WELDING PROCEDURE SPECIFICATION

(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
Company Name Siddique ice
WPS No. 5 Rev 0 Date 01/01/2020
PQR No. 1 Date
Welding Process GTAW/SMAW Type: MANUAL
This procedure applying for fabrication welding/repair welding of P 1
Scope
material with PWHT
JOINTS (QW-402)
Joint Design Refer Sketch
Root Space (A) 2mm
Root land (B) 2mm
Bevel Angle 60°±5˚
Backing Yes
Backing Material Weld area
Retainer Nil
BASE METALS (QW-403)
P.NO 1 Group No. 2 to P. No. 1(all P.NO 1 material) Group No 22
Material Specification SA516 Grade GR 70
Chemical Analysis As per specification
Mechanical Properties As per specification
Base Metal 5-200mm Fillet All size
Thickness Range
Pipe Diameter Greater than 73mm Fillet All dia
Weld pass thickness ≥ 13 mm Yes
FILLER METALS (QW-404)
Specification No. (SFA) 5.18
AWS No. (Classification) ER70s-2
F-No. 6
A-No. 1
Size of Electrode / Filler Metal 2.4/2.5
Filler Metal Product Form Solid bare Wire
Weld Metal Thickness Range 5-200mm Groove/Fillet All Size

Electrode Flux (Classification) NA Consumables Brand Name

Consumable Insert NA Manufacturer
Specification No. (SFA) 5.1
AWS No. (Classification) E7018
F-No. 4
A-No. 1
Size of Electrode / Filler Metal 3.2/4
Filler Metal Product Form N/A
Weld Metal Thickness Range 5-200mm Fillet/Groove All Size

Electrode Flux (Classification) NA Consumables Brand Name

Consumable Insert NA Manufacturer
POSITIONS (QW-405) PREHEAT (QW-406)

Position 1G Preheat Temperature, min. 150˚C

 WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC

VERTICAL
Welding Progression Interpass Temperature, max. 300°C
UPHILL
Position(s) of Groove All Preheat Maintenance NIL

Position(s) of Fillet All

POST WELD HEAT TREATMENT (QW-407)
Type of PWHT
Holding Temperature 620-640°C
Time Range, min 1 1/2hr min
Time Range, max 2 hrs
Rate of Heating Max. 100°C
Loading / Unloading Temperature,
300°C Rate of Cooling Max. 100°C
Max

Tungsten type 2% Thoriated Size (mm) = 2.4 or equilvalent

 WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC

GAS (QW-408)
Gas Mixture composition (%) FlowRate(litres/minute)
±Shielding Gas Argon Single (No change in composition 5 ̴ 15
±Backing Gas N/A N/A N/A
±Trailing Gas N/A N/A N/A
ØSheilding Trailing Gas N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Travel Speed
Volt
Weld Pass Process Diameter (range)
Classification Type Polarity Amps (Range) (Range)
(mm) (mm/min)

Root run GTAW/TIG

Filling

Capping

Pulsing Current NA

Heat input (max) NA

Tungsten Electrode Size & Type

Mode of metal transfer

Electrode wire feed speed range

TECHNIQUE (QW-410)
String or Weave Bead Both (Weave not more than 3 times of the electrode)

Oriffice, Nozzle and Gas cup size NA

Initial and interpass cleaning method Wire brushing & Chipping

Method of back gouging Grinding

Oscillation NA

Multiple or single pass (per side) Multiple Pass

Multiple or single layer Multiple

Multiple or single electrode single

Electrode Spacing NA

Welding Process GMAW

Peening NA

Use of thermal process NA

 WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC

Note:
The filler metal shall be stored, issued and controlled as per manufacturer's recommendation / Precision Profiles India procedures.

Prepared by Reviewed by Approved by

Name: Name: Name:

Signature: Signature: Signature: