KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : MEASURING INSTRUMENT APPLICATION

COURSE CODE : MPI 1012

YEAR / SEMESTER : YEAR 1 / SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR FACE TO FACE : 4.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PRE-REQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES

At the end of the course, the students should be able to:-

1. Follow workplace procedures for hazard identification, select and safety guide usage workplace tools and equipment, service and maintain
work tools and equipment
2. Identify product specification to be measured, select measuring instrument and set measuring instrument to zero setting
3. Carry out inspection with measuring instrument
4. Carry out measuring instrument storage
5. Physical properties of Ferrous and non-Ferrous metal
6. Manufacture of ferrous metal and classification of steel

COURSE DESCRIPTION

The course describes the competency in workshop safety, measuring instrument handling and identifies the properties of metal. He or she is the
person at the work area to handle measuring instrument.

The person who is competent in this course shall be able to follow workplace procedures for hazard identification, select and safety guide usage
workplace tools and equipment, service and maintain work tools and equipment, select measuring instrument, identify product specification to be
measured, set measuring instrument to zero setting, carry out inspection with measuring instrument, carry out measuring instrument storage,
identify the physical properties of Ferrous and non-Ferrous metal, manufacture of ferrous metal and classification of steel.

The outcome of this course is to provide excellent in handling measuring instrument according to company’s policy, rules and regulation.

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CONTENT AND LEARNING STANDARDS

PROGRAMME : INDUSTRIAL MACHINING TECHNOLOGY

COURSE NAME : MEASURING INSTRUMENT APPLICATION

CODE NAME : MPI 1012

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 1.0 PERFORM RELATED KNOWLEDGE ASSESSMENT CRITERIA

WORKSHOP SAFETY
2 HOURS 1.1 Prepare for work 1.1 Safety rules according to
(1H x 2 Weeks) 1.2 Follow basic security procedures job’s specifications and
1.3 Carry out basic first aid standards identified.
1.4 Clean up work area and maintain 1.2 Equipment and work area for
equipment service able condition
PRACTICAL inspected in accordance with
APPLIED SKILLS work place.
6 HOURS 1.3 Applicable tools and
(3H x 2 Weeks) 1.1 Practice of Safety equipment to meet the job
1.2 Personal Protective requirement and standard
1.3 Fire Safety and Extinguisher identified.
1.4 Work area and equipment
1.4 Machine safeguarding
were cleaned-up and
1.5 Respiratory Protection maintained in according to
1.6 Emergency Wash Standard Operating
Procedure (SOP)
ATTITUDE / SAFETY / ENVIRONMENTAL

Safety:
1.1 Handle material with care
1.2 Ensure Personal Protective Equipment (PPE)

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meet Safety Regulation & Standard

LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 2.0 IDENTIFY PRODUCT RELATED KNOWLEDGE ASSESSMENT CRITERIA

SPECIFICATION TO
2 HOURS BE MEASURED 2.1 Product drawing 2.1. Product dimensions
(1H x 2 Weeks)  Limits and fits confirmed in accordance with
 Product dimension specification requirement.
 Surface finish 2.2. Product accuracy confirmed
 Drawing symbol in accordance with drawing
 Critical dimensions specification.
 Orthographic projection view 2.3. Limits and fits interpreted.
2.4. Surface finish interpreted.
2.5. Drawing symbol interpreted.
PRACTICAL APPLIED SKILLS 2.6. Critical dimensions
determined.
6 HOURS 2.1 Interpret product drawing 2.7. Orthographic projection view
(3H x 2 Weeks) described.
 limits and fits
 Product dimension
 Surface finish
 Drawing symbol
 Critical dimensions
 Orthographic projection view

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
2.1 Observe cleanliness during handling drawing
document

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LEARNING STANDARD
CONTENT STANDARD PERFORMANCE CRITERIA /
CONTACT HOURS (RELATED KNOWLEDGE / APPLIED SKILLS
(WORK ACTIVITIES) ASSESSMENT CRITERIA
(TRAINING DURATION) / ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 3.0 SELECT RELATED KNOWLEDGE ASSESSMENT CRITERIA

