PT.

ANEKA SERVIS INDONESIA

Pergudangan Commpark B-08
Kota Wisata, Cibubur
West Java – Indonesia 16820 FAILURE ANALISYS REPORT
Tlp
Email : :+62 21 2288 6010
cs.anekaservices@gmail.com

WO NUMBER MACHINE MODELLG 936

CUSTOMER PT. WASKITA BETON PRECAST SERIAL NUMBER Z2PHL562373
SITE TANJUNG, GRESIK C/N UNIT WL 108
DAY/DATE SABTU, 18/01/2020 HM/KM 3960
FAILURE DETAIL AS REPORTED BY CUSTOMER

Found oil on water coolant radiator

PICTURE ANALYSIS
1. Oil mix water
2. Cooling system abnormal
3. Lubricating system abnormal

CAUSE
1. Fatigue material
Found oil on water jacket Oil mix water on oil pan 2. Abnormal operation on the past
3. Maintenance not running properly

Cut off selenoid damage Lift device engine hood damage

CORRECTIVE ACTION
Recomended to general overhoul

CONCLUSION
Maintenance and periodic inspection not running, lost monitoring engine condition

CONTAINMENT PLANT
Running periodic inspection and maintenance

REPORTED BY ;

SURYA S.P
 Recomended repair
No Description Qty
1 Remove and install engine 1
2 General overhoul engine 1
3 Install lift device 1
4 Install hose top cylinder boom LH 1
5 Replace disconect switch 1
6 Replace cut off selenoid 1
7 Cap radiator 1

Recomended replacement parts

No Part Number Description Qty
Engine
1 3288790 Belt Ribbed 1 PCS
2 Belt AC 1 PCS
3 30B0130 Switch engine Pressure 1 PCS
4 30B0065 Switch Coolant Temperature 1 PCS
8 4942879 Selenoid shut off 1 PCS
12 3904849 Ring Retaining 1 PCS
15 3802072 Set Main Bearing 1 SET
16 3901172 Set Con Bearing 1 SET
17 3926126 Rear Wear Sleeve 1 PCS
18 3802820 Front Wear Sleeve 1 PCS
19 3802170 Piston Assy 6 SET
20 3934047 Ring Piston Assy 6 SET
21 3802376 Gasket Lower 1 SET
22 3804897 Gasket Upper 1 SET
23 4930315 Thermostat 1 PCS
24 3901306 Bushing Cam Shaft 1 PCS
25 3927155 Thrust Metal 1 PCS
26 3904166 Sleeve Salvage 6 PCS
27 3906854 Insert In 6 PCS
28 3904105 Insert Ex 6 PCS
29 3904408 Guide Valve in 6 PCS
30 3904409 Guide Valve Ex 6 PCS
35 3288955 V Belt 1 PCS
36 Cap Radiator 1 PCS
37 3900250 Lock Valve 24 PCS
40 LF 3894/LF3349 Lube Oil Filter 1 PCS
41 FS 1280 Fuel Filter 1 PCS
42 FS 1242 Water Separator 1 PCS
43 SP1335125 Air Filter 1 PCS
44 3802820 Seal crankshaft 1 PCS
45 FS 5052 Fuel Filter 1 PCS
Other
1 24C0626 Lift device engine hood 1 Pcs
2 34B0297 Disconect switch 1 Pcs
3 4942879 Shut off selenoid 1 Pcs