Sardamagnet Lifting Magnets 2017

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MAGNETIC

LIFTERS
Introduction to

Sarda Magnets
Sarda Magnets has been a brand synonymous with Industrial magnets for the
last six decades. We are an ISO 9001:2008 company specialised in providing
B2B, BOT model for design, manufacture, installation and service of magnetic
equipment for work holding, clamping, separation and lifting systems, etc. With
innovative and advanced design, outstanding performance and unsurpassed
reliability, our products are internationally accepted..

We focus on upgrading ourselves continuously with technological innovations


in order to meet our customers changing needs for modernization. We have an
“In-House R&D Centre” registered with DSIR, Govt. of India and recently we
have joined hands with International Institutes to jointly develop products with
advanced features and new technology.

Inspired by our first patent of MAGNASLOT (a magnetic bed with T slots giving
customers a work holding solution for all kinds of jobs), we have developed
several new products and patents for fifteen more innovations are in process.

We are proud recipient of prestigious awards from the many Ministerial


Institutions for the last 10 years regularly.

2
Why use Magnets
• Reliable and safe method of handling.
• Requires less manpower.
• Material can be handled from a distance.
• Wooden reapers/ dunnage is not required.
• Magnets can lift selectively.
• Saves space/ time/ man power.
• No damage to the lifted load.
• Less maintenance; low running cost.

Why use Electro Permanent Magnets


• Requires electricity only during switching ON/ OFF for a few
seconds. During lift operation, no electricity is consumed.
• No need of battery backup.
• Lifted load will not fall even during power failure.
• Performance constant throughout the day.
• No moving parts. No overheating of coils.
• Does not leave residual magnetism in the load.
• In accordance with EN 13155:2009.

Magnetic Circuit
A typical magnetic circuit comprises of
• Body – made of mild steel.
• Coil – copper conductor.
• Reversible magnets – AlNiCo.
• Non-reversible magnet – NdFeB or SmCo magnets.
• Poles – Mild Steel.
• Sealing by Epoxy.

In a body of mild steel reversible magnets are placed which


are surrounded by an electrical coil. The magnetic polarity of
the reversible magnets can be changed as desired by passing
adequate current through the coil. The steel pole is placed on
top of the reversible magnet. On the sides of the pole, we place
the non-reversible magnet.

• Orientation of the non-reversible EPM Working


magnets is fixed during manufacturing
and does not change.

• During the ON condition, the


reversible magnets are aligned
aiding the non-reversible magnets.
This makes the pole attract steel
on which it is placed.
EPM Fixed Spreader Beam
Features: • Magnets can be selectively switched according to the
length of the plate being handled.
• EPMs suspended from fixed length spreader beam.
• Smaller Plates – Internal magnets are switched ON.
• EPM Modules are placed so that the maximum range
of plates are covered. • Larger Plates – All the magnets are switched ON.
• Plate can be stored one on top of another without • “Inching” feature –When the magnet is switched ON,
the use of wooden dunnage. it lifts more than a single thin plate. Using inching
feature, we reduce magnetic power slowly so additional
• Does not require additional person for putting chains.
plates, lifted is released. This is used to make sure that
• Double Mag Cycle - ensures the safe lifting of the load only one plate is handled at a time.
at more than 100% SWL.
• ADPREM – Accidental Demagnetization PREvention
• Power Control – Magnetic Power can be varied in Mechanism. Disable the demagnetization cycle when
4 steps. Lower magnetic power for lifting thin plate. the load is hanging/ chains are in tension.
• Electrical power consumption is 97% less than a similar • Radio Remote Control – Operates from a convenient
electromagnet. No recurring battery replacement cost. distance.
No maintenance of DC contactors.

Application
• Loading/ unloading plates from Railway Wagons/ trucks.
• Storing in Plate yards.
D

C
E

A
F

• Feeding plate onto


RevNo a flame/
Revision note plasma cutting machine table.
Date Signature Checked

• Can be used with EOT/ Gantry/ Mobile Cranes etc.


