Wb98a 2

WB98A-2
CONTENTS
No. of page
10 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
20 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
30 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1
40 MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1
WB98A-2 00-1
WB98A-2
The affected pages are indicated by the use of the
following marks. It is requested that necessary ac- Mark Indication Action required
tions be taken to these pages according to table
C Page to be newly Add
c Page to be replaced Replace
( ) Page to be delete Discard
Pages having no marks are those previously revised

or made additions.
LIST OF REVISED PAGES
Time of Time of Time of Time of Time of

Mark Page Mark Page Mark Page Mark Page Mark Page
revision revision revision revision revision
00-1 10-27 20-1 40-28
00-2 10-28 20-2 40-29
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10-24 10-66 40-25
10-25 10-67 40-26
10-26 10-68 40-27
WB98A-2 00-2-1
Time of Time of Time of Time of Time of
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revision revision revision revision revision
00-2-2 WB98A-2
IMPORTANT SAFETY NOTICE
Proper service and repair is extremely important for the safe operation of your machine.
The service and repair techniques recommended by Komatsu Utility and describe in this manual are
both effective and safe methods of operation. Some of these operations require the use of tools specially
designed by Komatsu Utility for the purpose.
To prevent injury to workers, the symbols and are used to mark safety precautions in this man-
ual. The cautions accompanying these symbols should always be carefully followed. If any danger arises
or may possibly arise, first consider safety, and take necessary steps to face.
SAFETY
GENERAL PRECAUTIONS PREPARATIONS FOR WORK
Mistakes in operation extremely dangerous. 7. Before adding or making any repairs, park the ma-
Read all the Operation and Maintenance Manual care- chine on hard, level ground, and block the wheels
fully BEFORE operating the machine. to prevent the machine from moving.
1. Before carrying out any greasing or repairs, read 8. Before starting work, lower outrigger, bucket or
all the precautions written on the decals which any other work equipment to the ground. If this
are suck on the machine. is not possible, use blocks to prevent the work
2. When carrying out any operation, always wear equipment from falling down. In addition, be sure
safety shoes and helmet. Do not wear loose work to lock all the control levers and hang warning
clothes, or clothes with buttons missing. sign on them.
. Always wear safety glasses when hitting parts 9. When disassembling or assembling, support the
with a hammer. machine with blocks, jacks or stands before start-
. Always wear safety glasses when grinding ing work.
parts with a grinder, etc.
10. Remove all mud and oil from the steps or other
3. If welding repairs are needed, always have a places used to get on and off the machine. Always
trained, experienced welder carry out the work. use the handrails, ladders or steps when getting
When carrying out welding work, always wear on or off the machine.
welding gloves, apron, glasses, cap and other Never jump on or off the machine.
clothes suited for welding work. If it is impossible to use the handrails, ladders or
steps, use a stand to provide safe footing.
4. When carrying out any operation with two or more
workers, always agree on the operating procedure
before starting. Always inform your fellow workers PRECAUTIONS DURING WORK
before starting any step of the operation. Before 11. When removing the oil filler cap, drain plug or hy-
starting work, hang UNDER REPAIR signs on draulic pressure measuring plugs, loosen them
the controls in the operator's compartment. slowly to prevent the oil from spurting out.
5. Keep all tools in good condition and learn the cor- Before disconnecting or removing components of
rect way to use them. the hydraulic circuit and engine cooling circuit,
first remove the pressure completely from the cir-
6. Decide a place in the repair workshop to keep cuit.
tools and removed parts. Always keep the tools
and parts in their correct places. Always keep 12. The water and oil in the circuits are not hot when
the work area clean and make sure that there is the engine in stopped, so be careful not to get
no dirt or oil on the floor. burned.
Smoke only in the areas provided for smoking. Wait for the oil water to cool before carrying out
Never smoke while working. any work on the cooling water circuits.
WB98A-2 00-3
13. Before starting work, remove the leads from the 24. Take sure when removing or installing tracks of in
battery. Always remove the lead from the negative particular rubber tracks. When removing the
( ± ) terminal first. track, the track separates suddenly, so never let
anyone stand at either end of the wheel.
14. When raising heavy components, use a hoist or
crane. Check that the wire rope, chains and hooks
are free from damage.
Always use lifting equipment which has ample ca-
pacity. Install the lifting equipment at the correct
places.
Use a hoist or crane and operate slowly to prevent
the component from hitting any other part.
Do not work with any part still raised by the hoist
or crane.
15. When removing covers which are under internal
pressure or under pressure from a spring, always
leave two bolts in position on opposite sides.
Slowly release the pressure, then slowly loosen
the bolts to remove.
16. When removing components, be careful not to
break or damage the wiring.
Damage wiring may cause electrical fires.
17. When removing piping, stop the fuel or oil from
spilling out. If any fuel or oil drips on to the floor,
wipe it up immediately.
Fuel or oil on the floor can cause you to slip, or
can even start fires.
18. As a general rule, do not use gasoline to wash
parts. In particular, use only the minimum of gaso-
line when washing electrical parts.
19. Be sure to assemble all parts again in their origi-
nal places. Replace any damage parts with new
parts.
. When installing hoses and wires, be sure that
they will not be damaged by conctat with other
parts when the machine is being operated.
20. When installing high pressure hoses, make sure
that they are not twisted. Damaged tubes are dan-
gerous, so be extremely careful when installing
tubes for high pressure circuits. Also, check that
connecting parts are correctly tightened.
21. When assembling or installing parts, always use
specified tightening torques.
When installing the parts which vibrate violently or
rotate at high speed, be particulary careful to
check that they are correctly installed.
22. When aligning two holes, never insert your fingers
or hand.
23. When measuring hydraulic pressure, check that
the measuring tool is correctly assembled before
taking any measurement.
00-4 WB98A-2
FOREWORD
This shop manual has been prepared as an aid to improve the quality of repairs by giving the operator an ac-
curate understanding of the product and by showing him the correct way to perform repairs and make judgements.
Make sure you understand the contents of this manual and use it to full effect at every opportunity.
This shop manual mainly contains the necessary technical information for operations performed in a service
workshop.
The manual is divided into chapters on each main group of components; these chapters are further divided into
the following sections.
STRUCTURE AND FUNCTION

This section explains the structure and function of each component. It serves not only to give an under-
standing of the structure, but also serves as reference material for troubleshooting.
TESTING AND ADJUSTING

This sections explains checks to be made before and after performing repairs, as well as adjustments to be
made at completion of the checks and repairs.
Troubleshooting charts correlating «Problems» to «Causes» are also included in this section.
DISASSEMBLY AND ASSEMBLY

This section explains the order to be followed when removing, installing, disassembling or assembling
each component, as well as precautions to be taken for these operations.
MAINTENANCE STANDARD
This section gives the judgement standards when inspecting disassembled parts.
NOTICE
The specifications contained in this shop manual are subject to change at any time and without any
notice.
Contact your Komatsu Utility distributor for the latest information.
WB98A-2 00-5
HOW TO READ THE SHOP MANUAL
HOW TO READ THE SHOP MANUAL
VOLUMES SYMBOLS
Shop manual are issued as a guide to carry out re- In order to make the shop manual greatly chelpful,
pairs. These various volumes are designed to avoid important points about safety and quality are marked
duplicating the same information. with the following symbols.
Symbol Item Remarks

DISTRIBUTION AND UPDATING
Any additions, amendments or other changes will Special safety precautions are ne-
be sent to Komatsu Utility distributors. cessary when performing the
Get the most up-to-date information before you start work.
any work. Safety
Extra special safety precautions
are necessary when performing
the work because it is under inter-
FILING METHOD
nal pressure.
1. See the page number on the bottom of the page.
File the pages in correct order. Special technical precautions or
other precautions for preserving
2. Following examples show you how to read the Caution standards are necessary when
page number. performing the work.
Example Weight of parts or systems.

10 - 3 Caution necessary when selecting
Weight hoisting wire, or when working
posture is important, etc.
Item number (10. Structure and
Function) Parts that require special attention
Tightening for the tightening torque during as-
torque
Consecutive page number for each sembly.
item.
Parts to be coated with adhesives
Coat and lubricants etc.
3. Additional pages: additional pages are indicated
by a hyphen (-) and number after the page num- Oil, Places where oil, water or fuel
ber. water must be added, and their quantity.
Fle as in the example.
Places where oil or water must be
Example:
Drain drained, and quantity to be
10-4
10-4-1 ] Added pages
drained.
10-4-2
10-5
REVISED EDITION MARK

(1 2 3 ....)
When a manual is revised, an edition mark is re-
corded on the bottom outside corner of the pages.
REVISIONS
Revised pages are shown on the LIST OF RE-
VISED PAGES between the title page and SAFETY
page.
00-6 WB98A-2
HOISTING INSTRUCTIONS
HOISTING INSTRUCTIONS
ing, and a serious accident can result.

Heavy parts (25 kg or more) must be lifted Hooks have maximum strenght at the middle por-
with a hoist etc. In the Disassembly and As- tion.
sembly section, every part weighing 25 kg or
more is clearly indicated with the symbol
1. If a part cannot be smoothly removed from the

machine by hoisting, the following checks should
be made:
. Check for removal of all bolts fastening the part
to the relative parts.
. Check for any part causing interference with
the part to be removed. 3) Do not sling a heavy load with one rope alone,
but sling with two or more ropes symmetrically
wound on to the load.
2. Wire ropes Slinging with one rope may cause turning of
1) Use adequate ropes depending on the weight the load during hoisting, untwisting of the
of parts to be hoisted, referring to the table be- rope, or slipping of the rope from its original
low: winding position on the load, which can
cause dangerous accidents.
WIRE ROPES
(Standard «S» or «Z» twist ropes
without galvanizing)
4) Do not sling a heavy load with ropes forming a
Rope diameter (mm) Allowable load (tons) wide hanging angle from the hook.
When hoisting a load with two or more ropes,
10 1.0 the force subjected to each rope will increase
with the hanging angles.
11.2 1.4 The table below shows the variation of allow-
able load (kg) when hoisting is made with two
12.5 1.6 ropes, each of which is allowed to sling up to
1000 kg vertically, at various handing angles.
14 2.2 When two ropes sling a load vertically, up to
16 2.8 2000 kg of total weight can be suspended.
This weight becomes 1000 kg when two ropes
18 3.6 make a 120ë hanging angle.
On the other hand, two ropes are subjected to
20 4.4 an excessive force as large as 4000 kg if they
sling a 2000 kg load at a lifting angle of 150ë.
22.4 5.6
30 10.0
40 18.0
50 28.0
60 40.0
The allowable load value is estimated to be

one-sixth or one-seventh of the breaking
strength of the rope used.
2) Sling wire ropes from the middle portion of the

hook. Slinging near the edge of the hook may
cause the rope to slip off the hook during hoist-
WB98A-2 00-7
STANDARD TIGHTENING TORQUE
The following charts give the standard tightening torques of bolts and nuts. Exceptions are given in sections of «Dis-
assembly and Assembly
1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUT
Width across flat

Thread diameter Pitch of (mm)
of bolts bolts
(mm) (mm)
kgm Nm kgm Nm
6 1 10 5 0.96w0.1 9.5w1 1.3w0.15 13.5w1.5
8 1.25 13 6 2.3w0.2 23w2 3.2w0.3 32.2w3.5
10 1.5 17 8 4.6w0.5 45w4.9 6.5w0.6 63w6.5
12 1.75 19 10 7.8w0.8 77w8 11w1 108w11
14 2 22 12 12.5w1 122w13 17.5w2 172w18
16 2 24 14 19.5w2 191w21 27w3 268w29
18 2.5 27 14 27w3 262w28 37w4 366w36
20 2.5 30 17 38w4 372w40 53w6 524w57
22 2.5 32 17 52w6 511w57 73w8 719w80
24 3 36 19 66w7 644w70 92w10 905w98
27 3 41 19 96w10 945w100 135w15 1329w140
30 3.5 46 22 131w14 1287w140 184w20 1810w190
33 3.5 50 24 177w20 1740w200 250w27 2455w270
36 4 55 27 230w25 2250w250 320w35 3150w350
39 4 60 Ð 295w33 2900w330 410w45 4050w450
This torque table does not apply to bolts or nuts which have to fasten nylon or other parts non-ferrous metal washer.
, Nm (Newton meter): 1 Nm = 0.102 kgm
00-8 WB98A-2
2. TIGHTENING TORQUE FOR NUTS OF FLARED

Use these torques for nut part of flared.
Thread diameter Width across flats TIGHTENING TORQUE

of nut part of nut part
(mm) (mm) kgm Nm
1/2" - 20 17 2,6w0,5 25,5w4,9

9/16" - 18 17 4w0,5 39,2w4,9
3/4" - 16 22 6,7w2 65,7w19,6
7/8" - 14 27 8w2 78,5w19,6
1.1/16" - 12 32 9,7w3 95,15w29,4
1.5/16" - 12 38 17w3 166,7w29,4
1.5/8" - 12 50 20w5 196,2w49
22 27 8w2 78,5w19,6
33 41 20w5 196,2w49
Sealing
Superficie surface
di tenuta
Use these torques for nut part of flared.
Thread diameter Width across flats TIGHTENING TORQUE

of nut part of nut part
(mm) (mm) kgm Nm
9/16" - 18 17 2,3 ± 2,5 23 ± 25
11/16" - 16 22 3,4 ± 3,9 33 ± 38
13/16" - 16 24 5,2 ± 5,8 51 ± 57
1" - 14 30 8,2 ± 9,2 80 ± 90
1.3/16" - 12 36 12,2 ± 13,3 120 ± 130
1.7/16" - 12 41 15,3 ± 17,3 150 ± 170
1.11/16" - 12 50 18,4 ± 20,4 180 ± 200
2" - 12 57 20,4 ± 24,4 200 ± 240
WB98A-2 00-9
COATING MATERIALS
COATING MATERIALS
The recommended coating materials prescribed in Komatsu Utility Shop Manuals are listed below:
Nomenclature Code Applications

