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LESSON PLAN Fitter 1sem
LESSON PLAN Fitter 1sem
Names- designation
Layout of ITI Locations G.G.Board
Fitter 4Sem - 2yr- TT/TP/WCS/ES- one sem-6 month G.G.Board
trade,Semester,duration, Fitter Operations-filing/drilling/lathe/drillin
Subjects,Operations mc/grinding m/c
DGET, NCVT- CTS,ATS,SCVT Certificate- Central - State - Values G.G.Board
Job Opportuniteis Jobs at-Central -State- pvt-own G.G.Board
/Companies/After ITI NAL-HAL-BEML-ISRO-BEL-Toyota-Honda-etc..
Diploma/Degree-2nd yr
Questions: 1) What is the Duration of Fitter trade and how many Semesters?
2) What next after ITI?
Signatureof JTO:
LESSON PLAN
Name: lesson no: 02 DATE :
Trade:FITTER Sem-I Time: 1.00 Hr Week No (Actual/DGET) = 01/01
Ref Book & Page No: Fitter Theory NIMI- 1st Sem Book and Page No:1
NAME OF TOPIC SAFETY AND SAFETY PRECUATIONS
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Know the Introduction about Safety
List out the Classifications of Safety
List out the General/Personal/Machine/Safety Precautions to be
Observed in Machine shop
Teaching AIDS G.G.Board, Chalk peice,Duster, Charts
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 03 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) = 02/01
Ref Book & Page No: Fitter Text book by G S Sethi & Balbir Singh - 1st Sem Trade theory and Page No:8,9,10
NAME OF TOPIC SAFETY SIGN
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Know the Safety Sign ,List the Four Kinds of Safety Signs
Identify the Safety Signs by,Shapes,Colour Codes, Figure Colour
Teaching AIDS G.G.Board, Chalk peice,Duster,Charts
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 04 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) = 02/01
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:10
NAME OF TOPIC FIRST-AID
OBJECTIVES At the End of this Lesson Trainee shall be able to :
State What is First aid
List the Key Aims of First aid
Explain the ABC of the First aid
First aid Kit
Teaching AIDS G.G.Board, Chalk peice,Duster,Charts, First aid Box
First Aid Kit Eye ointment- Tablets- Detol-Tincture-Cottonetc G.G.Board , First Aid Kit
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 05 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:19
NAME OF TOPIC ELEMENTS OF A FILE
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Identify the parts of File
Name and State the Uses of each Grade of File
List and State the Diff. types of Cuts of File
State the Specification of a File
Teaching AIDS G.G.Board, Chalk peice,Duster,Files
Next lesson: Flat file , Hand File and Different Cuts of File
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 06 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:20
NAME OF TOPIC ELEMENTS OF A FILE
OBJECTIVES At the End of this Lesson Trainee shall be able to :
State the features of Flat & Hand File
State the application of Flat and Hand file
List Diff. Cuts & their uses.
Teaching AIDS G.G.Board, Chalk peice,Duster, Flat and Hand Files,Charts
Motivation Flat surface-Square slots -Rectangle Slots- Perfect Squaring- Prevent Damage
Motivation
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 24 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:36
NAME OF TOPIC TYPES OF VICES
OBJECTIVES At the End of this Lesson Trainee shall be able to :
State the Construction and Advantages of Quick releasing vice
State the uses of Pipe vice, Tool maker vice, Hand vive, Pin Vice
Teaching AIDS G.G.Board, Chalk peice,Duster,
Motivation Holding- Jobs- Key makers - Work Shops - Drilling - Big/ Small Jobs
Motivation
TOPICS INFORMATION POINTS SPOT HINTS
Introduction Diffent - Types- Vices- Hold -Work- Quick Releasing Vice- Pipevice- G.G.Board ,
Pinvice-Hand vice
Quick Similar ordinary Bench Vice G.G.Board ,
releasing +Trigger forQuick release
Vice Quick opening
Questions: 1) Name Types Vices?
2) What is use of Hand vice?