1

1
F
G

2500 ±500
3600

2
750
2200
4400
8800
9200

3
Thickness
Rated Width (mm) Length (mm) No. of Self Weight
Art No. (mm) COPYRIGHT Ref Qty Article No. XXXXXXX
Capacity (kg) This drawing is the copyright Designed by Checked by Magnets
Approved by - date File name (kg)
Date Scale
min min
property of ASSFALG. and must max min SURESH max XXXXXXX XXXXXXX XXXXXXX
4

not be copied or shown to a third


party without the written consent
of the company.
23102.01* 2,000 5 500 1,500 2,000A S S F A6,300
LG 4 xDrawing
1 No. 750
D-73525 Schwaebisch Gmuend,Buchstr. 149, Germany Edition Sheet
XXXXXXX
23102.02 *
4,000 5 500 2,500 2,000 6,300
www.assfalg-magnets.de
4x2 1,200
D

C
E

A
F

23102.03 5,000 5 500 2,500 3,000 12,500 5x2 1,500


23102.04 7,500 5 500 2,500 3,000 12,500 5x2 1,800
23102.05 10,000 5 500 3,000 3,000 12,500 5x2 2,500
23102.06 12,000 6 500 3,000 3,000 12,500 5x2 2,800
23102.07 16,000 6 500 3,000 3,000 12,500 5x2 3,300
Important: Generally Cable Reeling drum is recommended for feeding electric Note: Line diagram of items marked as * are different.
power supply during the up/down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com
4
EPM Telescopic Beam
Features: • The length of the moving beam can be adjusted
depending on the length of the plate to be handled.
• The more versatile lifting magnet system with
additional features over EPM Fixed Spreader Beam. • Shorter Plate: activate only the inner magnets.
• A set of EPM modules placed on the fixed part of the • Medium/ Thick Plate: activate all the magnets with
beam. Another set placed on the telescopic part. the closed telescopic arm.
• Separate electrical actuator used for movement of • Long Plate: activate all the magnets with the
telescopic part ensuring always equal and in sync. telescopic arm in the expanded position.
• No oil seepage.

C
E

A
F

RevNo Revision note Date Signature Checked

140
Application
1

1
• Save space for storing and moving in shop floor.

2500 ±500
260

• Storing in Plate yards. 3000

• Feeding plates onto a flame/ plasma cutting machine table, one


at a time.
1500 2000
• Loading/ unloading plates from Railway Wagons/ trucks. 750

2
Stroke 1500 2800 1500
5800
• Can be used with EOT/ Gantry/ Mobile Cranes etc. 8800

Thickness
Rated Width (mm) Length (mm) No. of Self Weight
Art No. (mm)

3
Capacity (kg) Magnets (kg)
min min max min max ~6054
~9054
23103.01 *
4,000 5 500 2,500 2,000 6,300 4x2 1,200
COPYRIGHT Ref Qty Article No. 23103.04
23103.02 7,500 5 500 2,500This drawing is the copyright
3,000 12,500
Designed by 4x2
Checked by Approved by - date1,800
File name Date Scale
property of ASSFALG. and must SURESH EPM-TE 09/05/15 1:50
4

not be copied or shown to a third


23103.03 10,000 5 500 3,000 3,000
party without the written consent
of the company. 12,500A S S F A L G4 x 2 2,500
EPM Telescopic Beam - 12T
Drawing No. Edition Sheet
D-73525 Schwaebisch Gmuend,Buchstr. 149, Germany
23103.04 12,000 6 500 3,000 3,000 12,500 4x2
www.assfalg-magnets.de
2,800
23103.04.GA
1/2
D

C
E

A
F

23103.05 16,000 6 500 3,000 3,000 12,500 4x2 3,300


23103.06 *
14,000 6 500 3,500 3,000 16,000 6x2 3,500
23103.07 *
18,000 8 500 2,500 3,000 16,000 6x2 4,000
Important: Generally Cable Reeling drum is recommended for feeding electric Note: Line diagram of items marked as * are different.
power supply during the up/ down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com 5
EPM Vertical Plate Handling System
Features: we reduce magnetic power slowly such that additional
plate, if lifted, is released. This is used to make sure that
• Handle plate in vertical or horizontal direction.
only one plate is handled at a time.
• EPMs suspended from fixed length spreader beam.
• Double Mag Cycle - ensures the safe lifting of
• EPM Modules are placed so that the maximum range of the load at more than 100% SWL.
plates are covered.
• Power Control – Magnetic Power can be varied in
• Simple self-tilting mechanism. No additional actuation. 4 steps. Lower magnetic power for lifting thin plate.
• Horizontally placed plates can be stacked in vertical • Magnets can be selectively switched according to the
position or Vertically stacked plates in horizontal length of the plate being handled.
position by appropriate placement of the magnets.
• Smaller Plates – Only internal magnets are
• Does not require additional person for putting plate switched ON.
clamps/ slings/ chains.
• Larger Plates – All the magnets are switched ON.
• “Inching” feature –When the magnet is switched ON, it
• Radio Remote Control – Operates from a convenient
lifts more than single thin plate. Using inching feature,
distance.

1 2 3 4 5 6

A A

140
260

Application • Loading/ unloading plates from


• Optimum utilization of space as Railway Wagons/ trucks.

2800 ±500
~9300
vertically stored plate takes less • Can be used with EOT/ Gantry/
B B

space and easy to sort. Mobile Cranes etc.


• Feeding plates onto a flame/
plasma cutting machine table,
1760
one at a time. C
5280 C
8800

Thickness
Rated Capacity Width (mm) Length (mm) No. of Self
Art No. (mm) This drawing is the copyright
(kg) Magnets Weight (kg)
CUSTOMER: TITLE:
property of M/s. East Coast Magnets

min min max D


Process Inc.
min
USA max
Pvt. Ltd. and must not be copied,
made public or shown to a third
party without a written consent from East Coast Magnets Pvt. Ltd.
EPM with Tilting Beam
the company www.sardamagnets.com
NAME SIGNATURE DATE MATERIAL:
DWG NO.

EPM-TB-9M3M-6T
Rev

23104.01* 4,000 5 500 2,500 2,000 6,300 4x1 1800


DRAWN Amit xx

CHK'D
1 2 APPV'D File Name: EPM-TB-9M3M-6T SCALE:1:50 SHEET 1 OF 1

23104.02 7,500 5 500 2,500 3,000 12,500 6x1 2,800


23104.03 10,000 5 1,000 3,000 3,000 12,500 6x1 3,200
23104.04 12,000 6 1,000 3,000 3,000 12,500 6x1 3400
23104.05 16,000 6 1,000 3,000 3,000 12,500 6x1 4,000
Important: Generally Cable Reeling drum is recommended for feeding electric Note: Line diagram of items marked as * are different.
power supply during the up/ down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com
6
Billet Handling
Features: • Prior to transportation, 100% magnetic power is given
to make it safe for transportation.
• EPMs suspended from fixed length spreader beam.
• ADPREM – Accidental Demagnetization PREvention
• Location of EPM Modules are placed so that the
Mechanism. Disable the demagnetization cycle when
maximum range of billet is covered.
load is hanging/ chains are in tension.
• Billets can be stored one on top of another without the
• Radio Remote Control – Operates from a convenient
use of wooden dunnage.
distance.
• Does not require clearances or gaps between billets.
• Electrical power consumption is 97% less than a similar
• Does not require additional person for putting chains. electromagnet. No recurring battery replacement cost.
• Magnetization is done in two steps. During the pickup No maintenance of DC contactors.
stage, only 75% of magnetic power is given. This is to
ensure that lifting is not above safety limits.

1 2 3 4 5 6

A A
260

Application
140
• Storage in warehouses/ stores.
• Loading and unloading of trucks, ships, rail cars.
2500 ±500

B B

2000
• Handling in steel mills and foundries (with temperature up to 6000 C).
• Can be used with EOT/ Gantry/ Mobile Cranes etc.
C C

3000

CUSTOMER: This drawing is the copyright


Rated Capacity TITLE: Layer Width (mm) Length (mm)
Art No. No. of Magnets
property of M/s. East Coast Magnets
SC Transdanube Industries SRL Pvt. Ltd. and must not be copied,
EPMBL-5T
(kg)
made public or shown to a third
D
Romania party without a written consent from

min max
East Coast Magnets Pvt. Ltd.
the company www.sardamagnets.com
NAME SIGNATURE DATE MATERIAL:
DWG NO.

23106.02.GA
Rev
DRAWN Amit xx

23106.01* 3,000 600 500 3,000 1


CHK'D
1 2 APPV'D File Name: 23106.02.GA SCALE:1:25 SHEET 2 OF 3

23106.02 4,000 1,000 3,000 6,000 2


23106.03 5,000 1,400 6,000 12,000 2
23106.04 7,500 1,700 6,000 12,000 2
Important: Generally Cable Reeling drum is recommended for feeding electric Note: Line diagram of items marked as * are different.
power supply during the up/ down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com 7
EPM Slab Handling System
Features: • ADPREM – Accidental Demagnetization PREvention
Mechanism. Disable the demagnetization cycle when
• Maximum power at high operating air gaps.
the load is hanging and chains are in tension.
• Slabs/ Plates can be stored one on top of another
• Radio Remote Control – Operates from a convenient
without the use of wooden dunnage.
distance.
• Does not require clearances or gaps.
• Electrical power consumption is 97% less than a similar
• Does not require additional person for putting chains. electromagnet. No recurring battery replacement cost.

1 2 3 4 5 6

A A
C
B

Application
• Storing in Plate/ Flat loads, blocks.
B • Loading/ unloading plates from Railway Wagons/ trucks.
B
A

• Can be used with EOT/ Gantry/ Mobile Cranes etc.

C C

Thickness
CUSTOMER: This drawing is the copyright

Rated
property of M/s. East Coast Magnets
TITLE:
Width (mm) Length (mm) Self
D
Assfalg
Art No.
Pvt. Ltd. and must not be copied,
made public or shown to a third (mm) 23108.04.GA
Capacity (kg)
party without a written consent from
the company
East Coast Magnets Pvt. Ltd.
www.sardamagnets.com Weight (kg)
DRAWN
NAME

Amit
SIGNATURE DATE

xx
MATERIAL:

min DWG NO.

SMH-20 min Rev


max min max
CHK'D
1 2 APPV'D File Name: SMH-20 SCALE:1:15 SHEET 2 OF 3

23108.01 5,000 30 1,000 3,500 1,000 6,000 610


23108.02 10,000 30 1,000 3,500 1,000 6,000 950
23108.03 15,000 40 1,000 3,500 1,000 6,000 1,300
23108.04 20,000 40 1,000 3,500 1,000 6,000 1,750
23108.05 25,000 80 1,000 3,500 1,000 6,000 2,150
23108.06 30,000 80 1,000 3,500 1,000 6,000 2,700
Important: Generally Cable Reeling drum is recommended for feeding electric Note: Multiple magnet can be hung to cater to longer loads.
power supply during the up/ down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com
8
BAT EPM For Plate Handling System
Features: • Battery box mounted on top of the beam.
• Battery Operated EPM Lifter for handling plate/ pipes • With one charge get ~300 operations.
sections using mobile cranes. • Warning signal when battery level is low.
• No hassle of mains electrical power connection. • Battery charger along with over-charge protection.
• No cable reeling drum is required. • Solar panel for automatic battery charging during
• Battery power needed only to switch ON/ OFF. outdoor application (OPTIONAL).
No battery power is needed to keep magnets ON.

BATEPM with solar panels for self-charging


of battery during outdoor application.

Application
• Handling of plate/ pipe in open yard using mobile cranes.
• Handling of material where ready electrical power source
is not available.
• Use the same beam to handling plate in open yard using
mobile crane and inside the plant using EOT.

Email: contactus@sardamagnets.com 9
Electro Permanent Magnet Modules
Features:
• EPMs in module with mounting holes.
• Each magnet is completely sealed with no
moving parts.
• Magnets with Safety factor of 3.
• Spring Suspension Box can be added to take
care of waviness of plate.

Note:
• The modules can be integrated with our controller
for EPM lifting magnet systems with all its features.
• ADPREM can also be integrated into the magnet
module.

ADPREM Hook Plate


EPM Module
Controller

Application • Can be used as Robotic Grip.


• EPM Modules can be suspended from existing • Multiple modules can be added on a spreader beam to
spreader beam. handle longer plate.

Thickness
Rated Width (mm) Length (mm) No. of Self Weight
Art No. (mm)
Capacity (kg) Magnets (kg)
min min max min max
23102.01 *
2,000 5 500 1,500 2,000 6,300 4x1 750
23102.02 *
4,000 5 500 2,500 2,000 6,300 4x2 1,200
23102.03 5,000 5 500 2,500 3,000 12,500 5x2 1,500
23102.04 7,500 5 500 2,500 3,000 12,500 5x2 1,800
23102.05 10,000 5 500 3,000 3,000 12,500 5x2 2,500
23102.06 12,000 6 500 3,000 3,000 12,500 5x2 2,800
23102.07 16,000 6 500 3,000 3,000 12,500 5x2 3,300
Important: Generally Cable Reeling drum is recommended for feeding electric Due to continuous upgradation in design there could be changes in specifications.
power supply during the up/ down movement of hoist. Other sizes on request.

Email: contactus@sardamagnets.com
10
EPM Coil Handling System
Features: • Maximum performance even with high operating
air gaps.
• Handling the coil is quick and secure.
• Does not require additional person for putting
• No damage in to the coil unlike clamps/ C-hook/ chain.
slings/ chains/ clamps.
• Contacts from the top face of the coil. No compression
• ADPREM – Accidental Demagnetization PREvention
or deformations.
Mechanism. Disable the demagnetization cycle
• No additional room required a liftting & placing. when carrying load.
• Magnets available for handling coil horizontally/ • Radio Remote Control – Operates from a convenient
vertically. distance.

COIL HANDLING -
EYE HORIZONTAL POSITION

Application
• Eye Horizontal Handling during storage.
• Eye Vertical Handling during annealing/ finished product during packing.
COIL HANDLING - • Can be used with EOT/ Gantry/ Mobile Cranes etc.
EYE VERTICAL POSITION

Rated Capacity Material Inner Diameter Outer Diameter Coil Height


Art No.
(kg) Thickness (mm) (mm) (mm) (mm)
23109.01 2,000 0.3 - 6.0 508 - 610 1,500 25 - 300
23109.02 5,000 0.3 - 6.0 508 - 610 1,700 50 - 500
23109.03 10,000 0.3 - 6.0 508 - 610 2,000 400 - 1,350
23109.04 15,000 0.3 - 6.0 508 - 610 1,400 400 - 1,350
23109.05 20,000 0.3 - 6.0 508 - 610 1,900 400 - 1,350
23109.06 25,000 0.3 - 6.0 508 - 610 2,000 500 - 1,350
23109.07 30,000 0.3 - 6.0 508 - 610 2,100 500 - 1,500
23109.08 40,000 0.3 - 6.0 508 - 610 2,150 600 - 1,850
Important: Generally Cable Reeling drum is recommended for feeding electric Note: For Eye Horizontal, please use Art No. 23110.
power supply during the up/ down movement of hoist. Due to continuous upgradation in design there could be changes in specifications.
Other sizes on request.

Email: contactus@sardamagnets.com 11
EPM Plate Lifting System For
Cut-Out Handling
Features: • Customise Magnet modules switching.
• Optimized magnet and beam weight to get maximum • Total or selective coverage.
lifter with your crane. • Increase safety by keeping operator off the cutting table.
• Use magnet to load full plate on the machine. • Stop using the table as a sorting table.
• After cutting, unload the cut-outs and skeleton using the • One man can load/ unload the plate/ cut-outs.
same magnet in 1 or 2 lifts. • Quick parts removal eliminates idle machine time.
• Cut more parts per shift by maximizing torch time.

INCREASE PRODUCTIVITY & PROFITS

Others
Unloading

Loading
Cutting time

Without Magnet

Misc
Additional cutting
Break time available
Setup
Maintenance
Programing
Unloading
Cutting
Loading

With Magnet

Self Thickness Max. Cutout area Max. Full Plate


Beam (mm) Min. Cut (mm) Area (mm) Rated Capacity
Art No. Weight
Type piece mm (KG)
(kg) min max width Length Width Length
23110.01 Fixed 750 4 16 300x300 1,500 3,000 1,500 3,000 1,000
23110.02 Fixed 2,000 4 25 300x300 1,500 4,000 1,500 4,000 1,500
23110.03 Fixed 2,900 4 25 300x300 2,000 4,000 2,000 4,000 2,000
23110.04 Fixed 3,400 4 25 300x300 1,500 6,300 1,500 6,300 2,000
23110.05 Fixed 4,600 4 25 300x300 2,500 6,300 2,500 6,300 3,000
23110.06 Fixed 6,600 8 50 500x500 2,500 6,300 2,500 8,000 8,000
23110.07 Telescopic 6,800 5 50 300x300 1,500 6,300 3,500 12,500 10,000
23110.08 Telescopic 7,000 5 50 300x300 2,500 6,300 3,500 16,000 10,000
Important: Generally Cable Reeling drum is recommended for feeding electric Due to continuous upgradation in design there could be changes in specifications.
power supply during the up/ down movement of hoist. Other sizes on request.

Email: contactus@sardamagnets.com
12
SAFEBAT -
New Generation EPM Battery Magnet
Features: Professional Advantages
• Small, compact, robust and handy. • No battery power flows during lifting (only a electric
pulse from battery for a few seconds is required for
• Selectable between switching manually or automatic.
magnetization or demagnetization).
• Independent of main power supply.
• A built in security mechanism prevents
• Lithium-ion battery is charged in approx. 3 hour. demagnetization when the load is suspended.
• Application for flat and round material. Therefore unintentional release of the load is prevented.
• Auto-mode for loading/ unloading from a distance.

Art No. 23101.04 Art No. 23101.01


SB 500 SB 1000

Magnet Size:180x160x280 mm Magnet Size: 315x175x225 mm


Lifting capacity flat 500 kg Lifting capacity flat 1,000 kg
Lifting capacity round 200 kg Lifting capacity round 400 kg
Max job size 2,500 x 1,500 x ≥ 10 mm Max job size 3,000 x 2,000 x ≥ 20 mm
Switching per charge 1,000 times Switching per charge 300 times
Self Weight 22 kg Self Weight 35 kg

Email: contactus@sardamagnets.com 13
e-lift Permanent Magnetic Lifter
Features: Benefits
• Monolithic Steel body increases regidity. • More effective use of floor space by eliminating
dunnage & increasing stacking height.
• Smaller and lighter than ever.
• Large and heavy work piece can be moved safely and
• Made with high energy rare-earth NdFeB magnets.
easily by a single operator.
• Easily transportable.
• Suitable for both flat and round components.
• Tested at 3 times the rated lifting capacity.
• Labour saving, time saving.
• Actuating lever with positive spring lock.

• ESSENTIAL – for productivity

• ECONOMICAL – to purchase

• EASY – to operate

• EVER Lasting

Application
Spreader Beam with • For handling of steel plates, blocks, rounds, press moulds
Multiple Magnets. and loading/ unloading on machines.
• Commonly used near flame cutting.
• Very handy during fabrication.
• Can handle finished components without leaving behind.
• Any scratch marks, unlike binding and slinging.
• Can be used with spreader beam hanging multiple
magnets for long plates/ pipes/ bars.
• Can be used with mobile cranes.

Email: contactus@sardamagnets.com
14
Rated Capacity Kg (SWL)
Thickness
5000 3000 2000 1000 500 300 200 100
T1 80 100%
T2 70 90% 100% 100%
100%
T3 60 70% 100%
100%
T4 50 60% 90% 90%
100% 100%
T5 40 50% 80% 80% 90%
T6 30 60% 60% 80% 90%
T7 25 50% 50% 70% 80% 90%
T8 20 40% 60% 75% 80%

T9 15 40% 60% 70% 80% 80%

T10 10 – 40% 50% 70% 70%

T11 5 – – 40% 40%
1 2 3 4 5 6

A A

G
F

B B
H

W
R L C
C

2 3 4 5 6

A
CUSTOMER: This drawing is the copyright TITLE:
property of M/s. East Coast Magnets
G Pvt. Ltd. and must not be copied,
D made public or shown to a third
party without a written consent from East Coast Magnets Pvt. Ltd.
N300 E-LIFT
the company www.sardamagnets.com
NAME SIGNATURE DATE MATERIAL:
DWG NO. Rev
DRAWN DEEPAK 22/01/17 21101.03.GA 0
F

CHK'D RKS 22/01/17


1 2 APPV'D RKS 22/01/17 File Name: 300 LIFTER-BOM SCALE: SHEET 4 OF 6

B
H

W
R L C

This drawing is the copyright


All dimensions are in mm. TITLE:
property of M/s. East Coast Magnets

Lifting Capacity
Pvt. Ltd. and must not be copied,
made public or shown to a third N300 E-LIFT
party without a written consent from
the company
East Coast Magnets Pvt. Ltd.
www.sardamagnets.com
Dimensions Self Max Job Size
NAME SIGNATURE DATE MATERIAL:
DWG NO.

21101.03.GA
Rev
TFL Round Job
Art No. Flat 0
Dia Weight
DRAWN DEEPAK 22/01/17

CHK'D RKS 22/01/17


2 APPV'D RKS 22/01/17 File Name: 300 LIFTER-BOM SCALE: SHEET 4 OF 6

(Kg) Size Range (Ø)


(Kg) (Kg) L W H R G H (Kg) L W
21101.01 100 45 135 70 140 175 42 40 4 300 1,200 800 40 - 100
21101.02 200 90 175 70 140 175 42 40 6 600 1,200 800 40 - 100
21101.03 300 125 195 90 170 205 42 40 9 900 2,000 1,000 40 - 160
21101.04 500 225 255 100 210 180 42 40 17 1,500 2,000 1,500 60 - 200
21101.05 1,000 450 355 120 290 375 55 50 36 3,000 3,000 1,500 80 - 350
21101.06 2,000 900 445 182 335 430 36 70 93 6,000 3,500 2,000 120 - 400
21101.07 3,000 1,350 470 260 425 500 42 80 160 9,000 3,500 2,000 150 - 400
21101.08 5,000 2,250 610 370 540 785 46 90 475 15,000 5,000 3,000 200 - 450
Due to continuous upgradation in design there could be changes in specifications