ASL800010 Used to apply rubber pads, rubber gaskets and cork plugs.
Used to apply resin, rubber, metallic and nonmetallic parts when a fast, strong seal
ASL800020 is needed.
Loctite 222 Used for low resistance locking of screws, check nuts and adjustment nuts.
To prevent the loosening of bolts, nuts and plugs and the leakage of oil. Used for
Loctite 242 medium resistance locking of screws and nuts of every type, and for locking keys
and bearings.
Loctite 262 Used for high resistant of threaded parts that can be removed with normal tools.
Adhesives
Loctite 270 Used for high resistant locking and for sealing threaded parts, bolts and stud bolts.
Loctite 542 Used for sealing the union threads for hydraulic tubes.
Used for sealing rather exact plane surfaces when the option of possible future
Loctite 573 dismantling is required.
Used for high resistant locking of mechanical components that can be removed
Loctite 601 only after heating
Used to lock cylindrical couplings and for the permanent locking of threaded parts,
Loctite 675 and also to lock shafts to bearings, gears, pulleys, pins, bushings, etc.
Used by itself to seal grease fittings, tapered screw fittings and tapered screw fit-
ASL800060 tings in hydraulic circuits of less than 50 mm in diameter.
Used by itself on mounting flat surface
Gasket sealant Loctite 510 (Clearance between surfaces within 0.2 mm)
Used by itself on mounting flat surface
Loctite 518 (Clearance between surfaces within 0.5 mm)
Antifriction compound
Applied to bearings and taper shaft to facilitate press-fitting and to prevent stic-
(Lubricant inclunding ASL800040 king, burning or rusting.
Molybdenum disulfide)
Grease Applied to bearings, sliding parts and oil seals for lubrication, rust prevention and
(Lithium grease) ASL800050 facilitation of assembling work.
Vaseline ± Used for protecting battery electrode terminals from corrosion.
00-10 WB98A-2
ELECTRIC WIRE CODE
ELECTRIC WIRE CODE CABLE

In the wiring diagrams. various colours and symbols are employed to indicate the thickness of wires.
This wire code table will help you understand WIRING DIAGRAMS.
Example: R -N 1.5 indicates a cable having a nominal number 1.5 and red coating with black stripe.
CLASSIFICATION BY THICKNESS
Copper wire
Nominal Cable O.D. Current rating
number Number é of strands Cross section (mm) (A)
strands (mm) (mm2)
0.5 16 0.20 0.35 1.55 3.5
1 14 0.30 0.99 2.80 11
1.5 21 0.30 1.48 3.35 14
2.5 35 0.30 2.47 3.80 20
4 56 0.30 3.95 4.60 28
6 84 0.30 5.93 5.20 37
7 ± ± ± ± ±
10 84 0.40 10.55 7.10 53
70 ± ± ± 13.6 192
CLASSIFICATION BY COLOUR AND CODE

Primary Auxiliary
Code A A-B A/B A-G ± A-N ± A-R A/R A-V A/V
Colour Light blue Light blue - White Light blue - Yellow Light blue - Black Light blue - Red Light blue - Green
Code B B-G ± B-L ± B-N B/N B-R B/R ± ±
Colour White White - Yellow White - Blue White - Black White - Red ±
Code C C-B C/B C-N ± C-V ± ± ± ± ±
Colour Orange Orange - White Orange - Black Orange - Green ± ±
Code G G-N G/N G-R G/R G-V G/V ± ± ± ±
Colour Yellow Yellow - Black Yellow - Red Yellow - Green ± ±
Code H H-G ± H-N H/N H-R H/R ± ± ± ±
Colour Grey Grey - Yellow Grey - Black Grey - Red ± ±
Code L L-G ± L-N L/N L-R L/R ± ± ± ±
Colour Blue Blue - Yellow Blue - Black Blue - Red ± ±
Code M M-B M/B M-N M/N ± ± ± ± ± ±
Colour Brown Brown - White Brown - Black ± ± ±
Code N ± ± ± ± ± ± ± ± ± ±
Colour Black ± ± ± ± ±
Code R R-N R/V R-V ± ± ± ± ± ± ±
Colour Red Red - Black Red - Green ± ± ±
Code S S-G ± S-N S/N ± ± ± ± ± ±
Colour Pink Pink - Yellow Pink - Black ± ± ±
Code V V-B ± V-N ± ± ± ± ± ± ±
Colour Green Green - White Green - Black ± ± ±
Code Z Z-B Z/B Z-G ± Z-N Z/N ± ± ± ±
Colour Violet Violet - White Violet - Yellow Violet - Black ± ±
COMPOSITION OF THE COLOURS

The coloration of two-colour wires is indicated by the composition of the symbols listed.
Example: G-V = Yellow-Green with longitudinal colouring.
G/V = Yellow-Green with transversal colouring.
WB98A-2 00-11
WEIGHT TABLE
This weight table is a guide for use when transporting or handling components.
Unit: kg
Machine model WB98A-2
From serial no. WB98F20001
Engine assembly 350
Radiator - exchanger 40
Hydraulic tank (without hydraulic oil) 68
Fuel tank (without fuel) 62
Rear frame 650
Front frame 615
Joint 39
Counterweight 1800
Loader arm 350
Loader bucket 476
Tie-rod 38
Tilt lever 61
Cab 415
Seat 33
Engine hood 32
Piston pump 50
Hydraulic motor 34
3-spool control valve 20
Control valve support 9
Front axle + Transmission 410
Rear axle 360
Wheel, assy. 128
Backhoe
Backhoe, assy. (without bucket) 2300
Boom 160
Arm 110
Jig arm, assy. 389
. Fixed arm 205
. Mobile arm 184
Swing bracket 96
Backframe 154
Backhoe frame 85
Side digging boom 65
6-spool control valve 44.5
7-spool control valve 49.5
Control valve support 6.5
Boom cylinder 85
Arm cylinder 65
Bucket cylinder 50
Swing cylinder 33.6
Outrigger cylinder 31
00-12 WB98A-2
TABLE OF OIL AND COOLANT QUANTITIES
KIND OF AMBIENT TEMPERATURE CAPACITY ( < )
RESERVOIR
FLUID ±20 ±10 0 10 20 30ëC Specified Refill
SAE 10W/30
OIL SAE 10W

. API CD-SG
Crankcase sump SAE 20W-20 7.9 7.9
. MIL-L-2104 E
. CCMC D2-G2 SAE 30
SAE 40
Only loader:
Hydrostatic
OIL 130
transmission and SAE 10W/30 90
. ATF DEXRON
hydraulic circuit With back-
hoe: 170
Front axle
. differential + 10 10
reduction gear
. final red. gear (each) OIL 1.3 1.3

. UTTO FLUID
Rear axle: 10 10
. differential
. final red. gear (each) 1.3 1.3
OIL
GM DEXRONt II D
Braking system (DEXRONt is a registered 1.0 1.0
trademark of General Mo-
tors Corporation)
]
Fuel tank DIESEL OIL 100 ÐÐ
ASTM D975 N. 2
WATER+
18 ÐÐ
ANTI-FREEZE
Engine
coolant WATER 18 ÐÐ
system
PERMANENT
18 ÐÐ
LIQUID
] ASTM D975 N. 1
ASTM: America Society of Testing and Materials
SAE: Society of Automotive Engineers
API: American Petroleum Institute
MIL: USA Military Specification
CCMC: Common Market Constructors Committe
Specified capacity: Total amount of oil including oil for components and oil in piping.
Refill capacity: Amount of oil needed to refill system during normal inspection and maintenance.
NOTE:
(1) When fuel sulphur content is less than 0.5%, (2) When starting the engine is weathers temperature be-
change oil in the oil pan ebery periodic mainte- low 0ëC, be sure to use engine oil SAE 10W, SAE
20W-20. even if weather temperature goes up to
nance hours described in operation and mainte-
10ëC day time.
nance manual. Change oil according to the follow-
ing table if fuel sulphur content is above 0.5%. (3) Use classification CD as engine oil, if use classifi-
cation CC, reduce the engine oil change interval to
Fuel sulphur content Engine oil change interval half.
(4) Use original products, which have characteristics
0.5 to 1.0% 1/2 of regular interval specifically formulated and approved for the engine,
above 1.0% 1/4 of regular interval the hydraulic circuit of equipment and for reductions.
WB98A-2 00-13
00-14 WB98A-2
GROUP 10
WB98A-2
STRUCTURE AND FUNCTION
P.T.O. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 2 Outrigger safety valves . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 32

Power train . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 3 Brake pump .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 33
Transmission . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 4 Front equipment cylinder . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 34
Axles . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 5 Front work equipment.. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 36
Brake . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 9 Loader control lever . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 37
Hydrostatic transmission . . . . .. . . . . .. . . . .. . . . . .. . . . .. . 10 Backhoe cylinder .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 38
Hydrostatic transmission operation. . . . .. . . . . .. . . . .. . 11 Backhoe work equipment. . .. . . . .. . . . . .. . . . . .. . . . .. . . . 42
Inching valve . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 12 Backhoe control lever .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 43
Travel motor . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 13 Solenoid valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 44
Steering system . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 18 Electrical diagram (1/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 47
Steering system pump. . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 19 Electrical diagram (2/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 49
Steering unit . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 20 Electrical diagram (3/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 51
Priority valve. . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 21 Electrical diagram (4/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 53
Frames knuckle and joint . . . .. . . . . .. . . . .. . . . . .. . . . .. . 22 Electrical diagram (5/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 55
Hydraulic circuit diagram . . . . .. . . . . .. . . . .. . . . . .. . . . .. . 23 Electrical diagram (6/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 57
3-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 25 Electrical diagram (7/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 59
Valves . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 26 Electrical diagram (8/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 61
6-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 27 Electrical diagram (9/11) . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 63
7-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 29 Electrical diagram (10/11) . .. . . . .. . . . . .. . . . . .. . . . .. . . . 65
8-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 30 Electrical diagram (11/11) . .. . . . .. . . . . .. . . . . .. . . . .. . . . 67
Valves . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 31
WB98A-2 10-1
P.T.O.
RKZ03750
1. Flywheel housing
2. Screw
3. Hub
4. Damper (No. 4)
5. Disc
10-2 WB98A-2
POWER TRAIN
REDUCTION RATIO
Reduction gear
Differential Planetary Total axle Total
(Transmission)
High speed 1/1.32 1/2.46 1/6.923 1/17.03 1/22.4
Low speed 1/3.85 Ð Ð Ð 1/65.57
Front of
Fronte machine
macchina
6 Z=32 Z=13
Z=77
Z=13
Z=31
4
2
3 5
1
9
Z=32 Z=13
Z=31
Z=13
Z=77
7
RKZ04700
1. Engine (Diesel) 6. Front axle

2. Hydraulic pump 7. Rear axle
3. Travel motor 8. Front wheels
4. Transmission 9. Rear wheels
5. Drive shaft
WB98A-2 10-3
TRANSMISSION
4 3
1 a
RKZ04130
a. A Port - From ST2 solenoid valve group 1. Flange

(A1 Port) 2. Oil drain plug
b. B Port - From ST2 solenoid valve group 3. Neutral switch
(B1 Port) 4. Gear switch
10-4 WB98A-2
AXLES
FRONT DIFFERENTIAL
3 8
16 2
4 4
1 1
5 9
6
7 11
12
13
14
15
10
RKZ04160
1. Drive shaft 10. Bleeding screw

2. Axle housing 11. Bearing
3. Ring bevel gear 12. Spacer
4. Bearing 13. Bearing
5. Ring nut 14. Ring nut
6. Differential gear 15. Pinion
7. Pin 16. Bevel gear
8. Oil filler plug
9. Differential housing Amount of oil: 10 ,
WB98A-2 10-5
REAR DIFFERENTIAL
4 17 2 4 1
6 3 18
5 6
16 7
15 8
10 9
11
12
13
14
RKZ04150
1. Axle housing 11. Bearing

2. Oil filler plug 12. Ring bevel gear
3. Ring bevel gear 13. Gasket
4. Differential housing 14. Pinion
5. Bearing 15. Differential gear
6. Drive shaft 16. Level oil plug
7. Ring nut 17. Pin
8. Differential gear 18. Bleeding screw
9. Bearing
10. Spacer Amount of oil: 10 ,
10-6 WB98A-2
PLANETARY
1 2 3
18
4 5 6
17
16
15
14
13
8
12
11 10 9
RKZ04170
1. Nut 11. Snap ring

2. Stud bolt 12. Ring gear
3. Hub 13. Plug
4. Bearing 14. Support
5. Seal 15. Planetary
6. Seal 16. Bevel gear pin
7. Joint 17. Bevel gear support
8. Bushing 18. Bevel gear
9. Centering pin Amount of oil: 1.3 ,
10. Screw
WB98A-2 10-7
DIFFERENTIAL LOCKING
H (Only for rear axle)
10
a 8 7 6 5 4 3 2
RKZ04180
a. A Port - From ST1 solenoid valve group

(A1 Port)
1. Sleeve
2. Bushing
3. Control rod
4. Spacer
5. Pin
6. Fork
7. Spacer
8. Snap ring
9. Cover
10. Piston
10-8 WB98A-2
BRAKE
H (Only for rear axle)
a 1 2 3
4
10
8
7
6 5
RKZ04190
a. From brake pump
1. Piston
2. Brake disk
3. Counterdisk
4. Brake bleeding screw
5. Gasket
6. Gasket
7. Bushing
8. Spacer
9. Spring
10. Spring
WB98A-2 10-9
HYDROSTATIC TRANSMISSION
TRANSMISSION COMPONENTS
Machine travel is obtained via a closed circuit hydro-
static transmission including:
1- Reversible and variable displacement axial piston
hydraulic pump direct-coupled on diesel engine.
2. Variable displacement axial piston hydraulic mo-
tor direct-coupled on transmission.
They are connected by hoses (A - B).
5
Hydraulic pump
Pompa idraulica
A
1 2 7
3 8
4 B 6
9 Hydraulic
Motore motor
idraulico
On «closed circuit» system have been installed also

following devices:
On hydraulic pump
a. Electrodistributor (1) to select hydraulic motor ro- On hydraulic motor
RKZ03300
tation direction.
f. Automatic displacement control device according
b. Pressure cut-off valve (2). to working pressure (6).
c. By-pass valve (3). g. Additional piloting (7).
d. Initial adjusting valve and automatic displacement h. Recognition device for travel direction (8).
control (4) according to engine speed.
i. Oil exchange valve (9).
e. Inching valve (5).
10-10 WB98A-2
HYDROSTATIC TRANSMISSION OPERATION
g
4
c
a
b
a
1
6 2
7 e 5 3
d f 3
RKZ03780
a. B Port - To travel motor (B Port) 1. EV8 REVERSE gear selection

b. A Port - To travel motor (A Port) 2. Initial adjusting valve
c. S Port - From hydraulic oil tank 3. Main relief valve
d. T2 Port - To hydraulic oil tank 4. EV9 FORWARD gear selection
- To travel motor 5. Cut pressure valve
(T1 Port) 6. Boosting valve
e. PS Port - To INCH device (A Port) 7. Positioning cylinder
f. G Port - To ST1 solenoid valve group
(P Port)
SPECIFICATIONS
g Fe Port - To ST2 solenoid valve group
(P Port) Max displacement: 71 cc/rpm
Max absorptance at 2000 rpm: 94 kW (130 ,/min)
Max pressure: 450 bar Max.
Max flow rate: 234 ,/min Max.
WB98A-2 10-11
INCHING VALVE
1
A
3
4
5
b A Section
SezioneAA- -AA
RKZ03310
a. A Port - To ST1 solenoid valve (T Port) INCH VALVE

b. B Port - From hydrostatic transmission pump The function of this valve is to send to relief all or part
(PS Port) of piloting flow acting on positioning piston, to limit the
displacement and therefore the machine speed inde-
pendently from Diesel engine revolutions.
1. Valve body The engine power not utilised for the swing function
remains at disposal for the work equipments.
2. Lever
3. Spool
4. O-ring
5. O-ring
10-12 WB98A-2
TRAVEL MOTOR
1
3
a c
d View X
Vista X
RKZ03790
a. A Port - From hydrostatic transmission 1. EV6 Additional piloting device

pump (A Port) 2. Automatic variable displacement device
b. T1 Port - From hydrostatic transmission 3. EV7 Detection of travel direction device
pump (T2 Port) 4. Oil exchange valve
c. B Port - From hydrostatic transmission
pump (B Port)
d. T Port - To thermostatic valve
WB98A-2 10-13
A
17
12 11
8
10
3 2 1 13
6 13
B
B
4 5
A 7 16 15 14
16 Sezione A - A
Section A - A
19 18
Section B
Sezione B --BB
RKZ04660
1. Output shaft 11. Adjustment piston

