ZXDU48 H002 (V5.

0) DC Power System Quick Installation Guide

System Structure 1 Installing the Cabinet

ŸEnsure that there is no objects within a range of 120° for door opening.
The following figures and contents are used to guide equipment installation and ŸThe equipment supports two installation modes: floor mounting and pole
ZXDU48 H002 (V5.0) DC Power System are for reference only. mounting. You can select according to the design requirements.

Quick Installation Guide

Serial Number: SJ-20140318142747-008
Overview of a Floor-Mounted Power Cabinet Overview of a Pole-Mounted Power Cabinet Installing the Cabinet in Floor Mounting Mode
Document Version: 2014-05-12 (R1.0) Steps:
600
600 1 . Drill holes in the ground and install expansion bolts according to the size of the
installation holes on the base of the cabinet.

Size of Installation Holes for a Power Cabinet

ZTE CORPORATION

100
Address: NO. 55 Hi-tech Road South ShenZhen P.R.China 518057
Tel : +86-755-26771900
Technical Support Website: http://support.zte.com.cn 550

1050

1050
Email: support@zte.com.cn
4-Ø14 377

500
377
CONTENTS
安装孔
Safety Precautions Equipment Installation
550 Unit: mm
Related Documentation 1. Installing the Cabinet
2. Connecting Supervision Signal Cables 600

80
Structure and Components
3. Installing Battery Packs Base
4. Installing Battery Temperature Sensors The following diagram shows how to install an expansion bolt.
Appendix 5. Connecting PE/AC Input Cables 600 600 Vacuum
A Removing a Rectifier 6. Connecting DC Output Cables Cleaner
7. Performing Electrical Check Internal Structure of a Power Cabinet Unit: mm
B Installing a Rectifier Hammer
C Removing the CSU 1 2 Drill Nut
D Installing the CSU Expansion
Bolt Plain Spring
Washer Washer

Safety Precautions AC Output

Equipment installation requirements 1 . AC output circuit breaker

ŸNever place heavy objects on top of the cabinet to avoid damage to the equipment. 2 . AC/DC distribution unit
7
Electrical connection requirements 3 . Centralized Supervision Unit (CSU520B) 2 . Move the cabinet to the installation position and tighten the expansion bolts.
Ÿ Never install or remove cables while the equipment is powered on. 4 . Battery space
Ÿ Remove conductive objects, including watches, bracelets, and rings, before the 5 . Fan ŸEnsure that the level deviation is less than 3 mm.
operation. Wear special gloves for protection against electrostatic hazards. 6 3 ŸTo level a cabinet, add U-shape washers under the cabinet.
6 . ZXD1500 V5.0 rectifiers (SMR)
Ÿ Always use insulated tools when making electrical connections and always ensure 5 7 . Heat exchanger
that all connection terminals and metal parts unnecessarily exposed are fully
insulated.
Battery requirements 4
Ÿ Battery packs must use cascaded batteries of the same brand, model, and delivery
time.
Ÿ Battery packs should not be short-circuited in any way during the operation.
Cable requirements
Ÿ The cross-sectional area of a cable should match the load capacity. SMR 1 SMR 2 SMR 3 CSU520B
Ÿ Cable color selection should comply with the engineering specification of the local 600
electric network. When using cables in non-standard colors, use black cables and
600
mark them by using heat-shrinkable tubes or insulated tapes in corresponding
AC/DC Distribution Unit
colors to avoid errors.
Ÿ At a corner of a cabling route, the turning radius should be 10 times equal to or
AC distribution unit DC distribution unit U-shape washer
greater than the cable diameter to avoid short circuits due to the cable tube
damage caused by the turning radius being too small. After cables are laid out,
check the connection ends and bends to guarantee that the cables and insulated Installing the Cabinets in Pole Mounting Mode
sleeves are not damaged.
1 . Install supporting bars to the pole.

