Professional Documents
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Economic Application of Post Tensioning in Korean Residential Building
Economic Application of Post Tensioning in Korean Residential Building
In Korean Residential Building
‐ Alternative Application of Post‐Tensioned Floor System –
(RC Slab vs. PT Slab vs. PT Void Slab)
2012. 5. 8
DAELIM Industrial Co., Ltd.
ADAPT Corporation
2012 PTI Convention
2012 PTI Technical Conference
Contents & Exhibition
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2012 PTI Technical Conference
& Exhibition
Jang Keun Yoon / Manager/ Korean P.E
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2012 PTI Technical Conference
& Exhibition
1) Residential Buildings in Korea
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2012 PTI Technical Conference
Residential Buildings in Korea & Exhibition
Typical Residential Buildings
DAELIM Apartment
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2012 PTI Technical Conference
Residential Buildings in Korea & Exhibition
Apartment Complex
More than 100 Projects
(Daliem, since 1998)
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2012 PTI Technical Conference
Residential Buildings in Korea & Exhibition
Recent Change of the Structural System
[Past] RC Shear Wall System [Present] RC Column System
Dry Wall
RC Wall
(Prefabricated)
Toilet
Kitchen
Room 2 Room 3
Living
Room
Room 1
[Unit Plan] [Unit Plan]
Why Column Type ?
1) Flexible → Easy to Renovate
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2012 PTI Technical Conference
Residential Buildings in Korea & Exhibition
Increase of the Floor Span
[Present] Short Span (5~6m) [Future] Long Span (9~10m)
2.8m 2.8m
온돌형 마루판
Wooden Floor Cover
THK45
THK45
시멘트: Cement Mortar (Heating Coil)
THK 45mm
경량기포
THK 45mm
모르터 / 판넬히팅
콘크리트
: Lightweight Aerated Concrete (Insulation)
Why Long Span Floor ?
THK20 완충재: Cushioning material (Soundproof)
THK 20mm
THK 210mm
THK210 R C S: RC SLAB
lab / 급배수+전기
1) Provide Open Space with Fewer Columns
110
2) Improve Constructability
320
210
3) Save Construction Time
< Standard Floor, Korean MLTMA > 4) Reduce Concrete Volume (Reduce CO2)
* MLTMA : Ministry of Land, Transport and Maritime Affairs
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2012 PTI Technical Conference
Residential Buildings in Korea & Exhibition
Post‐Tensioning Solution
Benefits of Post‐Tensioned Slab
Long Span (9~10m)
1) Reduced Floor Height
‐ Maintain Typical 2.8m Height
2.8m
2) Longer Span
‐ 210mm PT Flat Plate → L=9.5m (L/45)
3) Lesser Weight
210 mm (8 ¼ in) SLAB
‐ Reduce CO2 Emission
‐ Improve Seismic Performance
4) Improved Durability
‐ Reduce Crack & Deflection
5) Saving Material & Money
‐ Reduce Concrete and Rebar Quantity
< Post‐Tensioned Slab System >
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& Exhibition
2) Economic Application of Post‐Tensioning
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2012 PTI Technical Conference
Economic Application of Post-Tensioning & Exhibition
[CASE STUDY] Typical 20F Residential Building
82m2 82m2
< Typical Floor of Apartment >
* Completed by DAELIM in 2011
6m
Column (Removal by PT Slab)
Dry Wall
(Prefabricated)
< RC Column Plan >
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2012 PTI Technical Conference
Economic Application of Post-Tensioning & Exhibition
[ALT 1] Reinforced Concrete SLAB
(Thk = 210mm, Span = 6.0m)
6,000
Interior Columns : 4EA
4,960
Exterior Columns : 3EA
4,480 7,680
Con’c : 57m3 (21MPa)
Rebar : 5.25tonf RC SLAB (Thk=210mm)