2. Front bearing 12. Automatic start adjusting regulator
3. Rear bearing 13. One way valves
4. Cylinder block 14. Orifice
5. Pistons 15. Flow selector
6. Swash plate 16. Centering spring
7. Minimum displacement lock 17. Spool
8. Maximum displacement lock 18. Check valve
9. Positioning piston 19. Orifice
10. Measuring piston spring
10-14 WB98A-2
1 - AUTOMATIC VARIABLE DISPLACEMENT DEVICE
e
h
k g
1
m
a a
c
f d
RKZ04670
Function
. This device is used to change automatically the dis- . The forces difference acting on positioning piston c
placement according to operation pressure. The in- allow the movement of cylinder block g on which it
crease of displacement involves a reduction of is mechanically blocked until a balance condition is
crankshaft revolutions and an increase of output reached between forces acting on both surfaces of
torque. positioning piston c or, until to reach the maximum
displacement. The maximum displacement is ob-
tained by mechanical lock h.
Operation . When into the delivery gallery the pressure de-
. Oil coming from pump, after crossover the check creases, the balance of forces acting on positioning
valves a and the recognition of travel direction piston c, is cutted; the measuring piston b, moves
valve (1), reaches the piston b, and the smaller sur- opening the gallery m which puts in relief the pres-
face of positioning piston c pushing it towards the sure existing into the chamber f.
minimum flow rate displacement through an adjust- . The positioning piston c gradually returns towards
ing screw d. the minimum displacement position; the movement
. When the pressure inside the circuit increases, the is stopped when a new balance is reached between
adjustment piston b, acting in contrast with spring e the forces acting on positioning piston c.
moves, allowing to oil to go through the gallery k
into the chamber f and to act on bigger surface of
positioning piston c.
WB98A-2 10-15
2 - ADDITIONAL PILOTING
2
1
m 4
RKZ04680
Function
. This device allows to cut the automatic variable dis- The movement of positioning piston (3) continues
placement and to take the engine to maximum dis- up to maximum displacement, fixed by the me-
placement. chanical block (4).
. When the magnet is no more energised the adjust-
ing piston (2) moves opening the gallery m which
Operation sends in relief the pressure existing into the cham-
ber f. The positioning piston (3) gradually returns
. When the magnet (1) is energised, the actuator
towards the minimum displacement position; the
pushes on adjusting piston (2) which switches al-
movement is stopped when a new balance is
lowing the oil passage through the gallery k, into
reached between the forces acting on adjusting pis-
the chamber f of the bigger surface of positioning
ton (2) and on positioning piston (3). From this mo-
piston (3).
ment the change of displacement becomes auto-
. The pressure difference moves the positioning pis- matic.
ton (3) which is mechanically connected to cylinder
barrel of motor; the piston moves the cylinder barrel
increasing the displacement.
10-16 WB98A-2
3 - RECOGNITION OF TRAVEL DIRECTION DEVICE
Function
. This device secures that the pressure acting on ad-
justing piston (5) is the one coming from the high
pressure gallery corresponding to travel direction
of machine; preselected by the selector putted
near the steering wheel. This avoids that the inver-
sion of pressures between the circuit branches 2 5
caused by the negative loads (as example during
the sloping travel) cause sudden and not wanted
displacement changes.
1
3
Operation
. The magnet (1) device, acts on spool (2) which in-
tercepts the pressure coming from branches A B A
and B of closed circuit through the check valve a.
. When the magnet (1) is in rest position, the spool is
held in position by the spring (3). The spool allows
the passage of pressure of branch A and prevents A
B
the passage of pressure of branch B.
. When the magnet (1) is energised, the spool closes
the passage of pressure coming from branch A and
allows the passage of pressure of branch B. D0400779
4 - OIL EXCHANGE VALVE
Function
. The valve takes the oil from low pressure branch of
closed circuit to send it inside the motor housing to
join the oil leakage sent to relief. The oil quantity
leaving from the circuit is restored by means of
boosting circuit which supplies oil strained and hav- B A
ing a lower temperature. A
2 4 5 3
Operation
C C
. When machine is stopped, with pump in neutral po-
sition, the hydraulic motor is stopped and both
branches of transmission are feed by boosting
pressure. The same pressure acts also on both flow
regulator (1) sides which remains in neutral posi-
tion. When Diesel engine is stopped the regulator
1
B A
is held in neutral position by springs (2) and (3). Sezione A
A -- A Sezione B - B
Section A Section B - B
. When into branch transmission (A) the operation
pressure increases, the flow selector (1) moves
and the opposite branch transmission oil (B), pas-
sing through the diaphragm (4), is putted into the
motor housing after the opening of valve (5).
. The same operation principle is valid also for the
opposite branch.
Sezione C
Section C -- C
C RKZ04690
WB98A-2 10-17
STEERING SYSTEM
6
6
4 5
1 2
DESCRIPTION RKZ03320
. Steering is completely hydraulic.

The necessary oil, supplied by the pump (1) oper-
ated by the engine (2), is sent by the «Load Sen-
sing» priority valve (3).
The priority valve must sent the necessary oil quan-
tity to the steering unit (4) even when the other hy-
draulic components are serviced by the same cir-
cuit. From the steering unit, operated by the steer-
ing wheel (5), oil is sent into the steering cylinders
(6) connected to front frame (7) and to joint (8).
10-18 WB98A-2
STEERING SYSTEM PUMP
2 3
1
a b
View Z View X
Vista Z Vista X
RKZ03330
a. S Port - From hydraulic tank SPECIFICATIONS:

b. P Port - To priority valve (P Port) Theoretical displacement: 26.5 cc/rev
Delivery at 2000 rpm: 50 ,/min
1. Drive gear Rated pressure: 200 bar
Max. pressure: 230 bar
2. Pump body
3. Cover
WB98A-2 10-19
STEERING UNIT
a e b
LS
L R
T P
c d
RKZ03340
a. L Port - To R.H. steering cylinder TECHNICAL DATA

(Bottom side) Steering unit type: OSPC400LS
and to L.H. steering cylinder Rated discharge: 400 cm3
(Head side)
b. R Port - To L.H. steering cylinder
OPERATION
(Bottom side)
and to R.H. steering cylinder . The steering unit consists of a control valve and a
(Head side) rotating oil dispenser and functions hydrostatically.
c. T Port - To hydraulic tank . When the steering wheel is moved, the control
d. P Port - From priority valve valve sends oil from pump P2 (through the rotating
(CF Port and PP Port) oil dispenser) to one or other of the chambers of the
e. LS Port - From priority valve (LS Port) steering cylinder. The rotating oil dispenser en-
sures that the amount of oil supplied to the cylinder
is proportional to the rotation angle of the steering
wheel.
. In the steering unit pump malfunctions the oil dis-
penser functions automatically like a hand-pump
to ensure emergency steering.
10-20 WB98A-2
PRIORITY VALVE
P
b
e
PP LS
EF CF
d c
RKZ03350
a. P Port - From pump P3 (P Port) OPERATION

b. LS Port - To steering unit (LS Port) . The oil from pump is distributed through the priority
c. CF Port - To steering unit (P Port) valve to the steering unit (CF Port) and to the other
d. EF Port - To 3 spool control-valve hydraulic components (EF Port).
e. PP Port - To steering unit (P Port) . Distribution is determined by the position of the
priority valve slider in function of:
SPECIFICATIONS a. the Load Sensing signal coming from the steer-
Type: OLSB/80 ing unit (LS Port);
b. the pump oil delivery;
c. the pressure in the steering system;
d. the pressure in the connected hydraulic circuit.
. The slider position is such as to ensure that deliv-
ery to the steering unit always corresponds to the
actual requirements.
WB98A-2 10-21
FRAMES KNUCKLE AND JOINT
2 1
3
A
4
5
DetailAA
Particolare
RKZ03980
1. Joint
2. Swing circle
3. Spacer
4. Bushing
5. Pin
6. Fitting
10-22 WB98A-2
HYDRAULIC CIRCUIT DIAGRAM
Inching
Steering unit Hydrostatic transmission valve
LS P1 pump A4VG71
L
T
LS
EV8 EV9
EF T2 PS Fa Fa1 Fe Fs Mb
P
P CF
B
R M1 B U
PP Motor S4A06-1FC
EV7
P2 Pump
P
Priority valve
P S
EV6
P3 Pump
theorical displacement
26.5 cc/rev
L.H. steering R.H. steering A Travel motor A6WM80 T1 G A T
cylinder cylinder
R T X1 X3 X2 X2 G S Ma
70C° Thermostat
valve
Front axle Oil cooler
Solenoid valve assembly ST2 P

Gearbox A
B
Hydraulic tank
EV3 EV2
A1
B1
3-spool control valve 6-spool control valve

A2 T1 T
EV5
195 kg/cm2
240 kg/cm2
225 kg/cm2
225 kg/cm2
150 kg/cm2
150 kg/cm2
225 kg/cm2
225 kg/cm2
225 kg/cm2
270 kg/cm2
195 kg/cm2
195 kg/cm2
B2
Differential locking T
190 kg/cm2
200 kg/cm2
Rear axle
A
P T2 P
P
EV4
Knuckle locking Solenoid valve assembly ST1

cylinder
B1 A1 B2 A2 B3 A3 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6
Backframe
locking
cylinder
R.H. outrigger Arm R.H. boom L.H. boom Bucket Boom cylinder R.H. outrigger
Lift cylinder Bucket cylinder Bucket cylinder cylinder swing swing cylinder cylinder
cylinder 4x1 cylinder cylinder
RKZ04731
WB98A-2 10-23
10-24 WB98A-2
3-SPOOL CONTROL VALVE
a h A B C g b
1
f
c
d e
A B C
7 6 2 3
8
5 5 5
4 4 2 4 8
Sezione A
Section A -- AA Section
SezioneBB- -BB Section C
Sezione C --CC
RKZ03360
a. T2 Port - From backhoe control valve 1. Main relief valve

(P Port) 2. Safety-suction valve
b. P Port - From pump P2 (P Port) 3. Spool (Optional attachments)
c. B1 Port - To lift cylinder (Bottom side) 4. Spool return spring
d. B2 Port - To dump cylinder (Head side) 5. Check valve
e. B3 Port - To auxiliary attachments 6. Spool (Bucket)
(L.H. side) 7. Spool (Lift arm)
f. A3 Port - To auxiliary attachments 8. Safety valve
(R.H. side)
g. A2 Port - To dump cylinder (Bottom side)
h. A1 Port - To lift cylinder (Head side)
i. T1 Port - To hydraulic oil tank
WB98A-2 10-25
VALVES
MAIN RELIEF VALVE

1
2
1. Safety valve
2. Spring
SETTING
3-spool control valve: 200 bar
RKZ03660
SAFETY-SUCTION VALVE
2 3 4 1. Suction valve
2. Safety valve
1 3. Spring
4. Spring
SETTINGS
. 3-Spool control valve:
- Bucket cylinder bottom side: 240 bar
- Bucket cylinder head side: 195 bar
RKZ03370
SAFETY VALVE
1 2
1. Safety valve
2. Spring
SETTINGS
. 3-Spool control valve:
- Auxiliary attachments L.H. side: 170 bar
- Auxiliary attachments R.H. side: 170 bar
RKZ03380
CHECK VALVE
1 3
1. Check valve
2. Spring
3. Body valve
2
RKZ03390
10-26 WB98A-2
g f e d c b
A B C D E A
i a r h
A B C D E A
q p o n m l
a. T1 Port - To backframe locking cock l. B1 Port - To L.H. outrigger safety valve

(A Port) (V2 Port)
b. A1 Port - To L.H. outrigger safety valve m. B2 Port - To arm cylinder (Head side)
(V1 Port) n. B3 Port - To L.H. boom swing cylinder
c. A2 Port - To arm cylinder (Head side) (Head side)
d. A3 Port - To R.H. boom swing cylinder o. B4 Port - To bucket cylinder (Head side)
e. A4 Port - To bucket cylinder (Bottom side) p. B5 Port - To boom cylinder (Head side)
f. A5 Port - To boom cylinder (Bottom side) q. B6 Port - To R.H. outrigger safety valve
g. A6 Port - To R.H. outrigger safety valve (V2 Port)
(V1 Port) r. P1 Port - To backframe locking cock
h. T Port - To hydraulic oil tank (C Port)
i. P Port - From 3-spool control valve
(T2 Port)
WB98A-2 10-27
1 4 8 5 8
2 2 2
3 3 9 3 8
Section A --AA
Sezione A Section
SezioneBB- -BB Section
SezioneCC-- C
C
6 9 7 8
2 2
3 9 3 8
Section
SezioneDD -- D
D Section
Sezione EE -- E
E
RKZ03410
1. Spool (Outrigger) 6. Spool (Boom swing)

2. Check valve 7. Spool (Arm)
3. Spool return spring 8. Safety-suction valve
4. Spool (Boom) 9. Suction valve
5. (Bucket)
10-28 WB98A-2
a 1 2
b A 4 2
Sezione
Section AA- -AA
B
c 5
6
4 6
d B
Section BB--BB
Sezione
RKZ03420
a. A7 Port - To side digging boom cylinder 1. Spool (Side digging boom)

(Bottom side) 2. Safety-suction valve
b. B7 Port - To side digging boom cylinder 3. Check valve
(Head side) 4. Spool return spring
c. A7 Port - To jig arm cylinder (Bottom side) 5. Spool (Jig arm)
d. B7 Port - To jig arm cylinder (Head side) 6. Plug
WB98A-2 10-29
A B
a c
b A B d
1 4 5
2 2
3 3 5
SectionAA- A
Sezione -A Sezione
SectionBB- B
-B
RKZ03430
a. A8 Port - To jig arm cylinder 1. Spool (Jig arm)

(Bottom side) 2. Safety-suction valve
b. B8 Port - To jig arm cylinder 3. Check valve
(Head side) 4. Spool return spring
c. A7 Port - To side digging boom cylinder 5. Spool (Side digging boom)
(Bottom side)
6. Plug
d. B7 Port - To side digging boom cylinder
(Head side)
10-30 WB98A-2
VALVES
MAIN RELIEF VALVE