Related Documentation 1 2 Supporting bar 2

PE N L 1 2 3 4 5 6 1 2 3 Supporting bar 1
Ÿ ZXDU48 H002 Series (HV5.0/SV1.20.02) DC Power System Commissioning Guide AC Input AC SPD DC SPD LLVD1 BLVD BATT1
This document is referred to as Commissioning Guide for short. During the Supporting bar 1
installation, refer to this document when connecting alarm input/output relay
cables.
Ÿ For more related documentation(as listed below), perform the downloading from
the technical support website (http://support.zte.com.cn ). If you have an account
registration problem when downloading user manuals, please send an E-mail to
doc@zte.com.cn.
Ÿ DC Power System Safety Information
AC Output Supporting bar 2
Ÿ ZXDU48 H002 (V5.0R01M02) DC Power System Product Description
Ÿ ZXDU CSU520B (SV1.20.02) Centralized Supervision Unit User Guide

1 2
 ZXDU48 H002 (V5.0) DC Power System Quick Installation Guide

2 . Install the cabinet to the brackets. 2 Connecting Supervision Signal Cables 2. 3 Connecting Communication Cables
The signal interfaces are located in the SIB board of the SIU. Based on the actual Based on the actual requirements for supervision and networking, refer to the
requirements for supervision and alarming, connect signal cables to corresponding following table and connect communication cables to corresponding interfaces.
interfaces.
Interface of SIB Board
Locating of Interface in the SIB Board Label Interface Description

X1 RS485 communication 1 Independent RS485 communication interface

SIB X2 RS232 communication Multiplex RS232 communication interface
X3 RS485 communication 2 Multiplex RS485 communication interface

Temperature Temperature
Battery2
+5V

2
1-NC

1 2 3 4 5 6
2. 4 Connecting Sensor Cables

Output Relay 1,2,3

1-COM T-B2

1
2-NC X8 Refer to the following table and connect sensor cables to corresponding interfaces
2-COM +5V

Battery1
(components in the following table are optional).

2
Brackets 3-NO T-B1

1
3-COM Interface of SIB Board
X7
X9

Temperature
+5V Label Interface Description

2
Ambient
4-NO

Output Relay 4,5,6

1 2 3 4 5 6
T-E

1
4-COM X13 In-relay 1-4 and door magnet alarm Pin 5, 6 are corresponding to door magnet
5-NO X6 alarm, be used to connect a door sensor.
5-COM WATER

1 2 3 4
X4 Environment humidity Connects to an ambient humidity sensor.
6-NO AGND

Alarm
Flood
6-COM +5V X5 Flood alarm Connects to a flood sensor.
X10 VW
X6 Environment temperature Connects to an ambient temperature sensor.
X5
X7 Temperature of battery pack 1 Connects to the temperature sensor for
SMOKE GND battery pack 1.

Detection
1 2 3

1 2 3
Humidity
Smoke
Alarm
48VP HUM X8 Temperature of battery pack 2 Connects to the temperature sensor for
48V- +5V battery pack 2.
Installing the Cabinets in Overlay Mounting Mode X11 X4

Online 1,2
BATT2 X11 Smog alarm Connects to a smog sensor.

Battery
A1

RS485

2
Com2
BATT1 B1 X12 Battery online 1, 2 Connects to with the negative pole of

1
Steps： X12 batteries, detecting whether the batteries are
X3 online.
1.Put a thickness of the glass glue on the top fo the cabinet(PC8910A). GND
DOOR

& Open Door Alarm

Input Relay 1,2,3,4

1 2 3 4 5 6

1 2 3
RS232
2.Move the cabinet on the other cabinet(PC8910A) and tighten the expansion

Com
48VP TXD
bolts. S4 RXD
S3 X2
3 Installing Batteries
S2 A0

RS485
Com1

2
S1
B0
The power cabinet can be connected to two battery packs. Each Power cabinet can be
installed with one battery pack, which consists of four 12 V storage batteries connected

1
X13
X1 in series. You need to obey the following correspondence when installing the storage
batteries.
2. 1 Connecting Output Relay Cables Battery circuit breaker
48 V Battery pack 1 48 V Battery pack 2
Steps: GND GND
- 48 V
1 . Connect cables to input relay interfaces in accordance with the following table. 4×12 V
2 . (Optional) After starting the CSU, refer to the “Setting the Level and Output Relay
for an Alarm” section in the Commissioning Guide, set the attributes of alarms
correctly. ŸPositive and negative battery cables must be connected to the corresponding
Interface of SIB Board terminals. Failure to comply can result in damage to the equipment.
ŸEnsure that the battery cables are properly connected to avoid short circuit or

Label Interface Description open circuit.

ŸWhen connecting the cables to the screw terminals, route the cables backwards.
X9 Out-relay 1, 2, 3 ŸOut-relay 1-5 are corresponding with the After cable connection, cover the cover plate on the screw terminals to prevent
software code is A1-A5. Multiple alarms can short circuit. See the figure below for cable routing.
X10 Out-relay 4, 5, 6 share one output relay. Refer to the “Alarm List” Do not route Route the cable Install the cover.
section in the Commission Guide for default the cable forwards! backwards.
output relays for the alarms.
ŸOutput relay 6 is used to control the diesel
generator.
ŸOutput relay 1, 2 are “Normal Close” and
Output relay 3-6 are “Normal Open”.