< Rebar Layout >
< MIDAS ADS Model >
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2012 PTI Technical Conference
Economic Application of Post-Tensioning & Exhibition
[ALT 2] Reinforced Concrete SLAB
(Thk = 250mm, Span = 7.9m)
7,900
Remove Interior
Columns (4EA)
HD10@300(T) HD10@300(T)
HD10@300(B) HD10@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@200(B)
HD13@200(T)
HD13@200(T)
5- HD13(T.ADD) HD13@200(B) 5- HD13(T.ADD)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD13@300(T)
HD13@300(T)
HD13@300(T)
3- HD16(T&B,ADD)
HD13@300(B)
HD13@300(T)
HD13@300(T)
Con’c : 68m3 (21MPa)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(B)
HD13@300(T)
HD13@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD16@300(T)
HD13@300(T)
HD13@300(T)
3- HD16(T&B.ADD)
Rebar : 6.35tonf RC SLAB (Thk=250mm)
3- HD16(T&B.ADD) 3- HD16(T&B.ADD)
< Rebar Layout >
< MIDAS ADS Model >
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2012 PTI Technical Conference
Economic Application of Post-Tensioning & Exhibition
[ALT 3] Post‐Tensioned SLAB
(Thk = 210mm, Span = 8.3m)
Tendon
7,900
Remove Interior
Column (4EA)
Remove Exterior
8,340 6,130 Column (2EA)
Con’c : 57m3 (30MPa)
Rebar : 2.93tonf PT SLAB (Thk=210mm)
Tendon : 0.73tonf
< Tendon Layout >
< MIDAS ADS Model >
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Economic Application of Post-Tensioning & Exhibition
[ALT 3] Post‐Tensioned SLAB
(Thk = 210mm, Span = 8.3m)
Unbonbded Tendon
< Tendon Layout >
δmax=16.0mm < L/480=17.3mm → O.K < Rebar Layout >
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Economic Application of Post-Tensioning & Exhibition
Tendon & Rebar Price Ratio in Many Countries
[unit : USD]
Middle Hong
Swiss Korea Spain Vietnam Malaysia Singapore USA Thailand
East Kong
Tendon 11,100 4,550 3,805 5,472 3,300 4,260 3,333 3,499 3,800 2,667
Rebar 1,550 890 800 1,176 850 1,160 1,167 1,229 1,350 1,000
Ratio 7.2 5.1 4.8 4.7 3.9 3,7 2.9 2.8 2.8 2.7
* Price include Material & Labor Costs (per ton)
Cost of Rebar vs. Tendon
Supply and Installation Rates (USD)
12,000 11,100
10,000
8,000 Tendon
5,472 Rebar
6,000
4,550
4,260
3,805 3,800
3,300 3,333 3,499
4,000
2,667
1,550 1,350
2,000 890 800
1,176
850
1,160 1,167 1,229 1,000
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Construction Cost Comparison in USA Market
+9.7%
+2.6% ‐6.9%
Tendon : 3,800 USD → 2.8 Times
1,000,000
Rebar : 1,350 USD
Structural Member Slab System
598,895 & Material [ALT 1] RC [ALT 2] RC [ALT 3] PT
800,000
514,835
517,561 Concrete 2282 m3 2717 m3 2282 m3
TOTAL PRICE (Unit : USD)
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Construction Cost Comparison in Korean Market
Tendon : 4,550 USD → 5.1 Times
1,000,000
+9.6% +10.4% Rebar : 890 USD
+0.8%
Structural Member Slab System
400,000 105,288
Int. Wall Column Form 1921 m2 3382 m2 2787 m2
93,494 128,364
Rebar 65 tonf 72 tonf 59 tonf
Concrete 1128 m3 1102 m3 1010 m3
236,245 Exterior
200,000 242,340 Form 11923 m2 11657 m2 10658 m2
237,673 Wall
Rebar 65 tonf 64 tonf 79 tonf
Concrete 313 m3 271 m3 389 m3
82,345 71,348 100,338 Interior
0 Form 4640 m2 4045 m2 5752 m2
Wall
RC SLAB RC SLAB PT SLAB Rebar 19 tonf 16 tonf 21 tonf
(Thk=210) (Thk=250) (Thk=210)
[ALT 1] [ALT 2] [ALT 3] < Material Quantity for 20F Building >
(Benchmark)
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SUMMARY
1) Slight increase in construction cost by Post‐Tensioning in Korean market
can be negligible. (+0.8%)
2) [ALT 3] Post‐Tensioned Slab can be good alternative floor system for
Residential Buildings in Korea.
‐ Provide more open span with longer span 8.3m
‐ Maintain the same slab depth 210mm with conventional design [ALT 1]
‐ Maintain the same floor height 2.8m with conventional design [ALT 1]
3) In the future, it seems like that increasing demand for Post‐Tensioning can
lower the tendon price, thereby Post‐Tensioning can be more competitive in
Korea.
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3) Sustainable Application of Post‐Tensioning
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Sustainable Application of Post-Tensioning & Exhibition
Void Slab System
Benefits
Weight Reduction
• Lighter than Solid Slab
• Reduce Floor‐to‐Floor Height
• Reduce Load Acting On Foundation
Sustainability
• Save Building Material (Concrete & Rebar)
• Reduce CO2 Emission
• Use of Recycled Material (Plastic Ball)
Weakness
Span Length Limitation (Bubble Deck)
Type SLAB Thk Bubble Span
BD 230 230mm Φ180 5 ‐ 8.1m
BD 280 280mm Φ225 7 ‐ 10.1m
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2012 PTI Technical Conference
Sustainable Application of Post-Tensioning & Exhibition
Post‐Tensioned Slab + Void Slab
Post‐Tensioned Slab Void Slab
+
* Image by Bubble Deck
• Slimmer (Long Span) • Lighter (Less Weight)
• 210mm PT Flat Plate → L=9.5m (L/45) • 210mm Void Slab → L=6.5m (L/30)
Post‐Tensioned Void Slab System
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Sustainable Application of Post-Tensioning & Exhibition
How to model & analyze PT Void Slab ?
Equivalent Slab Modeling Method
Tendon
Substitute Void Slab with Equivalent Solid Slab
h=210 210
b=210 210
< Void Slab > < Equivalent Slab >
< Void Slab Region >
Parameter Void Slab Equivalent Slab
Concrete Strength f’c f’c
Ellipsoid
Φ170 x H110 A , I, V Width b b
Depth h h
Concrete Reduction
Section A Ae
V / Ve = 77% (‐23%)
Stiffness Reduction Volume V Ve
Reduced Property
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Sustainable Application of Post-Tensioning & Exhibition
1m Height
Sand bag
(3kg)
Accelerometer
< Void Slab Specimen >
Ellipsoid
Φ170 x H110
h=210
< Slab Section with Ellipsoid Ball >
< Isometric Ellipsoid Ball >
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1m Height
Sand bag
(3kg)
Accelerometer < Acceleration‐Time History >
< Natural Frequency by FFT >
* FFT : Fast Fourier Transformation
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Sustainable Application of Post-Tensioning & Exhibition
Verification (Test Result vs. Analysis Result)
Void Slab : We Ee fck
Solid Slab : W E fck
Free Vibration Test Result : 21.6Hz
Isometric View
Free Vibration Analysis Result : 21.7Hz
Unit Weight (kN/m3) We = 1.85 (77%) W=24 (Equivalent Slab Modeling Method)
Modulus of Elasticity Ee = 27,099 (91%) E = 29,779
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& Exhibition
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& Exhibition
1) Post‐Tensioned Void Slab Design Method
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Post-Tensioned Void Slab Design Method & Exhibition
Void Slab System with Plastic Ball
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Post-Tensioned Void Slab Design Method & Exhibition
How to Analyze and Design the PT Void Slab ?
[6 STEP] Post‐Tensioned Void Slab Design
STEP 1 Void Slab Modeling
STEP 2 Design Load Input
STEP 3 Tendon Layout
Tendon
STEP 4 Structural Analysis
STEP 5 Design Strip Modeling
< Void Slab >
STEP 6 Allowable Stress Check
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Post-Tensioned Void Slab Design Method & Exhibition
[CASE 1] Ellipsoid Ball (Φ170 x H110)
A , I, V Ae , Ie, Ve
Calculate Section Change
A
Ae 200 210 42 ,000mm 2 62%
Ae
A Ae 16 ,103 25 ,897 mm 2
Calculate Volume Change
V
Ve 130 130 210 3 ,549 ,000mm 3 77%
Ve
V Ve 523 ,599 3 ,025 ,401mm 3
Calculate Stiffness Change
I
Ie 130 210 3 / 12 100 ,327 ,500mm 3 91%
Ie
< Ellipsoid Ball > I Ie 4 ,908 ,739 95 ,418 ,761mm 3
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Post-Tensioned Void Slab Design Method & Exhibition
[CASE 1] Ellipsoid Ball (Φ170 x H110)
V
Reduced Weight : We W
Ve
0.77 2 ,400kgf / m 3 1 ,848kgf / m 3
I
Reduced Stiffness : E e E ( 8 ,500 3 fck 8 )
Ie
< Ellipsoid Ball > 0.91 28 ,577 MPa 26 ,005MPa
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Post-Tensioned Void Slab Design Method & Exhibition
[CASE 2] Sphere Ball (Φ100)
A , I, V Ae , Ie, Ve
Calculate Section Change
A
Ae 130 210 27 ,300mm 2 71%
Ae
A Ae 7 ,854 19 ,446mm 2
Calculate Volume Change
V
Ve 200 200 210 8 ,400 ,000mm 3 85%
Ve
V Ve 1 ,903 ,594 6 ,496 ,406mm 3
Calculate Stiffness Change
I
Ie 200 210 3 / 12 154 ,350 ,000mm 3 95%
Ie
< Sphere Ball > I Ie 13 ,841,884 140 ,508 ,116mm 3
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Post-Tensioned Void Slab Design Method & Exhibition
[CASE 2] Sphere Ball (Φ100)
V
Reduced Weight : We W
Ve
0.85 2 ,400kgf / m 3 2 ,040kgf / m 3
I
Reduced Stiffness : E e E ( 8 ,500 3 fck 8 )
Ie
< Sphere Ball > 0.95 28 ,577 MPa 27 ,148MPa
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Post-Tensioned Void Slab Design Method & Exhibition
< Design Load for Residential Building in Korea >
LL 3.0 kN/m2
210
* SW (Self Weight) is automatically calculated by software
< Floor Section >
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Post-Tensioned Void Slab Design Method & Exhibition
Tendon
< Tendon Layout >
< Void Slab >
< Banded Tendon for Column Strip >
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Post-Tensioned Void Slab Design Method & Exhibition
Tendon
< FEM Analysis >
< Void Slab >
δmax=10.3mm < L/480
< Long‐term Deflection >
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Post-Tensioned Void Slab Design Method & Exhibition
Design Strip 1
Tendon
< Void Slab >
< Moment Diagram ‐ Design Strip 1 >
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Post-Tensioned Void Slab Design Method & Exhibition
< Bottom Stress ‐ Design Strip 1 >
Tendon
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Post-Tensioned Void Slab Design Method & Exhibition
< Design Strip 1 >
Geometry of Solid Section Modeled in ADAPT
Width (mm) 4,650
Depth (mm) 210
Asolid (mm2) 976,500
Isolid (mm4) 3,588,637,500
Geometry of Equivalent Void Section used to Check Stresses
Tendon Radius 1 of Void (mm) 30
Radius 2 of Void (mm) 55
Height of Void (mm) 110
# of Voids in section 17
A of Each Void (mm2) 16,103
Avoid (mm2) 702,744
I of Each Void (mm4) 13,841,884
Ivoid 3,353,325,471
< Void Slab >
Conversion Parameters
Avoid/Asoid (A/Ae) 0.72
Ivoid/Isoid (I/Ie) 0.93
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Post-Tensioned Void Slab Design Method & Exhibition
A I
72% 93%
Ae Ie
< Ellipsoid Ball >
Allowable Stress Check
Ae I
fP / A e fM / Z Allowable Stress
A I
Tendon
Where , Ae / A 1 / 0.72 1.39
Ie / I 1 / 0.93 1.07
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2) Alternative Application of Post‐Tensioning
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Alternative Application of Post-Tensioning & Exhibition
[CASE STUDY] Tower Type Residential Building
안방
안방
거실
거실
AD/PD AD/PD
17인승 ELEV.
(비상용,장애인겸용)
17인승 ELEV.
(비상용,장애인겸용)
발코니- 2 발코니- 2
욕실- 1 욕실- 1
욕실- 2 욕실- 2
드레스룸 드레스룸
주방/식당 주방/식당
안방 안방
발코니- 3 발코니- 3
거실 거실
Max. Span 9m
< Typical Floor Plan >
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Alternative Application of Post-Tensioning & Exhibition
[ALT 1] Reinforced Concrete Slab (250mm)
DESIGN CODE
‐ KBC 2009 (Ref. ACI 318‐05)
MATERIAL
‐ Con’c : fck = 21MPa
‐ Rebar : fy = 400MPa
Cover to Rebar
‐ Rebar : 20mm
Mesh Reinforcement
‐ Top D10@200
‐ Bot D13@250
Add Rebar
‐ Top & Bot D13
Added Rebar
A D13x2000
B D13x3000
C D13x4000
D D13x5000
< Typical Floor ‐ Rebar Layout >
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Alternative Application of Post-Tensioning & Exhibition
[ALT 2] Post‐Tensioned Slab (210mm)
DESIGN CODE
‐ KBC 2009 (Ref. ACI 318‐05)
MATERIAL
‐ Con’c : fck = 30MPa
‐ Rebar : fy = 400MPa
‐ Tendon : fpu = 1,860MPa
Cover to Rebar/Tendon
‐ Rebar : 20mm
‐ Tendon : 27mm
Prestressing Tendon
‐ Unbonded Mono‐Strand Tendon
‐ Φ12.7mm (99mm2)
< Typical Floor ‐ Tendon Layout >
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Alternative Application of Post-Tensioning & Exhibition
[ALT 2] Post‐Tensioned Slab (210mm)
DESIGN CODE
‐ KBC 2009 (Ref. ACI 318‐05)
MATERIAL
‐ Con’c : fck = 30MPa
‐ Rebar : fy = 400MPa
‐ Tendon : fpu = 1,860MPa
Cover to Rebar/Tendon
‐ Rebar : 20mm
‐ Tendon : 27mm
Prestressing Tendon
‐ Unbonded Mono‐Strand Tendon
‐ Φ12.7mm (99mm2)
Added Rebar
A D13x2000
B D13x3000
C D16x3000
D D16x4000
E D16x5000
< Typical Floor ‐ Rebar Layout >
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Alternative Application of Post-Tensioning & Exhibition
[ALT 3] Post‐Tensioned Void Slab (210mm)
DESIGN CODE
‐ KBC 2009 (Ref. ACI 318‐05)
MATERIAL
‐ Con’c : fck = 30MPa
‐ Rebar : fy = 400MPa
‐ Tendon : fpu = 1,860MPa
Cover to Rebar/Tendon
‐ Rebar : 20mm
‐ Tendon : 27mm
Prestressing Tendon
‐ Unbonded Mono‐Strand Tendon
‐ Φ12.7mm (99mm2)
< Typical Floor ‐ Tendon Layout >
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Alternative Application of Post-Tensioning & Exhibition
[ALT 3] Post‐Tensioned Void Slab (210mm)
DESIGN CODE
‐ KBC 2009 (Ref. ACI 318‐05)
MATERIAL
‐ Con’c : fck = 30MPa
‐ Rebar : fy = 400MPa
‐ Tendon : fpu = 1,860MPa
Cover to Rebar/Tendon
‐ Rebar : 20mm
‐ Tendon : 27mm
Prestressing Tendon
‐ Unbonded Mono‐Strand Tendon
‐ Φ12.7mm (99mm2)
Added Rebar
A D13x2000
B D13x3000
C D16x3000
D D16x4000
E D16x5000
< Typical Floor ‐ Rebar Layout >
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3) Evaluation of Economic Efficiency
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Construction Cost Comparison in USA Market
Tendon : 3,800 USD → 2.8 Times
Rebar : 1,350 USD
* Material Quantity Calculated for One Typical Floor
Slab System
Slab Characteristic
[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void Slab
Geometry
Slab Thickness (mm) 250 210 210
Slab Area (m2) 648.41 648.41 648.41
Concrete Volume (m3) 162.10 136.17 124.41
