15,5
19 R 2 (.0787) (.610)
4,5 (.748)
(.177) 4(.157)
A A 15
21 (.590)
5 (.197)
(.827)
Keyway 3,5 x 2 (.138 x .0787) FULL SIZE SECTION A-A
28,5 ENLARGED
27 (1.122)
(1.063) 16º
TAIL ROTOR HUB 11
5 (.197) (1) Reqd (.433)
Mat: 2024-T3 Aluminum with Bronze 4
inserts (tapered bushings) (.157)
25 Use anaerobic adhesive to fix bush-
(.984) 14,5
(.571)
ings in place (Loctite® ) 2 (.0787)
4 (.157)
3 (.118)
R 1.75
40º 16º (.0689)
35
(1.378)
9
5/16-24 (.354)
6,5 (.256)
UNF 2(.0787)
2,5 (.098)
8 10
(.315) (.394)
1/4-28
8 (.315) UNF
1/4-28
UNF 6,35 (.250)
6 (.236)
6 (.236)
6 (.236)
13 (.512)
6 (.236)
8,5 (.335)
10 (.394)
(.709)
10 (.394)
8,5 (.335)
13 (.512)
A
16,5
(.649)
30.000 61
30.021 (2.402)
(1.8111) 19,5
(1.8193) 41,5 (.768)
(1.634)
2
45º
(.0787)
(.62992)
(.62961)
16.000
15.992
97 (3.819)
A
To suit
Tail Boom I.D.
50 (1.968)
50 13
(1.968) 42.000
(.512)
42.000 42.025
28,5
42.025 (1.6535)
(1.123)
8 (.315)
8 (.315)
64 (1.6535) (1.6545)
(2.520) 55 (1.6545)
(2.165) 54,85
(2.160)
SECTION A-A
6 (.236)
2 (.0787)
14 6
(.551) (.236)
59 5 (.197)
101,6 (2.323)
(4.00) To match Tail Boom O.D.
22 (.866)
24.991 (.728) 16,4
21 (1.653) 17
(.98425)
14,5 (.571)
15,8 (.669) (.646)
9/16-18 (.827) (.98389) 9/16-18
(.625) R 11
UNF - Left Hand UNF
(.433)
FULL SIZE
keyseat
Cone must
Diameter * match Tail
Rotor Hub
NUT C
8 R 4 (.157) 19 6 (.236) Mat: Steel (1) Reqd
(.315) 97
69 (.748)
(2.716) (3.819)
74
106 20
(2.913) 84 (4.173) (.787)
(3.307) 211
(8.307) 11
7 (.275)
*To suit Pitch-Control Axle (must slide freely) (.433)
TAIL ROTOR GEARS
3/4-16 FULL SIZE
UNF 16 (.630)
24 (.945)
16 (.630)
9/16-18 UNF
GEARS CUTTING DATA
NUT D Left Hand
SPLINED END
PINION GEAR Mat: Steel (2) Reqd
NUMBER OF TEETH 18 34
72 DIAMETRAL PITCH 12 12
20.000 (2.835) PRESSURE ANGLE 20º 20º 28
1.5 R 2 (.0787)
19 19.991 PITCH DIAMETER 2.833 (1.102)
(.748) (.78740) ADDENDUM .0833 .0833
(.78705) WHOLE DEEPTH .18433 .18433
CIRCULAR THICKNESS .1309 .1309
SHAFT ANGLE 90º 90º
DEDENDUM .10103 .10103 22
CLEARANCE .01773 .01773 (.866)
3 (.118)
Gear 3/4-16
2 reqd UNF 14
30 (.551)
18
FULL SIZE (1.181)
11 19
4
(.709) (.433) (.748)
(.157)
97 FURIA HELICOPTER -
(3.819) FULL SIZE TAIL ROTOR GEARS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 59
SECTION A-A 55 (2.165)
50 (1.968) 10-32 UNF
10 6 (.236)
(.394) 4 (.157)
40
O.D. Axis
(1.575)
2 (.0787)
2 (.0787)
40
(1.575)
See 3 (.118)
30 See 45
Note A 4 (.157)
(1.181) Note B (1.772)
4 (.157)
I.D. Axis
7 (.275)
10
(.394)
1/4-28 UNF
Dia 54 10-32
4 Holes Eq. Sp. Dia. 66 (2.598)
(2.125) UNF
Recess to suit Bearing Cover
Recess to suit Bearing Cover 10-32 UNF
(Small) 6 Holes Eq. Sp.
Note B
Note A: Diameter
47.000
Diameter 64 47.025
35.000 (2.520) (1.85040)
35.025 A A (1.85138)
95
(1.3779) (3.740)
(1.3789) 73
(2.874)
2 (.0787)
FULL SIZE
TAIL ROTOR GEARBOX
Mat: Aluminum (2) Reqd
2 (.0787)
BEARING 16005
5
7
A (.197)
(.276) 6 Holes Eq. Sp.