Email: contactus@sardamagnets.com 15
Magnalift
Electro Magnetic Circular Lifters
Features: • Non-Linear Resistors for surge suppression (optional).
• Constructed with high permeability steel casing. • Operates on 220 V DC, Other voltage on request.
• Duty Cycle 50%/ 60%/ 75% in 10 minutes cycle. • Compact Heavy duty control panel with easy
maintenance.
• Aluminum/ Copper/ Anodised Aluminum Conductor
Wound coils, with “H” or “C” Class insulation. • Lead Acid/ Ni-cd Battery Back-up with Charger.
• Completely sealed with thermal conductive compound • Cable Reeling Drum in various types are available.
and protected terminal box.
• Supplied along with standard three legged chain
suspension with bull ring.

Application • Handle plates/ angle/ channels.


• Loading/ unloading of steel • Used in smelt mixing operation.
scrap/ pig iron/ cast iron/ borings/ • Can be used with mobile cranes.
turnings / broken scrap. • Direct feeding into the furnace.
• Handles slabs, blooms and • Sweeping/ cleaning of mill area.
ingots.
Steel Mill Duty Series Heavy Duty Series
Steel Mill Duty Series

Dia of Rated Approx. Slab Cast iron Scrap Solid Scrap Short Steel Turnings
Art No Pig Iron
Magnet Power Weight ingot (Grade 3a) (Grade 24) (Grade 40)
(mm) (KW) (Kg) (Kg) (Kg) (Kg) (Kg) (Kg)
22206.01 1,130 8 1,520 14,700 800 700 650 300
22206.02 1,350 10.5 2,320 22,000 1,250 1,100 1,000 500
22206.03 1,440 12.5 2,850 26,300 1,500 1,300 1,200 600
22206.04 1,550 14 3,380 30,500 1,750 1,500 1,400 700
22206.05 1,600 14.5 3,550 31,000 1,800 1,550 1,450 725
22206.06 1,750 18 5,320 39,500 2,350 2,050 1,900 950
22206.07 1,840 20 6,130 44,500 2,650 2,350 2,200 1,100
22206.08 2,020 23.5 8,150 56,000 3,300 3,000 2,800 1,350
22206.09 2,250 27.5 10,600 68,500 4,000 3,700 3,500 1,700

Heavy Duty Series

Dia of Rated Approx. Slab Cast iron Scrap Solid Scrap Short Steel Turnings
Art No Pig Iron
Magnet Power Weight ingot (Grade 3a) (Grade 24) (Grade 40)
(mm) (KW) (Kg) (Kg) (Kg) (Kg) (Kg) (Kg)
22205.01 700 2.5 365 4000 215 175 165 75
22205.02 900 4 650 6945 375 300 280 130
22205.03 1,000 4.5 880 8,815 485 390 365 170
22205.04 1,100 6.0 1,250 11,345 640 500 490 225
22205.05 1,300 8.5 1,820 16,265 975 780 745 340
22205.06 1,600 11 2,740 23,000 1,400 1,150 1,100 500
22205.07 1,800 13.9 3,670 30,010 2,000 1,600 1,500 700
22205.08 2,000 17.2 4,750 35,450 2,575 2,070 1,960 900

Email: contactus@sardamagnets.com
16
Magnalift
Electro Magnetic Rectangular Lifters
Features: • Magnets for handling hot materials upto 6000 C
also available.
• Constructed with high permeability steel casing.
• Optional - Lead Acid/ Nickel cadmium Battery Back-up
• Compact, light weight & increased heavy
with Charger.
duty cycle.
• The ordering code for Aluminum wound lifters
• Aluminum/ Copper/ Anodised Aluminum Conductor
are 22102.
wound coil, with “H” or “C” Class insulation.
• The ordering code for Anodised Aluminum wound
• Completely sealed with thermal conductive compound
lifters are 22103.
and protected terminal box.
• Spreader beams suitable for 6/ 12/ 24 Meters long
• Custom designed poles for special profiles.
billets/ plates/ Re-bars are also supplied as per
• Operates on 220 V DC, Other voltage on request. customer’s specification.

