DESIGN OF LIFTING ATTACHMENT FOR PRESSURE

VESSEL
(Pressure Vessel Design Manual, Dennis R. Moss 4th
Edition)
FORCE AND LOADING DIAGRAM

Project No :K1504051
Vessel Tag No :1211_1212-V-010
Item :FRAC OFFGAS COMPRESSOR SUCTION KO DRUM

Mean vessel diameter Dm 1308

vessel thickness t 8
Impact factor Ki 2
safety factor Ks 0
Overall load factor KL 2
Design Erection weight WE 39324.6666
Number of top lugs nL 2
Design lift weight WL = KL x WE 78649.3332

Max. Transverse load per lug

Max. longitudinal load per lug

Sr Axis Vessel Max. Transverse

Sin θ Cos θ Pick end load
no. inclination Orientation load per lug

θ P PT
(Degree) (N) (N)

1 0 0.00 1.00 78649.33 Horizontal 39324.67

2 5 0.09 1.00 78649.33 39175.02
3 10 0.17 0.98 78649.33 38727.24
4 15 0.26 0.97 78649.33 37984.71
5 20 0.34 0.94 78649.33 36953.10
6 25 0.42 0.91 78649.33 35640.25
7 30 0.50 0.87 78649.33 34056.16
8 35 0.57 0.82 78649.33 32212.88
9 40 0.64 0.77 78649.33 30124.44
10 45 0.71 0.71 78649.33 27806.74
11 50 0.77 0.64 78649.33 25277.41
12 55 0.82 0.57 78649.33 22555.70
13 60 0.87 0.50 78649.33 19662.33
14 65 0.91 0.42 78649.33 16619.32
15 70 0.94 0.34 78649.33 13449.83
16 75 0.97 0.26 78649.33 10177.97
17 80 0.98 0.17 78649.33 6828.66
18 85 1.00 0.09 78649.33 3427.37
19 90 1.00 0.00 78649.33 Vertical 0.00

Lift angles shown are suggested only to help find the worst case for loads T Max PT
and P 39324.67
OR PRESSURE

is R. Moss 4th

REV-A

mm
mm

Max. longitudinal
load per lug

PL
(N)

0.00
3427.37
6828.66
10177.97
13449.83
16619.32
19662.33
22555.70
25277.41
27806.74
30124.44
32212.88
34056.16
35640.25
36953.10
37984.71
38727.24
39175.02
39324.67

Max PL
39324.67
 Design of Trunnions
E 160 mm
Ro 162 mm
lifting lug thickness tL 25 mm
L3 50 mm
D1 16 mm
D3 26 mm
R3 50 mm
tP 10 mm
Dia of pin D2 13 mm
e 90 mm
to 25.4 mm
Rn 136.55 mm
Yield strength of lug material Fy 241 N/mm^2
Allowable shear Fsa 120.5 N/mm^2
Allowable bending Fba 144.6 N/mm^2
Allowable bearing Fp 216.9 N/mm^2
At θ=90 ,Pick end load (maximum P 78649.33 N
load )
If θ = 90 (Vertical) PL 39324.67 N
If θ = 0 (Horizontal) PT 39324.67 N
 Check Lug :

1 Transverse (Vessel Horizontal)

M= PT*E
Moment
6291947 N-mm

Section modulus
437400 mm^3

Bending stress
Fb 14.38488 N/mm^2 < 144.6 N/mm^2

Actual bending stress is less than allowable bending stress. So design is safe.

2 Longitudinal (Vessel Vertical)

Cross section area at pin hole, Ap

Ap 2700 mm^2

Cross section area at Top of Lug, An

An 1150 mm^2

Shear Stress τ

τ 14.564691 N/mm^2 < 120.5 N/mm^2

 or

τ 34.195362 N/mm^2 < 120.5 N/mm^2

Actual shear stress is less than allowable shear stress. So design is safe.