MEASURING
3 HOURS INSTRUMENT 3.1 Type of measuring instrument and application 3.1 Type of measuring
(1H x 3 Weeks) such as: instrument listed in
 Micrometer accordance with dimensions
 Vernier Caliper specification.
 Vernier Height Gauge 3.2 Measuring instrument
3.2 Dimension unit functionality confirmed in
3.3 Measuring instrument accuracy accordance with measuring
instrument requirements.
3.3 Dimension unit determined.
PRACTICAL APPLIED SKILLS

9 HOURS 3.1 Determine type of measuring instrument and

(3H x 3 Weeks) application
3.2 Determine dimension unit
3.3 Determine measuring instrument accuracy
3.4 Decide on measuring instrument

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
3.1 Meticulous in measuring instrument handling

Safety:
3.1 Handle instrument with care
3.2 Adhere to safety requirement

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LEARNING STANDARD
CONTENT STANDARD PERFORMANCE CRITERIA /
CONTACT HOURS (RELATED KNOWLEDGE / APPLIED SKILLS
(WORK ACTIVITIES) ASSESSMENT CRITERIA
(TRAINING DURATION) / ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 4.0 SET MEASURING RELATED KNOWLEDGE ASSESSMENT CRITERIA

INSTRUMENT TO
2 HOURS ZERO SETTING. 4.1 Gauge block application 4.1 Measuring instrument zero
(1H x 2 Weeks) 4.2 Measuring instrument range setup in accordance
4.3 Measuring instrument zeroing measuring instrument
requirements
4.2 Measuring instrument range.
4.3 Gauge block application
demonstrated.

PRACTICAL APPLIED SKILLS

6 HOURS 4.1 Identify gauge block application

(3H x 2 Weeks) 4.2 Identify measuring instrument range
4.3 Perform measuring instrument zeroing.

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
4.1 Handle instrument with care

Safety:
4.1 Adhere to safety requirement

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 5.0 CARRY OUT RELATED KNOWLEDGE ASSESSMENT CRITERIA

INSPECTION WITH
8 HOURS MEASURING 5.1 Product surface/shape 5.1 Measuring instrument
(1H x 8 Weeks) INSTRUMENT 5.2 Measuring instrument handling method utilized in accordance with
5.3 Measuring and reading techniques drawing specification.
5.4 Measuring result 5.2 Product surface/shape
determined.
5.3 Measuring instrument
handling method.
5.4 Measuring and reading
PRACTICAL APPLIED SKILLS techniques explained.
5.5 Measuring result recorded.
24 HOURS 5.1 Determine product surface/shape
(3H x 8 Weeks) 5.2 Apply measuring instrument handling method
5.3 Apply measuring and reading techniques
5.4 Record measuring result

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
5.1 Handle instrument with care
5.2 Aware of burrs and sharp edges

Safety:
5.1 Adhere to safety requirement

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 6.0 CARRY OUT RELATED KNOWLEDGE ASSESSMENT CRITERIA

MEASURING
1 HOUR INSTRUMENT 6.1 Storage handling 6.1 Measuring instrument storage
(1H x 1 Weeks) STORAGE 6.2 Cleanliness of measuring instruments determined in accordance
6.3 Measuring instrument condition with safety requirement.
6.4 Proper storage 6.2 Storage handling determined.
6.3 Cleanliness of measuring
6.4 Instruments performed.
6.5 6.4 Measuring instrument
PRACTICAL APPLIED SKILLS condition checked.
6.6 6.5 Proper storage performed.
3 HOURS 6.1 Identify storage handling
(3H x 1 Weeks) 6.2 Perform cleanliness of measuring instruments
6.3 Check measuring instrument condition
6.4 Perform proper storage

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
6.1 Handle measuring instrument with care
6.2 Clean instrument before storage

Safety:
6.3 Adhere to safety requirement

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)

LECTURE 7.0 PROPERTIES OF RELATED KNOWLEDGE ASSESSMENT CRITERIA

METAL
2 HOURS 7.1 Physical properties of metal 7.1 Identify properties of metal
(1H x 2 Weeks)  Metallic luster according to types of Iron and
 Good conductor of electricity steel.
 Malleable and ductile 7.2 Identify and differentiate
 Reflect light ferrous and nonferrous metal
 Produce metallic sound upon strike and their uses according to
 Generally solid.
the specifications.
7.3 Identify the use of ferrous and
7.2 Ferrous and non-Ferrous metal
PRACTICAL non-ferrous metal
7.3 Type of ferrous metal: 7.4 Identify and understand steel
6 HOURS
 Cast iron making process according to
(3H x 2 Weeks)
 Wrought iron manufacturer specifications.
 Steel 7.5 Identify and understand steel
making process according to
7.4 Type of non-ferrous metal manufacturer specifications.
 Copper
7.6 Identify the chemical
 Aluminium
composition and alloying
 Silver
element on steel to the
 Gold
 Tin required specification.
7.7 Identify steel classifications
7.5 Manufacture of ferrous metals system follow the
 Iron making international steel standard
 Steel making such as American Iron Steel
 Continuous casting Institute (AISI)/ British Iron
 Rolling mill and Steel (BIS)
 Main product

