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i migliori gradi centigradi

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F
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RA N E

PACKAGED AIR CONDITIONERS AND HEAT PUMPS


ROOF TOP
FOR OUTDOOR INSTALLATION

INSTALLATION AND OPERATION MANUAL

1
Dear Customer,
thank you for having purchased a FERROLI product. It is the result of many years of experiences and of particular research stu-
dies and has been made with top quality materials and advanced technologies. The CE mark guarantees that the products satisfy
all the applicable European Directives.
The qualitative level is kept under constant control and FERROLI products therefore offer Safety, Quality and Reliability.
!"#$%#$&"#'%($)(!%*#)+,-%."+"($*#)(#$"'&(%/%0)"*#1(2#+1$"-)1/*3#$&"#,-%2!'$#*,"')4'1$)%(#1*#5"//#1*#,"-6%-+1('"*#1-"#*!78"'$#
to variations without prior notice.
Thank you once again for your preference
FERROLI S.p.A.

The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mistakes.
The manufacturer reserves the right to apply changes and improvements to the products at any time and without notice.

2
TABLE OF CONTENTS
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit identification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Constructive configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

TECHNICAL DATA AND PERFORMANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
NOMINAL performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Performances with NOT STANDARD air flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
COOLING performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
HEATING performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hot water coil performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical heater coil performances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Condensing gas heating module performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Plant side aeraulic performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Available static head - unit without options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Available static head of the return air fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pressure drops to be added due to condensate generation on the internal coil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pressure drops - unit with option “Special filters” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pressure drops - unit with option “Heating integration” : "Hot water coil" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pressure drops - unit with option “Heating integration” : "Condensing gas heating module" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pressure drops - unit with option “Heating integration” : "Electricl heater coil" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure drops - unit with option “Droplets separator” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pressure drops - unit with option “Air flow silencers” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Operating limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Unit noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Internal fan noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Air flow silencers acoustic attenuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Return air fan noise levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Overall dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Minimum operating area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Aeraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Condensing gas heating module connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

RECEIVING AND POSITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45


Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Main structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Controller technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarm table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Alarm diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Functions available for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Probe characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maintenace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

SAFETY AND POLLUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65


General considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Refrigerant safety card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

3
GENERAL FEATURES

General instructions

This manual and the wiring diagram supplied with the unit must be kept in a dry place for possible future consultations .
This manual provides information on installation and correct use and maintenance of the unit. Before carrying out installation,
please carefully read all the information contained in this manual, which describes the procedures necessary for correct
installation and use of the unit.

Follow carefully the instructions contained in this manual and respect the safety regulations in force. The unit must be installed
in conformity with the laws in force in the country of use. Unauthorized tampering with the electrical and mechanical equipment
INVALIDATES THE WARRANTY.
Check the electrical specifications given on the dataplate before making the electrical connections. Read the instructions given in
the specific section on electrical connections.
Deactivate the equipment in case of fault or poor operation.
If the unit requires fixings, contact only specialized service centers recognized by the manufacturer and use original spare parts.
The unit must be installed outdoor and connected to a proper air duct distribution system. Any use different from that permitted or
outside the operating limits indicated in this manual is prohibited (unless previously agreed with the firm).

9&"# +1(!61'$!-"-# 2"'/)("*# 1(:# -"*,%(*17)/)$:# 6%-# 21+10"# %-# )(8!-:# 2!"# $%# (%(;'%+,/)1('"# 5)$&# $&"# )(6%-+1$)%(# 0)."(# )(# $&)*#
manual.

Declaration of conformity

The firm declares that the present unit complies with the requirements of the following directives :

# <# =1'&)("-:#2)-"'$)."# 2006/42/EC


# <# >-"**!-"#"?!),+"($#2)-"'$)."#@>A B# 97/23/EC
# <# A/"'$-%+10("$)'#'%+,1$)7)/)$:#2)-"'$)."#@A=CB# 2004/108/EC
# <# D%5#.%/$10"#2)-"'$)."#@DE B# 2006/95/EC

Unit dataplate

The figure shows the fields reported on the unit dataplate :

A - Trademark
B - Model
Codice
B1 - Code
Code B1 Rev
C - Serial number
D - Capacity in cooling
E - Capacity in heating (heat pump)
F - Power input in cooling
G - Power input in heating (heat pump)
H - Reference standard
I - Power supply
L - Maximum absorbed current
M - Refrigerant type and charge weight
N - Unit weight
O - Sound pressure level at 1 metre
P - IP protection level
Q - Maximum pressure - high pressure side
Ferroli Spa
Via Ritonda 78/A
R - Maximum pressure - low pressure side
(VR) Italy

S - PED certification body

4
GENERAL FEATURES

Unit description

This series of packaged air conditioners and heat pumps with scroll compressors mounted on damper supports. Each
(roof top) satisfies the cooling and heating requirements of compressor is placed on an independent refrigerant circuit in
medium and large buildings (commercial centres, ipermarkets, order to keep a constant ratio between the sensible cooling
cinemas, outlets, offices, canteens, restaurants ...) power and total cooling power also at partial loads and to
All the units are suitable for outdoor installation and can be guarantee a better treatment of the air besides a greater
applied to plants realized with various type of air ducts. reliability.
Each model is available in various constructive configurations Each refrigerant circuit is equipped with thermostatic expansion
and can be equipped with a large range of accessories in order valves, reverse cycle valve, axial fans with safety protection
to fit the different installation requirements. grilles, finned coils made of copper pipes and aluminium
louvered fins and high and low pressure switches.
The region in contact with the treated air, easily accessible,
is realized with perfectly washable metal surfaces, externally All the units are provided with a phase presence and correct
insulated in order to minimize the thermal losses and to avoid sequence controller device.
condensate generation both on the internal part and the All the units are accurately built and individually tested in the
external part of the structure. factory. Only electric, aeraulic and hydraulic connections are
The refrigerant circuit, contained in a compartment protected by required for installation.
the air flow to simplify the maintenance operations, is equipped

Unit identification code

The codes that identify the units and the meaning of the letters used are described below.

RFA PC 90.2 VB AB 0M5

Unit type Power supply

PC - Packaged unit operating 5 ;# FGG#E# ;# HI# ;# JG#KL


as heat pump (reversible on the
refrigerant circuit)

Operating range

M - Medium temperature.
The unit is suitable for tempe-
rate climate regions
Model

N° compressors Refrigerant type

0 - R410A

Constructive configuration

VB - Base version Acoustic setting up


V1 - 1 damper version
V2 - 2 dampers version AB - Base setting up
V3 - 3 dampers version AS - Low noise seting up

5
GENERAL FEATURES

Description of components

External structure. Basement, supporting structure and Return air fan section. It is realized by a couple of centrifugal
lateral panels are made of galvanized and painted sheet- fans with double aspiration with forward curved blades
steel (colour RAL 7035) to guarantee good resistance to balanced both statically and dynamically according to ISO
atmospheric agents. 1940 standards, grade 6.3. The screw, the impeller, and the
The inspection panels are all easily removable by means of frame are realized with galvanized sheet-steel, while the shaft
¼ turn locks in order to allow total accessibility to the internal is made of C40 steel. For the models of frame 1 and 2 the
components. The area in contact with the treated air is realized fan is directly coupled to a 2 speed electrical motor (star or
with galvanized sheet-steel to guarantee proper cleaning and delta connection). For the models of frame 3 the fan is coupled
is externally insulated by means of foam panels and double by means of belt and pulleys to an electrical motor connected
panels with interposed an appropriate thermo acoustic to an appropriate belt tightening slide. The pulley installed on
absorber layer in class 1. the motor is a variable diameter type pulley, and allows, within
'"-$1)(#/)+)$*3#$%#128!*$#$&"#-%$1$)%(1/#*,""2#%6#$&"#61(#$%#%7$1)(#
the desired air flow and available head values.
External fan section. It is realized by axial fans with alluminium
sickle profiled blades, placed in a galvanized and painted
sheet-steel nozzle, equipped with a safety protection grille and Filtering section. All the units are equipped with waved type
directly coupled to external rotor motors with intenal thermal filter cells realized with a galvanized sheet metal frame, an
protection. The fans rotational speed is modulated continuosly electrically welded galvanized steel wire protective screen
by a phase cut device (option) that allow to control the and a reusable filter element made of polyester fiber stiffened
condensing pressure (in cooling) and the evaporation pressure with synthetic resins. The filter cells have G4 efficiency
(in heating) according to the value read by the temperature class according to standard CEN-EN 779 (Eurovent EU4
probe placed on the liquid line. classification - 90% average weighted efficiency) and class 1
flame resistance. The filter cells are easily accessible for the
Internal fan section. It is realized by a couple of centrifugal
periodic cleaning and inspection operations. Once the advised
fans with double aspiration with forward curved blades
final pressure drop has been reached, the synthetic fiber can be
balanced both statically and dynamically according to ISO
partially reused after treating with warm water and detergents.
1940 standards, grade 6.3. The screw, the impeller, and the
frame are realized with galvanized sheet-steel, while the shaft
is made of C40 steel. The fan is coupled by means of belt and Refrigerant circuit. It is contained inside a compartment
pulleys to a three phase asynchronous 4-poles electrical motor separated from the air flow to simplify maintenance and control
connected to an appropriate belt tightening slide, with IP55 operations.
protection rating, F insulation class, and suitable for continuous The ermetic scroll compressors (1) are mounted on damper
service (S1) with enough heating margins in case of overloads supports and are protected against overtemperatures and
of limited extent. For powers equal to or greater than 4 kW the overcurrents. They are equipped with an electrical heater,
units are equipped as standard with star-delta starter in order that is activated when the compressor turns off, to keep the
to reduce the starting current and to ensure longer life of the compressor crankcase oil temperature high enough to prevent
transmission. The pulley installed on the motor is a variable migration of refrigerant during winter stops and to evaporate
2)1+"$"-#$:,"#,!//":3#1(2#1//%5*3#5)$&)(#'"-$1)(#/)+)$*3#$%#128!*$# any liquid present in the crankcase, in order to prevent possible
the rotational speed of the fan to obtain the desired air flow and liquid rushes on starting (only heat pump models).
available head values.

6
GENERAL FEATURES

The internal side heat exchanger (user side) (2) is a finned the refrigerant circuit: compressor inlet pressure, compressor
coil realized with grooved copper pipes and aluminium fins outlet pressure and thermostatic valve upstream pressure).
with notched profile to increase the heat exchange coefficient.
To avoid condensate drag, the frontal crossing air velocity
Electrical panel. It contains all the power, control and security
don't exceed 2,7 m/s, also with the maximum air flow rate
components necessary to guarantee the unit to work properly.
configuration and in the least favourable thermohygrometric
The unit is managed by a microprocessor controller to which all
conditions. For the condensate drainage there is a stainless
the electrical loads and the control devices are connected. The
steel drain tray with inclined bottom, equipped with threaded
user interface, accessible removing the protection panel of the
connector for the discharge.
electrical board, allow to view and to modify, if necessary, all
The external side heat exchanger (source side) (3) is a the parameters of the unit.
finned coil realized with grooved copper pipes and aluminium
fins with notched profile.
All the units are supplied with an outdoor temperature sensor,
The expansion device (4), a thermostatic expansion valve with
already installed on the unit.
"M$"-(1/#"?!1/)L"-#3#1//%5#$&"#!()$#$%#128!*$#)$*"/6#$%#$&"#2)66"-"($#
operating conditions keeping steady the set superheating.
The presence in each refrigerant circuit of two valves (one
for the cooling mode and one for the heating mode) allow
$%# %,$)+)L"# $&"# 128!*$+"($# %6# "1'&# .1/."# 1(2# $%# %7$1)(# $&"# 9
maximum efficiency.
Each refrigerant circuit contains moreover solid core hermetic
filter dryer (5) to restrain impurity and moisture residuals that
could be present in the circuit, liquid separator (6) placed on 4
the inlet pipe to protect the compressor against liquid returns,
liquid and humidity indicator (7) to detect the presence of
liquid before each thermostatic valve and allow to verify the
presence of humidity inside the refrigerant, shut off valves 7
(8) upstream and downstream of each external coil to allow to
stock all the refrigerant inside the coils (pump down) and permit
to execute maintenance operations on the refrigerant circuit
without discharging it, high and low pressure switches in
5
order to assure the compressor to operate inside the permitted
limits, 4 way reverse cycle valve (9) to allow operating
mode change reversing the refrigerant flow (only heat pump
8
models) and pressure connections SAE 5/16” - UNF 1/2” - 6
20 equipped with pin, gasket and blind nut, as required for the
use of R410A refrigerant (they allow the complete check of 1
Control system

The unit is managed by a microprocessor controller to which, coil, hot water coil, gas heating module)
through a board placed inside the electrical panel, all the - defrost cycle management
electrical loads and the control devices are connected. The
- dampers management (outdoor air, return air and expulsion
user interface, accessible removing the protection panel of
air)
the electrical board, is realized by a display and two buttons
that allow to view and, if necessary, modify all the operating - compressor and internal fan operating hours recording
parameters of the unit. - serial communication through Modbus protocol
Are available, as accessories, a remote control, that reports all - remote on-off
the functionalities of the user interface placed on the unit, or a - remote cooling-heating
remote thermostat.
- active alarms visualization
The main functions available are :
- general alarm digital output
- treated air temperature management (through set point
128!*$+"($B
- treated air humidity management (only with enthalpic free
cooling option)
- treated air quality management (CO2)
- thermal or enthalpic (option) free cooling
- external fan management by means of continuos rotational
speed control (option)
- internal fan management
- return air fan management
- integrative heating sources management (electrical heater

7
GENERAL FEATURES

Constructive configurations

Each model can be supplied in different constructive All the versions can be arranged with standard air flow position
configurations in order to satisfy the application requirements (frontal for the models of frame 1 and 2 and upwards for the
that can be necessary for the plants. The various versions, models of frame 3) or with downwards air flow position.
obtained adding to the base version some modules, are always The dotted components are accessories.
supplied already assembled, wired and tested in the factory.

