EC 31 START BATCH

A. ZONE 1 START BACTH CONDITIONS :

a. Recipe OK
Recipe will OK if :
i. Selected Silo’s blend Code equal with Next Batch’s blend Code
ii. Drier selection not empty.
iii. Cutter selection not empty.
b. Zone Ready
All machine item in zone 1 in standby state.
c. Zone Empty
There is no batch running or ending in zone 1.
d. Drier Feeder Empty
Drier’s feeder will empty if there is no data (batchID and pkBatch) in selected drier’s
Feeder.
Selected Drier’s Feeder data will be cleared if batch in zone 2 is stop.
This condition is made for batch interlocking purpose. Zone 1 unable to start batch with
drier that already selected in last batch and the drier is still in batch.
e. Silo Destination Ready
This condition will OK if selected Silo is empty and there is no another batch will use that
Silo.
Because Final Silo can be load from plant C or D.
PT. Mitra Hutama Engineering | Plant D Batch Manual Operation 1
B. ZONE 1 STOP BATCH CONDITIONS:
a. Batch Running
Indicate that batch still running
b. Silo Empty
Silo empty sensor is not detecting tobacco, and ramp out phase of silo already done.
From Tracking view it will show that tobacco presence in silo is cleared.
Ramp out phase of silo is condition after low sensor silo not detecting, doffer direction
changing and silo belt at full speed.

C. ZONE 2 START BATCH CONDITIONS:

a. Recipe OK
Recipe OK if:
i. Next batch have batch ID
ii. Next batch blend code is similar with one of Drier’s Feeder Data. There is always
only one drier’s feeder data is filled. Because after batch stop in zone 2, the data
will be cleared.
iii. Or bypass process is selected in last batch of zone 1.
b. Zone Ready
i. All machine item in standby state.
ii. Selected drier already preheated. Drier control will send ready status to EC31.
iii. Or bypass process is selected in last batch of zone 1.
c. Zone Empty
i. There is no batch running or ending in zone 2.,
d. Line 511 ready New Batch
i. Line 511 (Flavor and addback) have no tobacco flow in Master WB and this
condition will ending L511 batch. So L511 is ready for new batch.
D. ZONE 2 STOP BATCH CONDITIONS:
a. Batch Running
i. Batch is still runnning
b. Feeder Empty
i. It mean zone 1 have stop the last batch, and there is no tobacco detection in
Drier’s Feeder.

PT. Mitra Hutama Engineering | Plant D Batch Manual Operation 2

LINE 511 FLAVOR AND ADDBACK START BATCH

A. START BATCH CONDITIONS:

a. RECIPE OK
i. If next batch have batchID, pkBatch and Silo Destination
ii. Silo Destination is come from EC31 selection.
b. ZONE READY
i. All machine item in standby/running state.
c. ZONE EMPTY
i. There is no batch running or ending in Line 511.
d. STEM ADDBACK OK
i. STEM addback blend code exist in recipe
ii. STEM Silo already selected
iii. Silo quantity greater or equal with recipe.
iv. Blend code is equal with recipe.
v. Silo can be selected more than one if quantity not enough.
e. DIET ADDBACK OK
i. DIET addback blend code exist in recipe
ii. DIET Silo already selected
iii. Silo quantity greater or equal with recipe.
iv. Blend code is equal with recipe.
v. Silo can be selected more than one if quantity not enough.
f. SHORT ADDBACK OK
i. SHORT addback blend code exist in recipe
PT. Mitra Hutama Engineering | Plant D Batch Manual Operation 3
 ii. Feeder have quantity data.
iii. Feeder data Blend code is equal with recipe.
g. SMALL ADDBACK OK
i. SMALL addback blend code exist in recipe
ii. Feeder have quantity data.
iii. Feeder data Blend code is equal with recipe.
h. FLAVOR BLEND OK
i. FLAVOR blend code exist in recipe
ii. Tank already selected
iii. Tank quantity and blend code is fulfill the recipe.
i. WCON READY
i. There is no WCON in calibration.
j. D L520 READY
i. Line 520 Final Silo Loading is ready for batch (in standby state)
k. L310 BATCH RUNNING
i. Batch is running in EC31.
ii. This condition will trigger automatically Line511 to starting batch.

B. STOP BATCH CONDITIONS:

a. D L511 BATCH RUNNING.
i. Batch is still running and not ending.
b. MASTER WCON NO TOBACCO
i. Master have no more tobacco by detecting its flow below the trigger (< 250Kg/h).
ii. Trigger parameter can be changed in machine parameter.
c. MASTER WCON QUANTITY OK
i. Master WCON totalizer is greater than 50% of its recipe.
d. L311 Z2 BATCH STOP
i. EC31 Zone 2 last batch is already stop.
ii. This conditions will trigger automatically Line511 to ending the batch.

PT. Mitra Hutama Engineering | Plant D Batch Manual Operation 4

LINE 520 START BATCH

A. START BATCH CONDITIONS:

a. RECIPE OK
i. Next Batch data have pkBatch
b. ZONE READY
i. All machine item in standby state.
c. ZONE EMPTY
i. There is no batch still running or ending
d. SILO AVAILABLE
i. Silo selection from Line511 is available or empty and not in discharging.
e. L511 BATCH RUNNING
i. Line 511 batch is starting.
ii. This condition will trigger batch start Line520 automatically.
B. STOP BATCH CONDITIONS:
a. L520 BATCH RUNNING.
i. Batch is still running.
b. FINAL WCON NO TOBACCO.
i. Final WCON have no tobacco anymore, by detecting its flowrate below its
trigger (<250Kg/h).
c. L511 BATCH STOP.
i. Line 511 batch already stop.
ii. This condition will automatically trigger L520 batch to ending.

PT. Mitra Hutama Engineering | Plant D Batch Manual Operation 5