75º
BEARING COVERS
FULL SIZE Mat: Aluminum (2) of each Reqd
40
(1.575) 3 (.118)
B 2 (.0787) GEARS
22 To Suit
(.866) Gear Shaft STEEL BUSHINGS
Mat: Steel (1) of each Reqd
FULL SIZE
33
(1.30)
35.000
47 38 35.025
30
(1.850) (1.496) 36 (1.181) (1.37796)
36 (1.417) (1.37894) 18 To Suit
(1.417) 4 (.157) (.709) Pinion Shaft
61 FULL SIZE
(2.401)
BEARING EE5
A
Dia 144 5
FULL SIZE (5.669) (.197)
5
(.197)
21
BENDING LINES
(.827)
R 0,5
(.020)
FULL SIZE
27 27
(1.063) (1.063)
40
2995
40 FURIA HELICOPTER -
(1.575) (1.575) TAIL BOOM SHAFT
(117.913)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 62
Holes for
SHAFT END Tail Gearbox
50
(1.968)
30
A Chamfer (1.181) SECTION A-A
les
ho
ct ion
pe
6,35 Ins
Broached end to (.250)
38,18 25,4 To Suit
match with 820
(1.50) Gear Shaft (1.00) Tail Shaft
I.D. (32.28)
R
A 750
3 13 7
(.118) (.512) (.276) (29.53)
FULL SIZE Dia 30 3140
(1.181) (123.622)
3 (.118)
18 (.709)
750
(29.53) 39
(1.535)
48 36
(1.890) (1.417)
FULL SIZE
820
(32.28)
Holes for TAIL BOOM TUBE
Tail Gearbox Mat: 6061-T6 Aluminum 101,6 (4.00) - 2 (.083) Wall Thk FURIA HELICOPTER -
TAIL BOOM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 63
BUSHING
Mat: Black Grillon (with Molikote) (3) Reqd CONTROL PULLEY ASSY
20
(.787)
A FULL SIZE 4 (.157)
R1 Dia 13
(.040) (.512)
Chamfer 6
(.236) 4 Steel
(.157) Control
68 50 Cable
42,5
(2.677) (1.968) OS
(1.673) VA
LD
OD
UR
AN
A
70
(2.756)
A SECTION A-A
CONTROL PULLEY 25,4 (1.00)
Mat: 2024-T3 Aluminum (1) Reqd
25,4
(1.00)
20 (.787)
RACEWAY 6,35 (.250)
20
3 (.118)
Mat: 8620 Steel (3) Reqd (.787)
HEAT TREATMENT 4,75
38,2 (.187)
CASE HARDENING 42 (1.504)
Min Surface Hardness (1.654) To suit Tail Boom
58 Rockwell C Shaft O.D.
Efective Case Depth
0,3 (.012) 16 26 FULL SIZE
13 (.630) (1.024)
(After Finish Grinding) (.512)
FURIA HELICOPTER -
FULL SIZE TAIL BOOM
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 64
SCISSORS A Mat: 2024-T3 Aluminum (1) Reqd LEVER PULLEY ARM
Mat: Steel (1) Reqd Mat: Steel (1) Reqd
62 2 (.0787) Thk
(2.440)
45
(1.772)
4,75
TOP VIEW (.187)
16 7,9
(.630) (.3125)
R8 54
FULL SIZE
(.315) (2.126)
20
15 8 (.787)
8 (.590) (.315)
4,7
(.315)
(.187)
3 (.118)
R6
13 (.236)
(.512)
16
4,5 (.630) (.630)
Weld
11
(.433)
22 8 8
5 8 4,75
(.866) (.315) (.315)
(.197) (.315) (.187)
25
AXLE
(.984) FRONT VIEW Mat Steel (1) Reqd
R9 R 10
(.354) (.394)
6,35 (.250)
17,5
(.689) 9 10
(.354) (.394)
3,1 (.122) 75
40
Hole for Steel (2.953)
(1.575)
25 Pin
(.866)
FULL SIZE
33
(1.300)
FULL SIZE FURIA HELICOPTER -
FULL SIZE TAIL ROTOR CONTROL
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 65
7,9
BEARING HOUSING (.3125)
SCISSORS B
Mat: 2024-T3 Aluminum (1) Reqd 10 Mat: 2024-T3 Aluminum (1) Reqd
(.394)
A 0,5
(.0196) 9
TOP VIEW
45,5
(.354) (1.791)
SIDE VIEW R 6,35
(.250)
24 8 (.315)
(.945) 35
(1.378) 6,5 (.256)
FULL SIZE
16 12,7
(.630) (.500)
A 15
(.590)
30,5
(1.200)
6 R 2 (.0787)
(.236)
UPPER