1. Safety valve
1 2. Spring
2
SETTINGS
RKZ03660
SAFETY-SUCTION VALVE
1. Suction valve
2. Safety valve
3. Spring
2 1 3 4 4. Spring
SETTINGS
6-spool control valve:
. Boom cylinder bottom side: 225 bar
. Arm cylinder bottom side: 225 bar
. Arm cylinder head side: 225 bar
. Bucket cylinder bottom side: 225 bar
. Bucket cylinder head side: 225 bar
. Side digging boom cylinder bottom side: 270 bar
. Side digging boom cylinder head side: 270 bar
RKZ04650
. Side digging boom cylinder bottom side: 270 bar
. Side digging boom cylinder head side: 270 bar
SAFETY VALVE
1. Safety valve
1 2 2. Spring
SETTINGS
6-Spool control valve:
- Boom cylinder head side: 270 bar
- R.H. boom swing cylinder head side: 150 bar
- L.H. boom swing cylinder bottom side: 150 bar
. 7-Spool control valve for hammer:

RKZ03440 - Hammer delivery: 160 bar
CHECK VALVE
1 3
1. Check valve
2. Spring
2 3. Body valve
RKZ03390
WB98A-2 10-31
OUTRIGGER SAFETY VALVES
a b
A A
Section
SezioneA
A -- A
A
c d
RKZ03450
a. V2 Port - R.H. outrigger:

from 6-spool control valve
(B6 Port)
(bar)
L.H. outrigger:
⌬p(bar)
16
from 6-spool control valve 14
pressure Dp
(B1 Port)
di pressione
12
10
b. V1 Port - R.H. outrigger: 8 ➔C
2
V2
from 6-spool control valve
Differential
6 ➔
V2
(Port A6) C2
Differenza
L.H. outrigger: 2
from 6-spool control valve 0

0 6 12 18 24 30
(Port A1) DeliveryQQ(l(,/min)
Portata / min)
c. C2 Port - To outrigger cylinder (Bottom side) D0400061
d. C1 Port - To outrigger cylinder (Head side)
10-32 WB98A-2
BRAKE PUMP
1 3
2 4
RKZ04200
1. Cover SPECIFICATIONS:
2. Pump body Stroke: 35 mm
3. Bleeding screw Displacement: 8,9 ± 17,7 cc
4. Valve Max. pressure: 150 bar
Real curve (performance = 80% )

bar
Theoretical curve
100
90
80
76
70
60
50
41
40
30
28
20
15
10
7
5
0 100 200 300

94 135
daN
314
160 392.5
106
RKZ04211
WB98A-2 10-33
FRONT EQUIPMENT CYLINDER
LIFT CYLINDER
1 2 3 5 4 6 9 8 9 7 10
RKZ03500
1. Head bushing 5. Oil seal 9. Guide ring

2. Piston rod 6. Cylinder 10. Bottom bushing
3. Ring nut 7. Piston
4. Cylinder head 8. Piston ring
DUMP CYLINDER
1 2 3 5 4 6 9 8 9 7 10
RKZ03510
1. Head bushing 5. Oil seal 9. Guide ring

3. Ring nut 7. Piston
STEERING CYLINDER
1 2 3 4 5 6 7 8
RKZ03520
1. Head bushing 4. Cylinder 7. Nut

2. Piston rod 5. Piston 8. Bottom bushing
10-34 WB98A-2
KNUCKLE LOCKING CYLINDER
1 2 3 4 5
RKZ03470
1. Piston rod 3. Oil seal 5. Cylinder

2. Snap ring 4. Cylinder head
SPECIFICATIONS
Knuckle
Cylinder Lift Dump Steering
locking
Piston rod size 50 60 40 18
Bore 85 110 70 36
Piston stroke 685 365 370 40
Max. stroke 1707 1440 1020 ±
Min. stroke 1022 1075 650 ±
Width across flats of piston nut ± ± 41 ±
WB98A-2 10-35
FRONT WORK EQUIPMENT
6
5
4
2
1
RKZ03460
1. Bucket
2. Bucket link
3. Tilt lever
4. Lift arm
5. R.H. lift cylinder
6. Bucket cylinder
7. L.H. lift cylinder
10-36 WB98A-2
LOADER CONTROL LEVER
3
2
1
4
RKZ03800
CONTROL LEVER POSITION 1. Optional work equipment control lever

1 Lift arm lowers 2. Work equipment control lever
2 Lift arm raises 3. Loader locking lever
3 Bucket dump
4 Bucket curl
WB98A-2 10-37
BACKHOE CYLINDER
BOOM CYLINDER
1 2 3 4 7 6 7 10 9
12
13
5 11 8 RKZ03530
1. Head bushing 6. Piston ring 8. Screw (në 11)

2. Piston rod 7. Guide ring 12. Valve
3. Cylinder head 8. Screw 13. Spring
4. Cylinder 9. Piston ring
5. Piston 7. Guide ring
ARM
1 2 3 4 9 7 6 7 5 8
RKZ03540
1. Head bushing 4. Cylinder 7. Guide ring

3. Cylinder head 6. Piston ring 9. Spacer
BUCKET
1 2 3 4 7 6 7 5 8
RKZ03550
1. Head bushing 4. Cylinder 7. Guide ring

10-38 WB98A-2
OUTRIGGER CYLINDER
1 2 3 4 5 6 5 7
RKZ03560
1. Piston rod 4. Spacer 7. Piston

2. Cylinder head 5. Guide ring
3. Cylinder 6. Piston ring
BOOM SWING
1 2 1 3 5
10 4
8
6
7 5
RKZ03570
1. Guide ring 5. Swing bushing 9. Snap ring

2. Piston ring 6. Head bushing 10. Piston
3. Cylinder 7. Throttling
4. Cylinder head 8. Brake pin
BACKFRAME LOCKING
2 3 4 5 6
RKZ03480
1. Rod 3. Piston 5. Sliding pad

2. Cylinder 4. Locking pad 6. Nut
WB98A-2 10-39
ARM CYLINDER (FOR SIDE DIGGING BOOM CYLINDER)
2 3 4 11 5 6 7 10 8
1
9
RKZ03580
1. Head bushing 5. Piston 9. Snap ring

2. Piston rod 6. Piston ring 10. Nut
3. Cylinder head 7. Guide ring 11. Spacer
4. Cylinder 8. Bearing
SIDE DIGGING BOOM CYLINDER
1 2 3 4 5 6 7 8 9 10
11 RKZ00390
1. Head bushing 5. Cylinder head 9. Nut

3. Ring nut 7. Piston ring 11. Spacer
4. Oil seal 8. Snap ring
JIG ARM CYLINDER
1 2 3 4 5 6 7
RKZ00320
1. Piston rod 4. Piston 7. Nut

3. Cylinder 6. Guide ring
10-40 WB98A-2
SPECIFICATIONS
Arm
Boom
Cylinder Boom With standard With side Bucket
swing
boom digging boom
Piston rod size 55 55 60 55 50
Bore 115 110 110 95 115
Stroke 850 920 910 765 251
Max. stroke 2050 2175 2170 1850 337
Min. stroke 1200 1255 1260 1085 86
Width across flats

± ± 55 65 ±
of piston nut
SPECIFICATIONS
Backframe Side digging

Cylinders Outrigger Jig arm
locking boom
Piston rod size 40 40 45 40
Bore 80 120 85 70
Stroke 635 3 365 1140
Max. stroke 1690 ± 830 2590
Min. stroke 1055 ± 565 1450
Width across flats

± ± 46 46
of piston nut
WB98A-2 10-41
BACKHOE WORK EQUIPMENT
4
7
8
9
2
11
14
10
13
12
RKZ03740
1. Bucket 8. Boom swing R.H. cylinder

2. Arm 9. Outrigger L.H. cylinder
3. Bucket cylinder 10. Backframe locking cylinder
4. Arm cylinder 11. Boom swing L.H. cylinder
5. R.H. outrigger cylinder 12. Boom swing bracket
6. Backhoe frame 13. Boom
7. Backframe 14. Boom cylinder
10-42 WB98A-2
BACKHOE CONTROL LEVER
3
6
5 4
7
2
1
1 8
10
9 3
4
2
6 12
11
5
CONTROL LEVER POSITION

1 Bucket dump
2 Bucket curl
3 Boom lower
4 Boom raise RKZ0377
5 Boom R.H. swing
6 Boom L.H. swing 1. R.H. work equipment control lever
7 Arm out 2. R.H. outrigger control lever
8 Arm in 3. L.H. work equipment control lever
9 R.H. outrigger lower 4. L.H. outrigger control lever
10 R.H. outrigger raise 5. Backframe locking lever
11 L.H. outrigger lower 6. Backhoe locking lever
12 L.H. outrigger raise 7. Locking control lever
WB98A-2 10-43
SOLENOID VALVE
SOLENOID VALVE BLOCK ST1 (FOR AXLE LOCKING CONTROL)
RKZ04230
a. T Port - To hydraulic oil tank CONNECTOR

b. P Port - From pump P1 (G Port) 1. EV4 Differential locking
c. A Port - To rear differential
(A Port)
10-44 WB98A-2
SOLENOID VALVE BLOCK ST2 (FOR KNUCKLE LOCKING, FAST-LOW SPEED CONTROL)
1 2
a b e
d
c
f
RKZ04240
a. B2 Port - To bounce locking cylinder CONNECTOR

(Bottom side) 1. EV5 Bounce locking
b. B1 Port - To transmission (B Port) 2. EV2 High speed
c. A1 Port - To transmission (A Port) 3. EV3 Low speed
d. A2 Port - To bounce locking cylinder
(Head side)
e. T Port - To hydraulic oil tank
f. P Port - From pump P1 (Fe Port)
WB98A-2 10-45
SOLENOID VALVE BLOCK (FOR HAMMER)
a b
RKZ03490
a. B Port - To backhoe control valve (P Port)

b. P Port - To hammer (P Port)
c. T Port - From backhoe control valve
(T1 Port)
d. E Port - From shovel control valve (T2 Port)
10-46 WB98A-2
ELECTRICAL DIAGRAM (1/11)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
R2.5 7.1
R2.5 6.1
A-N2.5 2.1
R1 2.1
A-N2.5
A-V1
A-N2.5
B-G2.5
V2.5
B-G2.5
G4
R1
R1
R0.5
R1
R1
N0.5
R0.5
15 19 50
P
0 1 2 86 87 L1 F13 L2 L3 A1 L4 L5
K1 X45
1 2 3 4
30/1 30 85 30
R1.5
A-G1
N0.5
S1
R2.5
M/N1
S1
R4
R4
N1
R/N1
V1
S1
V1
Z/B1
Z1
R2.5 7.1
M/N1
Z/B1 2.1
R2.5
S1 5.1
Z/B1
Z1 4.1
V1 5.1
V1 5.1
A-G1 5.1
Z/B1
R/N1 2.1
B1.5
M10
R6
R4
A-V1
A-G1
D D
Z/B1
V2.5
R1.5
R4
G4
FV1 FV2 FV3 FV4 KC KA
S1
S1
S1
V1
V1
V1
X1 X5 7 X5 3
X5 1
X5 2
X3 1
X5 5
X4 11 X7 6
X5 9
X4 12 X7 11 X5 4
1 2 3 4 1 2 3 4
R6
G4
R10
R10
R10
R10
A-G1
Z-B1
S1
S1
S1
V1
V1
V1
V1.5
R-N1.5
A/V1
R1
R1
R1
R1
N1
A/V1
G-N1
M1
B-R1
G1
N1
Z/B1 6.1
Z/N1 2.1
R4
R1
B-R1
B1.5
X16
V1.5
M10
86 87
R-N1.5
R10
G4
K02
A-G1
Z/N1
R1
Z-B1
86
S1
V1
87
R70
R1
85 30
B1.5
85 30 G-N1
D+
G1 B+ K01
M1
W
B1 G
M10
+
M1 30
M
50
3 2
3
12V
X44 S2 S3 S4
U
R1
N1
-
N4
N1
N1
N1.5
N70
EV1 1
N1.5
STARTER ENGINE ELECTRICAL HIGH WATER ENGINE OIL LEVEL HYDRAULIC
BATTERY MOTOR ALTERNATOR PRE-HEATER STOP SOCKET TEMPERATURE MICRO-SWITCH OIL FILTER
THERMISTOR MICRO-SWITCH
RKZ04011
COMPONENTS FUSES CONNECTORS

A1 - BUZZER L2 - GENERATOR LIGHT FV1 - GENERATOR FUSE X1 - 2-WAYS CONNECTOR 90 GIG. FRONT DASHBOARD -
B1 - BATTERY L3 - WATER TEMPERATURE LIGHT FV2 - ALTERNATOR FUSE ENGINE LINE
EV1 - STOP MOTOR L4 - MOTOR OIL LEVEL LIGHT FV3 - PRE-HEATER FUSE X3 - 21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
G1 - ALTERNATOR L5 - HYDRAULIC OIL FILTER CLOGGING LIGHT FV4 - STOP MOTOR FUSE X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
KC - PRE-HEATER TIMER M1 - STARTER MOTOR F13 - STOP MOTOR - SOCKET FUSE (7.5A) X5 - 9-WAYS CONNECTOR FRONT DASHBOARD -
KA - STOP MOTOR TIMER R1 - PRE-HEATER ENGINE LINE
K01 - PRE-HEATER RELAY S1 - CONTROL PANEL X7 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
K02 - STOP MOTOR RELAY S2 - HIGH WATER TEMPERATURE THERMISTOR X16 - 2-WAYS CONNECTOR GENERATOR
K1 - STARTER RELAY S3 - ENGINE OIL LEVEL SENSOR X44 - SOCKET
L1 - PRE-HEATER LIGHT S4 - HYDRAULIC OIL FILTER CLOGGING SENSOR X45 - 4-WAYS CONNECTOR BUZZER - DIODE
WB98A-2 10-47
10-48 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1.20 R1 R1 5.1
1.20 A-N2.5 A-N2.5 3.1
S-N1.5 6.1
S/N1
G/N1
ST1
A-N2.5
S-N1.5
ST3
R1
R1
R1
ST2
L6 L7 L8 F14 86 87a 87
X3 1 2 3 4 5
X3 1 2 3 4 5 K2
85 30
M-N1.5
M-N1.5
M-N1.5
V-B1
R/N1
N1
N1
G-N1
H-N1
B-N1
G1
B-N1
G1
Z/N1
Z/B1
1.20 Z/B1 Z/B1 5.1
V-B1 5.1
G1 7.1
1.20 R/N1 R/N1 5.1
1.20 Z/N1
S/N1 3.1
V-B1 5.1
G/N1
V-B1
G-N1
Z/B1
V-B1
B-N1
B-N1
V-B1
H-N1
S/N1
Z/B1
Z/N1
G-N1
16 7
X8 7
X8 10
X2 2
X4 9
X8 3
X8 2
X3 X4 X8 11
X3 6
X2 1 X3 13
G-N1
V-B1
G-N1
S/N1
V-B1
V-B1
Z/B1
Z/B1
B-N1
H/N1
B/N1
Z/N1
X10
X12 2 3 X12 3
B/N1
Z/N1
H/N1
G-N1
G-N1
S/N1
V-B1
B/N1
B-N1
I S -
N1
S7 S8 S9 S10
S5 S6
1 2 3
X19
N1
N1
N1
N1
N1
N1
N1
HIGH WATER FUEL LEVEL INDICATOR CLOGGED AIR FILTER SENSOR HAND-BRAKE BRAKE FLUID NEUTRAL POSITION
TEMPERATURE MICRO-SWITCH LEVEL MICRO-SWITCH
THERMISTER SENSOR
RKZ04021
COMPONENTS CONNECTORS
K2 - TRANSMISSION RELAY ST1 - WATER TEMPERATURE INDICATOR X2 - 21-WAYS CONNECTOR DASHBOARD - FRONT LINE - REAR LINE
L6 - FUEL LEVEL LIGHT ST2 - FUEL LEVEL INDICATOR X3 - 21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
L7 - AIR FILTER CLOGGING LIGHT ST3 - HOUR METER MECHANISM X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
L8 - HAND BRAKE AND OIL BRAKE LIGHT X8 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
S5 - WATER TEMPERATURE INDICATOR FUSES X10 - 5-WAYS CONNECTOR REAR LINE - TRAV. LINE
S6 - FUEL LEVEL INDICATOR X12 - 4-WAYS CONNECTOR ENGINE LINE - TRAV. LINE
F14 - TRANSMISSION FUSE (7.5A)
S7 - AIR FILTER CLOGGING X19 - 3-WAYS CONNECTOR FUEL LEVEL INDICATOR
S8 - HAND BRAKE SENSOR
S9 - OIL BRAKE LEVEL SENSOR
WB98A-2 10-49
10-50 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
H-G1.5 7.1
H-R1 7.1
A-N2.5 A-N2.5 5.1