Summery: Introduction-Quick Releasing vice- Pipe vice- Pin vice-Hand vice- tool makers Vice
Assignments: List out the application of Different Vices
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 25 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No: 38
NAME OF TOPIC Hack saw Frame and Blade
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Name the types of Hack saw frames
Specify Hacksaw Blade
Teaching AIDS G.G.Board, Chalk peice,Duster, Hacksaw frames & Blades ,Charts
Motivation Wood Cutting -Saws - Metal Cutting- Cutting bars- Hack saw
Motivation
TOPICS INFORMATION POINTS SPOT HINTS
Introduction Hack saw frame + Blade- cut metal - Different C/S- G.G.Board ,
Specified By -Max. Length of Blade
Types Solid Frame- Fixed Length blade G.G.Board , Chart,
Frames Adjustable Frame- Variable Physical
Length blade Component
Types of Hack All Hard:Full length- used- Harder materials: Tool steel, Die steel, G.G.Board ,
Saw Blade HCS
Flexible:Teeth - Harder- Curved Line -Cutting- Thinner
Pitch of Blade Pitch- Dist b/w- teeth - TPI-
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 25 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:44
NAME OF TOPIC CHISELS
OBJECTIVES At the End of this Lesson Trainee shall be able to :
List the uses of cold chisels
Name the parts of Chisels
State the Different types of Chisels
Teaching AIDS G.G.Board, Chalk peice,Duster, Chisels ,Charts
Motivation Bar bender - Cutting bars-Metal - More -Easy- Chipping- Cold & Hot
Motivation
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 26 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:45
NAME OF TOPIC HAMMER
OBJECTIVES At the End of this Lesson Trainee shall be able to :
State the use of Engg. Hammer
Identify the parts of Hammer
Name the types(Pein) of hammer
Teaching AIDS G.G.Board, Chalk peice,Duster, Hammers,Charts
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 27 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:47
NAME OF TOPIC ANGLES OF CHISELS
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Select yhe point angles of Chisels for Different Materials
State the effect of rake and clearance angle
Teaching AIDS G.G.Board, Chalk peice,Duster, Chisels,Charts
Rake Angle & Rake angle- between top face - G.G.Board , Chart,
Clearance Angle Normal (90 Deg.) - at cutting edge Physical
Clearance angle-Between bottom Component,Show
face -tangent to work surface -at
cutting edge.
Clearance Angle is -Too great- Rake
angle -reduces. dig-cut-deeper &
deeper.
Correct point angle- Angle of inclination
-important
Crowning Slight -curvetureis ground-Crowning-prevent digging of corner. G.G.Board ,
Allow- chisel-moves- freely along -Straight line. Physical
Component
Point angle and G.G.Board
Angle of
Inclination
LESSON PLAN
Name: Lesson no: 28 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:40
NAME OF TOPIC METAL CUTTING SAWS
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Name the common types of metal cutting saws
State the advantages of horizontal band saw
state the features of Different types of Cutting saws
State the specific use of Contour saw
Teaching AIDS G.G.Board, Chalk peice,Duster, Videos
Rake Angle & Rake angle- between top face - G.G.Board , Chart,
Clearance Angle Normal (90 Deg.) - at cutting edge Physical
Clearance angle-Between bottom Component,Show
face -tangent to work surface -at
cutting edge.
Clearance Angle is -Too great- Rake
angle -reduces. dig-cut-deeper &
deeper.
Correct point angle- Angle of inclination
-important
Crowning Slight -curvetureis ground-Crowning-prevent digging of corner. G.G.Board ,
Allow- chisel-moves- freely along -Straight line. Physical
Component
Point angle and G.G.Board
Angle of
Inclination
LESSON PLAN
Name: Lesson no: 29 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:51
NAME OF TOPIC PHYSICAL AND MECHANICAL PROPERTIES OF METAL
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Name the different Physical and Mechanical properties of Materials
State the characteristics of the Mechanical properties of metals
Teaching AIDS G.G.Board, Chalk peice,Duster, Videos
LESSON PLAN
Name: Lesson no: 30 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:54
NAME OF TOPIC OUT SIDE MICROMETER
OBJECTIVES At the End of this Lesson Trainee shall be able to :
Identify the parts of a out side micrometer
State the function of the Main parts of an out micrometer
Teaching AIDS G.G.Board, Chalk peice,Duster, Micrometer
Motivation Steel rule- 1.0 or 0.5mm -accuracy- wires- rod dia difficult- More accurate- required - special
Motivation instrument
TOPICS INFORMATION POINTS SPOT HINTS
Introduction Micrometer- precision- instrument-measure- job- Accuracy-0.01mm. G.G.Board ,
Used-out side-Measurement
Sketch & parts Frame G.G.Board , Chart,
Barrel Physical
Thimble Component,Show
Spindle
Anvil
Ratchet stop.
Construction Frame: made - drop forged steel or malleable cast iron. All - G.G.Board ,
parts - attached to this. Physical
BARREL/SLEEVE: fixed-frame. The datum line and graduations Component
are marked on this.
THIMBLE: beveled surface-thimble -graduation is marked. The
spindle is attached to this.
SPINDLE: One end- measuring face. -other end threaded and
passes through a nut. The threaded mechanism -movement of
the spindle.
ANVIL: measuring face - frame. It is made of alloy steel and
finished to perfect flat surfaces.
SPIINDLE LOCK NUT: used-lock the spindle.
RATCHET STOP: ensure - uniform pressure b/w- measuring
faces.
G.G.Board
Signatureof JTO:
LESSON PLAN
Name: Lesson no: 31 Date :
Trade:FITTER Sem-I Duration: 1.00 Hr Week No (Actual/DGET) =
Ref Book & Page No: Fitter Text book NIMI - 1st Sem Trade theory and Page No:55
NAME OF TOPIC GRADUATION OF OUT SIDE MICROMETER
OBJECTIVES At the End of this Lesson Trainee shall be able to :
state the principle of a micrometer
Determine the least count of an Out side micrometer
Teaching AIDS G.G.Board, Chalk peice,Duster, Micrometer,Charts
Construction G.G.Board ,
Physical
Component
G.G.Board
Signatureof JTO: