Rapid Knowledge Transfer

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BEST PRACTICES

Rapid Knowledge
Transfer: The Key
To Success
by Michael J. English and William H. Baker Jr.

and approaches designed to create, safeguard and

R
apid knowledge transfer (RKT) involves
the discovery, learning, creation and reuse use knowledge assets to flow knowledge to the right
of knowledge that eventually becomes people at the right time so they can create value for
intellectual capital—knowledge that can be con- the enterprise. Unfortunately, it is an incomplete con-
verted into value and profits. It benefits organiza- cept and has been mistakenly thought of as primari-
tions by preventing defects and waste and by ly a software tool.
providing better products and services to cus- Quality professionals should instead consider
tomers faster. RKT, however, is not synonymous the broader concept of RKT (see Figure 1, p.42).
with knowledge management (KM). RKT combines KM and systematic improvement
KM was born in the 1990s and is a set of strategies in an integrated process framework that consists
of a knowledge enabled culture and four phases.
A knowledge enabled culture is created when an
organization employs a system of aligned human
In 50 Words resource policies, tactics, processes and practices
Or Less that ensure knowledge is created, captured, used
and reused to achieve superior organizational
• Rapid knowledge transfer combines best practice knowledge results as a sustainable advantage. The four phas-
es of RKT are:
management, learning, intellectual capital creation and 1. Search for and import best practices.
reuse in an integrated improvement framework. 2. Learn, understand and share.
3. Create intellectual capital.
• It discovers, creates and replicates successes, enhances 4. Convert knowledge into value and profits.
Increasing support for RKT comes from the first-
quality and productivity performance and fosters the rapid hand experiences of recent recipients of the Most
innovation of new knowledge based products. Admired Knowledge Enterprise (MAKE) Award,
including Raytheon, the American Productivity and

QUALITY PROGRESS I FEBRUARY 2006 I 41


BEST PRACTICES

FIGURE 1 The Knowledge Transfer Race

Knowledge that Best practices used.


exists is used.

People and teams Teams perform tasks


1. Search and import and achieve outcomes.
are assigned tasks. best practices.

Knowledge
Knowledge is used and 4. Convert into enabled culture: 2. Learn, under- Teams explore relation-
reused in new and value and profits • Learning stand and ship between action
different contexts. (use/reuse). organization. share. and outcomes.
• Process
centered.

Receiving people and


teams apply knowledge 3. Create intellectual capital. Knowledge is extracted
for their use. from experiences.

Knowledge is transformed Knowledge transfer


into forms usable by others. systems are used.

Quality Center and Buckman Laboratories. The improvements, digital technology and the
award was created in 1998 by the Know Network, a growth of the internet, speed has become criti-
global community of knowledge driven organiza- cal to every facet of business, giving an edge to
tions, and Teleos, a consulting firm specializing in organizations that rapidly transfer knowledge.
knowledge.1 Award recipients are judged against These gains in speed have turned knowledge
eight criteria that evaluate how well an organization transfer into a race.
maximizes the value of intellectual capital. Those 2. Intellectual capital (IC) has become a promi-
that score well against the criteria are also front-run- nent concept that now overshadows physical
ners in RKT and the knowledge transfer race. capital. Knowledge is the main ingredient of
As shown in Figure 1, we connected the dots IC, and human capital—the tacit knowledge
between leveraging best practices, the learning in the minds of employees consisting of
organization concept, process management, knowl- know-how, experiences, skills and creativity—
edge sharing methods and the creation and conver- is the source of it all and must be nurtured
sion of intellectual capital into customer value and and protected.
increased profitability. We analyzed these separate For example, when master jet engine tech-
bits of previously mentioned knowledge concepts nicians leave Gulfstream Aerospace, the com-
and combined them to create the concept of the pany must protect itself against the loss of the
knowledge transfer race. expert tacit knowledge needed to maintain
the BMW Rolls-Royce BR700 series engines.
RKT Is Essential These technicians have “deep smarts,” and
Between 1990 and 2005, four global phenomena the organization cannot perform maintenance
have converged to make RKT an essential part of without their knowledge.2
an organization’s ability to achieve quality and Other areas in which the risk of tacit knowl-
customer value: edge loss is high include software design, air
1. Driven by high speed bandwidth, PC microchip traffic control and hazardous materials handling.