Pin bearing stress ,σ p

σp 67.221652 N/mm^2 < 216.9 N/mm^2

Actual pin bearing stress is less than allowable pin bearing stress. So design is safe.

Check Trunnion :

Longitudinal moment , ML (Vessel ML PL*e

Vertical) ML 3539220 N-mm

Torsional moment , MT (Vessel MT PT*E

Horizontal) MT 6291947 N-mm

σb ML/Z
Bending Stress , σb
σb 8.0914952 N/mm^2 < 144.6 N/mm^2

Actual bending stress is less than allowable bending stress. So design is safe.

Torsional Shear Stress , τ T

τT 288.86835 N/mm^2 < 120.5 N/mm^2

Actual shear stress is less than allowable shear stress. So design is safe.

Check Weld :

Section modulus of weld , Sw

Sw 58548.134 mm^2

Polar moment of inertia , Jw

Jw 15989495 mm^3
Shear stress in weld due to bending fs = ML/Sw
moment , fs fs 60.449749 N/mm^2 < 120.5 N/mm^2

Actual shear stress is less than allowable shear stress. So design is safe.

Torsional shear stress in weld , τ T

τT 53.73311 N/mm^2 < 120.5 N/mm^2

Actual torsional shear stress is less than allowable torsional shear stress. So design is safe.
 Checking for Tail Lug

Project NO :K1504051 REV-A

Vessel Tag No :1210-V_001
Item :H2 RECOVERY 1ST STAGE SUCTION DRUM

Material of construction SA-516 GR. 70 N

Yield strength of lug material Fy 262 N/mm^2
Allowable shear Fs 117.9 N/mm^2
Allowable bearing FP 235.8 N/mm^2
Dimension E from Tailing lug E 78 mm
Width of Tailing lug A 142 mm
Dia. of lift hole D1 35 mm
thickness of lug tL 25 mm
Dia of Pin D2 28 mm

At θ=0 ,Tail end load (worst case) T Err:509 N

fL Err:509 N
fr Err:509 N

Ar T/Fs
Area required at pin hole, A r
Ar Err:509 mm^2

Area available at pin hole , A a

Aa 2675 mm^2

Err:509
 Bending of Lug:
Z (t L*A^2)/6
Section modulus
Z 84016.666667 mm^3

Mb f L* E
Moment
Err:509 N-mm

σb Mb/Z
Bending stress in lug
σb Err:509 N/mm^2

Bearing at pin hole:

Ar T /F p
Area required at pin hole for Bearing
Err:509 mm^2

Aa D2 * tL
Area available at pin hole for Bearing
700 mm^2

Err:509
 Design of Lug on Flange

Project No :K1504051
Vessel Tag No :1211/1212-V-016
Item :REACTOR FEED FURNACE FUEL GAS KO DRUM

Lifting lug material SA-36 OR EQ

Lug base width B 130 mm
Radius of lifting lug R 30 mm
lug hole daimeter Dh 22 mm
Lug thickness t 12 mm
Weld size of lug w 8 mm
Yield strength of material Fy 247 MPa
Allowable shear stress Fs 98.8 MPa
Allowable tensile stress Ft 148.2 MPa
Bolted cover weight 2633.08 N
Weight of Nozzle attached on bolted cover 216.7269 N
Lifting weight W 2849.81 N
factor of safty Nd 2.00
Design weight Wd 5699.61 N
Load on single lug P 2849.81 N

Tensile stress
Area in Tension
A t*(B-Dh)
1296 mm^2

Tension Stress St P/A

4.3978501543 N/mm^2

ITS SAFE

Shear Strength Through Pinhole

Total area of two Shear planes
Av 2*(R-(Dh/2))*t
456 mm^2

Shear Sttress
fs P/Av
12.4991530702 N/mm^2
 ITS SAFE

Shear Stress in weld

Area of weld
Aw (2*B+2*t)*(0.707*w)
1606.304 mm^2

Aallowablw weld load Fw Fs*Aw

158702.8352 N

ITS SAFE
 REV-A

O DRUM

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