(CO2 Reduction ‐16%) (CO2 Reduction ‐23%)
Material Quantity*
Reinforcement (kgf) 11,727 2,911 7,975
PT Strand (kgf) ‐ 1,770 1,130
Economics (Unit Price)
Concrete (21MPa) $ 47.6 $7,722 ‐ ‐
Concrete (30MPa) $ 54.8 ‐ $7,464 $6,820
Void Ball $ 12.7 ‐ ‐ $3,097
Form $ 10.8 $7,015 $7,015 $7,015
Rebar $ 1,350 $15,832 $3,929 $10,766
Tendon $ 3,800 $6,726 $4,294
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Evaluation of Economic Efficiency & Exhibition
Construction Cost Comparison in Korean Market
Tendon : 4,550 USD → 5.1 Times
Rebar : 890 USD
* Material Quantity Calculated for One Typical Floor
Slab System
Slab Characteristic
[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void Slab
Geometry
Slab Thickness (mm) 250 210 210
Slab Area (m2) 648.41 648.41 648.41
Concrete Volume (m3) 162.10 136.17 124.41
(CO2 Reduction ‐16%) (CO2 Reduction ‐23%)
Material Quantity*
Reinforcement (kgf) 11,727 2,911 7,975
PT Strand (kgf) ‐ 1,770 1,130
Economics (Unit Price)
Concrete (21MPa) $ 47.6 $7,722 ‐ ‐
Concrete (30MPa) $ 54.8 ‐ $7,464 $6,820
Plastic Ball $ 12.7 ‐ ‐ $3,097
Form $ 10.8 $7,015 $7,015 $7,015
Rebar $ 890 $10,437 $2,590 $7,098
Tendon $ 4,550 $8,054 $5,142
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4) Evaluation of Structural Performance
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Evaluation of Structural Performance & Exhibition
Determine Natural Frequency (Hz)
Slab System
ADAPT Vibration Analysis Result
[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void Slab
Uncracked Vibration
Vibration Mode 1 (Hz) 9.76 8.63 9.19
Vibration Mode 2 (Hz) 10.56 9.35 9.24
Vibration Mode 3 (Hz) 10.79 9.54 9.54
Cracked Vibration
Vibration Mode 1 (Hz) 9.26 8.61 9.16
Vibration Mode 2 (Hz) 9.80 9.26 9.21
Vibration Mode 3 (Hz) 9.82 9.44 9.51
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Evaluation of Structural Performance & Exhibition
Calculate Peak Acceleration (ap/g)
1.0
1) Exciting Force of Vibration (Po)
0.8
P0 DLF (Weight of Person )
0.53 700N 371N
Dynamic Load Factor (DLF)
0.6
2) Damping Factor (β)
0.03
0.4
Occupancy Damping Factor
Bare concrete floor 0.02
0.2
Furnished, low partition 0.03
Furnished, full height partition 0.05
0 Shopping malls
0 1.0 2.0 3.0 0.02
Frequency Hz
< DLF for First Harmonic of Walking Force >
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Evaluation of Structural Performance & Exhibition
Calculate Peak Acceleration (ap/g)
3) Weight of Vibrating Floor Panel (W)
4) Acceleration caused by Walking Person (ap/g)
ap Po e ( 0.35 fn )
g W
6m
< Floor Plan for Vibration Evaluation >
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Evaluation of Structural Performance & Exhibition
Evaluate Floor Vibration
Office, [ALT 1] RC Slab
Residential,
[ALT 2] PT Slab
Assembly Hall
Peak Acceleration (% gravity)
[ALT 3] PT Void Slab
Operating
Rooms
0.5
0.22
0.20
0.15
0.1
1 2 4 8 16
Frequency (Hz)
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