42 I FEBRUARY 2006 I www.asq.org


3. The upcoming record retirement of 77 million knowledge and importing them for use or reuse to
baby boomers, born between 1946 and 1964, will achieve value and profit. A best practice is a process
account for huge losses of vital tacit knowl- input, step, output or enabling capability that fully
edge. The first group will turn 65 in 2011. By satisfies customers, produces superior results in at
2030, the 65-plus segment will account for about least one operation, performs as reliably as any alter-
20% of the U.S. population—double what it was native elsewhere and is adaptable by others.
in 2000. When these workers retire, they will take There are two types of practices: type one pro-
their tacit knowledge with them. Why not cap- cess practices and type two enabling capability
ture and transfer the most vital knowledge practices (see Table 1, p. 44). Type one process prac-
before it is lost? tices incorporate five core and seven support pro-
4. A growing reservoir of proven, valuable and cesses that capture the essence of process manage-
profitable best practice business knowledge is ment. These 12 processes correspond to the Ameri-
currently available for transfer, and most of it is can Productivity and Quality Center’s process clas-
free. The worldwide quality and productivity sification framework, an industry neutral collabor-
improvement revolution has produced busi- ation that allows organizations to see their activi-
ness excellence models that replicate successes, ties from a cross industry viewpoint and to classify,
including the Baldrige criteria, the EFQM archive and access measurements, benchmarks and
European Award, the Shingo Prize for best practices.4
Excellence in Manufacturing, ISO 9000, lean The value an organization creates is derived
and Six Sigma. from its processes. An organization must become
For example, RKT has proven capable of process managed to achieve excellence in its core
replicating the successes of Baldrige winning processes. To become process managed, an organi-
organizations such as Texas Instruments (TI) at zation’s key, end-to-end processes such as “market
other geographical locations inside and outside and sell products and services” or “manage cus-
of TI. And when a Six Sigma project improves tomer service” must be managed while the func-
the invoice payment process for Raytheon’s B-2 tions or departments involved become centers of
Bomber electronics program, reducing the out- excellence (see Figure 2, p. 45).
standing invoices from $7 million to less than The top row of Figure 2 illustrates the beginning
$1 million,3 doesn’t the knowledge involved phase in which the functions or departments dictate
warrant RKT and application elsewhere? Why how an organization produces its products and ser-
not transfer the excellent intellectual assets vices. The second row introduces an arrow that
involved through shared reuse? shows the horizontal processes are starting to be
Because of these four phenomena, every organi- combined in how the functions manage the organi-
zation—whether they realize it or not—is in the zation. In the third row, the processes become more
knowledge transfer race. To succeed, they must prominent and are equally managed or centered in
master all four phases of the race while creating a the organization.
knowledge enabled culture that supports the nec- The bottom row shows the optimal output in
essary work. The concepts involved with RKT are which processes are operated and the functions are
also directly relevant and applicable to the quality centers of excellence. If the process being depicted
management profession because the preponder- in this figure is “market and sell products and ser-
ance of knowledge pertaining to the four phases of vices,” for example, then it’s during this phase that
RKT creates value for customers by way of new a process owner and cross functional team would
and better products, solutions or improved best be established and empowered to budget, manage
practices. and reallocate resources to optimize the process’s
end-to-end performance.
Phase One: Search for Type two enabling capability practices include
And Import Best Practices everything of importance outside of business
This phase involves reaching out and finding hun- processes, such as the practices of visionary lead-
dreds of best practices in the world’s stockpile of ers, innovation management and knowledge,