Application
• Useful for production and stock yards.
• Loading/ unloading of steel plates/ billets/ bars/ blooms
from trucks.
• Handles slabs, blooms and ingots.
• Can be used in tandem from spreader beam.
• Special design for handling large coils.

Technical Specifications

Self Weight Power Billet Size Billet Length Billet Lifting


Art No. W L H
(Kg) (KW) No. x section (M) Capacity (Kg)
22101.01 560 900 380 1,200 5 5 x 130 6 5,000
22101.02 560 1,200 380 1,650 6 7 x 130 6 7,000
22101.03 560 1,600 380 2,000 7 8 x 150 6 10,000
22101.04 700 1,700 380 2,800 7 6 x 230 6 12,000
22101.05 900 2,000 380 5,000 12 3 x 550 6 20,000

Email: contactus@sardamagnets.com 17
Small Lifters
Features:
• Easy grip powerful magnet with handle. H-Lift
• Can lift/ drag top sheet from stack for pulling out Hand Drag Sheet Lifters
without any damage.
• Optimum flux density – effectively lifts thick/ thin
sheets.
• Magnets are always ON. To release, a cam mechanism
pushes down the sheet at contact point.

Application
• Useful in press shops for feeding one sheet at a time in machine.
• Used as single or in pairs for carrying sheets for either horizontal or vertical transportation.
• Two people can hold from side for carrying sheet of dimension 3 x 1250 x 2500 mm.

Art No. W L H Lift Capacity (Kg) Sliding Force (Kg) Weight (Kg)
21102.01 100 150 35 90 35 3.0
21102.02 140 190 40 160 60 7.5

Features:
• Simple, easy, flexible, economical and light weight.
S-Lift
Sheet Lifters
• Can swivel 150° and lift sheets vertically and horizontally.
• Can lift unbalanced weight and load.
• Optimum flux density – effectively lifts thick/ thin sheets.
• Magnets always remain ON.
• Cam mechanism jack up lever releases the jobs easily with the
help of long handle.

Application
• Useful in shop floor for stacking of sheets size up-to 1250 x 2500 mm.
• Loading/ unloading of plates from planners, boring, milling machine.
• Most suitable near flame cutting machines.

Art No. W L Lift Capacity (Kg) Sliding Force (Kg) Weight (Kg)
21103.01 110 210 250 75 6.5 Caution: For handling finished
components after grinding operation,
21103.02 180 320 500 150 13.5 use thin plastic sheet to avoid scratch.

Email: contactus@sardamagnets.com
18
Features:
• Easy grip powerful magnet with handle. Toucher
Magnet
• Can lift/ drag top sheet from stack for pulling out without
any damage.
• Optimum flux density – effectively lifts thick/ thin sheets.
• Magnets are always ON. To release, a cam mechanism
pushes down the sheet at contact point.

Application
• To hold small/ complex shaped components while polishing/ grinding.
• To lift oily finished grinded jobs from surface grinding machine.
• Useful during critical welding application.

Art No. W L H Lift Capacity (Kg) Weight (Kg)


21104.01 100 60 40 25 1.2

Features:
• Handy with long reach. Magnetic
Tong
• Keeps hands away from power press.
• Low magnetic field to lift thin sheets.
• One touch release of components.

Application
• To feed small punched components in power press.
• Used as wrist watch to hold critical components during assembly.

Art No. W L H Lift Capacity (Kg) Weight (Kg)


21105.01 50 30 300 5 0.75

Features:
• Can be strapped in hand over gloves.
• Handy magnet with multiple use.
Palm
• Low field magnetic power to handle
thin sheets one by one. Magnet
• Release the components manually.

Application
• To feed small punched components in power press.
• Used as wrist watch to hold critical components during assembly.

Art No. W L H Lift Capacity (Kg) Weight (Kg)


21106.01 50 38 20 5 0.50

Email: contactus@sardamagnets.com 19
studiowks@gmail.com

East Coast Magnets Pvt. Ltd., Shree Magnets Pvt. Ltd.,


44/1/6, IDA, Phase 1, Jeedimetla, 81, Sodepur Barasat Road, Muragacha
Hyderabad - 500055. India. P.O.: Jugberia, Kolkata - 700100.
Ph: +91 (0)40 2309 8262., West Bengal, India.
Fax: +91 (0)40 2309 8261 Ph: No.:+91 33 2537 7186
Email: contactus@sardamagnets.com Email: info@shreemagnets.com

Email: info@sardamagnets.com

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