2.20
L/R1 4.1
L/N1 4.1
D
K3
A-N2.5
C-B1.5
S-N1
C-B1
L/R1
R-N1
C-N1.5
A-R1
A-R1
L/N1
0 1 30/3 15/1 L/6 0 1 30/3 15/1 L/6
86 87a 87 86 87a 87
1 2 3 4 5 6 7 8 F5 K4 K5
X20 30b/2 49/4 R/7
X22 30b/2 49/4 R/7 85 30 85 30
B-N1
M1
L1
N1
C-B1.5
L/N1
A-B1.5
S12
S-G1.5
A-R1
N1
C-B1
S-N1
N1
S13
S-G1.5
L-N1.5
V-N1.5
C-N1.5
C-N1.5
N1.5
L/R1
C-B1 4.1
S-N1 4.1
A-B1.5 4.1
L-N1.5 V-N1.5 4.1
L/N1 S-N1 4.1
S/N1
2.20
S-G1.5
S-G1.5
C-B1.5
C-B1.5
A-R1
S-N1
A-R1
R-N1
C-B1
B-N1
S-N1
L/R1
L/R1
M1
L1
10 1 6 8 4 5 17 12 11 7
X6 1 2 3
X4 6
X7 X8 X4 X3 X4 8
M1
B1
C-B1.5
C-B1.5
L1
L/R1
L/R1
A-R1
S-G1.5
R-N1
C-B1
A-R1
S-G1.5
S-N1
S-N1
S-N1 4.1
M1
B1
L1
C-B1
S-N1
A B C
N1
X21
N1
R-N1
C-B1
S-N1
- s +
S11 X23 2 1 X24 2 1
1A
1A
EV2 EV3
N1.5
N1
N1
N1
N1
N1
GEAR POSITION EV. EV.
SENSOR SECOND FIRST
GEAR GEAR
RKZ04031

EV2 - 2nd GEAR SOLENOID VALVE F5 - TRANSMISSION BOX AND X3 -
21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE X22 - 2-WAYS CONNECTOR (UNDER FRONT DASHBOARD) DIODE
EV3 - 1st GEAR SOLENOID VALVE SENSOR FUSE (7.5A) X4 -
17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE X23 - 2-WAYS CONNECTOR FOR EV2
K3 - TRANSMISSION BOX X6 -
5-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE X24 - 2-WAYS CONNECTOR FOR EV3
K4 - RELAY FOR K5 X7 -
11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
K5 - NEUTRAL RELAY X8 -
11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
S11 - TRANSMISSION SENSOR X20 -
8-WAYS CONNECTOR (UNDER FRONT DASHBOARD)
S12 - PUSH-BUTTON FOR TRANSMISSION BOX
S13 - CHOOSE GEAR PUSH-BUTTON X21 - 3-WAYS CONNECTOR TRANSMISSION SENSOR
WB98A-2 10-51
10-52 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
L-N1
3.20
L-R1
3.20
G/R1
G/V1
S/N1
M-N1
V-N1
L-R1
G/V1
L/N1
L/N1
S/N1
Z1
G/R1
C-B1
N1
86 87a 86 87a 87 86 87a L11 L12 86 87a
L9 L10 K6
87
K8
87
K9
87
K7
G/V1
G/R1
M1
85 30 85 30 85 30 85 30
G/R1
V-N1.5
V-N1
N1
A-B1.5
A-B1.5
A-B1.5
A-B1.5
C-B1 V-N1 V-N1
3.20 S/N1
V-N1.5
3.20
S/N1
3.20
A-B1.5
3.20
S/N1
3.20
G/V1
G/R1
M-N1
M-N1
S/N1
M1
Z1
Z1
X8 4
X6 4 5
X2 3 X2 2 X13 X4 1 X9 4
Z1
Z1
M-N1
M-N1
M-N1
S/N1
G/V1
G/R1
S/N1
3.20
Z1
1.20
M-N1
M-N1
G/R1
G/V1
1 2
X46
N1
N1
1 2 3 4 1 2
X25 X26
N1
EV4
N1
S14 S15
N1
N1
ALTERNATE SPEED EV.
MICRO-SWITCH LOCK
DIFFERENTIAL RKZ04041
EV4 - DIFFERENTIAL LOCKING SOLENOID VALVE X2 - 21-WAYS CONNECTOR FRONT DASHBOARD - REAR LINE
K6 - EV2 RELAY (WITH MACHINE IN MOVEMENT) X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
K7 - DIFFERENTIAL LOCKING RELAY X6 - 5-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
K8 - ACOUSTIC ALARM TRANSMISSION RELAY X8 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
K9 - EV3 RELAY (WITH MACHINE IN MOVEMENT) X9 - 8-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
L9 - NEUTRAL LIGHT X13 - 1-WAY CONNECTOR REAR LINE - ENGINE LINE
L10 - LIGHT X25 - 4-WAYS CONNECTOR FOR TRANSMISSION SENSOR
L11 - HIGH SPEED LIGHT X26 - 2-WAYS CONNECTOR
L12 - LOW SPEED LIGHT X46 - 2-WAYS CONNECTOR FOR EV4
S14 - LOW-HIGH SPEED SENSOR
S15 - LOW-HIGH SPEED SENSOR
WB98A-2 10-53
10-54 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
R1
2.20
3.20 A-N2.5 A-N2.5 6.1
G1 7.1
L13 L14
L15 L16
A-N2.5
A-N2.5
M-B1
C/B1
C/B1
B/N1
G1
L17 0 1 5 9 0 1 30/3 15/1 L/6
1 2 3 4 5 6 7 8 9 10 11
F4 F1
X27 R1 1 1 30b/2 49/4 R/7
S16
N1
N1
S17
M-B1
N1
A-G1
A/R1
B/N1
C/B1
V-B1
1 2 3 4 5 1 2 3 4 5
H-R1.5
H2.5
X28 X29
R1
V1
S1
R/N1
R/N1
V1
A/R1
V-B1
V-B1
2.20
Z/B1
9120
Z/B1
2.20
R/N1 R1 8.1
2.20
2.20 V-B1
V1 C/B1 C/B1 6.1

1.20
R/N1 R/N1 9.1
V1
1.20
1.20 A-G1
H-R1.5
M-B1
A/R1
A/R1
R/N1
H2.5
X4 3
X8 9 5
X9 X4 10
X2 7
X3 2
H2.5
H-R1.5
H-R1.5
M-B1
A/R1
A/R1
N1
M2 M
2 1
N1
N1
FUEL PUMP
MOTOR
RKZ04051

L13 - GENERATOR LIGHT F1 - FUEL PUMP FUSE (15A) X2 -
21-WAYS CONNECTOR FRONT DASHBOARD LINE - REAR LINE
L14 - ENGINE OIL LEVEL LIGHT F4 - HORN - PUSH-BUTTON LIGHTING X3 -
21-WAYS CONNECTOR FRONT DASHBOARD LINE - FRONT LINE
L15 - AIR FILTER CLOGGING LIGHT (7.5A) X4 -
17-WAYS CONNECTOR FRONT DASHBOARD LINE - TRAV. LINE
L16 - LIGHT (NOT CONNECTED) X8 -
11-WAYS CONNECTOR LATERAL DASHBOARD LINE - TRAV. LINE
L17 - LAMP-TEST LIGHT X9 -
8-WAYS CONNECTOR LATERAL DASHBOARD LINE - TRAV. LINE
M2 - FUEL PUMP MOTOR X27 -
S16 - LAMPTEST PUSH-BUTTON FOR LAMP-TEST DIODE
S17 - PREDISPOSED FOR PUSH-BUTTON X28 - 5-WAYS CONNECTOR FOR LATERAL DASHBOARD LIGHT
X29 - 5-WAYS CONNECTOR FOR LATERAL DASHBOARD LIGHT
WB98A-2 10-55
10-56 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
5.20 A-N2.5 A-N2.5 8.1
1.20 R2.5 R2.5 Z-G1.5 Z-G1.5 7.1
M/N1
C/B1
H 56a 56b
M/N1
L-N1
L V F R L R 49 56a 56b L
F H
A-N2.5
0 0
0 1 30/3 15/1 L/6 R + + R
86 87a 87 56 49a 31
K10 F12
S31
30b/2 R/7 85 30
F6
L-N1.5
N1
S18 X30 1 2 3 4 5 6 7 8
X31 1 2 3 4 5 6 7 8
M/N1
H-G1.5
S-N1.5
S-N1.5
B1
C1
A1
B/R1
A-N1.5
H1.5
H-G1.5
M1
H-R1
A-N1.5
A-B1
H-R1
B-R1.5 8.1
C/B1
Z/B1
L-N2.5
B/R1 8.1
A1 8.1
C1 7.1
B1 7.1
1.20 Z/B1 M1 7.1
5.20 C/B1 H-R1 7.1
2.20 S-N1.5 H-G1.5 7.1
A-B1 8.1
L-N2.5 8.1
H-G1.5
H-G1.5
A-N1.5
H-R1
H-R1
L-N1
H1.5
2 3
X3 4
X3 21
X5 6
X3 17
X5 8
X3 15 X9
H-G1.5
H-G1
H-G1.5
H-R1
A-N1.5
H-R1
H1
H1
4 1
X32 X12
L-N1
H-R1
H1
H-G1.5
H-R1
H-G1.5
H-G1
H1
N1
N1
N1
N1
A-N1.5
H-R1
N1
X34
X33 2 1 2 1
X35 2 1
X47 1 2
X48 1 2 A2
1A 1A 1A
1A 1A
EV5 EV6 EV8
N1
EV7 EV9
N1
N1
N1
N1
EV. EV. EV. EV. EV.
SWING CIRCLE DISPLACMENT TRAVEL DIRECTION REVERSE FORWARD HORN
LOCK ADJUSTMENT SENSOR GEAR GEAR RKZ04061
COMPONENTS FUSE CONNECTORS

A1 - HORN F6 - STEERING BLOCK FUSE - +15 WARNING (7.5A) X3 -
21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE X34 - 2-WAYS CONNECTOR FOR EV6
EV5 - SWING CIRCLE LOCK SOLENOID VALVE F12 - +30 WARNING FUSE - SWING CIRCLE LOCK (10A) X5 -
9-WAYS CONNECTOR FRONT DASHBOARD - ENGINE LINE X35 - 2-WAYS CONNECTOR FOR EV8
EV6 - DISPLACEMENT ADJUSTING SOLENOID VALVE X9 -
8-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE X47 - 2-WAYS CONNECTOR FOR EV7
EV7 - TRAVEL DIRECTION SOLENOID VALVE X12 -
4-WAYS CONNECTOR ENGINE LINE - TRAV. LINE X48 - 2-WAYS CONNECTOR FOR EV9
EV8 - REVERSE SOLENOID VALVE X30 -
EV9 - FORWARD SOLENOID VALVE FOR STEERING BLOCK
K10 - SWING CIRCLE LOCK RELAY X31 - 8-WAYS CONNECTOR (UNDER FRONT DASHBOARD)
S18 - SWING CIRCLE LOCK PUSH-BUTTON FOR STEERING BLOCK
S31 - STEERING BLOCK X32 - 2-WAYS CONNECTOR FOR EV6
X33 - 2-WAYS CONNECTOR FOR EV5
WB98A-2 10-57
10-58 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
H-R1
B-N1.5 8.1
H-G1.5
G-R1.5 G-R1.5 9.1
H-G1.5
B-N1.5
G1.5
G1.5
B2.5
B-L1
N1
M/N1
G1.5
M2.5
M2.5
B2.5
G1.5
M1
B1
0 1 1 6 8 9
86 87a 87 L30 2 86 87a 87 86 87a 87
K11 F10 F9 K12 F7 K13 F8 L31
85 30 3 2 1 85 30 85 30
G-R1.5
G-R1.5
N1
R2.5
N1
R2.5
M1.5
M1.5
N1
G-R1
G-R1
S19
C1
Z-G1.5
N1
H-G1.5
G1
G1
N1
N1
G-R1
6.20
3.20 H-G1.5
A-B1 8.1
3.20 H-R1
1.20 R2.5 8.1

A-B1
6.20 C1
G-R1.5 9.1
6.20 B1
6.20 M1 S1.5 8.1
6.20 H-R1 G1 8.1
6.20 Z-G1.5 A1 8.1
G-R1.5
5.20 G1 8.1
A1
A-B1
A-B1
G-R1
G-R1
M1.5
M1.5
B1.5
B1.5
S1.5
1.20 M/N1
A1
A1
G1
G1
G1
2.20 G1 G1 9.1
9 19 14 20 3 10 8 18 6 8 14 5
X3 X4 16 X2 X9 6
X2 10
A-B1 10.1
A1
G-R1.5
S1.5
G-R1
G1
G1
A-B1
G-R1
A-B1
B1.5
M1.5
M1.5
B1.5
A1
G1 10.1
G-R1 10.1
A1 10.1
G-R1
G-R1
A-B1
R1
N1
A1
N1
R1
G1
1 2 3 4 5 1 2 3 4 5
X36 X37 X38
S1.5
N1
A1
N1
R1
G-R1
A-B1
G1
R1
S20
G-R1
G-R1
A-B1
M1.5
B1.5
M1.5
B1.5
A1
G1
L18 L19 L20