Base version - VB

RETURN AIR AIR FLOW

It only allows to operate with all return air. It is possible to add a further heating section (hot water coil or
It contains the standard filtering section and the air- electrical heater coil) and the droplets separator.
refrigerant exchange coil that allows the heating, cooling and Instead of such heating section it is possible to add a gas
dehumidification processes to be performed. heating module, placed between the filtering section and the
air-refrigerant exchange coil.

1 damper version - V1

RETURN AIR AIR FLOW

OUTDOOR AIR

It allows to operate with a percentage of outdoor fresh air, Also in this version it is possible to add a further heating
128!*$17/"#+1(!1//:#*"$$)(0#$&"#21+,"-#,/1'"2#%(#$&"#122)(0# section (hot water coil or electrical heater coil) and the droplets
module. The outdoor air inlet is equipped with a rain protection separator.
cap and a metal safety grille. The expulsion from the conditioned Instead of such heating section it is possible to add a gas
ambient of an air flow rate equal to the outdoor fresh air flow heating module, placed between the filtering section and the
rate must be realized independently from the unit by means of air-refrigerant exchange coil.
overpressure openings or other extraction devices.
Downstream the internal fans, air flow silencers can be installed
In the adding module can be placed various type of special to reduce the noise transmitted to the conditioned ambients
filters in order to complete the standard filtering section. through the air ducts (only for the models of frame 1 and 2).

8
GENERAL FEATURES

2 dampers version - V2

RETURN AIR AIR FLOW

OUTDOOR AIR

The presence of two motorized dampers managed by the In the adding module can be placed various type of special
controller of the unit allows to operate with a minimum filters in order to complete the standard filtering section.
,"-'"($10"# %6# %!$2%%-# 6-"*&# 1)-# @128!*$17/"# $&-%!0&# $&"# !*"-# It is possible to add a further heating section (hot water coil
interface) and to perform thermal free cooling. or electrical heater coil) and the droplets separator. Instead of
The outdoor air inlet, equipped with a rain protection cap and such heating section it is possible to add a gas heating module,
a metal safety grille, is designed for 100% of the total air flow placed between the filtering section and the air-refrigerant
rate and allows to operate in free cooling with all outdoor air. exchange coil.
The expulsion from the conditioned ambient of an air flow It is also possible to perform enthalpic free cooling by means of
rate equal to the outdoor fresh air flow rate must be realized the installation of the humidity sensors.
independently from the unit by means of overpressure Downstream the internal fans, air flow silencers can be installed
openings or other extraction devices. to reduce the noise transmitted to the conditioned ambients
through the air ducts (only for the models of frame 1 and 2).

3 dampers version - V3

EXPULSION AIR
AIR FLOW
RETURN AIR

OUTDOOR AIR
The presence of three motorized dampers managed by In the adding module can be placed various type of special
the controller of the unit allows to operate with a minimum filters in order to complete the standard filtering section.
,"-'"($10"# %6# %!$2%%-# 6-"*&# 1)-# @128!*$17/"# $&-%!0&# $&"# !*"-# Also in this version it is possible to add a further heating
interface), to perform thermal free cooling and to manage the section (hot water coil or electrical heater coil) and the droplets
air expulsion. separator. Instead of such heating section it is possible to add
The outdoor air inlet, equipped with a rain protection cap and a gas heating module, placed between the filtering section and
a metal safety grille, is designed for 100% of the total air flow the air-refrigerant exchange coil.
rate and allows to operate in free cooling with all outdoor air. It is also possible to perform enthalpic free cooling by means of
The expulsion from the conditioned ambient of an air flow rate the installation of the humidity sensors.
equal to the outdoor fresh air flow rate is realized through the Downstream the internal fans, air flow silencers can be installed
return air fan and the expulsion damper placed inside the unit. to reduce the noise transmitted to the conditioned ambients
through the air ducts (only for the models of frame 1 and 2).

9
GENERAL FEATURES

Options

VB - Base version It only allows to operate with all return air.

V1 - 1 damper version It allows to operate with a fixed percentage of outdoor fresh air, manually set.

Constructive N$#1//%5*#$%#%,"-1$"#5)$&#1#.1-)17/"#,"-'"($10"#%6#%!$2%%-#6-"*&#1)-3#128!*$"2#7:#
configuration V2 - 2 dampers version
the unit controller according to free cooling and air quality control algorythms.

N$#1//%5*#$%#%,"-1$"#5)$&#1#.1-)17/"#,"-'"($10"#%6#%!$2%%-#6-"*&#1)-3#128!*$"2#7:#
the unit controller according to free cooling and air quality control algorythms.
V3 - 3 dampers version
Moreover it manages the expulsion of an air flow rate equal to the outdoor fresh
air flow rate.

Standard For the models of frame 1 and 2 the standard position is frontal while for the
(frontal or upwards) models of frame 3 the standard position is upwards.
Air flow
position
Downwards It is available for all the models and it allows a more compact installation.

Standard N(#%-2"-#$%#128!*$#$&"#,"-6%-+1('"*#%6#$&"#)($"-(1/#61(#$%#$&"#1)-#6/%5#-1$"#1(2#
available head values required, for each model are available three type of inter-
nal fan that are different for pulleys used, electrical motor installed power and in
Internal fan Upsized some cases for the kind of fan used.
The pulley installed on the electrical motor is a variable diameter type pulley
and allows, 5)$&)(#'"-$1)(#/)+)$*3#$%#128!*$#$&"#,"-6%-+1('"#'!-."#%6#$&"#61(#$%#
Reduced the characteristic curve of the plant.

Hot water coil It performs the heating function (as heat pump integration or replacement), the
2 or 3 rows post heating function (in cooling mode) and the ice protection function. It is
with pipes equipped with automatic air vent, drain valve, shut off ball valves at the inlet and
Hot water coil outlet, safety valve (6 bar) and stainless steel condensate tray.
2 or 3 rows The ball type motorized 3 way valve is managed by the unit controller according
with 3 way valve to an on-off logic.

Heating It performs the heating function (as heat pump integration or replacement), the
integration Electrical heater coil post heating function (in cooling mode) and the ice protection function. It is
standard or upsized equipped with safety thermostat and is protected against overcurrents by me-
ans of fuses placed inside the electrical panel.

It performs the heating function (as heat pump replacement) and the ice pro-
Condensing tection function. The stainless steel air-fumes exchanger is coupled with a mo-
gas heating module 2!/1$)(0#,-"+)M"2#7!-("-#$&1$#1//%5*#$%#128!*$#$&"#,%5"-#*!,,/)"2#)(*)2"#1#5)2"#
standard or upsized operating range and to maximize the exploitation of the fumes condensing heat
also at part loads.

It allows to reduce the noise emissions produced by the unit through the insula-
tion of the walls of the compartment that contains the refrigerant circuit and the
Low noise acoustic setting up
!*"#%6#*%!(2#17*%-7"($#81'O"$*#%(#$&"#'%+,-"**%-*P#Q!'&#*"$$)(0#!,#)('/!2"*#
also the modulating control of the external fans.

They allow to reduce the noise transmitted to the conditioned ambients through
the air ducts. They are realized by mineral wool acoustic baffles with fiberglass
Air flow silencers coating placed downstream the centrifugal internal fan.
They are available only for the models of frame 1 and 2 with standard "Air flow
position" option.

The modulating control of the external fans allows to operate with low outdoor
temperatures in cooling and high outdoor temperatures in heating and permits
to reduce noise emissions in such operating conditions.
External fans control The fans rotational speed is modulated continuosly by a phase cut device that
allow to control the condensing pressure (in cooling) and the evaporation pres-
sure (in heating) according to the value read by the temperature probe placed
on the liquid line.

10
GENERAL FEATURES

It allows to increase the seasonal efficiency of the unit through a more extended
and optimized use of the free cooling function, obtained considering the enthal-
Enthalpic free cooling pies of the outdoor and of the return air instead of the simple temperatures. The
measure of the relative humidity (of the outdoor and of the return air), necessary
for the enthalpy calculation, is realized through two capacitive humidity sensors.

It manages the motorized dampers opening (in the versions in which they are
present) according to the CO2 percentage of the ambients to be conditioned,
Air quality control (CO2) increasing, if necessary, the outdoor fresh air percentage.
If the (thermal or enthalpic) free cooling function is enabled the dampers ope-
ning is obtained by the combination of the two control logics.

To complete the standard filtering section it is possible to add rigid pocket fil-
ters of various efficiency (from F6 to F9 according to EN 779) or active carbon
filters with F7 filtering class. The filter supporting frame is studied to guarantee
Special filters
a perfect tight and an easy lateral extraction of the filters for the maintenance
operations.
R.1)/17/"#%(/:#6%-#$&"#!()$*#5)$&#ES3#ET#%-#EH#'%(*$-!'$)."#'%(6)0!-1$)%(P

It detects the pressure difference between upstream and downstream the filte-
ring section. When the pressure drops exceed the maximum permitted value
Filters differential pressure switch (factory set according to the type of filters fitted on the unit) the pressure switch
stops the unit avoiding it to work with an air flow rate excessively low compared
to the one required.

It is reccomended for units that require air flow rates particularly high compared
to the standard air flow rate and when the medium crossing air velocity is higher
than 2,7 m/s.
Droplets separator It avoids the condensate droplets that are generated on the exchange coil du-
ring cooling mode operation to be dragged. It is equipped with stainless steel
condensate tray with inclined bottom and threaded connector for the discharge.
It is never required if the hot water coil is mounted.

Accessories

Allow to reduce the transmission to the unit support plane of the mechanical vibrations generated by the com-
pressor and by the fans in their normal operating mode.
In order to keep the insulation degree higher than 90%, the number and the features of the dampers are different
Spring vibration dampers according to the model and the constructive configuration.
When this accessory is chosen, flexible connections must be used on all the aeraulic and hydraulic connections.
Moreover the height of the dampers, fitted between the basement of the unit and the support plane, must be
taken into account to design correctly the air ducts.

External coils
Protect the external surface of the finned coils.
protection grilles

High and low Each refrigerant circuit is equipped with two analog gauges, placed inside the refrigerant circuit compartment,
pressure gauges that detect the pressure in the compressor inlet and outlet pipes.

It is suitable for wall mounting and reports all the functions available on the user interface normally placed on the
Remote control
unit. It therefore allows the complete remote control of the unit.

It is suitable for wall mounting and consists of a simplified remote user interface compared to the standard one
Remote thermostat normally placed on the unit. It allows to select the operating mode, set a deviation respect to the active set-point
and visualize the operating status and the presence of active alarms.

It allows to communicate with the unit controller and to view the operating conditions of the unit through Modbus
Modbus serial interface
communication protocol. The RS485 serial line ensures the signal quality up to distances of about 1200 metres
on RS485
(that can be extended by means of proper repeaters).

It allows the unit to be turned on and off according to a set program, through the digital input available on the unit
Programmer clock
wiring board (remote on-off).

Phase sequence and It checks not only the presence and correct order of the power supply phases but also the voltage level on each
voltage controller phase and avoid the unit to operate with voltage levels outside the permitted limits.

Metal structure to be applied to the units with downwards air flow in order to facilitate the installation and to
Roof curb guarantee a perfect tight between the air duct and the unit itself.
The correct positioning of the roof curb requires an accurate finishing of the installation area.

11
TECHNICAL DATA AND PERFORMANCES

Technical data

Frame 1 2 3
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.