QUALITY PROGRESS I FEBRUARY 2006 I 43


BEST PRACTICES

strategy and policies. These types of practices TABLE 1 The Two Types of Business Practices
consist of key capabilities or activities that must
be performed, support the process practices and
Process practices (type one) Enabling capabilities (type two)
make them viable. Enabling processes include
aligning cross functional teams and creating Inputs Leadership creation and alignment of:
and distributing rewards and recognition. As a • Received without defects. • Vision and values.
• On time, every time. • Direction, short- and long-term.
group, they comprise an RKT culture.
• Supplier performance man- • Expectation of performance.
Phase Two: Learn, aged. • Process management system.
• Governance of organization.
Understand and Share Twelve major processes of pro- • HR performance reviews.
Importing knowledge is necessary, but it’s not cess classification framework: • Empowerment and innovation.
enough; knowledge must also be extracted from Core processes • Relationships with stakeholders.
1. Develop vision and strategy. • Ethical behavior and social
experiences, learned, understood, shared and
2. Design and develop products responsibilities.
reused. An organization must become a rapid
and services. • Learning organization competen-
learning organization to continually expand its 3. Market and sell products and cies for root cause analysis.
capacity to do more in the future. Teams need to services. • Education, learning and training
effectively capture and share knowledge. A rapid 4. Deliver products and services. strategy.
learning organization has a cultural norm that 5. Manage customer service. • Resource allocation.
promotes rapid learning, sharing and reuse of Support processes
current knowledge to meet ever changing cus- Measurement and analysis
6. Develop and manage human
• Management by fact design.
tomer needs. capital.
• Key performance indicators (KPIs)
Once knowledge is captured, it needs to be 7. Manage information technolo-
developed.
transformed so others can use it to create new gy and knowledge.
• Customer relationship and satis-
solutions for customers. Teams and individuals 8. Manage financial resources.
faction systems.
9. Acquire, construct and manage
need to continually become better at learning. • Benchmarks for KPIs.
property.
The U.S. Army, for example, uses after action
10. Manage environmental health Strategic plan and objectives
reviews to learn from the difference between and safety. • Strategy developed with aligned
actions taken and desired outcomes.5 The pay- 11. Manage external relationships. actions.
back is enormous and often produces superior 12. Manage improvement and • Targets established from KPIs/
quality management results in: change. benchmarks.
• Increased value to customers via improved • Resources for current year
Outputs
products and services. aligned to plan.
• Improved responsiveness and cycle time Defect free to fully meet customer • Communications plans.
performance. requirements:
Rapid knowledge transfer
• Reduced errors, defects, waste and associ- • Products.
• Create, import and manage intel-
• Services.
ated costs. lectual capital.
• Documentation.
• Increased productivity and effective use of • Identify, import and transfer best
• Delivery on time, every time.
resources. practices.
Learning organizations have strategies that Process management principles: • Ensure integrity, timeliness, relia-
• Process managed to standards. bility and security.
encourage employees to learn to expand their
• Customer expectations under-
individual capacity and bring the organiza- Policies aligned for:
stood by everyone.
tion’s vision to life. Employees are encouraged • Cross functional teams.
• Customer requirements/expec-
to learn what is going on throughout the orga- • Rewards and recognition.
tations met.
nization so they understand how everyone’s • Cycles of continuous improve-
actions affect one another. They challenge bias- ment/alignment.
es and assumptions because there are few, if
any, sacred cows. They believe they’re doing
work that truly matters and are growing their
capacity to create. By working in teams, they

44 I FEBRUARY 2006 I www.asq.org


become more intelligent and FIGURE 2 Evolution of a Process Centered Organization
synergistic, and they thrive.
They take risks and learn with-
Phases Functions vs. process Outcomes
out the fear of making a mistake.
As knowledge is gained from