33
4,5 (.177) R3
(1.300) 24
(.118)
22 (.866) (.944)
6,5 (.256)
11 (.433) 6
FRONT (.236)
VIEW SIDE SECTION A-A
VIEW
FRONT VIEW
5 (.197)
4,75 23
(.187) 14 (.905)
(.551) 3 (.118)
27,5
(1.082)
2 (.0787)
(.315)
582
(22.913)
FULL SIZE
28
(1.10) 19
(3/4)
16 1,50
(.630) (.058)
90 Wall Thk
(3.54)
DETAIL A
weld Lever
10 (.394)
DETAIL A 32
Weld (1.260)
8 (.315)
1/4-28 R 85
UNF (3.346)
85 8 (.315)
(3.346)
22,2 (7/8)- 1,60 (.065) Wall Thk
16
(.630)
FULL SIZE
FULL SIZE
195
(7.677)
203
(8.00)
LEFT PEDAL FRONT VIEW
DIRECTIONAL CONTROL PEDALS NOTE: Left pedal is fixed to axle by Clevis Pin
FURIA HELICOPTER -
Right pedal is free to rotate CONTROL SYSTEM /PEDALS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 67
6,35 (.250) MAIN LEVER
Mat: 2024-T3 Aluminum 5 (.197) Thk (1) Reqd
30
(1.181)
FULL SIZE
6,35 (.250)
8
(.315)
250
(9.842)
80
(3.15)
7 (.275)
Heel Support
FULL SIZE
A
Weld
40
(1.575)
28
(1.10)
15
R 10 (.591)
(.394)
8
(.315)
FULL SIZE
65 FURIA HELICOPTER -
FULL SIZE (2.56)
CONTROL SYSTEM / PEDALS
A 6,35 (.250) Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 68
460
(18.110) 12
(.472)
21 (.827)
96 SKIN 31 (1.220)
(3.780)
Mat: 2024-T3 Aluminum 0,5 (.020) Thk 104
(4.094)
25,4
(1.00) BLADE TIP BLADE ROOT
REINFORCEMENT
Mat: 2024-T3 Aluminum Mat: 2024-T3 Aluminum
Mat: 2024-T3 Aluminum 0,5 (.020) Thk (4) Reqd One on each side (inner side only)
(2) Reqd 13,8 (2) Reqd
48 24 13 43 (.5433)
(1.89) (.945) (.512) (1.693)
6,35
(.250)
12 6,35 94
85
(.472) FULL SIZE 36
(.250) 31
(3.346) (3.700)
(1.220) 55
(1.417) (2.165)
10
(.394) 25,4
48 30 (1.00)
(1.89) (1.181)
FURIA HELICOPTER -
TAIL ROTOR BLADE
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 69
CENTRAL GEARBOX 80
(3.15)
END VIEW
42
(1.65)
9 (.35)
1/4 -28 UNF
4 Holes Eq. Sp.
A
Dia 64 (2.520)
10-32 UNF
(see Bearing cover for
hole position details)
Dia. 70 (2.75)
2 (.078)
Recess to suit
upper Bearing
Cover
98 55
(3.85) (2.16)
Dia. 45 (1.77)
FURIA HELICOPTER -
CENTRAL GEARBOX
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 70
CENTRAL GEARBOX
FRONT VIEW
BOTTOM VIEW
Dia 64
(2.52)
Dia 55
(2.16)
36,4 81 (3.188)
(1.43) 2 (.078)
1/4-28
Dia 89 (3.50)
UNF
Dia 57 (2.24)
10-32 UNF
44
(1.73)
FURIA HELICOPTER -
CENTRAL GEARBOX
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana
71
COUPLING (Long Axle Central Gearbox) 80,8
(3.18)
Mat Steel - 1 Reqd.
Dia 68 40,4
40,4
(2.67) (1.59)
(1.59)
R 2 (.078)
R 2 (.078)
R1(.039)
(3.30)
84
3 (.118)
(1.77)
(1.49)
14.28 26 45
45
38
(.562) 25.4 (1.02) (1.77)
(1)
2 (.078)
15(.59)
56 36
45 50
(2.20) (1.41)
(1.77) (1.96)
R1(.039) 25
(.984)
Dia 8 3,5
(.137) 43,5
R 8(.314) (.314)
(1.71)
11,28 25 20 20 19
21
UNF
17 25,4 27 5 (.196) 30
(.669) (1) (1.06) (1.18) FURIA HELICOPTER -
195 CENTRAL GEARBOX
(7.677)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 72
UPPER BEARING COVER LOWER BEARING COVER
Material: Aluminum, 1 Reqd. Material: Aluminum, 1 Reqd.