Recover the detection cables No disconnection!

2. 2 Connecting Input Relay Cables When connecting the battery cables, check the connection
of the battery detection cable. If the cable is disconnected,
reinstall the cable back to the corresponding battery circuit
Steps: breaker. Failure to comply can affect the battery
1 . Connect the input relay cables to the input relay interface. management.
2 . After the CSU is started, set the attributes for the input relays in the CSU. For
further details, refer to the Commissioning Guide. Steps:
1 . Install batteries to the cabinet.
Interface of SIB Board

Label Interface Description

X13 In-relay 1, 2, 3,4 & door ŸPin 1-4 are corresponding to 4 in-relays. The
magnet alarm user can customize the in-relays’ name, grade
and state.
ŸThe default value of input relays’ “State” is
“Close” and “Grade” is “Mask”.

3 4 5
 ZXDU48 H002 (V5.0) DC Power System Quick Installation Guide

5. 2 Connecting AC Input Cables 7 Performing Electrical Check

2 . Refer to the following connection diagram of battery cables. Set the battery circuit
breaker to OFF position, and then connect the battery cables.
a . Connect the negative cables to the battery connection terminals. ŸThe live and neutral cables must not be reversed! Electrical check must be performed before system commissioning, to avoid
ŸThe capacity of the AC power circuit breaker connected to the ZXDU48 cannot equipment damage caused by cable connection errors.
b . Connect the positive cables to the GND busbar.
be lower than that of the AC input circuit breaker. Failure to comply may result
c . Connect the cables between batteries. in circuit breaker trip and AC power interruption.
7. 1 Checking AC Input for Short Circuit
a
Steps:
1 . Set the AC input circuit breaker of the equipment to OFF position. Ensure that all power supply is removed prior to performing the check. Failure to
comply can result in damage to the multimeter.
2 . Set the AC circuit breaker ( in the AC power distribution box on site) to OFF position.
3 . Connect the AC input live cables (L) and neutral cables (N) in order.
Steps:
1 . Ensure that the AC circuit breaker that supplies power to the ZXDU48 is set to OFF
1 2 c Connection Diagram of AC Input Cables
position in the AC power distribution box.
2 . Set the AC input circuit breaker to OFF position.
BATT1 c 127 V /220 V
50 Hz/60 Hz 3 . Turn the knob of the multimeter to the buzzer scale to check AC input connection
terminals for short circuit.
N L
Check criterion of AC input for short circuit is shown in the table below.
c Check items Check Criterion

GND L-PE ŸIf the buzzer does not sound, there is no short circuit fault. The
electrical connection is qualified.
Ÿ An alarm sound given by the multimeter indicates that there is a
L-N short circuit. Locate any short circuit and eliminate it before
48 V Battery pack 1
PE N proceeding to the next step.
L
AC Input AC SPD
Example: Check for short circuit between L and N.
b
6 Connecting DC Output Cables Multimeter

4 Installing Battery Temperature Sensors Recover the detection cables No disconnection!

When connecting the DC output cables, reinstall the
detection cable back to the corresponding load circuit
This plug is already connected to the SIB-X7 interface and no more operation is breaker. Failure to comply can affect the load management.
required. Red probe
PE N
L1 Turn the knob
Black probe
to the buzzer scale
Selection of load connection AC Input AC SPD
Load Branch ID
Temperature sensor terminals
Importance
Select the load connection terminals of
LLVD1 or BLVD in accordance with load Primary load BLVD（F001-F003）
significance. The load capacity
1 Remove the paper cover.
2 Attach the battery temperature sensor firmly. connected must not exceed the capacity
Clean the center of the wide side of a battery limit of the circuit breaker, some Secondary LLVD1（F101-F106） 7. 2 Checking DC Output for Short Circuit
pack before pasting the sensor. redundancy must be reserved. load
Steps:
Turn the knob of the multimeter to the buzzer scale. Check the DC output for short
Steps: circuit.
1 . Set load circuit breakers to OFF position.
Check criterion of DC output for short circuit is shown in the table below.
2 . Connect DC output cables to the loads.
Check Items Check Criterion
Wide side
Connection Diagram of DC Output Cables Black probe: input end of each load ŸIfthe buzzer does not sound, there is no short
Battery Pack circuit breaker circuit fault. The electrical connection is qualified.
ŸAn alarm sound given by the multimeter indicates
Red probe: positive pole of the DC
that there is a short circuit. Locate any short circuit
Load output.
5 Connecting PE and AC Input Cables Load 1 Load 2
and eliminate the cable.