Manufacturing
experiences, it needs to be trans-

Operations

Finance
Sales
formed into usable forms. In Function

HR
Functional
Common Knowledge, Nancy Dixon dominant
documented how 10 organiza-
tions transfer internal knowledge
to teams of people who receive
and apply the wisdom.6 She stud- Faint vague
Combined
ied leaders in knowledge man- processes
agement, including Bechtel,
British Petroleum, Buckman Labs,
Chevron, Ernst & Young, Ford, Function and
Lockheed Martin, Texas Instru- Centered
process equality
ments, World Bank and the U.S.
Army, and observed what these
organizations called lessons
learned, mistakes, best practices, Process operates
Optimal
as a process
better ways, naturally occurring Centers of excellence
work products, peer assists and
virtual team networks.7
The linking of knowledge to action distinguishes Figure 3 (p. 46) shows how important human
it from information. Based on her research, Dixon capital is to the creation of intellectual assets. The
found five types of knowledge transfers that she key is for organizations to nurture and tap their
named serial transfer, near transfer, far transfer, stra- human capital so the right kinds of tacit knowl-
tegic transfer and expert transfer (see Table 2, p. 46). edge are continually being codified into intellectual
assets via an innovation pipeline.
Phase Three: Create
Intellectual Capital Phase Four: Convert Intellectual
Organizations need to do more than import, Capital Into Value and Profits
extract and share knowledge. They also need to This phase involves the powerful concept of
create the right types of knowledge, called intellec- knowledge reuse, where proven breakthrough or
tual capital. Intellectual capital is knowledge that best practice knowledge is reused in different or
can be converted into value and profits. There are new contexts, markets or applications. Rather than
three types: starting from scratch each time a solution is needed
1. Human capital: tacit knowledge embodied in for customers, it’s much more intelligent to reuse
the minds and hands of people—their know- or leverage knowledge that already exists. An
how, skills, experiences and creativity. It is the organization needs to encourage and grow its flow
source for the other two types of intellectual of reuse ideas from a trickle into a river of possibil-
capital. ities as it develops the full potential of its human
2. Intellectual assets: created when human capital capital knowledge base. Ideas should focus on
is codified into programs, inventions, processes, applications that customers will pay for.
designs, methodologies, documents, databases Consider, for example, the Hummer—the high
and drawings. mobility, multipurpose wheeled vehicle AM
3. Intellectual property: the four types of intellec- General began building for the U.S. Army in 1982.8
tual assets that are protected by law: patents, The knowledge embodied in the Hummer’s sys-
copyrights, trade secrets and trademarks. tems was reused in 1992 to create the first civilian

QUALITY PROGRESS I FEBRUARY 2006 I 45


BEST PRACTICES

TABLE 2 Five Types of Knowledge Transfer


Serial transfer Near transfer Far transfer Strategic transfer Expert transfer
Definition The knowledge a Explicit knowledge a Tacit knowledge a The collective know- A team facing a
team gains from team gains from team gains from ledge of the organi- technical question
doing its task in one doing a frequent and doing a nonroutine zation is needed to beyond the scope of
setting is transferred repeated task is task is made avail- accomplish a stra- its own knowledge
to the next time the reused by other able to other teams tegic task that oc- seeks the expertise
team does the task teams doing similar doing similar work in curs infrequently but of others in the
in a different setting. work. other parts of the is critical to the organization.
organization. whole organization.

Example U.S. Army squadron A team in a Detroit Peers travel to assist General Electric (GE) Technician e-mails
engages in Iraq auto plant figures a team dealing with uses knowledge from the network asking
battle and uses after out how to install a unique oil explor- Allied Signal to devel- how to increase the
action review (AAR) brakes in 10 minutes. ation site. The col- op a Six Sigma sys- brightness on out-of-
knowledge when A team in Dallas laboration provides tem. Two years later date monitors. Seven
engaging in future uses that knowledge new approaches. Raytheon uses what experts provide
combat. to reduce its time by was learned from GE answers.
one minute. to design its own Six
Sigma system.

Source: Nancy M. Dixon, Common Knowledge: How Companies Thrive by Sharing What They Know, Harvard Business School Press, 2000, Table 8-1, pp. 144-145.