L21 L22 R1.5 10.1
N1
N1
N1
N1
N1
N1
N1
N1
N1
N1.5
N1
N1.5
LH RH NUMBER PLATE LH RH BRAKE

FRONT FRONT LIGHT REAR REAR PEDAL
LIGHT LIGHT LIGHT LIGHT SWITCH
RKZ04071

K11 - STARTING RELAY F7 - LOW BEAM FUSE (7.5A) X2 - 21-WAYS CONNECTOR FRONT DASHBOARD - REAR LINE
K12 - LOW BEAM RELAY F8 - HIGH BEAM FUSE (10A) X3 - 21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
K13 - HIGH BEAM RELAY F9 - R.H. DIM FUSE (15A) X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
L18 - L.H. FRONT BEAM F10 - L.H. DIM FUSE (15A) X9 - 8-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
L19 - R.H. FRONT BEAM X36 - 1-WAY CONNECTOR FOR PLATE LIGHT
L20 - PLATE BEAM X37 - 5-WAYS CONNECTOR FOR L.H. REAR BEAM
L21 - L.H. REAR BEAM X38 - 5-WAYS CONNECTOR FOR R.H. REAR BEAM
L22 - R.H. REAR BEAM
S19 - DIM SWITCH
S20 - BRAKE PEDAL SENSOR
WB98A-2 10-59
10-60 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
7.20 B-N1.5
5.20 R1 R1 9.1
6.20 A-N2.5 A-N2.5 9.1
6.20 B-R1.5
6.20 L-N2.5
A-N2.5
L-N2.5
B-R1.5
C-V1.5
L-R1.5
D
K14
A-B1
A-B1
A-B1
R1
N1
N1
N1
0 1 5 1 0 1 2 1 5 9
8 2
1 2 3 4 5 6 7 8
L23 L24 F3
X30 6 4 1 3 7 7 1
S21 S22
C-N1.5
N1
R-V1
B/R1
A/B1
R-V1
A/B1
B/R1
G-V1.5
G-V1.5
G-V1.5
N1
G1
6.2 B/R
G1
C-V1.5
L-R1.5
7.20 G1
7.20 A1 A1
7.20 A1 A1
1 9
6.20 A1 A1 X2
7.20 S1.5
7.20 A-B1
C-V1.5
L-R1.5
N1.5
7.20 A-B1
6.20 A-B1
1 2 3 4
X40
M3 M
N1.5
N1
N1
N1
N1
HEATER-FAN
MOTOR
RKZ04081

K14 - INTERMITTENT F3 - HEATHER AND STOP LIGHTS FUSE (10A) X2 - 21-WAYS CONNECTOR FRONT DASHBOARD - REAR LINE
L23 - TRAILER INDICATOR WARNING X30 - 8-WAYS CONNECTOR (UNDER FRONT DASHBOARD)
L24 - INDICATOR WARNING FOR STEERING BLOCK
M3 - HEATER FAN MOTOR X40 - 4-WAYS CONNECTOR FOR FAN HEATHER
S21 - WARNING
S22 - SOLENOID VALVE HEATER SWITCH
WB98A-2 10-61
10-62 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
7.20 G1
8.20 R1
8.20 A-N2.5 A-N2.5
7.20 G-R1.5
7.20 G-R1.5
5.20 R/N1 R/N1 10.1
A-N2.5
G-R1.5
G-N2.5
A-N2.5
H/R1
H/R1
R/N1
G-R1
B-R1
S1.5
R-N1
R-N1
G-R1
S1.5
R1
G1
0 1 5 9 0 1 2 7 6 2 9 0 1 5 9 0 1 2 7 6 2 9 0 1 5 9
S1.5
F2 F11
1 10 5 3 10 1 10 5 3 10 1 10
S24
N1
N1
N1.5
L/G1
B-G1
G-R1.5
R-N1.5
S23 S26
N1
N1
S1.5
N1
A2.5
A/V1
B-G1
G-V2.5
S27
B-R1.5
R-N1.5
S25
B-R1.5 10.1
S1.5 10.1
G-N2.5
B-R2.5
B-R2.5
R-N1.5
G-V2.5
H/R1
B-G1
B-G1
A/V1
B-G1
L/G1
R-N1
A2.5
B-R1
S1.5
S1.5
13 15 12 18 16 9 7 4 5 2 14
X2 X7 1
X4 15 1
X7 X8 5
X7 8
X7 2
X4
G-V2.5
A2.5
H/R1
A/V1
B-G1
B-G1
L/G1
G-N2.5
R-N1.5
B-R2.5
B-R2.5
S1.5
B-R1
R-N1
L/G1
N2.5
G-N2.5
G-V2.5
5 4 2 1
X10
B-G1
B-R1
R-N1
H/R1
A/V1
N2.5
A2.5
L/G1
L/G1
G-N2.5
B-R1
R-N1
X41 1
N2.5
2 3 4 5 6 7 8 9 10 11
H/R1
G-N2.5
B-G1
L/G1
A/V1
G-V2.5
B-R1
R-N1 M5 M6 M7
M4
M M M M
L25 L26 L27 M
N1
N1
N1
N1.5
N1
N1
N2.5
N2.5
FRONT REAR ROTATING WINDOW-WASHER WINDOW-WASHER REAR FRONT
WORKING WORKING LAMP PUMP PUMP WIPER WIPER
LAMP LAMP MOTOR MOTOR MOTOR MOTOR RKZ04091

L25 - FRONT WORKING BEAM S23 - FRONT WORKING BEAM SWITCH F2 - FRONT WIPER AND O.P. SWITCH (10A) X2 - 21-WAYS CONNECTOR FRONT DASHBOARD - REAR LINE
L26 - REAR WORKING BEAM S24 - FRONT WIPER SWITCH F11 - ROTARY BEAM FUSE (10A) X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
L27 - ROTARY BEAM S25 - ROTARY BEAM SWITCH X7 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
M4 - WATER PUMP MOTOR WINDOW-WASH S26 - REAR WIPER SWITCH X8 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
M5 - WATER PUMP MOTOR WINDOW-WASH S27 - REAR WORKING BEAM SWITCH X10 - 5-WAYS CONNECTOR REAR LINE - TRAV. LINE
M6 - REAR WIPER MOTOR X41 - 11-WAYS CONNECTOR CABIN LINE
M7 - FRONT WIPER MOTOR
WB98A-2 10-63
10-64 WB98A-2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
9.2 R/N1
9.2 B-R1.5
7.2 G-R1
M-B1.5
R/N1
B-R1.5
R/N1
0 1 5 9 0 1 5 9
1 1 1 1
S28 S29
S1.5
N1
M-B1
N1
9.20 S1.5
7.20 A1
7.20 A-B1
7.20 G1
7.20 R1.5
M-B1.5
M-B1
3
X7 X9 7
X2 4
M/B1
A-B1
G-R1
N1.5
V1.5
Z-N1.5
R1
G-R1
G1
L1
A-B1
N1.5
R1.5
A1
G1
X11 X42 1 2 3 4 5 6 7 1 2 3 4 5 6 7
X43
M-B1.5
A-B1
N1.5
Z-N1.5
G-R1
R1
A1
G1
G1
A-B1
N1.5
L1
G-R1
R1
V1.5
Z/N1
M/B1
Z-N1.5
A-N1.5
1 2
X49
A-B1
G-R1
N1.5
R1
R1
G1
A1
N1
L28 L29 S30 X50 A3

1 2
X14
N1
N1.5
N1
N1
N1.5
N1
N1
N1.5
N1.5
N1
O.P O.P LH RH REAR HAMMER REAR

PRE-DISPOSED PRE-DISPOSED TRAILER TRAILER HORN OPTION HORN
LAMP LIGHT SWITCH
RKZ04001
A3 - TRAILER HORN X2 - 21-WAYS CONNECTOR FRONT DASHBOARD - REAR LINE
L28 - TRAILER L.H. BEAM X7 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
L29 - TRAILER R.H. BEAM X9 - 8-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
S28 - O.P. SWITCH X11 - 1-WAY CONNECTOR FRONT LINE - TRAV. LINE
S29 - O.P. SWITCH X14 - 2-WAYS CONNECTOR ON TRAV. LINE
S30 - REAR HORN PUSH-BUTTON X43 - 7-WAYS CONNECTOR TRAILER LINE
X42 - SOCKET FOR TRAILER EXTENSION X49 - 2-WAYS CONNECTOR FOR S30
X50 - 2-WAYS CONNECTOR HAMMER
WB98A-2 10-65
10-66 WB98A-2
FUSES
F1 - FUEL PUMP FUSE (15A)
FRONT F2 - FRONT WIPER AND O.P. SWITCH (10A)
DASHBOARD
F3 - HEATHER AND STOP LIGHTS FUSE (10A)
X4 SIDE F4 - HORN - PUSH-BUTTON LIGHTING (7.5A)
DASHBOARD
F5 - TRANSMISSION BOX AND SENSOR FUSE (7.5A)
F6 - STEERING BLOCK FUSE - +15 WARNING (7.5A)
F7 - LOW BEAM FUSE (7.5A)
SIDE
X13
HARNESS F8 - HIGH BEAM FUSE (10A)
X12 X11
X1 X2 X10 X9 X8 X7 F9 - R.H. DIM FUSE (15A)
X5 X3 X6
F10 - L.H. DIM FUSE (15A)
F11 - ROTARY BEAM FUSE (10A)
F12 - +30 WARNING FUSE - SWING CIRCLE LOCK (10A)
F13 - STOP MOTOR - SOCKET FUSE (7.5A)
X14
F14 - TRANSMISSION FUSE (7.5A)
ENGINE FRONT REAR
HARNESS HARNESS HARNESS
CONNECTORS
X1 - 2-WAYS CONNECTOR 90 GIG. FRONT DASHBOARD - ENGINE LINE
X2 - 21-WAYS CONNECTOR DASHBOARD - FRONT LINE - REAR LINE
X3 - 21-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
X4 - 17-WAYS CONNECTOR FRONT DASHBOARD - TRAV. LINE
X5 - 9-WAYS CONNECTOR FRONT DASHBOARD - ENGINE LINE
X6 - 5-WAYS CONNECTOR FRONT DASHBOARD - FRONT LINE
F1 F2 F3 F4 F5 X7 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
X8 - 11-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
X9 - 8-WAYS CONNECTOR LATERAL DASHBOARD - TRAV. LINE
F11 F12 F13 F14
X10 - 5-WAYS CONNECTOR REAR LINE - TRAV. LINE
X11 - 1-WAY CONNECTOR FRONT LINE - TRAV. LINE
F6 F7 F8 F9 F10 X12 - 4-WAYS CONNECTOR ENGINE LINE - TRAV. LINE
X13 - 1-WAY CONNECTOR REAR LINE - ENGINE LINE
RKZ03991 X14 - 2-WAYS CONNECTOR ON TRAV. LINE
WB98A-2 10-67
10-68 WB98A-2
GROUP 20
WB98A-2
TESTING AND ADJUSTMENTS
Normal or standard technical data . . . . .. . . . . .. . . . .. . . 2
When carrying out controls, adjustments or analyses for troubleshooting, park the machine on firm, level
ground. Apply all the machine safety devices and use blocks to prevent any machine movement.
When more than one person is engaged in the work, use the prescribed notices that indicate that the machine
is undergoing maintenance. Do not allow any unauthorised persons to remain in the vicinity.
When checking the level of the cooling liquid, wait until this liquid has cooled. If the radiator cap is removed
while the liquid is still hot and under pressure, it may cause severe burns.
Take great care not to get entangled in moving parts (fan, alternator belt or any of the rotating elements).
WB98A-2 20-1
NORMAL OR STANDARD TECHNICAL DATA
. FOR ENGINE
Engine S4D106-1FC
Check item Test conditions Unit Standard Permissible

value value
High idling rpm 2400w50 2350 ± 2450

Engine speed Low idling rpm 1100w50 1050 ± 2250
Set speed rpm 2200w50 2150 ± 2250
Exhaust gas Sudden acceleration Index 0.9 1.5

colour At high idling speed Bosch 0.5 1.0
Intake valve (20ëC) mm 0.3w0.05 Max. 0.35

Valve clearance
Exhaust valve (20ëC) mm 0.3w0.05 Max. 0.35
Compression Oil temperature 69 ± 72ëC kg/cm2 35w1 28w1

pressure
(SAE30 oil) (Engine speed) (rpm) 250 250
Blow - by Water temperature in operating range

pressure mm H2O Ð Ð
(SAE30 oil) At high idling speed
Max idling (in cold state) kg/cm2 Max. 6 Max. 6

Engine oil At set speed kg/cm2 4.5 4±5
pressure
At low idling kg/cm2 1 Min. 1
Oil temperature Entire speed range ëC Max. 120ë Max. 120ë
Fuel injection B.T.D.C. degrees 12.5 11.5 ± 13.5

timing
Fan - belt Deflection when pressed with finge force mm 10 10 ± 15

tension of approx. 10 kg
20-2 WB98A-2
. FOR ENGINE
Classi- Check item Test conditions Unit Standard Permissible

fication value value
. Hydraulic oil temperature: 55 ± 65 ëC.

