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Defect Classification List (DCL) - Softlines

Any Critical Defect found will fail the inspection.


Major Defects are measured as 1 point.
Minor Defects are measured as 1 point.

The Defect Classification List (DCL) is used by TCPS, Target Vendors and Factory QC during DUPRO and FRI
inspections.
Product must conform to the designated Target Corporation Performance Specification.
Accept or Reject decisions are made by the TCPS Field Inspector performing the inspection.
Critical Defects are unacceptable defects that could risk the safety and/or health of our guest as well as are in
violation of regulatory procedures.

Major Defects are serious defects that affect appearance, performance, durability or functionality to such a
degree that a guest would not buy the product if they saw the defect. The defect would result in guest
dissatisfaction.
Minor Defects are a departure from Target construction specifications and quality standards that may affect
appearance, performance, durability or functionality and may reduce its salability at full price. This defect may
result in guest return or unappealing product presentation.

Defect
Description Classification
Code

Packaging Inspection
Master Carton/Inner Carton
P002 Carton Marking Missing, Incorrect or not legible critical

P003 Carton Type or Size not as Specified critical

P007 Carton Damaged critical

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 1 of 31
Defect Classification List (DCL) - Softlines

P008 Carton/Casepack Assortment Incorrect critical

P010 Packaging material missing or incorrect critical

P011 Missing product identification critical

P033 Carton weight for two-man lift cartons critical

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 2 of 31
Defect Classification List (DCL) - Softlines

P034 Colors, sizes, and quantity of assortment in cartons incorrect critical

P035 Assortment in cartons is incorrect critical

P036 Country of origin on carton not matching product label critical

P037 Packing method is not according to Floor Ready Requirements or clients packing
method critical

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 3 of 31
Defect Classification List (DCL) - Softlines

Package/Box
P004 Inadequate Carton Thickness to protect Products major

P005 Carton sealed incorrectely (stapling, tape or glue) major

P006 Box seam split major

Packaging
P029 Not pressed, folded, hung, poly-bagged, packed or assorted as specified major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 4 of 31
Defect Classification List (DCL) - Softlines

P030 Pressing defects include shine, moiré, color change, scorching or any other major
conspicuous “hard” pressing defect

P031 Size sticker, price tag, or hanger size clip missing, incorrectly placed or other than major
specified

P032 Any packaging (hanger, bag, box, box labelling, packing slip) other than specified major

P021 Illegible or incorrect printing on price tags, labels, packing slips major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 5 of 31
Defect Classification List (DCL) - Softlines

P028 Damaged vinyl/polybag or other packaging major

Fabric
F001 Holes where the yarn is cut, broken ends, drop stitch that runs major

F002 Vertical or horizontal lines permanently knit or finished into fabric (i.e. needle lines, major
compactor creases, barre, light/heavy ends). Visible at arms length

F003 Soil, oil spots with contrast visible at arm's length, adversely affecting appearance major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 6 of 31
Defect Classification List (DCL) - Softlines

F004 Not cut on grain line as specified affecting appearance or shrinkage major

F005 Significant snags and/or slubs distinguishable when viewed at arm's length, adversely major
affecting appearance

F006 Knitted in, off color fly visible at arm's length major

F007 Misweaves, mispicks (wovens) major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 7 of 31
Defect Classification List (DCL) - Softlines

F008 Washing/Dyeing Defects (streaks, uneven dyeing) major

F009 Shaded parts/thread and/or visible components, adversely affecting appearance major

F010 Printing defects: Wrong, missing or incomplete coverage of color, misregistered, over major
1/16"

F011 Poor hand feel of product - not as specified major


F012 Knit/Woven structure not to standard minor

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 8 of 31
Defect Classification List (DCL) - Softlines

F013 Product (including all items in selling unit) not visually matching Archroma standard major
or approved shadeband

F014 Conspicuous pilling; not to agreed upon standard major

F015 Mismatched stripe/plaid: side seam 1/8”-1/4” major

F016 Skewed, bowed or biased fabric, solid or stripe over 1/2" side to side for softlines; major
over 3% side to side for soft home

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 9 of 31
Defect Classification List (DCL) - Softlines

F017 Conspicuous repair (this covers knits and wovens) major

F018 Mismatched stripe/plaid: side seam over 1/4”, pocket over 1/8” major

major
Components and Trim
C001 Unapproved components or trim added or substituted affecting performance (Bias cut major
binding vs. warp cut; incorrect interlining etc.)