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LEARNING STANDARD
CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA /
(RELATED KNOWLEDGE / APPLIED SKILLS
(TRAINING DURATION) (WORK ACTIVITIES) ASSESSMENT CRITERIA
/ ATTITUDE / SAFETY / ENVIRONMENTAL)
7.6 Type of alloy
 Stainless steel
 Brass
 Pewter
 High speed steel
 High carbon steel
7.7 Alloying element:
 Carbon
 Chromium
 Nickel
 Molybdenum
 Niobium
 Manganese
7.8 Classification of steel
 Carbon steels
 Nickel steels
 Nickel chromium steels
 Molybdenum steels
 Chromium steels
 Chromium vanadium steels
 Tungsten steels
 Nickel chromium molibdenum steels
 Silicon manganese steels

ATTITUDE / SAFETY / ENVIRONMENTAL

Attitude:
7.1 Handle measuring instrument with care

Safety:
7.3 Adhere to safety requirement

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EMPLOYABILITY SKILLS

EMPLOYABILITY SKILLS

1. Rujuk Lampiran A: Jadual Pemetaan NOSS dan KSKV.

2. Rujuk Lampiran B: Jadual Pemetaan NOSS dan CORE ABILITY.

TOOLS, EQUIPMENT AND MATERIALS (TEM)

ITEMS RATIO (TEM : Trainees)

1. Measuring instruments 1:10

2. Measuring instrument cabinet 1:25
3. Measuring instrument accessories 1:5
4. Measuring instrument charts and posters 1:25
5. Product drawing 1:1
6. Cutting Tools 1:1
7. Workpiece 1:1
8. Check sheet 1:1
9. Flipchart 1:25
10. Surface table 1:25
11. Surface roughness comparator 1:5
12. Drilling Machine and Drill Bits 1:10

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REFERENCES

1. Heinrich H.W. “Industrial Accident Prevention” McGraw-Hill Company, New York, 1980.
2. Krishnan N.V. “Safety Management in Industry” Jaico Publishing House, Bombay, 1997.
3. Lees, F.P., “Loss Prevention in Process Industries” Butterworth publications, London, 2nd edition, 1990.
4. John Ridley, “Safety at Work”, Butterworth and Co., London, 1983.
5. Dan Petersen, “Techniques of Safety Management”, McGraw-Hill Company, Tokyo, 1981.
6. Relevant India Acts and Rules, Government of India.
7. Relevant Indian Standards and Specifications, BIS, New Delhi.
8. Blake R.B., “Industrial Safety” Prentice Hall, Inc., New Jersey, 1973.
9. “Safety and Good House Keeping”, N.P.C., New Delhi, 1985.
10. “Accident Prevention Manual for Industrial Operations”, N.S.C.Chicago, 1982.
11. Journal by Insurance company surveyors and loss assessors – Mumbai – published
12. R.S Sirohi, H.C. Radha Krishna (1991), Mechanical Measurements, John Wiley & Sons, ISBN 978-8-12-240383-1
13. Francis T. Farago, Mark Curtis (1994), Handbook of Dimensional Measurement, ISBN 978-0-83-113053-4
14. Colin H. Simmon, Dennis E. Maguire (2004) Manual Engineering Drawing, second edition ISBN 075065120-5
15. T.E Aaron, Gary Adam (1995) Handbook Machining Volume 16, ISBN 0-87170-007-79(V.1)
16. James Brown (1998) Advance Machining Technology Handbook, Mc. Graw- Hill ISBN 0-07-008243
17. Geoffrey Boothroyd,Winstona. KnightFundamentals of Machining and Machine Tool ISBN 1-57444-659-2
18. G.R Nagpal (2000) Machine Tool Engineering, Khanna Publishers ISBN 81-7409-046-0

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