model, the H1. Then, in 2003, the same reuse mind- of knowledge reuse opportunities:
set was used to apply approximately 75% of the • Software reuse management: This emerging
knowledge invested in the H1 model to the design discipline involves reusing existing software
of the H2 model. Likewise, the 2005 H3 model to solve new or different needs in another
relied and expanded on the knowledge embodied context. Commercial off-the-shelf software
in the H1 and H2 models. The
savings potential of such reuse
is huge. The time and cost of FIGURE 3 The Importance of Human Capital
certain types of product devel- To Intellectual Capital
opments and manufacturing
can be reduced by 25% to 50%
or more. Human
Experience Know-how Skills Creativity
Table 3 illustrates the role capital
knowledge reuse has played
in 11 of Business Week’s Best
Products of 2004.9 The descrip- Capacity to provide solutions to customers and the
source of the enterprise’s new knowledge creation
tions in parentheses character-
ize the knowledge domains that Data Information Knowledge Wisdom
were reused. As you can see,
knowledge reuse is quite
• Programs • Methodologies • Intellectual property
advantageous to new product Intellectual • Inventions • Documents (patents, copyright,
development. assets • Processes • Databases trademarks, trade secrets)
Due to the importance of • Designs • Drawings
reuse to phase four and the
overall knowledge transfer
race, we prepared a sample list Source: Adapted from Value-Driven Intellectual Capital by Patrick H. Sullivan (Wiley & Sons, 2000, p. 18).

46 I FEBRUARY 2006 I www.asq.org


has already proven successful for horizontal already exist and make novel improvements
reuse in areas such as math routines, screen to them. A utility patent may be sought for the
formatting, graphics, data visualization and creation of mechanical, electrical, chemical
database building. The surface is just being and process—including business methods—
scratched, and reuse opportunities are grow- inventions that are not completely new. Of the
ing to include games and business and office, 315,015 patent applications received by the
antivirus and security, operating system, and U.S. Patent and Trademark Office in 2000, for
tax and finance software. example, 94% were utility patents, and most
• Database management systems: Rather than were reuses of an invention being used else-
building databases from scratch when a grow- where or in a different original context.10 Why
ing body of knowledge already exists, these invent something from scratch when 50 to
programs enable users to store, modify and 75% of the knowledge required can be gar-
extract information and knowledge from data- nered from knowledge that already exists?
bases, such as computerized library, parts Other knowledge reuse opportunities include:
inventory and flight reservation systems, and • Franchise business models, processes and
automated teller machines. methods.
• Utility patent reuse: In many circumstances, • Licensing of patents when they’re superior to
organizations can reuse utility patents that what may be invented from scratch.

TABLE 3 Eleven of 2004’s Best Products


Product Description
Oakley Thump sunglasses (reuse of two Sunglasses with a digital audio player built in. The 256-megabyte version holds 120
concepts: headset and sunglass) tunes, and battery plays for six hours.
Roku SoundBridge (reuse of remote Get digital music stored on a PC or Mac to play on a stereo. Two models with easy
control concept in PC context) hook up, wired or wireless network.
Aliph Jawbone headset (reuse of headset Headset drowns out noise. Uses two microphones: one picks up sound, and the
and microphones with special filters) other rests on jaw; subtracts noise.
Ryobi AIRgrip laser level (reuse of laser This level uses a tiny vacuum to stick to painted, papered and paneled walls. Laser
technology in new application) is visible for 30 feet and turns 90 degrees.
2004 Honda CRF250X motorcycle (reuse A race-ready off-road bike that meets emissions rules in 50 states.
of motorcycle knowledge)
Hewlett-Packard Photosmart R707 digital This 5.1-megapixel pocketsize shooter fine tunes high contrast photos and takes up
camera (reuse and extension of digital to five shots to see panorama on camera’s 1.5-inch screen.
camera knowledge)
Maytag Neptune drying center (reuse Speed dry sneakers and sweaters in the drying cabinet built on top of a traditional
and extension of dryer designs) tumble dryer. Top clothes rod swings in heated air to remove wrinkles.
Motorola Razr V3 (reuse and extension of Hides a camera buried in 3-D graphics beneath keypad.
cell phone and camera technology)
Mini Cooper S convertible (reuse of bor- Weekend runabout with ragtop that produces a sunroof with one press. Press
rowed convertible design) again, the top retracts completely.
Oral-B Brush-Ups finger toothbrush (re- A disposable fingertip toothbrush with built-in tooth-paste. No rinsing needed.
use of toothbrush concept using finger
instead of brush)
Delphi MyFi portable satellite radio (re- A battery powered satellite radio. Use in the subway and other places where no
use of AM/FM radio knowledge in satel- signal exits.
lite context)