44
(1.73) 44
5 (.197) (1.73)
5 (.197)
Dia 62 (2.44)
Dia 57 (2.24)
Dia 70
(2.75) Dia 65 (2.55)
44 55 50 36
(1.73) (2.16) (1.96) (1.41)
50 45
(1.96) (1.77)
40 35
Chamfer (1.37)
(1.57)
22
24
12 (.86)
(.94) 12
12 14
(.47) (.47)
(.47) (.55)
35 30
(1.37) (1.18)
42
47 (1.65)
(1.85) To suit
To suit Bearing
Bearing 6004
6005
FURIA HELICOPTER -
CENTRAL GEARBOX BEARING COVERS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 73
55 31
MAIN ROTOR GEARBOX (2.16) (1.22)
PINION AXLE R 6 (.236) 14
Chamfer (.55)
PULLEY SUPPORT
Mat. Aluminum 1 Reqd.
25 16 42 29 76
(.98) (.629) (1.65) (1.14) (2.99)
6 171
(.23) (6.73)
Dia 90
(3.54)
12 Dia 84
(.47) (3.30)
Dia 68
(2.67)
Dia 40
To suit (1.57)
Bea.
6005
59 47 41 100
(2.32) (1.85)
(1.61) (3.93)
Dia 8 (.314) 4
Holes Eq. Sp. 2-Reqd.
2 (.078) Thk
Connecting
Rings
Dia 6.35
(.250)
6 Holes
EQ.SP.
FURIA HELICOPTER -
TRANSMISION COMPONENTS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana
74
66 ENGINE PULLEY
(2.59)
Mat: Aluminum - 1 Reqd
6 3 3 6
(.23) (.118) (.118) (.23)
16 16
(.62) 7,4 (.62)
(.29)
Dia 8
(.314)
89 74 58 25 116
(3.50) (2.91) (2.28) (.98) (4.56)
R 4 (.157)
37º
14
(.55)
FURIA HELICOPTER -
TRANSMISION - ENGINE PULLEY
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 75
153
CENTRAL GEARBOX PULLEY
(6.02) and Freewheel housing
117
(4.60)
FREEWHEEL AXLE
Mat: Steel 1reqd
19
5 (.197) 6 Chamfer
(748)
(.236)
25 72
(.98) 10
(2.83)
(.393)
42 3
(1.65) (.118)
16 66
(.62) (2.59)
2 (.078) 57 Dia 6,35
(2.24) (.250)
7,4
65 (.29) 35
102
(2.56) (1.377)
(4.01)
R2(.078) 2
Freewheel: 19 (.078)
117 39
Type 202-...-030 Size 35 (.748)
(4.60) (1.53)
Rexnord Antriebstechnik Dortmund
E-mail: info@rexnord-antrieb.de
440
(17.32)
20 29
Dia 6,35 (.787) (1.14)
(.250)
38 (1-1/2)
Transmision shaft 25
Mat: 4130 Steel Tube O.D. 38 (.984)
(1-1/2) Wall Thk. 1,6 (.065)
1 Reqd
17 17
(.669) (.669) FURIA HELICOPTER -
32 32 TRANSMISION COMPONENTS
(1.26) (1.26)
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 76
R 22 (.866)
Dia 68 (2.67)
SHAFT COUPLINGS Mat: Steel - 2 Reqd.
R 22 (.866)
R 8 (.314)
R 8 (.314)
31
(1.22)
10 Dia 10
Dia 6,35 (.393) 6,35 (.393)
(.250) 25 (.250)
17,5 25
(.984)
(.688) (.984) 40
46 (1.57)
(1.81) Weld
Weld 19 3,5
3,5 (.137) (.748)
25 (.984)
29 LONG/FREEWHEEL AXLE
(1.14)
COUPLING 84 (3.30)
84
Mat Steel 1 reqd
(3.30)
FURIA HELICOPTER -
TRANSMISION COMPONENTS
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 77
PINION
PINION AXLE
CONNECTING DISK
MAST TUBE
SHAFT COUPLING
SHAFT
FURIA HELICOPTER -
TRANSMISION SECTION VIEW
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 78
SHAFT
SHAFT COUPLING
CONNECTING DISK
MAST TUBE
LONG AXLE COUPLING
LONG/FREEWHEELAXLE COUPLING
PRIMARY
PULLEY
STRUCTURE
FREEWHEEL ENGINE
PULLEY
FREEWHEEL
AXLE
FURIA HELICOPTER -
PULLEY SUPPORT TRANSMISION SECTION VIEW
Plans Delivery.com COPYRIGHT©2001 Osvaldo Durana 79
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FURIA HELICOPTER -
LICENCE AGREEMENT
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