Powwer supply 400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 E;,&;KL

Refrigerant
Type R410A R410A R410A R410A R410A R410A R410A R410A R410A -
Compressor
Type scroll scroll scroll scroll scroll scroll scroll scroll scroll -
Quantity 1 1 1 2 2 2 2 2 2 n°
Refrigerant circuits 1 1 1 2 2 2 2 2 2 n°
Power steps of the unit 0 - 100 0 - 100 0 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 %
Oil charge compressor 1 3,25 3,25 4,70 3,25 3,25 4,70 6,80 6,30 6,30 kg
Oil charge compressor 2 - - - 3,25 3,25 4,70 6,80 6,30 6,30 kg
Internal side heat exchanger (plant)
finned finned finned finned finned finned finned finned finned
Type coil coil coil coil coil coil coil coil coil -
Quantity 1 1 1 1 1 1 1 1 1 n°
Frontal surface 0,84 1,08 1,32 1,26 1,62 1,98 2,52 3,24 3,78 m2
External side heat exchanger
finned finned finned finned finned finned finned finned finned
Type coil coil coil coil coil coil coil coil coil -
Quantity 1 1 1 2 2 2 2 2 2 n°
Frontal surface 1,96 1,96 1,96 1,96 1,96 1,96 4,00 4,00 4,00 m2
External section fans
Type axial axial axial axial axial axial axial axial axial -
Quantity 2 2 2 4 4 4 4 4 4 n°
Diameter 630 630 630 630 630 630 800 800 800 mm
Maximum rotational speed 900 900 900 900 900 900 900 900 900 rpm
Total installed power 1,6 1,6 1,6 3,2 3,2 3,2 8,0 8,0 8,0 kW
Internal section fans
Type centrifugal centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga -
Quantity 2 2 2 2 2 2 2 2 2 n°
MINIMUM air flow rate 5200 6800 8400 9100 12100 14000 18500 23500 28500 m3/h
STANDARD air flow rate 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
MAXIMUM air flow rate 7200 9400 11700 13000 17000 20100 26500 34000 41000 m3/h
STANDARD available static head 200 200 200 200 200 200 200 200 200 Pa
Absorbed power 1,4 1,8 2,2 3,5 4,3 5,1 6,6 8,7 10,5 kW
Installed power 1,5 2,2 2,2 4,0 5,5 5,5 11,0 11,0 18,4 kW

12
TECHNICAL DATA AND PERFORMANCES

NOMINAL performances

Frame 1 2 3
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.

Power supply 400 - 3N - 50 400 - 3N - 50 400 - 3N - 50 E;,&;KL

Cooling A35A27 ( source : air in 35°C d.b. / plant : air in 27°C d.b. 19°C w.b. )
Total cooling capacity 35,5 46,3 57,7 71,0 92,3 113,0 142,0 184,0 226,0 kW
RST* 0,70 0,70 0,70 0,70 0,70 0,70 0,70 0,70 0,70 -
Power input 10,9 14,0 17,7 22,5 28,8 36,6 46,6 59,5 73,7 kW
EER 3,26 3,31 3,26 3,16 3,20 3,09 3,05 3,09 3,07 -
Air flow rate plant side 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
PC Available static head plant side 200 200 200 200 200 200 200 200 200 Pa
Heating A7A20 ( source : air in 7°C d.b. 6°C w.b. / plant : air in 20°C d.b. )
Heating capacity 36,7 47,8 59,5 73,9 95,9 118,0 148,0 192,0 236,0 kW
Power input 11,2 14,4 18,2 23,0 29,5 37,5 47,7 60,9 75,5 kW
COP 3,28 3,32 3,27 3,21 3,25 3,15 3,10 3,15 3,13 -
Air flow rate plant side 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
Available static head plant side 200 200 200 200 200 200 200 200 200 Pa

Data declared according to EN 14511. The values are referred to units without options and accessories operating with 100% return air.
* RST = ratio between sensible cooling capacity and total cooling capacity.

Performances with NOT STANDARD air flow rate

The graphs reported below allow to get the corrective factors to be applied to the performances with standard air flow rate in order
to obtain the real performances with the selected air flow rate.

COOLING OPERATING MODE HEATING OPERATING MODE

1,15 1,15

Total cooling capacity


1,10 1,10

Heating capacity
1,05 1,05

1,00 1,00

0,95 0,95
Power input

Power input
0,90 0,90
RST

0,85 0,85
0,80 0,85 0,90 0,95 1,00 1,05 1,10 1,15 1,20 0,80 0,85 0,90 0,95 1,00 1,05 1,10 1,15 1,20

Air flow rate / STANDARD air flow rate Air flow rate / STANDARD air flow rate

13
TECHNICAL DATA AND PERFORMANCES

COOLING performances

The graphs allow to get the corrective factors to be applied to the Inlet w.b. temperature plant side :
nominal performances in order to obtain the real performances in the
selected operating conditions. A = 27°C D = 15°C
The reference nominal condition is : A35A27 B = 23°C E = 11°C
source : air in 35°C d.b. / plant : air in 27°C d.b. 19°C w.b. C = 19°C

Cooling capacity EER

1,5 2,0

1,4
1,8
A
1,3
1,6
B
1,2

1,4
C
1,1

D
1,0 1,2

E
0,9
1,0

0,8
0,8
0,7

0,6 A B C D E 0,6

0,5 0,4
15 20 25 30 35 40 45 50 15 20 25 30 35 40 45 50

Inlet air temperature d.b. [°C] Inlet air temperature d.b. [°C]

Power input RST

1,5 1,5

1,4 1,4

1,3 1,3

1,2 1,2

1,1 1,1
B
1,0
A E 1,0

0,9 D 0,9

0,8 0,8
C
0,7 0,7

0,6 0,6 A B C D E

0,5 0,5
15 20 25 30 35 40 45 50 15 20 25 30 35 40 45 50

Inlet air temperature d.b. [°C] Inlet air temperature d.b. [°C]

14
TECHNICAL DATA AND PERFORMANCES

HEATING performances

The graphs allow to get the corrective factors to be applied to the Inlet d.b. temperature plant side :
nominal performances in order to obtain the real performances in the
selected operating conditions. A = 28°C D = 16°C
The reference nominal condition is : A7A20 B = 24°C E = 12°C
source : air in 7°C d.b. 6°C w.b. / plant : air in 20°C d.b. C = 20°C

Heating capacity COP

1,5 2,0

1,4
E 1,8
E
1,3
D D
1,6
1,2
C C
1,4
1,1

B B
1,0 1,2

A A
0,9
1,0

0,8
0,8
0,7

0,6
0,6

0,5 0,4
-15 -10 -5 0 5 10 15 20 -15 -10 -5 0 5 10 15 20

Inlet air temperature w.b. [°C] Inlet air temperature w.b. [°C]

Power input

1,5

1,4

1,3

1,2

1,1

1,0

0,9

0,8

0,7

0,6 A B C D E

0,5
-15 -10 -5 0 5 10 15 20

Inlet air temperature w.b. [°C]

15
TECHNICAL DATA AND PERFORMANCES

Hot water coil performances

2 ROWS Air flow rate


Water : 80 - 60 °C Minimum Standard Maximum
Water Water Water
T Water Water Water
Capacity pressure Capacity pressure Capacity pressure
Model inlet air flow rate flow rate flow rate
drops drops drops
[°C] [kW] [l/h] [kPa] [kW] [l/h] [kPa] [kW] [l/h] [kPa]
10 65,3 2867 8 73,1 3212 10 80,4 3532 12
35.1 15 59,2 2599 7 66,3 2912 8 72,9 3202 10
20 53,2 2335 6 59,5 2616 7 65,5 2875 8
10 84,7 3722 8 94,9 4167 10 104,2 4578 11
45.1 15 76,8 3374 6 86,0 3777 8 94,5 4150 10
20 69,0 3031 6 77,2 3392 7 84,8 3726 8
10 104,2 4577 7 116,6 5121 10 128,1 5625 11
55.1 15 94,5 4149 6 105,7 4642 8 116,1 5099 10
20 84,8 3727 5 94,9 4169 6 104,2 4578 7
10 110,7 4864 29 125,9 5531 36 139,8 6141 43
70.2 15 100,6 4419 24 114,4 5025 30 127,0 5579 36
20 90,6 3979 20 103,0 4524 25 114,3 5023 30
10 145,6 6396 29 164,3 7217 35 181,5 7972 42
90.2 15 132,3 5811 24 149,3 6556 30 164,9 7242 35
20 119,1 5231 20 134,4 5902 25 148,4 6518 30
10 172,6 7581 26 195,5 8587 32 216,5 9510 38
110.2 15 156,8 6887 22 177,6 7800 28 196,7 8638 32
20 141,2 6200 18 159,8 7021 23 177,0 7775 28
10 221,4 9728 29 251,8 11062 36 279,6 12282 43
140.2 15 201,2 8838 24 228,8 10050 30 254,0 11158 36
20 181,1 7958 20 206,0 9048 25 228,7 10046 30
10 291,2 12792 29 328,6 14434 35 363,0 15944 42
180.2 15 264,5 11622 24 298,5 13112 30 329,7 14484 35
20 238,2 10462 20 268,7 11804 25 296,8 13036 30
10 345,2 15162 26 390,9 17174 32 433,0 19020 38
220.2 15 313,6 13774 22 355,1 15600 28 393,3 17276 32
20 282,3 12400 18 319,7 14042 23 354,0 15550 28

2 ROWS Air flow rate


Water : 60 - 40 °C Minimum Standard Maximum
Water Water Water
T Water Water Water
Capacity pressure Capacity pressure Capacity pressure
Model inlet air flow rate flow rate flow rate
drops drops drops
[°C] [kW] [l/h] [kPa] [kW] [l/h] [kPa] [kW] [l/h] [kPa]
10 40,8 1771 4 45,7 1985 5 50,1 2176 6
35.1 15 33,3 1448 2 38,3 1664 4 42,7 1855 4
20 25,4 1102 1 29,4 1279 2 33,3 1448 2
10 52,7 2292 4 59,2 2571 5 64,8 2817 5
45.1 15 43,0 1869 2 49,4 2147 4 55,2 2400 4
20 32,6 1417 1 37,8 1644 2 42,8 1861 2
10 64,7 2812 4 72,7 3157 5 79,6 3457 5
55.1 15 52,7 2290 2 60,5 2631 4 67,8 2946 4
20 39,8 1731 1 46,2 2008 2 52,3 2274 2
10 70,8 3075 14 80,2 3484 18 88,8 3858 20
70.2 15 60,8 2641 11 68,8 2991 13 76,2 3309 16
20 50,8 2208 8 57,5 2498 10 63,6 2762 12
10 92,9 4038 14 104,5 4541 17 115,1 5003 20
90.2 15 79,8 3467 11 89,7 3896 13 98,7 4290 16
20 66,7 2898 8 74,9 3253 10 82,4 3579 11
10 110,2 4788 13 124,4 5404 16 137,4 5969 19
110.2 15 94,6 4111 10 106,7 4637 12 117,8 5118 14
20 79,1 3436 7 89,1 3871 8 98,3 4269 11
10 141,5 6150 14 160,4 6968 18 177,6 7716 20
140.2 15 121,5 5282 11 137,6 5982 13 152,3 6618 16
20 101,6 4416 8 115,0 4996 10 127,1 5524 12
10 185,9 8076 14 209,0 9082 17 230,3 10006 20
180.2 15 159,6 6934 11 179,3 7792 13 197,5 8580 16
20 133,4 5796 8 149,7 6506 10 164,7 7158 11
10 220,4 9576 13 248,7 10808 16 274,7 11938 19
220.2 15 189,2 8222 10 213,4 9274 12 235,6 10236 14
20 158,2 6872 7 178,2 7742 8 196,5 8538 11

