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Extensometr Type
Extensometr Type
Introduction
There are several devices used to measure very small values of strains. Before selecting particular type of
device some requirements should be considered:
− readability
− ease of mounting
− sensitivity
− accuracy
− required operator skill
− repeatability of readings
− range of measurement
− size
− frequency response.
Beside the first purely mechanical gauges, many physical phenomena are used to magnify relatively small
motion to values that are readable by eye. The most common are
− photocell
− variation of magnetic field
− variation of transformer coupling (inductance)
− variation of condenser capacity
− air pressure and low variation due to orifice restriction
− optical flats
− electric-resistance strain gauge
− slide-wire resistors
− carbon pile
Mechanical gauges
Mechanical strain gauges: the mechanical devices or generally known as extensometers and are used to
measure strain under static or gradually varying loading conditions.
Dial gauges
hand
spring
gear
sliding mandrel
s
Fig. 2.1 Dial gauge and its scheme
They are used mainly as extensometers and deflectometers. Typical magnification is 100.
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Simple mechanical gauges
Principle: extensometer is usually provided with two knife edges. They are clamped firmly in contact with
the test component at the specific distance. When the test component is trained the knife edge undergoes a
small relative displacement. This displacement is amplified through a mechanical (or sometimes optical)
linkage and magnified displacement or strain is displayed on calibrated scale.
The simplest strain amplification is the use of simple lever gauge, like the Berry’s strain gauge, Fig. 2.2.
Another, simple gauge is the Martens-Kennedy’s gauge, Fig. 2.3. The Tuckerman’s gauge is similar, but
instead of the mechanical uses the optical amplification, Fig. 2.4.
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Huggenberger’s extensometer
This is a type of extensometer having a short gage length (10 to 20 millimeters) and employing a
compound lever system that gives a magnification of about 1200.
∆M
∆M
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
The electric resistance strain gauges have strain-dependent electric resistance. They are the most widely
used gauges to measure the mechanical quantities. They transform force, pressure, strain etc. into the
resistance change that can be measured.
The gauges measure strain, elongations as well as contractions. The strains, caused by external factors or
by internal factors (e.g. shrinkage), can be used to measure the value of the causes. For instance, measuring
the elongation of a steel mandrel we can determine the force applied, getting a dynamometer (a force
gauge).
„snake” „grill”
Fig. 2.9 Strain gauges types
The strain of material is transmitted across the glue and foil film onto resistant wire, Fig. 2.10, made from
Ni-Cr or constantan (the materials with the resistance nearly not depending on temperature).
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
resistance changed in proportion to elongation or contraction in the elastic region. By bonding such a fine
metallic wire to the surface of an object, strain on the object can be determined through measurement of the
resistance change. The resistance wire should be 1/50 to 1/200mm in diameter and provide high specific
resistance. Generally, a copper-nickel alloy wire is used. Usually, an instrument equipped with a bridge
circuit and amplifier is used to measure the resistance change. Since a strain gage can follow
elongation/contraction occurring at several hundred kHz, its combination with a proper measuring
instrument enables measurement of impact phenomena. Measurement of fluctuating stress on parts of
running vehicles or flying aircraft was made possible using a strain gage and a proper mating instrument.
Wheatstone bridge
The Wheatstone bridge is an electric circuit suitable for detection of minute resistance changes. It is
therefore used to measure resistance changes of a strain gage. The bridge is configured by combining four
resistors as shown in the figure.
Rc Rk
G
Rs Rr
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Bridge structures
The structure described above is called a 1-gage system since only one gage is connected to the bridge.
Besides the 1-gage system, there are 2- gage and 4-gage systems.
2-gage system
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Temperature compensation
Active-Dummy Method
The active-dummy method uses the 2-gage system where an active gage, A, is bonded to the measuring
object and a dummy gage, D, is bonded to a dummy block which is free from the stress of the measuring
object but under the same temperature condition as that affecting the measuring object. The dummy block
should be made of the same material as the measuring object. The two gages are connected to adjacent
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
sides of the bridge. Since the measuring object and the dummy block are under the same temperature
condition, thermally-induced elongation or contraction is the same on both of them.
Thus, the gages bear the same thermally-induced strain, which is compensated to let the output, e, be zero
because these gages are connected to adjacent sides.