C002 Any specified trim or component missing, damaged, or not operational as intended. major
(Snaps won't snap, zipper won't zip or slider won't lock, fusible not bonded as per
manufacturers instructions)

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 10 of 31
Defect Classification List (DCL) - Softlines

C004 Rivet, snap, clasp, grommet, or any closure device which is defective, damaged, major
incorrectly placed or attached which is likely to cause damage to wearer or property

C005 Buttons omitted, broken, damaged, defective or inverted; buttons that do not confirm major
to specification; misaligned or improperly spaced buttons

C006 Fusible interfacing must be compatible to garment without bubble or pucker; in a major
lined garment, the liner must not extend below hem or the shell

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 11 of 31
Defect Classification List (DCL) - Softlines

C007 Zippers: any malfunction; tape shade that does not closely match color specified; major
tape stitched too loose or tight resulting in excessive bulge on tape or placket when
closed; exposed zippers that detract from appearance of garment; exposed edges of
zipper tapes that would scratch or irritate wearer's skin; zipper not placed high
enough in placket causing gap to top edge; aluminium zippers should not be used;
zipper size and length should be appropriate to garment end use or as specified

C008 Hook and Eyes: Omitted or sewn in wrong places; hook and eyes misaligned when major
fastened causing bulge or twist as the point of closure; all metal parts must be
rustproof, washable, dry cleanable, and attached securely; size appropriate to
location and specification

C009 Belt color not as specified; width of belt out of specification in excess of 1/4"; eyelets major
out of alignment in excess of 1/4"; number of eyelets not as specified; end of belt not
shaped according to spec; irregular belt width in excess of 1/4"; top stitching of belt
is uneven or crooked; belt loop size not appropriate to belt width, missing or insecure
loops; belt length must be appropriate to garment size; middle eyelet is not standard
fit; any metal parts rusted or oxidized

Construction
R001 Any construction technique adversely affecting the performance of the product or not major
according to the spec

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 12 of 31
Defect Classification List (DCL) - Softlines

R002 Sleeves set in backwards or twisted major

R003 Waistband irregular or not uniform in width in excess of 1/4" major

R004 Spot shirring not uniformly distributed major

R005 Neck rib and short sleeve cuff rib - width variance greater than ± 3/16" major

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 13 of 31
Defect Classification List (DCL) - Softlines

R006 Right versus left sleeve lengths difference up to 1/2" major

R007 Collar noticeably off center when attached to garment major

R008 Corresponding pockets horizontally uneven or misaligned in excess of 1/4" major

R009 Excessively puckered or twisted hem major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 14 of 31
Defect Classification List (DCL) - Softlines

R010 Uneven fronts at bottom > ¼” major

R011 Under-facing shows on the top side of the garment minor

R012 Seam alignment worse than 1/4" major

R013 Darts uneven, poorly shaped, &/or not properly located major

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 15 of 31
Defect Classification List (DCL) - Softlines

R014 Darts poorly shaped with large bubbles at the end minor

R015 Right versus left leg lengths difference up to ½” major


R016 Right versus left side seam or inseam lengths less than ¼” briefs; ½” shorts, tops or minor
pants

R017 Long sleeve cuff rib, bottom rib and turtleneck rib - width var. greater than ± 1/4" major

R018 Front bias placket set off grain minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 16 of 31
Defect Classification List (DCL) - Softlines

Sleeve and Armhole Defects


R301 Sleeve head stay stitch showing on outside minor

R302 Misaligned underarm seam or side seam < 1/4" major

R303 Uneven cuffs < 1/4" (left sleeve compared to right sleeve) minor

R304 Misaligned cuff facing to sleeve seam < 1/4" major


R305 Misaligned sleeve to side seam <1/4" major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 17 of 31
Defect Classification List (DCL) - Softlines

R306 Tops strap width difference of +/- 1/4" minor

R307 Uneven cuffs > 1/4" (left sleeve compared to right sleeve) major

R310 Misaligned underarm seam or side seam > 1/4" major


R311 Misaligned cuff facing to sleeve seam > 1/4" major
R312 Misaligned sleeve to side seam > 1/4" major

Collar/Collar Setting, Lapel and Cuff Defects


R401 Excessive fullness, puckers or twisting of top collar minor

R402 Collar points distinctively ill-shaped or not uniform minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 18 of 31
Defect Classification List (DCL) - Softlines

R403 Uneven collar points > 1/4" major

R404 Corded, piped or other insert trim conspicuously uneven, loose or tight minor

R405 Under-collar showing outside of top collar, topstitch seams not balanced top to minor
bottom (rolled)

R406 Center back neck seam not covered by collar minor

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 19 of 31
Defect Classification List (DCL) - Softlines

R407 Uneven, twisted or poorly sewn cuff facing minor

R408 Collar/placket not balanced (quartered). When matching shoulder seams the front of minor
plackets are more than 1/4" unbalanced

Pocket Defects
R501 Weight and color of pocketing material not according to specification minor

R502 Pocket size not according to specification minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 20 of 31
Defect Classification List (DCL) - Softlines

R503 Dog ears at pocket corners, more than 1/8" above top of pocket minor

R504 Non-uniform shaped or biased pockets more than 1/4" side to side or top to bottom, major
noticeable at arms length

Belt Loop Defects


R601 Conspicuously crooked belt loop (off perpendicular alignment 1/8") minor

R602 Belt loops incorrectly placed in excess of 1/4" major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 21 of 31
Defect Classification List (DCL) - Softlines

R604 Mismatching thread color, or thread color not according to specification minor

Hem Defects
R702 Hem sleeve uneven, twisted or poorly sewn minor

R703 High/low bottom hem difference greater than 1/2" side to side, or back to front major

R704 Binding, elastic or hem minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 22 of 31
Defect Classification List (DCL) - Softlines

Button/Buttonhole Defects
R801 Buttonhole too large or too small for button functionality minor

R802 Ragged edges caused by cut of dull knife causing fabric pulls minor

R803 Misaligned or improperly spaced buttons minor

R804 Thread shade that does not match specified color minor
Thread
H201 Outside, attached thread ends over 1/2"; Loose threads not attached major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 23 of 31
Defect Classification List (DCL) - Softlines

H202 Inside attached thread over 1/2” seen hanging outside product or visible as presented minor

Embroidery
E001 Unravelling of embroidery threads major

E003 Missing or loose attachment of beads/sequins major

E004 Slanted or raw edges at appliqué major

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 24 of 31
Defect Classification List (DCL) - Softlines

E005 Pulling, puckering or incorrect placement major

E201 Fraying of embroidery threads adversely affecting appearance minor

Stitching
S001 Stitches per inch in excess of + 2 or - 1 from that specified in Construction major
Specification, or if not specified, inappropriate

S002 Stitch type or construction technique other than specified in Construction major
Specification or if not specified, inappropriate. (i.e. lockstitch on a stretch seam
without reinforcement)

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 25 of 31
Defect Classification List (DCL) - Softlines

S003 Ends of stitching, when not caught in other seams or stitching, that are not major
backtacked at least 1/4" (2 or 3 stitches) on lockstitch (301) or not "latched back" or
"condensed" on chainstitch (440, 500, 600 class)

S004 Mending stitching tied in less than 1/2" on each end of repaired stitch. Repairs of 401 major
chainstitch must be made with lockstitch or completely re-done with chainstitch

S005 Defective Stitching, insecure backstitch includes topstitching; broken/skipped stitches major
& railway stitches; defective handstitching

S006 Run off stitches, Outside: 1/4" - 1/2" minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 26 of 31
Defect Classification List (DCL) - Softlines

S007 Run off stitches, Outside: > 1/2" major

Seams
M001 Tight thread tension causing thread or fabric to break when normal tension applied to major
total seam length. Seam must elongate 30%-35% beyond relaxed measurement.

M002 Raw edge on outside seam / inside seam major

M003 Open seams major

Copyright 2008 Target Corporation. This document


document and
and the
the contents
contents within
within are
are the
the property
property of
of Target
Target Corporation
Corporation and
and its
its subsidiaries
subsidiaries
(collectively "Target"). 27 of 31
Defect Classification List (DCL) - Softlines

M004 Severe torque or twist evidenced by roping appearance at seams or seam that won't major
lay flat

M005 Seam Slippage / Seam grin major

M006 Excessive puckering major

M202 Sewn-in pleat up to 1/4" minor

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 28 of 31
Defect Classification List (DCL) - Softlines

M203 Any sewn in pleat on the outside and visible minor

Safety and Regulatory


SR001 Insect infested critical

SR002 Visible Mold critical

SR003 Any sharp point or edge on Children’s product critical

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 29 of 31
Defect Classification List (DCL) - Softlines

SR008 Metal Contamination/Broken Needle found in product critical

SR009 Small part or loose attachment (children products) critical

SR013 Care or Law labels not legible or inadequate care and maintenance instructions which
do not meet all federal requirements. Incorrect fiber content, country of origin, or RN
number. Label placement not following federal guidelines
critical

SR014 Production item does not match approved Red or Yellow sealed sample critical

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 30 of 31
Defect Classification List (DCL) - Softlines

SR015 Any sewing technique used (specified otherwise) to avoid import duty
SR016 Decorative/functional belt not tacked at center back, sides and front belt loops/exit
point for children’s garments 0 – 5T critical

SR017 Incorrect or missing Pricing and/or UPC code information from the hangtag/label
critical

SR018 Scissors/Knife… Inside Carton critical

SR200 Others (enter full description in comment section of PIF) critical

Copyright 2008 Target Corporation. This document and the contents within are the property of Target Corporation and its subsidiaries
(collectively "Target"). 31 of 31

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