16
TECHNICAL DATA AND PERFORMANCES

3 ROWS Air flow rate


Water : 80 - 60 °C Minimum Standard Maximum
Water Water Water
T Water Water Water
Capacity pressure Capacity pressure Capacity pressure
Model inlet air flow rate flow rate flow rate
drops drops drops
[°C] [kW] [l/h] [kPa] [kW] [l/h] [kPa] [kW] [l/h] [kPa]
10 85,7 3765 19 97,7 4293 24 109,1 4791 30
35.1 15 77,8 3419 17 88,8 3899 20 99,1 4351 25
20 70,1 3080 13 79,9 3511 17 89,2 3918 20
10 111,5 4899 19 127,1 5581 24 141,7 6224 29
45.1 15 101,3 4449 16 115,4 5068 20 128,7 5652 24
20 91,2 4007 13 103,9 4564 17 115,8 5088 20
10 137,3 6032 19 156,4 6868 24 174,3 7656 29
55.1 15 124,7 5478 16 142,0 6237 19 158,3 6952 24
20 112,3 4934 13 127,8 5616 17 142,5 6259 20
10 146,0 6413 70 169,4 7440 90 191,2 8399 112
70.2 15 132,8 5833 59 154,0 6766 77 173,9 7638 95
20 119,8 5261 49 138,9 6102 64 156,8 6888 79
10 192,8 8468 70 221,6 9736 89 248,7 10924 109
90.2 15 175,3 7701 59 201,6 8854 76 226,1 9934 92
20 158,1 6945 49 181,8 7984 62 203,9 8957 77
10 227,5 9992 64 262,7 11538 82 295,6 12984 101
110.2 15 206,9 9087 54 238,9 10492 70 268,8 11807 85
20 186,6 8196 46 215,4 9462 58 242,4 10646 71
10 292,0 12826 70 338,7 14880 90 382,4 16798 112
140.2 15 265,6 11666 59 308,1 13532 77 347,8 15276 95
20 239,5 10522 49 277,8 12204 64 313,6 13776 79
10 385,5 16936 70 443,3 19472 89 497,3 21848 109
180.2 15 350,6 15402 59 403,1 17708 76 452,3 19868 92
20 316,2 13890 49 363,5 15968 62 407,8 17914 77
10 455,0 19984 64 525,3 23076 82 591,2 25968 101
220.2 15 413,7 18174 54 477,7 20984 70 537,6 23614 85
20 373,1 16392 46 430,8 18924 58 484,7 21292 71

3 ROWS Air flow rate


Water : 60 - 40 °C Minimum Standard Maximum
Water Water Water
T Water Water Water
Capacity pressure Capacity pressure Capacity pressure
Model inlet air flow rate flow rate flow rate
drops drops drops
[°C] [kW] [l/h] [kPa] [kW] [l/h] [kPa] [kW] [l/h] [kPa]
10 55,6 2417 10 63,2 2745 12 70,3 3054 14
35.1 15 47,9 2081 7 54,4 2362 10 60,4 2626 11
20 40,0 1737 6 45,6 1982 7 50,6 2201 8
10 72,3 3141 10 82,0 3564 12 91,2 3962 14
45.1 15 62,2 2705 7 70,6 3067 10 78,4 3407 11
20 51,9 2253 5 59,2 2572 7 65,7 2854 8
10 88,9 3865 10 100,9 4384 12 112,1 4871 14
55.1 15 76,6 3328 7 86,8 3771 8 96,4 4187 11
20 63,7 2769 5 72,8 3161 7 80,7 3506 8
10 95,8 4164 36 110,7 4812 47 124,6 5416 56
70.2 15 82,8 3599 28 95,7 4156 36 107,6 4675 44
20 69,9 3039 20 80,6 3504 26 90,6 3937 32
10 126,4 5491 36 144,8 6291 46 162,0 7038 55
90.2 15 109,2 4745 28 125,0 5432 35 139,8 6074 43
20 92,1 4004 20 105,4 4578 26 117,7 5114 31
10 149,2 6484 32 171,7 7458 42 192,6 8369 52
110.2 15 129,0 5603 25 148,2 6441 32 166,2 7223 40
20 108,8 4729 19 124,9 5429 24 140,0 6082 29
10 191,7 8328 36 221,5 9624 47 249,3 10832 56
140.2 15 165,7 7198 28 191,3 8312 36 215,2 9350 44
20 139,8 6078 20 161,3 7008 26 181,2 7874 32
10 252,7 10982 36 289,5 12582 46 323,9 14076 55
180.2 15 218,4 9490 28 250,0 10864 35 279,6 12148 43
20 184,3 8008 20 210,7 9156 26 235,4 10228 31
10 298,4 12968 32 343,3 14916 42 385,2 16738 52
220.2 15 257,9 11206 25 296,5 12882 32 332,4 14446 40
20 217,7 9458 19 249,9 10858 24 279,9 12164 29

17
TECHNICAL DATA AND PERFORMANCES

Electrical heater coil performances


Model 35.1 - 45.1 - 55.1 70.2 - 90.2 - 110.2 140.2 - 180.2 - 220.2 U.M.
Standard coil 9,0 18,0 36,0 kW
Upsized coil 18,0 31,5 63,0 kW

Condensing gas heating module performances

35.1 - 45.1 - 55.1 70.2 - 90.2 - 110.2 140.2 - 180.2 - 220.2


Model U.M.
Standard Upsized Standard Upsized Standard Upsized
max 44,8 54,0 93,4 145,0 186,8 290,0 kW
Nominal heating capacity
min 15,5 16,3 31,5 46,3 63,0 92,6 kW
max 94,3 93,1 95,3 93,5 95,3 93,5 %
A64')"(':
min 105,0 105,0 105,0 105,2 105,0 105,2 %

Gas input max 5,03 6,14 10,37 16,40 20,74 32,8 m3/h
(15°C – 1013 mbar) min 1,57 1,64 3,17 4,66 6,34 9,32 m3/h
Condensate generated 1,45 1,45 2,60 3,87 5,20 7,74 l/h
Available static head exhaust fumes 120 120 120 100 120 100 Pa
The reported data are referred to the module operating with natural gas G20 at 20 mbar supply pressure.

Plant side aeraulic performances

Available static head - unit without options


9&"#)($"-(1/#61(#+!*$#7"#*"/"'$"2#1''%-2)(0#$%#$&"#-"?!)-"2#1)-#U%5#-1$"#1(2#$%#$&"#-"?!)-"2#$%$1/#&"12P
The required total head must be calculated as sum of the required available head and of the pressure drops of the options or
1''"**%-)"*#1,,/)"2#$%#$&"#!()$P#Q!'&#,-"**!-"#2-%,*#+!*$#7"#'1/'!/1$"2#1''%-2)(0#$%#$&"#-"?!)-"2#1)-#U%5#-1$"#!*)(0#$&"#0-1,&*#
reported in the present manual.
The graphs reported below show the characteristic aeraulic curves of each model. Such curves are obtained subtracting to the
&"12#*!,,/)"2#7:#$&"#61(#$&"#,-"**!-"#2-%,*#%6#$&"#*$1(21-2#4/$"-*#@VFB3#$&"#,-"**!-"#2-%,*#%6#$&"#)($"-(1/#'%)/#1(2#$&"#,-"**!-"#
drops of the internal structure of the unit.

!"!#$%&#'()*&+#,)&#)&-&))&.#/0#(12/+#32/%#"456#'01+/)('/2*&#'0178(),/201#9:";#32/%0(/#0</201+#0)#,''&++0)2&+#,1.#32/%#
dry internal coil.

600
35.1
550

500

450
Upsized
Available static head [ Pa ]

400

350

300

Standard
250

200

150 Reduced

100

50

0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

18
TECHNICAL DATA AND PERFORMANCES

600
45.1
550

500

450
Available static head [ Pa ]

400
Upsized
350

300

250

Standard
200

150

100
Reduced
50

0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]

600
55.1
550

500

450
Available static head [ Pa ]

400

350

300 Upsized

250

200

150
Standard
100

50 Reduced

0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

19
TECHNICAL DATA AND PERFORMANCES

600
70.2
550

500

450
Available static head [ Pa ]

400
Upsized
350

300

250
Standard
200

150

Reduced
100

50

0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]

600
90.2
550

500

450
Available static head [ Pa ]

400

350 Upsized

300

250

200

Standard
150

100

50 Reduced

0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

20
TECHNICAL DATA AND PERFORMANCES

600
110.2
550

500

450
Available static head [ Pa ]

400

350
Upsized
300

250

200

150
Standard
100

50
Reduced
0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]

900
850
140.2

800
750
700
Upsized
650
Available static head [ Pa ]

600
550
500
Standard
450
400
350
Reduced
300
250
200
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

21
TECHNICAL DATA AND PERFORMANCES

900
850
180.2

800
750
700
650 Upsized
Available static head [ Pa ]

600
550
500
450
Standard
400
350
300
250
Reduced

200
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000

Air flow rate [ m3/h ]

900
850
220.2

800
750
700
650
Upsized
Available static head [ Pa ]

600
550
500
450
400 Standard
350
300
250
200 Reduced
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

22
TECHNICAL DATA AND PERFORMANCES

Available static head of the return air fan

W&"(#$&"#-"$!-(#1)-#61(#)*#,-"*"($3#."-)6:#$&1$#$&"#1.1)/17/"#&"123#'%--"*,%(2)(0#$%#1(#1)-#U%5#-1$"#"?!1/#$%#$&"#XGY#%6#$&"#1)-#U%5#
-1$"#2"4("2#6%-#$&"#)($"-(1/#61(3#)*#(%$#&)0&"-#$&1(#$&"#,-"**!-"#2-%,*#)(#$&"#-"$!-(#2!'$P
If necessary modify the fan speed in order to reduce the available head.
In such way it is possible to guarantee a correct air extraction, keeping a little over pressure in the room to be conditioned also
when the unit is working with all external air.

500

450

400 140.2
180.2
Available static head [ Pa ]

350
220.2
300

250
70.2
200 90.2
150 110.2
35.1
100
45.1
50 55.1

0
4000 8000 12000 16000 20000 24000 28000 32000 36000 40000

Air flow rate [ m3/h ]

Pressure drops to be added due to condensate generation on the internal coil

40
35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2

30
Pressure drops [ Pa ]

20

10

0
5000 10000 15000 20000 25000 30000 35000 40000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

23
TECHNICAL DATA AND PERFORMANCES

Pressure drops - unit with option “Special filters”

Medium efficiency
Efficiency Eurovent
Type of filter Em [%]
EN 779 classification
(on 0,4 m parts)
0 STANDARD waved filter G4 - EU 4
1 Rigid pocket filter F6 ZG#[##A+#\#]G EU 6
2 Rigid pocket filter F7 ]G#[##A+#\#^G EU 7
3 Rigid pocket filter F8 ^G#[##A+#\#^J EU 8
4 Rigid pocket filter F9 ^J#[##A+ EU 9
Rigid pocket filter
5 F7 ]G#[##A+#\#^G EU 7
with active carbons

180

35.1
0 45.1
150
1 55.1
2
3
5
120
Pressure drops [ Pa ]

90

60

30

0
5000 6000 7000 8000 9000 10000 11000 12000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

24
TECHNICAL DATA AND PERFORMANCES

180

0 70.2
1 90.2
150 2 110.2
3
5
120
4
Pressure drops [ Pa ]

90

60

30

0
9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000
3
Air flow rate [ m /h ]

180
0 140.2
1 180.2
2 220.2
150
3
5
4
120
Pressure drops [ Pa ]

90

60

30

0
18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

25
TECHNICAL DATA AND PERFORMANCES

Pressure drops - unit with option “Heating integration” : "Hot water coil"

100
35.1 - 3R 45.1 - 3R 55.1 - 3R 70.2 - 3R 90.2 - 3R 110.2 - 3R 140.2 - 3R 180.2 - 3R 220.2 - 3R

80
Pressure drops [ Pa ]

60

40

20

35.1 - 2R 45.1 - 2R 55.1 - 2R 70.2 - 2R 90.2 - 2R 110.2 - 2R 140.2 - 2R 180.2 - 2R 220.2 - 2R

0
5000 10000 15000 20000 25000 30000 35000 40000
3
Air flow rate [ m /h ]

Pressure drops - unit with option “Heating integration” : "Condensing gas heating module"

120

35.1
45.1 70.2 140.2
55.1 90.2 180.2
100
110.2 220.2
Standard
and upsized

80
Upsized
Pressure drops [ Pa ]

Upsized
Standard
60

Standard

40

20

0
5000 10000 15000 20000 25000 30000 35000 40000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

26
TECHNICAL DATA AND PERFORMANCES

Pressure drops - unit with option “Heating integration” : "Electricl heater coil"

25

140.2
Upsized 180.2
70.2 220.2
20
90.2
110.2 Upsized
Upsized
Pressure drops [ Pa ]

Standard
15
35.1
45.1
55.1 Standard
10 Standard

0
5000 10000 15000 20000 25000 30000 35000 40000
3
Air flow rate [ m /h ]

Pressure drops - unit with option “Droplets separator”

50
70.2
90.2
110.2
40

35.1
45.1 140.2
Pressure drops [ Pa ]

55.1 180.2
30
220.2

20

10

0
5000 10000 15000 20000 25000 30000 35000 40000

Air flow rate [ m3/h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

27
TECHNICAL DATA AND PERFORMANCES

Pressure drops - unit with option “Air flow silencers”

160

70.2
140 90.2
35.1 110.2
120 45.1
55.1
Pressure drops [ Pa ]

100

80

60

40

20

0
5000 7000 9000 11000 13000 15000 17000 19000 21000
3
Air flow rate [ m /h ]

The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).