. Engine oil temperature cooling circuit:
With piston pump in the limits 2300w50 2250 ± 2350
at max. pressure
. Raised machine and working brakes
applied in 2nd gear
Engine speed

With piston pump . Engine oil temperature cooling circuit: rev./
and steering pump in the limits min 2200w50 2150 ± 2250
at max. pressure . Raised machine and working brakes
applied in 2nd gear and total steering

With equipment . Engine oil temperature cooling circuit:
pump at 2250w50 2200 ± 2300
max. pressure in the limits
. Front bucket curled
, a b , a b
艎
Control valve
a b
All controls
(front bucket mm
and backhoe) 45 7 7 45 7 7
RKZ03870
Front bucket tilt Neutral Raise 90 80 ± 100

lever control . Engine stopped Lower
. At the centre
Front bucket control of knob lever Dump
lever . Valve reading Neutral Curled 90 80 ± 100
at the end of
Additional working stroke
attachments . Attachments Neutral R.H. side 90 80 ± 100
control lever on the ground L.H. side
Boom control Neutral Raise 90 80 ± 100

lever Lower
Travel of levers and pedals
Arm control Neutral Opening 90 80 ± 100

lever Closing
Bucket control Neutral Opening 90 80 ± 100

lever Curled
mm
Boom swing control Neutral Right 90 80 ± 100
lever Left
Outriggers control Neutral Up 60 55 ± 65

lever Down
Fuel control Min. Max. 70 50 ± 90

lever
Jig arm control Neutral Out 30 20 ± 40

pedal In
Side digging boom Neutral Right 80 70 ± 90

control pedal Left
Hammer control Neutral Ð 30 20 ± 40

pedal Max.
WB98A-2 20-3
. FOR ENGINE

fication value Value
Accelerator pedal Min. Max. 80 70 ± 90

Travel of levers and pedals
mm
. Engine stopped
Inch control pedal 0 Applied 90 80 ± 100
. At the centre
of lever knob
Backhoe locking Lock Unlock De- 40 30 ± 50
lever . Reading of grees
value at the
end of working
Wheel swing stroke Right Left Rpm Max. 3 Max. 3
Left Right Max. 3 Max. 3
. Attachments
on ground
Parking brake Re- Stopped Clicks 7 10
lever leased
Front bucket tilt lever 2 1.5 ± 2.5

control
Front bucket control 2 1.5 ± 2.5

lever
Additional
attachments 2 1.5 ± 2.5
control lever
Boom control 2.8 2.3 ± 3.3

lever
Force for levers and pedals operation
Arm control 2.3 1.8 ± 2.8

lever
Bucket control lever 2.3 1.8 ± 2.8
Boom swing control lever . Engine speed : Max. 2.6 2.1 ± 3.1
. Oil temperature: 55 ± 65ëC
Outriggers control . Tool connection at the centre of knob kg
lever (for levers) 3.5 3±4
. Tool connection on edge
Fuel control lever (for pedals) 8 7±9
Jig arm control 8 7±9

pedal
Side digging boom 8 7±9

control pedal
Hammer control 8 7±9

pedal
Accelerator pedal 7.5 6.5 ± 8.5
Brake pedal 30 Max. 60
Inch control pedal 8.5 7.5 ± 9.5
Wheel swing 1.2 1 ± 1.5
20-4 WB98A-2
. FOR ENGINE

3-Spool control valve 200 200w7

Main valve
pressure
. Engine speed: Max.

6-7 Spool . Oil temperature: 55 ± 65ëC bar 190 190w7
control valve
. Check one circuit at the time
Steering unit 175 175w7
Front bucket 240 240w7

(curled) ]
Front bucket (dump) 195 195w7

Pressures of secondary valves circuits
Additional
attachments Ð Ð
(right - left)
Boom (raising) ] 270 270w7

. Engine speed: max.
Boom (lowering) . Oil temperature: 55 ± 65ëC 225 225w7
. Check one circuit at a time bar
Arm (in) 225 225w7
] Check on the test bench
Bucket (curled) 225 225w7
Side digging boom 270 270w7

(right - left)
Hammer (delivery) 140 140w7
Steering unit 160 160w7
Cut pressure valve 450 450w7
WB98A-2 20-5
. FOR ENGINE

Measuring posture
Standard
2850 2800 ± 2900
Travel motor
swing speed rpm
(no-load) Blocks D0401008
Blocchi
TUV 20 km/h
. Engine speed: 2200w10 rpm
1400 1350 ± 1450
. Machine with raised wheels
. Oscillating locking dowel applied
. Check speed of the transmission
shaft with 2nd gear
Measuring posture
Standard
17.0 16 ± 18
Travel speed D0401007 sec.

Travel
. Road circulation configuration

TUV 20 km/h
. Engine speed max.

. Oil temperature 55 ± 65ëC
9.0 8.5 ± 9.5
. On level ground
. 2nd gear
. Move for at least 20 meters and
check the necessary time to cover
50 meters.
Measuring posture
Leakage from ,/min Ð Ð

travel motor Blocks
Blocchi D0401008
. Engine speed: 2000 rpm

. Oil temperature:: 55 ± 65ëC
. Machine with raised wheels
. Oscillating locking dowel applied
. Working brakes applied
. 2nd gear
. After 30 seconds start the check for the
following minute.
20-6 WB98A-2
. FOR ENGINE

Measuring posture
Complete working
equipment
370 550
(Tip lowering of
bucket teeth )
~10°
D0401010
Front bucket
Cylinders
mm 60 90
(cylinder in)
. In this position check in feedback of each

cylinder and the leakage with applied
load on the tip of bucket teeth.
. Ground level.
. Bucket: normal load (1250 kg)
. Engine stopped
Hydraulic drift working equipment
Bucket cylinder
. Oil temperature: 55 ± 65ëC 20 30
(cylinder in) . Check measures as soon as engine
stops.
. Check changes every 5 min. and the total
change in 15 min.
Measuring posture
Complete working
equipment
340 500
(Tip lowering of
bucket teeth)
Boom cylinders
15 22
(cylinder out)
1m
Backhoe
D0401025
mm
Arm cylinders
25 38
(cylinder out)
. In this position check the extension of
each cylinder and the leakage with nor-
mal load on the bucket.
. On level ground.
. Bucket : normal load (250 kg)
. Engine stopped
Bucket cylinder . Oil temperature: 55 ± 65ëC
. Check measures as soon as engine 25 38
(cylinder in)
stops.
. Check changes every 5 min. and the total
change in 15 min.
WB98A-2 20-7
. FOR ENGINE

D0401011
Boom swing 15 25
. Backhoe balanced on the guides, bucket
in transport condition.
. Arm and bucket cylinder in. Put the buck-
et link pin at 1 meter from ground and
swing at end of boom stroke in one of
the two direction.
. Move the machine on a chute of 15ë and
apply the parking brake.
. Stop the engine and, after 1 minute,
Hydraulic drift working equipment
check the cylinder feed back opposite

to the boom every 5 min. for a total of
15 minutes.
H Make the test for each swing direction.
mm
Backhoe
Outriggers D0401012 15 25

. By pass the safety valves.
. Balanced backhoe.
. Boom and arm cylinders in, bucket cylin-
der out
. Outriggers at maximum extension.
. Engine stopped.
. Check the frame lowering for each side
every 5 min. for a total of 15 minutes
20-8 WB98A-2
. FOR ENGINE

Boom 2.0 Max. 8.0

Front bucket
(each cylinder)
Bucket 1.5 Max. 6.0

(each cylinder)
Steering Ð Ð
Boom 3.3 Max. 13.5

. Engine: Max. speed
Cylinder leaking

Arm . Leaking check: on the cylinder opposite 3.0 Max. 12.5
side to the pressure one
mm
H Check 1 cylinder at a time.
Bucket H For tilt front bucket, for steering and for 2.4 Max. 9.5
Backhoe
swing: check the two cylinders sepa-

rately.
Boom swing 3.2 Max. 13.0
Outriggers 3.3 Max. 13.5
Side digging boom 2.0 Max. 8.0
Jig arm 1.6 Max. 6.0
WB98A-2 20-9
. FOR ENGINE

Measuring posture
Tilt lever front
Raised
bucket
4.9 4.4 ± 5.4
Bucket on level ground
Lowered
D0401013 3.3 3 ± 3.6
Cylinders extended out . Engine speed: Max.
Front bucket
Measuring posture
Curled
Front bucket
2.0 1.8 ± 2.2
Cylinder out
Dump
2.6 2.3 ± 2.9
Cylinder in . Engine speed: Max.
D0401014
Measuring posture
Raised
Boom
2.2 2.0 ± 2.4
Work equipment speed
Teeth bucket on level

ground
sec.
Lowered
D0401015
2.0 1.8 ± 2.2
Cylinder in . Engine speed: Max.
. Backhoe balanced
Measuring posture
Closing
Arm 3.5 3.1 ± 3.9

Backhoe
Cylinder in
Opening
D0401016
4.2 3.8 ± 4.6
Cylinder out . Engine speed: 1800 rpm
. Backhoe balanced
Measuring posture
Curled
Bucket
3.0 2.7 ± 3.3
Cylinder in
Dump
D0401017
. Engine speed: 1800 rpm 2.0 1.8 ± 2.2

Cylinder out
. Backhoe balanced
20-10 WB98A-2
. FOR ENGINE

Measuring posture
Right
Boom swing 3.9 3.5 ± 4.3
Left end travel
D0401021
Right end travel
Left
Work equipment speed
. Engine speed: 1800 rpm 3.9 3.5 ± 4.3

. Backhoe balanced
Backhoe
. Arm vertical
sec.
Measuring posture
Lifting
Outriggers 2.2 2.0 ± 2.4
All extended
D0401022
. Engine speed: 1800 rpm
Lowering
All raised . Oil temperature: 55 ± 65ëC

. Backhoe balanced 2.0 1.8 ± 2.2
. Dowel joint locking: applied
. Front bucket on level ground
. Rear wheels raised
WB98A-2 20-11
. FOR ENGINE

Measuring posture
Tilt lever front 0 Max. 2

bucket
D0401018
. Engine speed: Min.

. Check the time necessary to lift bucket
from level ground.
Measuring posture
Work equipment
Time lags
Boom sec. 3 Max. 5

D0401019

. With attachments fully extended, lower
the boom and check the necessary time
from the beginning of machine lifting until
bucket is on level ground.
Measuring posture
45°
Arm 2 Max. 4
D0401020
. Put boom at 45ë, open completely the
arm with curled bucket. Extend arm cylin-
der and check the time passing between
arm stop at dead centre and the restart
movement.
20-12 WB98A-2
. FOR ENGINE

Measuring posture
Bucket D0401023
0 Max. 2

. Put arm in horizontal position. Tilt back
bucket cylinder an then extend it.
Check the time passing between bucket
Work equipment
stop at dead centre and the restart move-

ment.
Time lags
Measuring posture sec.
Outriggers 0 Max. 2
D0401024

. Boom, arm and bucket fully retracted and
putted in machine centre position
. Check the time necessary for outriggers
to raise the machine from when they lean
on level ground.
H Check each outrigger at a time.
WB98A-2 20-13
. FOR ENGINE

50 bar
. Engine: 2000 rpm
P3 gear pump . Oil temperature: 55 ± 65ëC
100 bar 52 52
(26.5 cc/rev) . Measure the flow rate at
50 - 100 - 200 bar
200 bar
Pumps
,/min
50 bar
. Engine: 2000 rpm
P2 gear pump . Oil temperature: 55 ± 65ëC
100 bar 88 88
(44 cc/rev) . Measure the flow rate at
50 - 100 - 160 bar
200 bar
20-14 WB98A-2
GROUP 40
WB98A-2
MAINTENANCE STANDARD
P.T.O. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 3 Steering and front work equipment cylinders. . .. . . . 16

Transmission . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 4 Backhoe cylinders. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 18
Axles . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 5 Frame knuckle and joint . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 22
Travel motor . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 10 Backhoe frame . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 23
Steering pump (P3) . . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 12 Front work equipment.. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 24
3-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 13 Backframe and bracket . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 26
6-Spool control valve . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 14 Backhoe work equipment. . .. . . . .. . . . . .. . . . . .. . . . .. . . . 28
Outrigger safety valves . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . 15
WB98A-2 40-1
40-2 WB98A-2
P.T.O.
65 Nm
........ Nm
180 Nm
115 Nm
70 Nm
65 Nm
RKZ03760
WB98A-2 40-3
TRANSMISSION
........ Nm ........ Nm
110 Nm
with Loctite 270
RKZ04131
40-4 WB98A-2
AXLES
FRONT DIFFERENTIAL
60 Nm
266 Nm
13 Nm 95 Nm
169 Nm
1
2
10 Nm
20 Nm
RKZ04161
Unit: mm
Criteria Remedy
No. Check item
Standard clearance Clearance limit
1 Bearing axial clearance Ð Ð Adjust
2 Pinion rotation torque 0.18 0.23
WB98A-2 40-5
REAR DIFFERENTIAL
60 Nm
95 Nm
12 Nm
10 Nm
20 Nm
60w3 Nm
1
169 Nm
2
........ Nm
RKZ04151
Unit: mm
Criteria Remedy
No. Check item
1 Bearing axial clearance Ð Ð

Adjust
Backlash of crow wheel
2 0.18 0.23
and pinion
40-6 WB98A-2
PLANETARY
500 Nm 70 Nm
79 Nm
230 Nm
60 Nm
25 Nm
RKZ04171
Unit: mm
No. Check item Criteria Remedy
1 Hub rotation torque Ð Adjust
2 Drive shaft axial clearance Ð Replace
WB98A-2 40-7
DIFFERENTIAL LOCKING
1 2 2
RKZ04181
Unit: mm
1 Piston stroke Ð Ð
Standard size Repair limit Ð
Free Installated Installated Free Installated

2 Piston returning spring Replace if
length length load length load
damaged
or deformed
Ð Ð Ð Ð Ð
40-8 WB98A-2
BRAKES
2 3
8 ± 12 Nm
1
10 Nm
10 Nm
190 Nm
RKZ04191
Unit: mm
Criteria Remedy
Standard size Repair limit

No. Check item
Replace if
damaged
or deformed
1 Returning spring Ð Ð Ð Ð Ð
Standard thickness Min. thickness

2 Disk thickness Replace
Ð Ð

3 Disk clearance Adjust
Ð Ð
WB98A-2 40-9
TRAVEL MOTOR
10 Nm
2
69 Nm
1
3
69 Nm
4 RKZ04710
Unit: mm
Criteria Remedy

No. Check item
1 Check valve spring Ð Ð Ð Ð Ð
2 Piston spring Ð Ð Ð Ð Ð
3 Cylinder block central spring Ð Ð Ð Ð Ð
4 Scavenge circuit valve spring Ð Ð Ð Ð Ð
40-10 WB98A-2
1
........ Nm ........ Nm
2 2
........ Nm
........ Nm Sezione
SectionA -AA- A
A A
........ Nm
........ Nm
........ Nm
RKZ04720
Unit: mm
Criteria Remedy

No. Check item
length length load length load Replace if
damaged
Solenoid spool returning or deformed
1 Ð Ð Ð Ð Ð
spring
2 Exchange valve spring Ð Ð Ð Ð Ð
WB98A-2 40-11
STEERING PUMP (P3)
2 3
4
70 Nm
2
1
RKZ03590
Unit: mm

Axial clearance between gears
1
and bushings
Ð Ð
Clearance between gear shaft

2 0.01 0.082
and bushing
Replace
Radial clearance between
3 0.07 0.11
gear and gear case

Wear of gear shaft surface
4
contacting with oil seal
18.00 17.98
40-12 WB98A-2
A B C
5 ± 15 Nm
125 ± 135 Nm
45 ± 55 Nm
45 ± 55 Nm
45 ± 55 Nm
125 ± 135 Nm
A B C 45 ± 55 Nm
1 1 1
28 Nm 28 Nm 28 Nm
Sezione A
Section A -- A
A SezioneBB-- B
Section B Section
SezioneCC -- C
C
RKZ03600
Unit: mm
Criteria Remedy

No. Check item
Replace if
damaged
or deformed
1 Spool return spring 46.6 35 130 Ð Ð
WB98A-2 40-13
A B C D
115 ± 125 Nm
135 ± 145 Nm
40-145 ± 55 45 ± 55 Nm
Nm
A B C D 125 ± 135 Nm
50 ± 60 Nm
1 1 1 1
28 Nm 28 Nm 28 Nm 28 Nm
Sezione
Section AA -A
-A Section
Sezione B
B -- B
B Section
SezioneCC- -CC Section
SezioneDA- -DA
RKZ03610
Unit: mm
Criteria Remedy