Source:“Online Extra: The Best Products of 2004 Photo Essay,”BusinessWeek, Dec. 13, 2004, http://images.businessweek.com/mz/04/50/0450best_products/
0450best_products01.htm.
QUALITY PROGRESS I FEBRUARY 2006 I 47
BEST PRACTICES

• Architectural plans that solve more than 50% 4. “Process Classification Framework (PCF),” American
of what’s needed. Productivity and Quality Center, www.apqc.org/portal/
• Engineering designs that have already been apqc/site/generic?path=/site/benchmarking/pcf.jhtml.
5. Matthew May, “One Good Idea: Work Learning In,”
invented.
Quality Progress, August 2005, p. 96.
• Surveys in which templates capture more than
6. Nancy M. Dixon, Common Knowledge: How Companies
30% of that’s repeatedly needed.
Thrive by Sharing What They Know, Harvard Business School
• Vehicle and machinery designs that are Press, 2000.
proven starting points on which to add. 7. Ibid.
• Document management systems that are 8. Lynch Hummer, “History of the Hummer,” www.
proven to be a best practice in design and lynchhummer.com/history.html.
have a supplier who commits to continual 9. “Online Extra: The Best Products of 2004 Photo Essay,”
improvement. BusinessWeek, Dec. 13, 2004, http://images.businessweek.com/
• Medical treatments, such as vaccinations, mz/04/50/0450best_products/0450best_products01.htm.
proven to cure a similar or the same condition 10. Craig Hovey, The Patent Process: A Guide to Intellectual
Property for the Information Age, John Wiley & Sons, 2002, pp.
needing attention.
1-3.
• Agricultural knowledge that produces top tier
crop yields or water purification.
MICHAEL J. ENGLISH is the former director of quality and
No Need To Continually customer service at GTE Directories, a 1994 Malcolm
Reinvent the Wheel
Baldrige National Quality Award winner. He is currently
RKT increases quality and productivity perfor- the founding partner of Best Practices LLC in Highland
mance and creates a sustainable competitive advan-
Village, TX. English earned a master’s degree in economics
tage for organizations. By making RKT a top priority,
from California State University, Sacramento. He is a
organizations will develop strategies, policies and
Senior Member of ASQ, the chair-elect of ASQ Dallas
approaches to speed knowledge transfer, manage the
codification of key tacit knowledge and innovate Section 1402 and a certified quality manager. He most
ways to reuse best practice knowledge. recently co-authored Winning the Knowledge Transfer
The four global phenomena mentioned earlier Race with William H. Baker Jr. (McGraw-Hill, 2006).
are converging and making RKT essential. Before
downsizing or outsourcing positions, organization-
WILLIAM H. BAKER JR. recently retired as Raytheon’s
al leaders must hereafter consider the consequences
knowledge management and benchmarking champion. He
of losing the particular human capital involved.
is currently principal of Speed to Excellence in Allen, TX.
There’s no getting around it. Accumulating and
nurturing human capital is essential for growing Baker earned an MBA from Southern Methodist Universi-
future intellectual capital. It’s an advantage, not a ty, Dallas, and is a Senior Member of ASQ. He is also one
competitive disadvantage. of QP’s book reviewers and most recently co-authored
RKT is a powerful improvement strategy that Winning the Knowledge Transfer Race.
replicates successes throughout organizations.
Reusing existing best practice intellectual capital
in new and different contexts or applications will
help organizations avoid slow, wasteful, defect
prone, never-ending tendencies to reinvent the
wheel. Please
comment
REFERENCES
If you would like to comment on this article,
1. The Know Network, www.knowledgebusiness.com.
please post your remarks on the Quality Progress
2. Dorothy Leonard and Walter Swap, “Deep Smarts,”
Discussion Board at www.asq.org, or e-mail
Harvard Business Review, September 2004, p. 1.
3. Bill Baker, presentation at Enterprise on Demand them to editor@asq.org.
Conference, San Francisco, March 29, 2004.

48 I FEBRUARY 2006 I www.asq.org

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