28
TECHNICAL DATA AND PERFORMANCES

Operating limits

The graphs reported below show the operating area inside which the correct working of the unit is guaranteed.

COOLING

40
Inlet air temperature d.b. - plant side [°C]

35

30

25

20

15

10
5 10 15 20 25 30 35 40 45 50 55

Inlet air temperature d.b - source side [°C]

HEATING

30
Inlet air temperature d.b. - plant side [°C]

25

20

15

10

0
-15 -10 -5 0 5 10 15 20 25

Inlet air temperature d.b - source side [°C]

The limits are approximate and are referred to STANDARD air flow rate.

29
TECHNICAL DATA AND PERFORMANCES

Electrical data

Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Power supply FGGE#;#H,&_I#;#JGKL E;,&;KL
F.L.A. - Maximum current input
Compressor 1 23,0 28,0 37,0 23,0 28,0 37,0 45,0 60,0 76,0 A
Compressor 2 - - - 23,0 28,0 37,0 45,0 60,0 76,0 A
Single external fan 3,5 3,5 3,5 3,5 3,5 3,5 4,3 4,3 4,3 A
reduced 2,7 3,6 4,2 6,4 6,4 8,6 17,1 22,9 30,4 A
Internal fan standard 3,6 4,2 4,9 8,6 11,4 11,4 22,9 22,9 35,6 A
upsized 4,9 6,4 6,4 11,4 17,1 17,1 30,4 35,6 35,6 A
Return air fan 3,5 3,5 3,5 7,0 7,0 7,0 17,1 17,1 17,1 A
standard 13,0 13,0 13,0 26,0 26,0 26,0 52,0 52,0 52,0 A
Electrical heater coil
upsized 26,0 26,0 26,0 45,5 45,5 45,5 90,9 90,9 90,9 A
F.L.I. - Maximum power input
Compressor 1 13,4 16,9 22,6 13,4 16,9 22,6 27,4 36,6 46,3 kW
Compressor 2 - - - 13,4 16,9 22,6 27,4 36,6 46,3 kW
Single external fan 0,8 0,8 0,8 0,8 0,8 0,8 2,0 2,0 2,0 kW
reduced 1,4 1,9 2,3 3,6 3,6 4,8 9,5 12,8 17,1 kW
Internal fan standard 1,9 2,3 2,7 4,8 6,4 6,4 12,8 12,8 20,5 kW
upsized 2,7 3,6 3,6 6,4 9,5 9,5 17,1 20,5 20,5 kW
Return air fan 1,1 1,1 1,1 2,2 2,2 2,2 9,5 9,5 9,5 A
standard 9,0 9,0 9,0 18,0 18,0 18,0 36,0 36,0 36,0 kW
Electrical heater coil
upsized 18,0 18,0 18,0 31,5 31,5 31,5 63,0 63,0 63,0 kW
L.R.A. - Start current
Compressor 1 118,0 198,0 225,0 118,0 198,0 225,0 272,0 310,0 394,0 A
Compressor 2 - - - 118,0 198,0 225,0 272,0 310,0 394,0 A
Single external fan 7,5 7,5 7,5 7,5 7,5 7,5 11,0 11,0 11,0 A
reduced 11,1 16,6 20,2 33,3 33,3 33,7 67,4 99,0 143,5 A
Internal fan standard 16,6 20,2 25,0 33,7 49,5 49,5 99,0 99,0 184,4 A
upsized 25,0 33,3 33,3 49,5 67,4 67,4 143,5 184,4 184,4 A
Return air fan 5,5 5,5 5,5 11,0 11,0 11,0 67,4 67,4 67,4 A
TOTAL *
F.L.A. - Maximum total current input 34 39 49 69 81 99 130 160 205 A
F.L.I. - Maximum total power input 17 21 27 35 43 55 76 94 121 kW
M.I.C. - Maximum total start current 129 209 237 164 251 287 357 410 523 A

* BASE version with STANDARD internal fan and without accessories.

30
TECHNICAL DATA AND PERFORMANCES

Noise levels

Unit noise levels

BASE acoustic setting up (AB)

Sound pressure level


Sound power levels [dB] Sound power
Model by octave bands [Hz] level
at 1 metre at 5 metres at 10 metres

63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]
35.1 83,6 82,7 84,7 79,9 80,6 76,5 69,7 62,4 90 84 67 58 53
45.1 86,6 83,4 85,2 80,4 80,9 76,9 70,6 63,4 91 85 67 58 53
55.1 88,2 84,2 85,7 81,0 81,2 77,4 71,6 64,3 92 85 68 59 54
70.2 86,2 85,4 87,6 82,7 83,5 79,3 72,3 65,2 93 87 69 60 55
90.2 89,0 85,8 87,8 83,0 83,5 79,4 73,0 65,9 94 87 69 61 56
110.2 91,0 86,7 88,5 83,8 84,0 80,2 74,1 67,0 95 88 70 61 56
140.2 93,2 88,9 90,7 86,0 86,2 82,4 76,3 69,2 97 90 71 63 58
180.2 95,2 90,9 92,7 88,0 88,2 84,4 78,3 71,2 99 92 73 65 60
220.2 96,2 91,9 93,7 89,0 89,2 85,4 79,3 72,2 100 93 74 66 61

LOW NOISE acoustic setting up (AS)

Sound pressure level


Sound power levels [dB] Sound power
Model by octave bands [Hz] level
at 1 metre at 5 metres at 10 metres

63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]
35.1 77,2 78,1 80,8 76,5 77,7 74,1 67,6 60,5 86 81 64 55 50
45.1 80,3 78,9 81,4 77,1 78,1 74,6 68,6 61,6 87 82 64 55 50
55.1 81,9 79,7 81,9 77,7 78,4 75,1 69,6 62,5 88 82 65 56 51
70.2 79,9 80,9 83,8 79,4 80,7 77,0 70,3 63,4 89 84 66 58 53
90.2 82,6 81,2 83,9 79,6 80,6 77,0 70,9 64,0 89 84 66 58 53
110.2 84,9 82,4 84,9 80,7 81,4 78,1 72,3 65,4 91 85 67 59 54
140.2 86,9 84,4 86,9 82,7 83,4 80,1 74,3 67,4 93 87 68 60 55
180.2 88,9 86,4 88,9 84,7 85,4 82,1 76,3 69,4 95 89 70 62 57
220.2 89,9 87,4 89,9 85,7 86,4 83,1 77,3 70,4 96 90 71 63 58

Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#E`#'%(*$-!'$)."#'%(6)0!-1$)%(#@71*"#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27 with
STANDARD air flow rate and available static head.
Unit placed in free field on reflecting surface (directional factor equal to 2) with air inlet and outlet connections ducted for 2 metres.
The sound power level is measured according to ISO 3744 standard.
The sound pressure level is calculated according to ISO 3744 and is referred to a distance of 1/5/10 metres from the external surface of the unit.

Internal fan noise levels


Sound power
Sound power levels [dB] by octave bands [Hz]
Model level
63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)]
35.1 84,4 82,8 83,0 76,2 76,0 75,1 72,0 65,9 89 82
45.1 84,5 82,7 83,6 78,1 78,4 78,3 76,0 70,9 90 85
55.1 86,6 83,4 85,5 80,2 81,1 81,0 79,4 75,1 92 87
70.2 84,9 86,4 80,7 78,6 75,2 75,3 73,2 67,4 90 82
90.2 83,8 86,7 82,8 82,5 78,7 78,7 76,9 71,5 91 86
110.2 84,3 88,4 84,2 85,2 80,7 80,9 79,5 74,7 93 88
140.2 75,0 73,0 72,0 74,0 74,0 72,0 70,0 65,0 82 79
180.2 79,0 77,0 76,0 78,0 78,0 76,0 74,0 69,0 86 83
220.2 83,0 81,0 80,0 82,0 82,0 80,0 78,0 73,0 90 87

Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#E`#'%(*$-!'$)."#'%(6)0!-1$)%(#@71*"#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27 with
STANDARD air flow rate and available static head.
The sound power level is obtained starting from the data declared by the manufacturer of the fans.

31
TECHNICAL DATA AND PERFORMANCES

Air flow silencers acoustic attenuation

Acoustic attenuation [dB] by octave bands [Hz]


Model
63 125 250 500 1000 2000 4000 8000
35.1-45.1-55.1 3,0 4,0 16,0 19,0 25,0 24,0 16,0 12,0
70.2-90.2-110.2 3,0 2,0 15,0 14,0 16,0 18,0 13,0 9,0

Return air fan noise levels


Sound power
Sound power levels [dB] by octave bands [Hz]
Model level
63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)]
35.1 65,6 69,7 65,5 66,5 62,0 62,2 60,8 56,0 74 69
45.1 67,6 71,7 67,5 68,5 64,0 64,2 62,8 58,0 76 71
55.1 69,6 73,7 69,5 70,5 66,0 66,2 64,8 60,0 78 73
70.2 68,6 72,7 68,5 69,5 65,0 65,2 63,8 59,0 77 72
90.2 70,6 74,7 70,5 71,5 67,0 67,2 65,8 61,0 79 74
110.2 72,6 76,7 72,5 73,5 69,0 69,2 67,8 63,0 81 76
140.2 75,0 76,3 75,4 75,6 74,0 73,8 72,5 67,1 83 80
180.2 80,0 81,3 80,4 80,6 79,0 78,8 77,5 72,1 88 85
220.2 84,0 85,3 84,4 84,6 83,0 82,8 81,5 76,1 92 89

Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#EH#'%(*$-!'$)."#'%(6)0!-1$)%(#@H#21+,"-*#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27
with STANDARD air flow rate and available static head.
The sound power level is obtained starting from the data declared by the manufacturer of the fans.

Weights

Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Constructive configuration
Base version E` 724 807 874 1052 1220 1345 1820 1940 2010 kg
1 damper version ES 916 999 1066 1316 1484 1609 2148 2268 2338 kg
2 dampers version ET 927 1010 1077 1327 1495 1620 2170 2290 2360 kg
3 dampers version EH 1130 1213 1280 1577 1745 1870 2810 2930 3000 kg
Options and accessories
Reduced -3 -6 -2 -6 -17 -11 -22 0 -12 kg
Internal fan
Upsized 9 7 7 11 49 49 20 32 0 kg
2 rows with pipes 31 35 38 39 44 49 70 80 90 kg
2 rows with 3 way valve 36 40 43 47 52 57 82 92 102 kg
Hot water coil
3 rows with pipes 36 41 46 46 53 61 84 98 114 kg
3 rows with 3 way valve 41 46 51 54 61 69 96 110 126 kg
Standard 21 21 21 37 37 37 74 74 74 kg
Electrical heater coil
Upsized 34 34 34 52 52 52 104 104 104 kg
Condensing Standard 270 270 270 402 402 402 720 720 720 kg
gas heating module Upsized 275 275 275 442 442 442 800 800 800 kg
External coils protection grilles 8 8 8 16 16 16 32 32 32 kg
Droplets separator 29 29 29 41 41 41 78 78 78 kg
Rigid pocket filters 21 21 21 31 31 31 62 62 62 kg
Air flow silencers 27 27 27 36 36 36 - - - kg

The total weight of the unit, obtained summing up the weight of the unit in the chosen constructive configuration with the weight of
the selected accessories, is referred to the transport weight.
The weight of the accessories not present in the table reported above is negligible for the estimate of the total weight of the unit.

32
TECHNICAL DATA AND PERFORMANCES

Overall dimensions

Models 35.1 - 45.1 - 55.1 - 70.2 - 90.2 - 110.2


LEGEND
5 POS. DESCRIPTION
1 Refrigerant circuit inspection panel
2 Electrical box inspection panel
2 35.1
3 Internal fan inspection panel
45.1 4 External coils
55.1 5 External fans
6 Lifting points
7 Power supply holes
1 8 Internal coils condensate drain
9 Internal section condensate drain
39 39
10 External section condensate drain
6 6 11 Standard filters frame
12 External air cap
53 A1 53 13 Gas heating module
106 B 106
14 !"#$%&'!(&)*&+,"&)-&.!,/0(#.012%&.!,'13#(+01!,/
C
15 !"#$%&'!(&)4&.!,/0(#.012%&.!,'13#(+01!,

5 A = Spring vibration dampers holes distance

70.2
2
90.2
110.2
1 1

35.1 - 45.1 - 55.1 70.2 - 90.2 - 110.2 UM


39 39
A1 1294 1894 mm
6 6 A2 2205 2370 mm
A3 2900 3065 mm
53 A1 53
106 B 106 A4 2955 3255 mm
C A5 3830 4265 mm
B 1188 1788 mm
5 C 1400 2000 mm
D 2735 2900 mm
Q.E. 11 E 2885 3050 mm
F 3535 3700 mm
3 G 4335 4500 mm
H 3815 4250 mm
I 4465 4900 mm
1522

1555

4
VB L 5265 5700 mm
VB
M 930 1200 mm
9 8
N 465 600 mm
O 1265 1400 mm

245 A2 285
D 150
7 E

6 10 6

Q.E. 11

3 13
4
1555
1522

VB VB
with
9 8 con modulo
condensing gas
termico a gas
heating module

245 A4 N
D M 150
H
7
6 10 6

33
TECHNICAL DATA AND PERFORMANCES

Q.E.