No. Check item
Replace if
damaged
or deformed
1 Spool return spring 68 43 137 Ð Ð
40-14 WB98A-2
OUTRIGGER SAFETY VALVES
83 Nm
1
33 Nm
RKZ03620
Unit: mm
Criteria Remedy

No. Check item
Replace if
damaged
or deformed
1 Setting spring 16.5 11.12 2.464 kg 13.5 1.1 kg
WB98A-2 40-15
STEERING AND FRONT WORK EQUIPMENT CYLINDERS
LIFT CYLINDER
...... ± ...... Nm 930 ± 980 Nm 2000 ± 2100 Nm
2 4 3
RKZ03501
DUMP CYLINDER
...... ± ...... Nm 930 ± 980 Nm 2000 ± 2100 Nm
2 1 3
RKZ03511
STEERING CYLINDER
930 ± 980 Nm 700 Nm
2 4 3
RKZ03630
40-16 WB98A-2
KNUCKLE LOCKING CYLINDER
RKZ03471
Unit: mm
Criteria Remedy
No. Check item Standard Tolerance

Standard Limit
Cylinder size
Shaft Hole clearance clearance
é
Clearance
0 +0.076 0.030 ±
1 between piston Dump 60 0.25
± 0.030 +0.030 0.106
rod and guide ring
± 0.050 +0.040 0.070 ±

Lift 40 0.25
± 0.089 +0.020 0.129
Clearance
between piston ± 0.050 +0.040 0.070 ±
2 Dump 45 0.25
rod support shaft ± 0.089 +0.020 0.129
and bushing
± 0.050 +0.040 0.070 ±
Steering 35 0.25
± 0.089 +0.020 0.129
± 0.050 +0.040 0.070 ±

Lift 40 0.25
± 0.089 +0.020 0.129
Clearance
between cylinder ± 0.050 +0.040 0.070 ±
3 Dump 45 0.25
botton shaft ± 0.089 +0.020 0.129
and bushing
± 0.050 +0.040 0.070 ±
Steering 35 0.25
± 0.089 +0.020 0.129
0 +0.076 0.030 ±
Lift 50 0.25
± 0.025 +0.030 0.106
Clearance
between piston ± 0.025 +0.030 0.055 ±
4 Steering 40 0.25
rod and cylinder ± 0.064 +0.060 0.124
head
± 0.016 +0.032 0.048 ±
Bounce locking 18 0.15
± 0.034 +0.059 0.093
WB98A-2 40-17
BACKHOE CYLINDERS
BOOM CYLINDER
930 ± 980 Nm 1180 ± 1220 Nm

2 1 3
RKZ03531
ARM CYLINDER
930 ± 980 Nm 1960 ± 2060 Nm
2 1 3
RKZ03541
BUCKET CYLINDER
930 ± 980 Nm 930 ± 980 Nm
2 1 3
RKZ03551
40-18 WB98A-2
BOOM SWING CYLINDER
930 ± 980 Nm 930 ± 980 Nm

4
2
1
RKZ03571
Unit: mm
Criteria Remedy

Standard Clearance
Cylinder size
Shaft Hole clearance limit
é
± 0.030 +0.076 0.060 ±

Boom 55 0.30
± 0.060 +0.030 0.136
Clearance ± 0.030 +0.076 0.060 ± Replace

Arm 55 0.30
between piston ± 0.060 +0.030 0.136
1
rod and cylinder ± 0.030 +0.076 0.060 ±
head Bucket 55 0.30
± 0.060 +0.030 0.136
± 0.025 +0.064 0.050 ±

Boom swing 50 0.25
± 0.050 +0.025 0.114
± 0.050 +0.083 0.130 ±

Boom 45 0.35
± 0.089 +0.080 0.169
Clearance ± 0.050 +0.083 0.130 ±

Arm 45 0.35
between piston ± 0.089 +0.080 0.169
2
rod support shaft ± 0.050 +0.083 0.130 ±
and bushing Bucket 45 0.35
± 0.089 +0.080 0.169
± 0.050 +0.083 0.130 ±

Boom swing 45 0.35 Replace
± 0.089 +0.080 0.169
bushing
± 0.050 +0.083 0.130 ± and pin
Boom 45 0.35
± 0.089 +0.080 0.169
Clearance
between cylinder ± 0.050 +0.083 0.130 ±
3 Arm 45 0.35
botton shaft ± 0.089 +0.080 0.169
and bushing
± 0.050 +0.083 0.130 ±
Bucket 45 0.35
± 0.089 +0.080 0.169
Tolerance ± 0.050 +0.083 0.130 ±

4 Boom swing 45 0.35
pin bushing ± 0.089 +0.080 0.169
WB98A-2 40-19
OUTRIGGER CYLINDER
930 ± 980 Nm 930 ± 980 Nm
RKZ03561
JIG ARM CYLINDER

930 ± 980 Nm 930 ± 980 Nm
RKZ03640
SIDE DIGGING BOOM CYLINDER

...... ± ...... Nm 930 ± 980 Nm 800 ± 850 Nm
3 1 4
RKZ03650
ARM CYLINDER SIDE DIGGING BOOM
930 ± 980 Nm 2840w280 Nm

3 1 5
RKZ03581
40-20 WB98A-2
BACKFRAME LOCKING CYLINDER
RKZ03481
Unit: mm
Criteria Remedy

Standard Clearance
Cylinder size
Shaft Hole clearance limit
é
± 0.025 +0.064 0.050 ±

Outrigger 40 0.25
± 0.050 +0.025 0.114
Clearance Side digging ± 0.025 +0.064 0.050 ±

45 0.25
between piston boom ± 0.050 +0.025 0.114
1
rod and cylinder Arm for side ± 0.030 +0.076 0.060 ±
head 60 0.30
digging boom ± 0.060 +0.030 0.136
± 0.025 +0.064 0.050 ±

Jig arm 40 0.25
± 0.050 +0.025 0.114
Clearance
Backframe ± 0.030 +0.046 0.060 ± Replace
2 between piston 60 0.25
locking ± 0.060 0 0.106
rod and piston
Clearance Side digging ± 0.050 +0.020 0.090 ±

40 0.25
between piston boom ± 0.089 +0.040 0.109
3
rod support shaft Arm for side ± 0.050 +0.119 0.130 ±
and bushing 45 0.40
digging boom ± 0.089 +0.080 0.208
Clearance
between cylinder Side digging ± 0.050 +0.020 0.090 ±
4 40 0.25
botton shaft boom ± 0.089 +0.040 0.109
and bushing
Clearance
Arm for side ± 0.050 +0.060 0.110 ±
5 between bearing 45 0.40
digging boom ± 0.089 +0.120 0.209
and bearing seat
Clearance between Standard clearance Clearance limit

Backframe
6 locking pad and Adjust
locking 2 Ð
back frame
WB98A-2 40-21
FRAME KNUCKLE AND JOINT
3 135 Nm
270 Nm
A 4
190 Nm
1
2
DetailA A
Particolare
RKZ03981
Unit: mm
Criteria Remedy

Standard Clearance
size
clearance limit
é Shaft Hole
Replace
Clearance between hinge ± 0.060 +0.090 0.120 ± bushing
1 55 0.40 and pin
pin and bushing ± 0.106 +0.060 0.196
Clearance between joint + 0.062 +0.076 0.092 ±

2 70 0.25
and bushing + 0.043 +0.030 0.119

3 Joint axial clearance
Ð Ð
Rebuilt
Standard thickness Min. thickness
4 Spacer thickness
Ð Ð
40-22 WB98A-2
BACKHOE FRAME
1
A
4
A
3
C B
Section
SezioneA
A -- A
A
Unit: mm
Check Repair limit
Curvature 2
1 Deformation of backhoe frame Horizontal torsion 2
Vertical torsion 2
Parallelism of guides 2
Standard size Size limit

2 Distance between guide centre
Rebuilt
580w1 2
0
3 Support tolerance 0.3
+0.12
Check Standard size Size limit
A 80 ±
4 Guide dimension
B 125 ±
C 45 ±
WB98A-2 40-23
FRONT WORK EQUIPMENT
E E
D
D
B
B C
C
A
A
1 2 3
Section
SezioneAA -- A
A Section B --BB
Sezione B Sezione
Section CC- -CC
4 5
Section
SezioneDD--D
D Section EE--EE
Sezione
RKZ03700
40-24 WB98A-2
Unit: mm
Criteria Remedy

Standard Limit
size
clearance clearance
é Shaft Hole
Clearance between pin and

± 0.050 +0.119 0.130 ±
1 bushing at joint of lift arm and 40 1.0
± 0.089 + 0.080 0.208
bucket

± 0.050 +0.119 0.130 ±
2 bushing at boss ends of bucket 40 1.0
± 0.089 + 0.080 0.208
link
Replace
Clearance between pin and ± 0.050 +0.119 0.130 ±
3 45 1.0
bushing at joint of tilt lever ± 0.089 + 0.080 0.208

± 0.060 +0.146 0.160 ±
4 bushing at joint of tilt lever 60 1.0
± 0.106 + 0.100 0.246
and lift arm

± 0.050 +0.119 0.130 ±
5 bushing at joint of lift arm and 40 1.0
± 0.089 + 0.080 0.208
frame
WB98A-2 40-25
BACKFRAME AND BRACKET
C
A
1
2
1
Section
SezioneAA- -AA Section B -- BB
Sezione B
RKZ03710
40-26 WB98A-2
4
Section
Sezione C
C -- C
C
RKZ03720
Unit: mm
Criteria Remedy

Standard Clearance
size
clearance limit
é Shaft Hole
Clearance between rotating

± 0.060 +0.090 0.120 ±
1 bushing and boom swing 55 0.8
± 0.106 +0.060 0.196
cylinder bushing
Replace
bushing
Clearance between bushing ± 0.050 +0.242 0.230 ± and pin
2 50 1.0
and swing post rotating pin ± 0.089 +0.180 0.331
Clearance between bushing ± 0.050 +0.242 0.230 ±

3 50 1.0
and hinge pin ± 0.089 +0.180 0.331
Clearance between bushing ± 0.050 +0.164 0.170 ±

4 50 0.8
and hinge pin ± 0.089 +0.120 0.253
Standard size Size limit

5 Shim thickness
4.75 8.0 Replace
6 Shim thickness 4.75 8.0
WB98A-2 40-27
BACKHOE WORK EQUIPMENT
B
D
B A A
1 2 3 4
Section
Sezione A
A -- A
A Section
SezioneBB-- B
B
Section
Sezione C
C -- C
C 6 Section
SezioneD
D -- D
D
RKZ03730
40-28 WB98A-2
Criteria Remedy

Standard Limit
size
clearance clearance
é Shaft Hole
Clearance between arm

± 0.050 +0.0825 0.130 ±
1 bushings and bucket 40 0.8
± 0.089 +0.0800 0.1715
mounting pin
Clearance between link

± 0.050 +0.0825 0.130 ±
2 bushings and bucket 40 0.8
± 0.089 +0.0800 0.1715
mounting pin
Replace
Clearance between bushings bushing
± 0.050 +0.0825 0.130 ± and pin
3 and the fulcrum lever 45 0.8
± 0.089 +0.0800 0.1715
mounting pin
Clearance between link

± 0.050 +0.0825 0.130 ±
4 bushings and the fulcrum 40 0.8
± 0.089 +0.0800 0.1715
lever mounting pin
Clearance between arm ± 0.050 +0.119 0.130 ±

5 50 0.8
mounting pin and bushings ± 0.089 +0.080 0.208
Clearance between boom ± 0.050 +0.119 0.130 ±

6 50 0.8
mounting pins and bushings ± 0.089 +0.080 0.208
WB98A-2 40-29

Wb98a 2

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WB98A-2

10 STRUCTURE AND FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

20 TESTING AND ADJUSTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

30 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1

40 MAINTENANCE STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

C Page to be newly Add

c Page to be replaced Replace

( ) Page to be delete Discard

Pages having no marks are those previously revised

LIST OF REVISED PAGES

Time of Time of Time of Time of Time of

STRUCTURE AND FUNCTION

TESTING AND ADJUSTING

DISASSEMBLY AND ASSEMBLY

HOW TO READ THE SHOP MANUAL

Symbol Item Remarks

Example Weight of parts or systems.

REVISED EDITION MARK

ing, and a serious accident can result.

1. If a part cannot be smoothly removed from the

The allowable load value is estimated to be

2) Sling wire ropes from the middle portion of the

STANDARD TIGHTENING TORQUE

1. STANDARD TIGHTENING TORQUE OF BOLTS AND NUT

Width across flat

6 1 10 5 0.96w0.1 9.5w1 1.3w0.15 13.5w1.5

8 1.25 13 6 2.3w0.2 23w2 3.2w0.3 32.2w3.5

10 1.5 17 8 4.6w0.5 45w4.9 6.5w0.6 63w6.5

12 1.75 19 10 7.8w0.8 77w8 11w1 108w11

14 2 22 12 12.5w1 122w13 17.5w2 172w18

16 2 24 14 19.5w2 191w21 27w3 268w29

18 2.5 27 14 27w3 262w28 37w4 366w36

20 2.5 30 17 38w4 372w40 53w6 524w57

22 2.5 32 17 52w6 511w57 73w8 719w80

24 3 36 19 66w7 644w70 92w10 905w98

27 3 41 19 96w10 945w100 135w15 1329w140

30 3.5 46 22 131w14 1287w140 184w20 1810w190

33 3.5 50 24 177w20 1740w200 250w27 2455w270

36 4 55 27 230w25 2250w250 320w35 3150w350

39 4 60 Ð 295w33 2900w330 410w45 4050w450

2. TIGHTENING TORQUE FOR NUTS OF FLARED

Thread diameter Width across flats TIGHTENING TORQUE

1/2" - 20 17 2,6w0,5 25,5w4,9

Use these torques for nut part of flared.

Thread diameter Width across flats TIGHTENING TORQUE

Nomenclature Code Applications

ELECTRIC WIRE CODE CABLE

CLASSIFICATION BY COLOUR AND CODE

COMPOSITION OF THE COLOURS

OIL SAE 10W

. final red. gear (each) OIL 1.3 1.3

P.T.O. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . 2 Outrigger safety valves . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . 32

1. Engine (Diesel) 6. Front axle

a. A Port - From ST2 solenoid valve group 1. Flange

1. Drive shaft 10. Bleeding screw

1. Axle housing 11. Bearing

1. Nut 11. Snap ring

a. A Port - From ST1 solenoid valve group

H (Only for rear axle)

a. From brake pump

On «closed circuit» system have been installed also

a. B Port - To travel motor (B Port) 1. EV8 REVERSE gear selection