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Material Testing
Material Testing
INTRODUCTION • Strength
-The engineering structures are composed of materials. These • Toughness
materials are necessary for the civil engineer to become familiar with • Hardness
the properties of such materials. • Brittleness
- The materials strength and mechanical properties are measured by • Malleability
the use of testing machines. • Ductility
• Creep and Slip
Testing machines - these machines are designed to apply force and to • Resilience
measure these forces applied. • Fatigue
Main Elements Of Testing Machines: Strength - the property of a material which opposes the deformation
1. Loading system or breakdown of material in presence of external forces or loads
2. Weighing system Toughness - absorb the energy and gets plastically deformed without
3. Indicating system fracturing
Significant Tests Performed In Engineering Materials: Hardness - the ability to resist to permanent shape
1. Tension or tensile tests Brittleness - how easily it gets fractured to a force or load
2. Compression tests Malleability - how a material gets deformed under compressive stress
3. Flexure tests Ductility - how a material gets deformed under tensile stress
Apparatus And Equipments Used In Test: Creep and slip - move slowly and deform permanently
1. Sieve set - a device for separating wanted elements from unwanted Resilience - absorb the energy when it is deformed elastically by
material applying stress and release the energy when stress is removed
Sieve analysis - analytical technique used to determine the Fatigue - weakening of material by repeated loading of the material
particle size distribution of a granular material
2. Balance - is a device to measure weight or mass Physical properties of a material - observed without any change of the
3. Graduated Beaker, Graduated Cylinder - are used to measure identity of material
volumes of liquid for scientific experimentation Physical Properties Of A Material Includes:
4. Calculator - device that performs arithmetic operations on numbers Density
5. Slump cone - shape of the mould is a frustum of a cone, made of Specific gravity
steel, plastic, etc. State changes of thermal expansion
Workability of a concrete: Specific heat
1. Collapse Latent heat
2. Shear type of slump Fluidity
3. True slump Weld ability
6. Moulds - hollow blocks of different shapes which used for casting Elasticity
the concrete Plasticity
Cube moulds - a test to determine the compressive strength Porosity
of concrete. Thermal expansion
Beam mould - a flexure test is to measure flexural strength Electrical conductivity
and flexural modulus. Density - It is defined as “the mass per unit volume”
Cylinder mould - for testing the compressive strength Specific gravity - It is defined as the ratio of density of material with
7. Hydrometer - used for measuring the relative density of liquids respect to the density of a reference material or substance
based on the concept of buoyancy. State change temperatures - has three states – solid, liquid and gas.
8. Universal testing machine - is used to test the tensile strength and -the temperature at which the substance changes from one
compressive strength of materials. state to another state
9. Concrete mixer - is a device that homogeneously combines cement, Melting point - substance changes from solid state to liquid
aggregate state
10. Pressure gauge - instrument for measuring the condition of a fluid
Boiling point - substance changes from liquid state to gaseous
11. Tamping rod - round, straight steel rod used with slump cones
state
12. Thermometer - is an instrument that measures temperature.
Freezing point - a liquid changes from liquid state to solid
13. Vicat apparatus - determining the normal consistency and time of
state
setting of portland cement
Coefficient of thermal expansion - expansion in material which
14. Stopwatch - is a handheld, measure the amount of time that
increase in temperature
elapses
Specific heat - amount of heat required to increase the temperature of
15. Electric oven - can be used for sample drying, baking, annealing,
a unit mass of material by 1°c
16. Funnel - channel substances into containers with a small opening
Latent heat - heat required/released by change in unit mass of
17. Wire basket - used for washing, rinsing, draining, dipping and easy
material from one state to another
handling of aggregates
Fluidity - that how easily a material can flow in liquid state
18. Steel pan - used as mixing pan and storage for drying purposes
Weld ability - how easily the two pieces of material can be welded
19. Shovel - used to dig as well as to move loose, granular materials
Elasticity - regains its original dimensions on removal of load or force
20. Trowel - small hand tool used for digging, applying, mixing,
Plasticity - load beyond the limit of elasticity, the material retains it
smoothing, or moving small amounts of viscous
molded state
21. Wheel barrow - a small cart with a single wheel at the front
Plasticity - load beyond the limit of elasticity, the material retains it
22. First aid kit - you can treat ailments and injuries that can happen
molded state
Porosity - the quantity of voids in solid materials
Thermal conductivity - how easily the heat can be conducted by a
GENERAL PROPERTIES OF ENGINEERING MATERIALS
material
Mechanical properties of a materials - are those which affect the
Electrical conductivity - how easily the electricity can be conducted by
mechanical strength and ability of a material to be molded in suitable
the material
shape
TESTING OF AGGREGATES
Aggregates - Granular material ingredients of concrete and bituminous
mixes. Aggregates may be divided generally into:
Fine aggregates
Coarse aggregates