3 14

1555
12
1522

V1
V1 –- V2
V2
8

9 12

245 A2 1085
D 800 468
7
F
6 10 6

Q.E.

3 13 14
4
V1 - V2

1555
12
1522

V1 – with
V2
8 condensing
con modulogas
heating
termico module
a gas
9 12

245 A4 O
7 D M 800 468
I
6 10 6

Q.E.

3 15
4
12
1555
1522

V3
V3

9 8 12

245 A3 1190
D 1600 468
7
G
6 10 6

Q.E.

3 13 15
4
V3
12
1555

con V3
1522

with
modulo
condensing
termico gas
9 8 12 heating
a gas module

245 A5 1190
7 D M 1600 468
L
6 10 6

34
TECHNICAL DATA AND PERFORMANCES

Models 140.2 - 180.2 - 220.2


5
5 11

212,5
3
2
4

2345

2345
VB

2132,5
2132

3
1 1
4

9 8 39 39
6 6

365 A2 285 55 A1 55
D 150 106 B 106
E 2200

7 6 10 6

5 11

3 13
4

VB
with
VB CON MODULO TERMICO A GAS
2345

condensing gas
2132

4
3 13 heating module

9 8

365 A4 N
D M 150
H
LEGEND
7 6 10 6 POS. DESCRIPTION
5
1 Refrigerant circuit inspection panel
2 Electrical box inspection panel
3 Internal fan inspection panel
3 14 12 4 External coils
5 External fans
4
6 Lifting points
12 V1 - V2
7 Power supply holes
V1 - V2
2345

8 Internal coils condensate drain


2132

3 9 Internal section condensate drain


12
10 External section condensate drain
4
9 8
11 Standard filters frame
12 12 External air cap
13 Gas heating module
14 !"#$%&'!(&)*&+,"&)-&.!,/0(#.012%&.!,'13#(+01!,/
365 3050 1085
3700 800 468 15 !"#$%&'!(&)4&.!,/0(#.012%&.!,'13#(+01!,
4500

7 6 10 6
A = Spring vibration dampers holes distance

3 13 14 12

12 V1 - V2
V1 - V2 CON MODULO TERMICO

with
2345
2132

3 13
condensing gas
12
heating module
4
9 8
12

365 3935 1400


3700 1200 800 468
5700

7 6 10 6

35
TECHNICAL DATA AND PERFORMANCES

Minimum operating area


The choice of the location of the unit is very important in order to guarantee the unit to work properly. Air flow obstructions, air
circulation difficulties, leaves or other foreign materials that can clog the coils, winds that blow against or excessively favour the
air flow, air stratification or ricirculation effects, nearby heat sources, are all causes of anomalous operating or shut downs of the
unit caused by :
5&1,&.!!$1,3&6!"%&7&.!,"%,/1,3&8(%//#(%&1,.(%+/%&910:&8%('!(6+,.%/&$!//&+,"&8!//1;$%&:13:&8(%//#(%&+$+(6/;
5&1,&:%+01,3&6!"%&7&%2+8!(+01!,&8(%//#(%&"%.(%+/%&910:&1,.(%+/%"&,#6;%(&!'&"%'(!/01,3&.<.$%/&+,"&.!,/%=#%,0&8%('!(6+,.%/&$!//&
and possible low pressure alarms.
For this reason, placement under the ground level or near very high walls must be evaluated very carefully. If the heat pump ope-
rates at temperatures below freezing for extended periods of time, it is important to facilitate the discharge of the water produced
by the defrosting operations to prevent the buildup of ice near the bottom of the machine. During winter operation the heat pump
generates a considerable amount of condensate; make sure that this does not cause any problems to people or property.

On the upper side there must not be any obstruction to the air discharge.
On the inlet and outlet sides guarantee enough space for ducts maintenance.

Respect the free area around the unit as shown in the figure in order to guarantee a good accessibility and facilitate maintenance
and control operations.

LEGEND
POS. DESCRIPTION
1 Refrigerant circuit inspection panel
2 Electrical box inspection panel
3 Internal fan inspection panel
4 External coils
5 External fans
7 Power supply holes
8 Internal coils condensate drain
9 Internal section condensate drain
5 10 External section condensate drain
17
11 Standard filters frame
16 Return air duct
3 16 17 Flow duct

4 8
2
9 11

1
10
7 5
A 17

16
3
B C
2 8
4 9
1 11

1
10
A 7

B
C

35.1 - 45.1 - 55.1 70.2 - 90.2 - 110.2 - 140.2 - 180.2 - 220.2 UM


A 1000 1500 mm
B 1500 1500 mm
C 1000 1000 mm

36
CONNECTIONS

Hydraulic connections

Internal coil condensate discharge connection (compulsory)

It is very important that this operation be performed with particular care by specialized personnel. For the sequence follow these
instructions:
5 . Connect the condensate discharge tube.
5 . Use a siphon to eliminate the negative pressure created by the fan, thereby preventing the intake of gas by the discharge tube
and ensuring the regular discharge of the condensate.
5 . Connect the opening to a drain pipe discharge network. Do not use white water or sewage drains so as to prevent the intake
of odors in case of water evaporation.
5 . After the first hours of operation in the cooling mode, check that the siphon is effective.

1. Condensate collection drain pan inside the unit is constructed of stainless steel and has
been opportunely inclined to facilitate drainage.
2. External surface of the longitudinal member for the base.
3. Opening attached to the longitudinal member. L ≥ 50mm
>?& @A+68$%&!'&+&/18:!,&6+"%&910:&B)C&.!68!,%,0/D&1,.$#"1,3&+&.+8&'!(&.$%+,1,3&E#,"%(&
the responsibility of the user).

IMPORTANT:
5 . Place the discharge tube so as not to cause mechanical stress on the unit’s discharge connector.
5 . When the accessories for the water coil for post-heating only and the droplet separator are present, repeat the instructions
listed above also for the second discharge outlet.
5 . See the drawings below for the position and dimensions of the connectors.

External coil condensate discharge connection (optional)


The drainage of the external coil is guaranteed by a drain pan equipped with a connector.
This discharge outlet (one for each external coil) was included to make it possible to convey the external coil’s runoff and
condensate. This connection is optional and at the discretion of the engineer and/or installer. It is possible to use also white water
or sewage drains, because no danger exists of contamination with the treated air. Use a siphon to compensate for the negative
pressure created by the fan, thereby preventing the intake of outside air by the discharge tube and ensuring the regular discharge
of the condensate (ƒPmax = 150 Pa). If no siphon is installed, the regular discharge of the condensate will be conditional upon the
amount of water collected in the drain pan.

IMPORTANT:
5 . Place the discharge tube so as not to cause mechanical stress on the unit’s discharge connector.
5 . See the drawings below for the position and dimensions of the connectors.
5 . Do not cap unless there is a connection to some type of discharge tube.

Connection of water coil for post-heating only (optional)


The water coil for post-heating only is installed at the factory and positioned vertically in the internal fan’s intake section. The
connection between the coil and the water inlet and outlet openings, located on the machine, is ensured by a tubes unit or a 3-way
valve unit, which is also installed at the factory.
The position of the connectors for both solutions is the same. For their placement and dimensions, refer to the drawings below.
Connect the coil using the tube diameters listed in the table.
Remove the caps on the openings only immediately before making the hydraulic connections.
The connection tubes must not cause vibrations to the coils due to its own weight or due to thermal expansion. Install any
necessary supports and expansion compensators. Attach suitable connectors to allow easy disconnection and removal of the
coils. When making the connections, do not twist the connectors and be sure to observe the proper direction of the inlet and outlet
flows.
The water coil circuit can be used with water or with glycol solutions if required by the installation. If the water used causes erosion
or deposits, it is advisable to engage the services of a specialist in water treatment. Insulate all the water tubes that could be
exposed to freezing temperatures so as to prevent the freezing of the coil and heat loss. The water distribution network must be
equipped with vents at the points in which it is probable that air could become trapped

37
CONNECTIONS

IMPORTANT
. IF THE UNIT IS SUPPORTED BY ANTI-VIBRATION MOUNTS, TAKE PARTICULAR NOTE THAT ALSO THE WATER
CONNECTIONS MUST HAVE ANTI-VIBRATION JOINTS INSTALLED.

. IT IS OBLIGATORY TO MOUNT A METAL MESH FILTER WITH A MESH OF NO MORE THAN 1 MM ON THE WATER
INLET TUBE, AT THE RISK OF THE CANCELLATION OF THE WARRANTY.

LEGEND FOR HYDRAULIC CONNECTORS


1 Internal coil condensate discharge Standard Mod. 35.1 - 220.2 Gas ¾” F UNI ISO 7/1
2 External coil condensate discharge Standard Mod. 35.1 - 220.2 Gas ¾” F UNI ISO 7/1
3 Droplet separator condensate discharge Optional Mod. 35.1 - 220.2 Gas ¾” F UNI ISO 7/1
Mod. 35.1 - 55.1 Gas 1” F UNI ISO 7/1
4 Water coil inlet Optional Mod. 70.2 - 110.2 Gas 1 1/4” F UNI ISO 7/1
Mod. 140.2 - 220.2 Gas 2” F UNI ISO 7/1
Mod. 35.1 - 55.1 Gas 1” F UNI ISO 7/1
5 Water coil outlet Optional Mod. 70.2 - 110.2 Gas 1 1/4” F UNI ISO 7/1
Mod. 140.2 - 220.2 Gas 2” F UNI ISO 7/1

Models 35.1 - 45.1 - 55.1

Q.E. Q.E.

4
IN
250

5 OUT
2 3 1
611
45

49

1090 1260 200 2173

Models 35.1 - 45.1 - 55.1

Q.E. Q.E.

4
IN
250

OUT
5
2
611

3 1
45

2
49

45

1090
1090 1425 200
2173

Models 140.2 - 180.2 - 220.2

Q.E.

IN
210

OUT
5
801

2 3 1 2
45

49

45

1437
1437 1878 200
2975

38
CONNECTIONS

Aeraulic connections

All the units, in their various configurations, are equipped with an intake that is always frontal, and an outlet that can be frontal or
downward. The edges of the outlet and inlet openings are designed in such a manner as to permit the proper attachment of the
ducts. The sizes of the ducts must be determined according to the required air flow rate and the corresponding static pressure
available to the unit.
The heads and the flow rates that can be obtained from each model are listed in the technical data section. However, it is
absolutely necessary to follow these recommendations:

. Regardless of the type of duct used, the material of which it is constructed must not be inflammable and must not generate
toxic gases in the case of a fire. The inner surfaces of the ducts must be smooth and must not contaminate the air flowing through
them in any way. In any case, we recommend the use of sheet metal ducts that are adequately insulated to prevent condensation
and heat loss.
. !"#$%#&'($%&)*+#",#-,..+-"#"/+#0.$"#",#"/+#&$1#'0-"%#0%$.2#3*+4$)*+#5,$."%#)+"6++.#"/+7#",#&)%,1)#"/+#($)1&"$,.%8#",#91+(+."#"/+#
generation of sounds in the ducts, and to allow easier access. These recommendations become obligatory if the unit is equipped
with spring anti-vibration mounts.
. If possible, avoid curves near the unit, design them to have the largest curve radius possible, and install deflectors inside the
ducts when they are of sufficient size.

NOTE: The size of the entire network of ducts and the entire system design must be planned by an expert.

The following is a list of the position and sizes of the flanges necessary for proper design and subsequent connection of the air
ducts.

Standard air flow and inlet connection

Models 35.1 - 45.1 - 55.1 Models 70.2 - 90.2 - 110.2

62 1200 138 62 1800 138


46
46
310

310

MF MF
34

34
32
32

1053

1053
R R
30

30

63 1197 63 63 1797 63

62 1800 138
62 1200 138
30
30

MF MF
310

310

30
30
25

25

A.E. AE
1030
1030

R R
A.E. AE
30
30

30 620 30 30 1020 30

39
CONNECTIONS

Models 140.2 - 180.2 - 220.2


MA

33
2383 569

2203
R

74

162 1805 237


30

2383 569

AE

445
1030

R
AE

569
MA
30
30

AE

430
1030

569
AE MA

195
30

30 1020 30

Downwards air flow connection


Models 35.1 - 45.1 - 55.1 Models 70.2 - 90.2 - 110.2

Q.E.
Q.E.
106
106

1900 393 1940 518

MB MB

54 285 54
64 400 54
156
153
144

257
334

Q.E. MB
474

MB
1124
261

Q.E.
1694
381
334

MB
123
51

474

1900 MB
1 08
150

1940

40
CONNECTIONS

Models 140.2 - 180.2 - 220.2

LEGEND
106,5

Space available for fixing outlet duct


Space available for fixing inlet duct
2610 569 R Return air
MF Frontal air flow
MB
MA Upwards air flow
MB Downwards air flow
AE Outdoor air
E Expulsion air
442
569

MB
429
569

MB
191

2610 569

Expulsion air damper position


Models 35.1 - 45.1 - 55.1 - 70.2 - 90.2 - 110.2 Models 140.2 - 180.2 - 220.2
1030

E
60
1030
1030

E E
137

896 620
137

150 620

41
CONNECTIONS
General standards

The electric wiring must be installed by qualified personnel according to the standards that are in force at the time of installation in the destination
country. Before beginning any work on the electrical system, first make sure that the unit's power supply line is isolated at the source.
N.B.: Refer to the wiring diagram attached to the unit.

Connection to mains power


The units have been completely wired in the factory and prepared for connection to the power supply line. The electrical board is protected by an
external panel that can be removed by means of rotating a wrench for
screws by _ turn and can be inspected by means of the general cutoff
switch's door blocking mechanism.
Power supply system DETAILS
The power cables of the machine's power supply line must be selected
by a symmetrical 3 phase voltages system equipped with a neutral wire Q.E.
and separate protective ground conductor.
:#;#<==#:#>#?=@ *
f = 50 Hz 20
O *
The power cables must enter the unit through the precut holes located 58
in the lower part of the support. These holes must be protected with the O

63
use of bushings of an adequate size, and it is advisable to anchor the
cables firmly to the machine’s structure.
The cable terminals must enter the electrical board’s box through the

162
existing holes located in the lower part of the box, and must be attached
to the terminals of the general cutoff switch located inside the electrical
board.The neutral wire included in the line must be connected to the
neutral terminal marked “N” corresponding to the fourth pin of the
general cutoff switch. The protective conductor, originating from the 61
power supply line, must be connected directly to the ground screw
marked “PE” so as to guarantee the equipotential connections of all the
metal masses and the structural components of the machine.
IMPORTANT
The connection cables must have a cross-section that is suitable for PRECUT
* = FORI HOLES
PRETRANCIATI
the unit’s power input and must be of a size that is in compliance with
current regulations.
The electronic data provided in the technical documentation refer to the standard unit without accessories. To select the size of the power supply
line always refer to the FLI and FLA values listed on the data plate, which can also be calculated from the input values of the standard units, taking
into consideration all the nonstandard accessories and components that have been installed.
Upline protection
Before the above mentioned line it is necessary to install an automatic switch that is suitable for providing over-current protection and protection
against indirect contacts.
The coordination between the line and switch must be executed in compliance with current regulations on electrical safety with regard to the type
of installation and the environmental conditions of the installation.

Connections that are the user’s responsibility


ll’interno del quadro elettrico è prevista una morsettiera (XU) dedicata ai seguenti collegamenti:
General alarm
A,."&-"#31++#,3#(,*"&2+B#C&4$707#(,*"&2+#&"#"/+#"+17$.&*#+.'%D#E<:B#C&4$707#-011+."D#FGB
Contact open: alarm not activated.
Contact closed: alarm activated.
On-off remote
It is possible to connect a remote device for turning the unit on and off (selector switch, clock controller, centralized monitoring device, etc.) that is
equipped with a contact that is free of voltage and that is suitable for switching extremely low power loads.
Contact open: unit is turned off (OFF).
Contact closed: unit is turned on (ON).
The bridge between the terminals, which was installed at the factory, must be removed if remote control is used.
Remote summer-winter
It is possible to remotely switch between cooling mode operation and heating mode operation by connecting a device equipped with a contact that
is free of voltage and that is suitable for switching extremely low power loads.
Contact open: heating mode operation.
Contact closed: cooling mode operation.
The bridge between the terminals is not necessary, because this function must be activated by means of a parameter (refer to Control section). If
this function is used, it will no longer be possible to switch the operating mode by means of the keyboard.
Economizer
It is possible to translate the set point (both in cooling mode and in heating mode) by means of a device equipped with a contact that is free of
voltage and that is suitable for switching extremely low power loads (refer to the Regulation section for further details).
Contact open: set point translated.
Contact closed: set point unchanged.
The bridge between the terminals, which was installed at the factory, must be removed if this function is used.
Forcing damper open
It is possible to force open the outside air damper by means of a device equipped with a contact that is free of voltage and that is suitable for
switching extremely low power loads.
Contact open: damper open.
Contact closed: damper closed.
The bridge between the terminals, which was installed at the factory, must be removed if this function is used.
Remote thermostat or keyboard
It is possible to connect devices (accessories) to the unit that replicate the commands that are available on board the machine (see Control section
for further details).

42
CONNECTIONS

Condensing gas heating module connections

LEGEND
1 Condensate drain Q.E.
2 Flue gas discharge
35.1 - 45.1 - 55.1
3 Intake
195 446 Standard
4 Inspection panel Maggiorato
Upsized
5 Gas inlet 2 3

60
35.1 ÷ 55.1
Standard - Upsized 5
1 Ø 10 mm 4
63 4

2 Ø 80 mm
1
3 Ø 80 mm

5 15
5 UNI ISO 7/1 – 3/4” M
17 5

245 163
465 465
930 2735

Q.E.

70.2 - 90.2 - 110.2


193 627 Standard
70.2 ÷ 110.2
2
47

3
Standard
1 Ø 18 mm
2 Ø 100 mm
3 Ø 100 mm
UNI ISO 7/1 – 1” M 4 5
70 0

1
47 4
1 64

334 268
600 600
1200 2900

Q.E.

347 503 70.2 - 90.2 - 110.2


99

3 Maggiorato
Upsized
70.2 ÷ 110.2
Upsized
1 Ø 18 mm
2 Ø 130 mm 2
3 Ø 130 mm 4
78 7

5 UNI ISO 7/1 – 1” M

1
5

350 289
25 8
14 3

600 600
1200 2900

N.B.: The modules are tested and prepared for operation with G20 natural gas and a supply pressure of 20 mbar, unless different
requirements have been specified.
For further details refer to the operation and installation manual supplied with the unit.

43
CONNECTIONS

193 627
267,5

2 3
47

Q.E.

5
334 4
700

140.2 - 180.2 - 220.2


1
Standard

2 3
47

1594
1284

5
4
700

1
474
164

600 600
1200 3700

347 503

3
98

Q.E.
2
4
787

300
140.2 - 180.2 - 220.2
1 Maggiorato
Upsized

3
98

1379

2
1265

4
787

5
144

258

289
600 600
1200 3700

LEGEND 140.2 ÷ 220.2


1 Condensate drain Standard Upsized
2 Flue gas discharge 1 Ø 18 mm 1 Ø 18 mm
3 Intake 2 Ø 100 mm 2 Ø 130 mm
4 Inspection panel 3 Ø 100 mm 3 Ø 130 mm
5 Gas inlet 5 UNI ISO 7/1 – 1” M 5 UNI ISO 7/1 – 1” M

N.B.: The modules are tested and prepared for operation with G20 natural gas and a supply pressure of 20 mbar, unless different
requirements have been specified.
For further details refer to the operation and installation manual supplied with the unit.

44
RECEIVING AND POSITIONING
Receiving

On receiving the unit, make sure the shipment is complete by carefully checking its agreement with that ordered. Carefully check
the load for any damage. In case of goods with visible damage, promptly report it to the carrier, writing "Collection with reserve
due to clearly visible damage" on the note. Delivery ex factory implies compensation for damages borne by the insurance, in ac-
cordance with the provisions of the law.
Safety prescriptions
Comply with current safety regulations regarding the equipment to be used for handling the unit and the operating procedures to
be implemented.
Handling
Before starting handling operations, check the weight of the unit given on the dataplate and in the technical documentation. Make
sure the unit is handled with care and without banging, to avoid damaging its functional parts.
The units are arranged for lifting and positioning in worksites with a crane or similar equipment, using metal pipes or lifting hooks
to be inserted in the special brackets fitted standard on all units.
Using metal pipes
Place metals pipes of max. external diameter 44 mm in the special holes in the base of the unit. The ends of the pipes must pro-
trude enough to allow insertion of the safeties and to hold the lifting straps.
Using the special lifting brackets
Connect the lifting straps to the brackets fitted on the base by means of eye-hooks.
Use spacer bars at the top of the unit to avoid crushing and damaging the exchangers and the parts provided for covering the unit.
For the centre of gravity position refer to the dataplates on the base.
Tighten the straps gradually, checking their correct position, then start lifting.

Cinghia di
Lifting belt
sollevamento
Tubo di
Lifting pipe
sollevamento
Safety
Sicurezza

Using a fork-lift truck


Alternatively, the units can be lifted with a lift truck, making sure to always position them sideways so that their centre of gravity is
in the middle of the forks.

OK NO

Storage
Keep the units in a dry place away from direct sunlight, rain, sand or wind.
Do not stack the units
Max. temperature = 60 °C
Min. temperature = - 10 °C
Max. humidity = 90 %
Unpacking
Remove the packing, taking care not to damage the unit.
Check for any visible damage.
Dispose of the packing materials by taking them to a specialised centre for collection or recycling (comply with current regulations).

45
RECEIVING AND POSITIONING

Positioning

All series units are designed for outside installation. To ensure correct installation:
. Make sure the support surface is perfectly level and that it can take the weight of the unit. It is advisable to create a base of
suitable size for the unit. This precaution is indispensable when placing the unit on unstable ground (various types of ground,
gardens, etc.). The units transmit a low level of vibrations to the ground: in any case it is advisable to place a strip of rigid rubber
between the base frame and the support surface. Whenever more efficient insulation is required, it is advisable to use vibration-
damping spring supports. Do not place the units near private offices, bedrooms or areas where noise levels must be low. It is also
inadvisable to install the unit in narrow or confined spaces, in order to avoid reverberation.
. Pay attention to its orientation and exposure to sun radiation: insofar as possible, the condensing coil should not be exposed
to direct sunlight. To avoid operating overtemperatures, do not place the unit on dark ground (e.g. tarred surfaces).
. Do not cover the unit with roofs or place it near plants (even if they only partially cover the unit), in order to reduce the
possibility of air recirculation.
. H+%9+-"#"/+#30.-"$,.&*#&1+&%#&.'#7&I+#%01+#"/+#9*&-+#,3#$.%"&**&"$,.#$%#.,"#%0)5+-"#",#3*,,'$.2B
. Position the unit so that is protected against any prevailing winds.
. Secure the unit to the ground.

Typical roof installation with frontal inlet and outlet

Giunto
J*+4$)*+#5,$."
flessibile

Canale aria
Air flow duct
di mandata

Support
base

Canale aria
Return air duct
Rigid di ripresa
gomma rigido
rubber strip Presa
Outdoor
aria
airesterna
inlet

46
START UP

Start up

The operations described below must only be carried out by adequately trained personnel. For the contractual warranty to be
valid, commissioning must be carried out by an authorised assistance centre.
Before calling, it is advisable to ensure that all the installation steps have been completed (positioning and levelling the unit, elec-
trical, aeraulic and plumbing connections)

Preliminary checks before switching on


Make sure :
# "/+#0.$"#6&%#.,"#'&7&2+'#K($%0&*#-/+-IL#'0+#",#"1&.%9,1"#,1#9,%$"$,.$.2
# "/+#0.$"#$%#9,%$"$,.+'#,.#&#3*&"#%013&-+#&)*+#",#"&I+#$"%#6+$2/"
# "/+#7$.$707#,9+1&"$.2#%9&-+%#&1+#1+%9+-"+'
# "/+#&7)$+."#-,.'$"$,.%#-,79*M#6$"/#"/+#,9+1&"$.2#*$7$"%#91,($'+'#3,1
# "/+#&$1#$.*+"#&.'#,0"*+"#'0-"%#&1+#91,9+1*M#-,..+-"+'
# "/+#-,.'+.%&"+#'1&$.#-,..+-"$,.#$%#-,11+-"*M#-&11$+'#,0"

Disconnect the supply line of the unit at the start and make sure :
# "/+#0.$"N%#9,6+1#%099*M#*$.+#-,79*$+%#6$"/#"/+#-011+."#%"&.'&1'%
# "/+#%-1+6%#3$4$.2#"/+#+*+-"1$-&*#-&)*+%#",#"/+#-,79,.+."%#$.%$'+#"/+#+*+-"1$-&*#9&.+*#&1+#%+-01+'#K($)1&"$,.#'01$.2#"1&.-
sport may have caused loosening)

Close the electric line disconnecting devices and make sure :


# "/+#%099*M#*$.+#(,*"&2+#-,79*$+%#6$"/#"/+#7&-/$.+N%#1&"+'#(,*"&2+
# "/+#0.)&*&.-+#)+"6++.#"/+#9/&%+%#$%#*+%%#"/&.#E@#K&#/$2/+1#(&*0+#-&0%+%#+4-+%%$(+#-011+."#&)%,19"$,.#$.#,.+#,1#7,1+#
phases, resulting in possible damage to the electrical parts of the unit)

NOTE : Phase unbalance calculation example

- Read the value of the three line voltages using a voltmeter :

line voltage between the phases L1 and L2 : V1 2 = 390 V

line voltage between the phases L2 and L3 : V2 3 = 397 V

line voltage between the phases L3 and L1 : V3 1 = 395 V

- Calculate the difference between the minimum and maximum value of the line voltages measured :
!Vmax = max(V1 2 ;V2 3 ;V3 1 ) min (V1 2 ;V2 3 ;V3 1 ) = V2 3 V1 2 = 397 390 = 7 V
- Calculate the mean value of the line voltage :

V1 2 + V2 3 + V3 1 390 + 397 + 395


Vmedia = = = 394 V
3 3
- Calculate the unbalance percentage value :
!Vmax 7
#100 = #100 = 11,8
,78 % " 2 %
Vmedia 394

Switching on

Close the unit's main disconnecting switch (position I).