Ensure that all power supply is removed prior to performing the check. Failure to
5. 1 Connecting PE Cable comply can result in damage to the multimeter.

Steps: Cable color Yellow-green 1 2 3 4 5 6 1 2 3

Connect a PE cable between the cabinet and Example: Checking DC Output for Short Circuit
the PE busbar on site. Cable sectional area 16 mm² DC SPD LLVD1 BLVD

GND
Multimeter

GND

PE busbar on site
Red probe
1 2 3 4 5 6 1 2 3
Turn the knob
DC SPD LLVD1 BLVD to the buzzer scale

Black probe

6 7 8
 ZXDU48 H002 (V5.0) DC Power System Quick Installation Guide

7. 3 Checking AC Input Voltage A Removing a Rectifier C Removing the CSU

Steps:
1 . Ensure that the AC input circuit breaker is set to OFF position.
2 . Set the AC power circuit breaker (in the AC power distribution box) to ON position.
3 . Turn the knob of the multimeter to the AC voltage scale.
4 . Check AC input voltage at the AC input circuit breaker of the equipment.
5 . Set the AC power circuit breaker to OFF position.
Check criterion of AC input for short circuit is shown in the table below.
Rectifier model: ZXD1500 V5.0
If the CSU is working, recount the rectifiers after removing the rectifier. Failure to
comply can result in the “SMR Comm.Fail” (SMR communication failure) alarm.
For the operation procedure, refer to the Commissioning Guide.
1 Loosen the captive screws.
2 Pull the handle upwards.
CSU model: CSU520B
A faulty CSU must be quickly replaced with a proper one.
If the CSU is faulty or removed, the monitoring on the ZXDU68 S202 system is
unavailable.The fault or removal of the CSU has the impact on the batteries:
Ÿ When the batteries discharge electricity, the CSU cannot implement power-off
protection.
Ÿ The rectifiers can output 53.5 V DC power to charge the battery packs (trickling
charging).

Check Items Check Criterion

1 2
N-PE The N-PE voltage should be lower than 5 V. If the voltage does not meet
the requirement, it is recommended to improve the grounding quality.
L1-N、L2-N、L3-N
The phase voltage should be within the range of 85 V - 300 V. If the
N-L voltage does not meet the requirement, it is recommended to start a
diesel generator to power the system.
Loosen the captive screw. Pull the handle upwards.

3 Pull out the rectifier.

7. 4 Checking Terminal Voltage of the Battery Pack
Steps:
3
1 . Ensure that the battery circuit breaker is set to OFF position.
2 .Turn the knob of the multimeter to the DC voltage scale.
3 . Measure the terminal voltage of each battery pack and record the values in the table
shown below.

Check criterion of terminal voltage of the battery pack is shown in the table below.
Pull out the CSU.
Battery Touching Point Terminal Check Criterion
Pack Voltage B Installing a Rectifier
Battery pack Black probe: Positive value Rectifier model: ZXD1500 V5.0
Negative pole of ŸThe electrical connection is qualified.
BATT1 connection
terminal.
Negative value During transportation, internal components may become loose. If there is any D Installing the CSU
Ÿ It indicates that the positive and sound inside the rectifiers during installation, contact ZTE Corporation for
Red probe: GND negative battery cables are connected maintenance or replacement. CSU model: CSU520B
busbar reversely.
Ÿ A polarity connection fault may cause
damage to the device. If there is a Verify that the rectifier is installed in position and the bolts are tightened. Failure to When installing the CSU to the slot, never press the display, indicators or interfaces in
polarity connection fault, uninstall a comply can result in damage to the rectifier or even fire because of heating. case the equipment might be damaged.
connection plate in the battery pack,
and modify the connections of battery
cables. Steps:
1 . Remove the film or other obstacles (if any) from the ventilation holes. Failure to 1 2
comply can result in damage to the rectifier because of heating.
Example: Check the terminal voltage of battery pack 1. 2 . Install the rectifier to the slot.When installing the rectifier to the slot, never press the
fan outlet, buttons or indicators in case the equipment might be damaged.
Multimeter
GND

a b
Push the rectifier. Push the CSU.
Pull the handle upwards.

Black probe 1 2
Red probe Turn the knob to
BATT1 the DC voltage scale. 3

Pull the handle upwards.

c Tighten the captive screw.

Tighten the screw.

9 10 11