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Green - Tribology - Chapter-1 - Green Tribology, Its History, Challenges, and Perspectives
Green - Tribology - Chapter-1 - Green Tribology, Its History, Challenges, and Perspectives
Editors
Green Tribology
Biomimetics, Energy Conservation
and Sustainability
123
Prof. Michael Nosonovsky Prof. Bharat Bhushan
Department of Mechanical Engineering Nanoprobe Laboratory for
University of Wisconsin–Milwaukee Bio- and Nanotechnology
North Cramer Street 3200 and Biomimetics (NLB2)
Milwaukee Ohio State University
WI 53211-0413 201 West 19th Avenue
USA Columbus
e-mail: nosonovs@uwm.edu OH 43210-1142
USA
e-mail: bhushan.2@osu.edu
Tribology (from the Greek word sqíbx ‘‘tribo’’ meaning ‘‘to rub’’) is the inter-
disciplinary area of science and technology that involves the study of the inter-
action of solid surfaces in relative motion. Typical tribological studies cover
friction, wear, lubrication, and adhesion. These studies involve the efforts of
mechanical engineers, material scientists, chemists, and physicists. The word
‘‘tribology’’ was coined in the 1960s when it was realized that it may be beneficial
for engineers and scientists studying friction, lubrication, and wear to collaborate
in the framework of the new interdisciplinary area. Since then, many new areas of
tribological studies have been suggested, which are at the interface of various
scientific disciplines. These areas include nanotribology, biotribology, the tribol-
ogy of magnetic storage devices, and micro/nanoelectromechanical systems. The
research in these areas is driven mostly by the advent of new technologies and new
experimental techniques for surfaces characterization.
Green tribology is a new, separate research area that is emerging, and it is
defined as the science and technology of the tribological aspects of ecological
balance and of environmental and biological impacts. There are a number of
tribological problems that can be put under the umbrella of green tribology, and
they are of mutual benefit to one another. These problems include tribological
technology that mimics living nature (biomimetic surfaces) and thus is expected to
be environment-friendly, the control of friction and wear that is of importance for
energy conservation and conversion, environmental aspects of lubrication and
surface modification techniques, and tribological aspects of green applications
such as wind-power turbines, tidal turbines, or solar panels.
Since the 2000s, there have been several publications dealing with the eco-
nomic and social implications of the ecological aspects of tribology. Most of these
papers were prepared by economists and people involved in the strategic planning
of research. The first scientific volume completely devoted to green tribology,
which emphasized scientific rather than societal and economic aspects, appeared in
2010, and it was the theme issue of the Philosophical Transactions of the Royal
Society, Series A (Volume 368, Number 1929) edited by M. Nosonovsky and
B. Bhushan. In that volume, three areas of green tribology were identified:
v
vi Preface
Part I Introduction
vii
viii Contents
Part IV Applications
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625
Contributors
xi
xii Contributors
Abstract In this chapter the concept of green tribology and its relation to other
areas of tribology is discussed as well as other ‘‘green’’ disciplines, namely, green
engineering and green chemistry. The twelve principles of green tribology are
formulated: the minimization of (1) friction and (2) wear, (3) the reduction or
complete elimination of lubrication, including self-lubrication, (4) natural and
(5) biodegradable lubrication, (6) using sustainable chemistry and engineering
principles, (7) biomimetic approaches, (8) surface texturing, (9) environmental
implications of coatings, (10) real-time monitoring, (11) design for degradation,
and (12) sustainable energy applications. Three areas of green tribology are further
defined: (1) biomimetics for tribological applications, (2) environment-friendly
lubrication, and (3) the tribology of renewable energy application. The integration
of these areas remains a primary challenge for this novel area of research. The
challenges of green tribology and future directions of research are also discussed.
1.1 Introduction
Tribology (from the Greek word sqi9bx ‘‘tribo’’ meaning ‘‘to rub’’) is defined by
the Oxford dictionary as ‘‘the branch of science and technology concerned with
interacting surfaces in relative motion and with associated matters (as friction,
M. Nosonovsky
College of Engineering and Applied Science, University of Wisconsin,
Milwaukee, WI 53201, USA
B. Bhushan (&)
Nanoprobe Laboratory for Bio- and Nanotechnology and Biomimetics (NLB2),
The Ohio State University, 201 W. 19th Avenue,
Columbus, OH 43210-1142, USA
e-mail: bhushan.2@osu.edu
tribology. It is the language financial oriented policy makers and markets, as well
as governments, understand.
These earlier mentions by researchers called scientists to pay attention to green
tribology; however, they did not define the field in a rigorous scientific or aca-
demic manner. The first scientific volume on green tribology emerged in 2010,
when Philosophical Transaction of the Royal Society A, the oldest (published since
1666) and one of the most prestigious research journals in the world, decided to
devote a theme issue to ‘‘green tribology,’’ edited by M. Nosonovsky and B.
Bhushan. In that volume, the editors defined green tribology in quite a broad way,
so that it encompassed biomimetic tribology (which follows the ways of living
nature to solve engineering problems, eco-friendly lubrication, and clean and
sustainable energy applications [58]. The presumption was that the combination of
these areas under the umbrella of green tribology could enhance them all and help
to benefit from one another by establishing new links.
Ten chapters were published in the theme issue. Nosonovsky and Bhushan
[58] suggested twelve principles and three areas of green tribology. Several
chapters were devoted to biomimetic surfaces. Bormashenko [22] reviewed
wetting transitions on biomimetic superhydrophobic surfaces, while Bhushan and
Nosonovsky [20] discussed various wetting regimes with emphasis on the lotus
effect and rose petal effect regimes. Shark-skin effect surfaces were discussed by
Dean and Bhushan [27], whereas antifouling biomimetic surfaces were investi-
gated by Salta et al. [66]. Nosonovsky [49] discussed the principles of friction-
induced self-organization. In the application area, Kotzalas and Doll [42]
reviewed the tribological aspects of wind power turbines, whereas Wood et al.
[75] discussed tribological constraints of marine renewable energy systems.
Lovell et al. [46] discussed the effect of boric acid additives on the performance
of green lubricants, and Li et al. [44] studied green waxes, adhesives, and
lubricants.
Several workshops, conference sections, and symposia took place after that,
which confirmed the volume’s inclusive approach, as well as the interest in green
tribology in general. Green tribology topics have been covered at a number of
conferences [50, 51, 59].
The specific field of green or environment-friendly tribology emphasizes the
aspects of interacting surfaces in relative motion, which are of importance for
energy or environmental sustainability or which have impact upon today’s envi-
ronment. This includes tribological technology that mimics living nature (biomi-
metic surfaces) and thus is expected to be environment friendly, the control of
friction and wear that is of importance for energy conservation and conversion,
environmental aspects of lubrication and surface modification techniques, and
tribological aspects of green applications, such as wind-power turbines, tidal
turbines, or solar panels (Fig. 1.1). It is clear that a number of tribological prob-
lems could be put under the umbrella of ‘‘green tribology’’ and are of mutual
benefit to one another.
6 M. Nosonovsky and B. Bhushan
Fig. 1.1 The paradigm of green tribology: renewable energy (represented by a wind turbine),
biomimetic surfaces (represented by the gecko foot), and biodegradable lubrication (represented
by natural vegetable oil)
Green tribology can be viewed in the broader context of two other ‘green’ areas:
green engineering and green chemistry. The US Environmental Protection Agency
(EPA) defined green engineering as ‘‘the design, commercialization and use of
processes and products that are technically and economically feasible while
minimizing (1) generation of pollution at the source (2) risk to human health and
the environment’’ [3]. Besides that, the three tiers of green engineering assessment
in design involve: (1) process research and development, (2) conceptual/pre-
liminary design, and (3) detailed design pollution prevention; process heat/energy
integration; process mass integration [1].
Another related area is green chemistry, also known as sustainable chemistry,
which is defined as ‘‘the design of chemical products and processes that reduce or
eliminate the use or generation of hazardous substances’’ [3]. The focus of green
chemistry is on minimizing the hazard and maximizing the efficiency of any
chemical choice. It is distinct from environmental chemistry which focuses on
chemical phenomena in the environment. While environmental chemistry studies the
natural environment as well as pollutant chemicals in nature, green chemistry seeks
to reduce and prevent pollution at its source. Green chemistry technologies provide a
number of benefits, including reduced waste, eliminating costly end-of-the-pipe
treatments, safer products, reduced use of energy and resources, and improved
competitiveness of chemical manufacturers and their customers. Green chemistry
consists of chemicals and chemical processes designed to reduce or eliminate neg-
ative environmental impacts. The use and production of these chemicals may involve
reduced waste products, non-toxic components, and improved efficiency.
Anastas and Warner [2] formulated The Twelve Principles of Green Chemistry
which provided a road map for chemists to implement green chemistry:
1. Prevention of waste is better than cleaning up.
2. Maximum incorporation into the final product of all materials used in the process.
3. Chemical synthesis should incorporate less hazardous or toxic materials, when
possible.
1 Green Tribology, its History, Challenges, and Perspectives 7
Nosonovsky and Bhushan [58] suggested that twelve principles of green tribology
can be formulated, similar to the principles of green chemistry. Some principles
are related to the design and manufacturing of tribological applications (3–10),
while others belong to their operation (1–2, 11–12).
8 M. Nosonovsky and B. Bhushan
The following three focus areas of tribology have the greatest impact on envi-
ronmental issues, and therefore, they are of importance for green tribology: (1)
biomimetic and self-lubricating materials/surfaces; (2) biodegradable and envi-
ronment-friendly lubricants, coatings, and materials; and (3) tribology of renew-
able and/or sustainable sources of energy. Below, the current state of these areas
and their relevance for the novel field of green tribology are briefly discussed.
[29, 54, 55]. Hierarchical organization and the ability of biological systems to
grow and adapt also provides a natural mechanism for the repair or healing of
minor damage in the material.
The remarkable properties of the biological materials serve as a source of
inspiration for materials scientists and engineers indicating that such perfor-
mance can be achieved if the paradigm of materials design is changed. While
in most cases it is not possible to directly borrow solutions from living nature
and to apply them in engineering, it is often possible to take biological systems
as a starting point and a source of inspiration for engineering design. Molecular
scale devices, superhydrophobicity, self-cleaning, drag reduction in fluid flow,
energy conversion and conservation, high adhesion, reversible adhesion, aero-
dynamic lift, materials and fibres with high mechanical strength, biological self-
assembly, antireflection, structural coloration, thermal insulation, self-healing,
and sensory-aid mechanisms are some of the examples found in nature that are
of commercial interest.
Biomimetic materials are also usually environmentally friendly in a natural
way, since they are a natural part of the ecosystem. For this reason, the biomimetic
approach in tribology is particularly promising. In the area of biomimetic surfaces,
a number of ideas have been suggested [4, 14, 28, 34, 54, 68].
1. The lotus effect based non-adhesive surfaces. The term ‘‘lotus effect’’
stands for surface roughness-induced superhydrophobicity and self-cleaning.
Superhydrophobicity is defined as the ability to have a large ([150) water
contact angle and, at the same time, low contact angle hysteresis. The lotus
flower is famous for its ability to emerge clean from dirty water and to repel
water from its leaves. This is due to a special structure of the leaf
surface (multiscale roughness) combined with hydrophobic coatings, Fig. 1.2
[52, 53]. These surfaces have been fabricated in the lab with comparable
performance [19, 21].
Adhesion is a general term for several types of attractive forces that act
between solid surfaces, including the van der Waals force, electrostatic force,
chemical bonding, and the capillary force due to the condensation of water at
the surface. Adhesion is a relatively short-range force, and its effect (which is
often undesirable) is significant for microsystems which have contacting sur-
faces. The adhesion force strongly affects friction, mechanical contact, and
tribological performance of such a system’s surface, leading, for example, to
‘‘stiction’’ (combination of adhesion and static friction [8, 16]), which precludes
microelectromechanical switches and actuators from proper functioning. It is
therefore desirable to produce non-adhesive surfaces, and applying surface
microstructure mimicking the lotus effect has been successfully used for the
design of non-adhesive surfaces, which are important for many tribological
applications. In some applications, high adhesion surfaces are of interest. High
adhesion surfaces have been produced using the so-called ‘‘Petal effect,’’
Fig. 1.3 [18, 20].
1 Green Tribology, its History, Challenges, and Perspectives 11
Fig. 1.2 a SEM micrographs (shown at three magnifications) of lotus (Nelumbo nucifera) leaf
surface, which consists of microstructure formed by papillose epidermal cells covered with
epicuticular wax tubules on the surface, which create nanostructure; b image of water droplet
sitting on the lotus leaf [21]
2. The Gecko effect, which stands for the ability of specially structured hierar-
chical surfaces to exhibit controlled adhesion. Geckos are known for their
ability to climb vertical walls due to a strong adhesion between their toes and a
number of various surfaces. They can also detach easily from a surface when
needed (Fig. 1.4). This is due to a complex hierarchical structure of gecko feet
surface. The Gecko effect is used for applications when strong adhesion is
needed (e.g., adhesive tapes) or for reversible adhesion (e.g., climbing robot)
[13, 54].
12 M. Nosonovsky and B. Bhushan
10. Self-repairing surfaces and materials, which are able to heal minor damage
(cracks, voids), [57, 58].
11. Various surfaces with alternate (and dynamically controlled) wetting
properties for micro/nanofluidic applications, including the Darkling beetle
effect, e.g., the ability of a desert beetle to collect water on its back using
the hydrophilic spots on the otherwise hydrophobic surface of its back
[54, 61, 63], Fig. 1.8.
12. Water strider effect mimicking the ability of insects to walk on water using the
capillary forces. The hierarchical organization of the water strider leg surface
plays a role in its ability to remain dry on water surface, Fig. 1.9 [31].
1 Green Tribology, its History, Challenges, and Perspectives 15
13. The ‘‘sand fish’’ lizard effect, able to dive and ‘‘swim’’ in loose sand due to
special electromechanical properties of its scale [54, 63].
14. Composite and nanocomposite materials tailored in such way that they can
produce required surface properties, such as self-cleaning, self-lubrication,
and self-healing. Metal-matrix composites, and polymeric composites as well
as ceramics (including concrete) have been recently used for this purpose.
Natural fiber-reinforced composites are among these materials. The difference
between microstructured surfaces and composite materials is that the latter
have hydrophobic reinforcement in the bulk and thus can be much more wear-
resistant than microstructured surfaces, which are vulnerable even to moderate
wear rates.
15. Green biomimetic nanotribology, including cell adhesion, nanoornamentics,
and biochemistry is another new area associated with green tribology.
16 M. Nosonovsky and B. Bhushan
1.5 Challenges
In the preceding sections the need for green tribology, its principles, and primary
areas of research have been outlined. As a new field, green tribology has a number
of challenges. One apparent challenge is the development of the above-mentioned
fields in such a manner that they could benefit from each other. Only where such
1 Green Tribology, its History, Challenges, and Perspectives 19
1.6 Conclusions
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