Self-Temperature-Compensation Method
Theoretically, the active-dummy method described above is an ideal temperature compensation method.
But the method involves problems in the form of an extra task to bond two gages and install the dummy
block. To solve these problems, the self-temperature-compensation gage was developed as the method of
compensating temperature with a single gage.
With the self-temperature-compensation gage, the temperature coefficient of resistance of the sensing
element is controlled based on the linear expansion coefficient of the measuring object. Thus, the gage
enables strain measurement without receiving any thermal effect if it is matched with the measuring object.
Except for some special models, all recent KYOWA strain gages apply the self-temperature-compensation
method.
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
With the 1-gage 2-wire system shown in the figure, the resistance of each cable is inserted in series to the
gage, and thus cables do not generate any thermal problem if they are short. But if they are long, cables
adversely affect measurement. The copper used for cables has a temperature coefficient of resistance of
3.93 10–3/°C. For example, if cables 0.3mm2 and 0.062Ω/m each are laid to 10m length (reciprocating
distance: 20m), a temperature increase by 1°C produces an output of 20 10–6 strain when referred to a strain
quantity.
The 3-wire system was developed to eliminate this Input, E thermal effect of leadwires.
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
or uncertainty of existing state of strains, especially in the case when the strain state is unknown. In the
case of torsion:
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Strain transformation
We have two set of coordinates: first anyone (x, y) and second principal (1, 2). To calculate strain in some
direction from principal ones we use the formula of transformation:
εij = aik a jl εkl , i, j = xy, k , l = 1,2
where aij are the cosines between axes of the “old” and the “new” coordinates. For an arbitrary direction a,
the formula reads:
ε aa = cos(a, x) cos(a, x)ε xx + cos(a, x) cos(a, y )ε xy + cos(a, y ) cos(a, x)ε yx + cos(a, y ) cos(a, y )ε yy =
= cos 2 (a, x)ε xx + 2 cos(a, x) cos(a, y )ε xy + cos 2 (a, y )ε yy
and similarly for the directions of b and c. In this way we have three equations for three unknowns. The
same formula may be used to write the transformation starting from the principal strains:
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
ε aa = cos(a,1) cos(a,1)ε11 + cos(a,1) cos(a,2)ε12 + cos(a,2) cos(a,1)ε 21 + cos(a,2) cos(a,2)ε 22 =
= cos 2 (a,1)ε11 + cos 2 (a,2)ε 22
So, to evaluate the principal strain values the measurement in two directions only is sufficient. However,
the principal directions remain unknown.
x=00
x=00
0
240
1 1
cos(0°, x) = 1, cos(120°, x) = − , cos(240°, x) = − ,
2 2
3 3
cos(0°, y ) = 0, cos(120°, y ) = , cos(240°, x) = −
2 2
so:
ε x = ε0 ,
1
εy = [2(ε60 + ε120 ) − ε0 ]
2
1
ε xy = [ε60 − ε120 ]
3
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Finally, we calculate the principal values and principal directions from well known formulae:
2
εx + ε y εx − ε y
ε1 = + + ε 2xy ,
2 2
2
εx + ε y εx − ε y
ε2 = − + ε 2xy
.
2 2
ε −ε
tan α = 1 x
ε xy
∆M
Curved bar
123456
N
e=164
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
- force N can be determined from Gauss approximation of least squares, the objective function should be
minimal:
∂δ
δ = ∑ [Eε i − Nf (η i )] ,
2
=0,
i ∂N
hence:
E ∑ ε i f (η i )
i
N= .
∑ f 2 (η i )
i
Finally we get the value of the force N, as the best approximation of the results, Fig. 2.31.
σ [Mpa]
250
krzywa analityczna
150
50 krzywa doświadczalna
η [m]
-0,0345 -0,0145 0,0055 0,0255
-50
-150
Kirsch’s problem
σmax=3σnom
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.
Adam Paweł Zaborski
Glossary
gauge, gage – czujnik
gauge length – baza pomiarowa
Project “The development of the didactic potential of Cracow University of Technology in the range of
modern construction” is co-financed by the European Union within the confines of the European Social Fund
and realized under surveillance of Ministry of Science and Higher Education.