A wrong sequence of the power supply phases is immediately detected by the sequence meter (standard on all units) and indica-
ted on the controller display. To eliminate the error invert any two phases of the supply line.
Put the controller on stand-by and check the temperature of the oil in the crankcase of the compressors : the temperature of the
compressor casing, at the bottom, must be at least 8-10°C higher than the outside temperature (with the unit fed and on stand-by
the heating elements take up to 8-10 hours to heat the oil).
Activate the unit in cooling or heating mode by means of the keyboard on the machine and setting a set point requiring 100% of
the unit's power.

47
START UP

Checks and settings after switching on

Refrigerant circuit

For each refrigerant circuit, make sure :


! "#$%$!&%$!'(!)&*!+$&,*!-&++!"#$!.&/*!(0!"#$!/%$**1%$!/(2'"*!31*"!4$!02""$5!&'5!*$.1%$56
! "#$!*&"1%&"2('!"$3/$%&"1%$!-5$7!/(2'"6!.(%%$*/('52')!"(!"#$!.('5$'*&"2('!/%$**1%$!2*!&//%(89!:;<:=>?!#2)#$%!"#&'!"#$!
outside air temperature in cooling and approx. 30-35°C higher than the inlet air temperature in heating
! "#$!*&"1%&"2('!"$3/$%&"1%$!-5$7!/(2'"6!.(%%$*/('52')!"(!"#$!$@&/(%&"2('!/%$**1%$!2*!&//%(89!A=<B;>?!+(7$%!"#&'!"#$!2'+$"!
air temperature in cooling and approx. 10-15°C lower than the outside air temperature in heating
! (@$%#$&"2')!2*!4$"7$$'!=>?!&'5!:;>?
! *14.((+2')!2*!4$"7$$'!=>?!&'5!:;>?!2'!.((+2')!&'5!4$"7$$'!:;>?!&'5!A;>?!2'!#$&"2')
! "#$!0+125!2'52.&"(%!2*!01++!&'5!5($*!'("!*#(7!"#$!/%$*$'.$!(0!#13252"C
! "#$!.(3/%$**(%!52*.#&%)$!"$3/$%&"1%$!2*!B;<D;>?!#2)#$%!"#&'!"#$!*&"1%&"2('!"$3/$%&"1%$!-5$7!/(2'"6!.(%%$*/('52')!"(!
the condensation pressure

N.B. The values given are only approximate and valid for units operating with all inlet air and temperatures close to nominal.

Aeraulic circuit

Setting of the air flow in the inlet and outlet ducts must be carried out by a specialised technician equipped with suitable measu-
rement instruments.

STANDARD version
The outlet air flow (coinciding with that of inlet) can be set by operating on the transmission of the internal centrifugal fan. Modify
the opening of the expanding pulley fitted on the electric motor. If the design delivery cannot be obtained in this way, replace the
fixed pulley, fitted on the fan, with one of a different diameter.

E$%*2('!:!FGHIIJK
The outlet air flow can be set as described for the standard version.
I(!&5L1*"!"#$!2'+$"!&2%!0+(7M!3&'1&++C!&5L1*"!"#$!(/$'2')!(0!"#$!(1"*25$!&2%!*#1""$%!1'"2+!(4"&2'2')!"#$!5$*2)'!@&+1$9
Check the outlet air flow again and if necessary repeat the two setting operations until obtaining the required values for both de-
liveries.

E$%*2('!A!&'5!B!FGHIIJKF!
The outlet air flow can be set as described for the standard version.
I(!&5L1*"!"#$!2'+$"!&2%!0+(7!3(520C!"#$!/&%&3$"$%!"#&"!5$02'$*!"#$!32'2313!(/$'2')!(0!"#$!(1"*25$!&2%!*#1""$%!1'"2+!(4"&2'2')!"#$!
design value (during this phase make sure free-cooling is disabled by means of the parameter).
Check the outlet air flow again and if necessary repeat the two setting operations until obtaining the required values for both de-
liveries.

NOTE. The outlet air flow must always be higher than or equal to the inlet air flow for obtaining a correct intake of the outside air.

Electrical circuit

Using a tester check that the current absorbed by the compressors and fans is less than the max. permissible values (FLA), indi-
cated in the section “Technical data”.

48
CONTROL SYSTEM

Control system

The unit is managed by a controller with microprocessor consisting of a card, inside the electrical panel, to which all the loads and
control devices are connected and a user interface accessed by removing the electrical panel protection panel. A further interface
can be connected to the card for remote control of the machine.

Standard user interface


All the units are supplied with a standard interface (EKP400 RT type keyboard)
$N12//$5!72"#!"7(!41""('*!&'5!&!52*/+&C!-B<52)2"!72"#!*2)'!&'5!5$.23&+!/(2'"!O!P!
LEDs) through which it is possible to :
! 52*/+&C!&'5!3(520C!"#$!(/$%&"2')!/&%&3$"$%*!(0!"#$!1'2"
! 52*/+&C!"#$!&'&+()1$!&'5!52)2"&+!2'/1"*
! *$"!"#$!(/$%&"2')!3(5$

Mode button
Used to select the operating mode if the “remote Cooling-Heating" control is not used and the “remote Thermostat”
accessory is not connected (EKF400 RT type keyboard).
Pressing the button gives the following sequence:

Standby à Cooling à Heating à Standby

Heating mode is only present for units with heat pump.


In menu mode the button is used to scroll the menu up or to increase the value of the parameter selected.

Set button
Press once to reset all the manual-reset alarms no longer active.
Keep the button pressed for 2 seconds to display the set point of the set operating mode. The value can be modified
(with the “mode” and “set” buttons) and saved (by pressing both buttons at the same time or when the display of
set point disappears for time-out).
In menu mode the button is used to scroll the menu down or to decrease the value of the parameter selected.

Mode!41""('!O!set button

Press and release both buttons within 2 seconds to go down one level on the menu. Keep both buttons pressed for
more than 2 seconds to go up one level. If the last level of a menu is being displayed, pressing and releasing within
2 seconds will make it go up one level in any case.

Display
The following are shown in normal display :
! "#$!"$3/$%&"1%$!&5L1*"3$'"M!(%!"#$!2'+$"!&2%!"$3/$%&"1%$!-2'!"$'"#*!(0!5$)%$$*!?$+*21*!72"#!5$.23&+!/(2'"!(%!2'!5$)%$$*!
Fahrenheit without decimal point)
! "#$!&+&%3!.(5$M!20!&"!+$&*"!('$!(0!"#$3!2*!&."2@$!-20!*$@$%&+!&+&%3*!&%$!&."2@$!"#$!.(5$!(0!"#$!02%*"!('$!&..(%52')!"(!"#$!I&4+$!
of Alarms is displayed)
In the menu mode, the display depends on the position (see menu structure).

COOLING mode LED

ON unit in Cooling mode

HEATING mode LED

ON unit in Heating mode

If the Cooling LED and Heating LED are not lit the unit is on STANDBY.

49
CONTROL SYSTEM

LED step 1 : compressor circuit 1


ON : compressor circuit 1 on
OFF : compressor circuit 1 off
FLASHING at a frequency of 1 Hz (1 per second) : timing in progress
QRSFGTUV!&"!+(7!0%$N1$'.C!-W!:!GX6! ! Y!5$0%(*"!2'!/%()%$**!('!.2%.12"!:

Led step 3 : compressor circuit 2


ON : compressor circuit 2 on
OFF : compressor circuit 2 off
FLASHING at a frequency of 1 Hz (1 per second) : timing in progress
QRSFGTUV!&"!+(7!0%$N1$'.C!-W!:!GX6! ! Y!5$0%(*"!2'!/%()%$**!('!.2%.12"!A

Heating elements / gas heating module LED

ON : heaters on / gas heating module on


OFF : heaters off / gas heating module off

The LEDs of step 2 and step 4 are not used.

Accessories user interfaces

Remote control
This is the standard wall-mounted interface version. The only difference is the presence of 4
buttons : in addition to the mode and set buttons, up and down buttons are available for scrolling
the menus and increasing or decreasing the value of the parameter selected.

Remote thermostat
This is a simplified wall-mounted interface used to :
! *$"!"#$!(/$%&"2')!3(5$
! *$"!&!5$@2&"2('!72"#!%$*/$."!"(!"#$!*$"!/(2'"
! 52*/+&C!"#$!(/$%&"2')!*"&"1*!&'5!"#$!/%$*$'.$!(0!&."2@$!&+&%3*

The selector A is used to set the device to one of the 4 possible states :
0 standby
I ON
night purging
eco Economy mode
The selector B is used to set the device to one of the 4 possible operating modes :
auto automatic mode
heating mode
cooling mode
ventilation mode
The selector C is used to define the outside air shutter opening mode :
! &1"(! &1"(3&"2.!&5L1*"3$'"!4C!"#$!.('"%(++$%
shutter completely open
The knob D is used to set a deviation with respect to the set point of the operating mode selected. The deviation is algebraically
&55$5!"(!"#$!&."2@$!*$"!/(2'"!&'5!2"*!3&89!@&+1$!-0%(3!"#$!325/(2'"!"(!$&.#!*"(/6!2*!Z!=>?9

The status LEDs E indicate respectively :

!! (00! ! &5L1*"3$'"!%$*(1%.$*!(00
! )%$$'! ! &5L1*"3$'"!%$*(1%.$*!&."2@$

off standby
green cooling
red heating

off inside fan off


green inside fan active
red alarm status

50
CONTROL SYSTEM

Main structure

The menu of the control system has a tree structure based on four different levels. By scrolling the menu with the “mode” and “set”
buttons it is possible to display and modify :

! *$"!/(2'"
! &'&+()1$!2'/1"*!-/%(4$*!0(%!"$3/$%&"1%$M!#13252"CM!?[A!\6
! &."2@$!&+&%3*
! (/$%&"2')!/&%&3$"$%*
! #(1%*!(0!(/$%&"2('

Level 0 Level 1 Level 2 Level 3 Level 4

Set point : SE t Set point Cooling : Co o Set point value

Set point Heating : HE A Set point value

Analogue inputs : t P Input AI1 … AI8 : t 0 1 ... t 0 8 Input value

Alarms : E rr Active alarms codes


Probe value ST1

8 8 .8
o Parameters : P a r Configuration : Cn F Parameter H. . Parameter value
Active alarm code

E. . Adjustment : r e Parameter b . . Parameter value

Antifreeze : F ro Parameter r . . Parameter value

Free cooling : F rC Parameter L . . Parameter value

Password : P ss Password value

Hours of operation : O Hr Hours compressor 1 : O H1 Number of hours

Hours compressor 2 : O H3 Number of hours

Hours internal fan : O Hp Number of hours

To go from one level to that below, press the “mode” and “set” buttons at the same time. To go to the level above, keep the two
buttons pressed for at least 2 seconds.
To scroll the menu up and down, inside the same level, use the “mode” and “set” buttons respectively.

51
CONTROL SYSTEM

Inputs and outputs

To monitor the unit, the controller is equipped with the following inputs and outputs :
! S'&+()1$!2'/1"*!Y!! ]
! ^2)2"&+!2'/1"*!Y! ! ::
! S'&+()1$!(1"/1"*!Y! B
! ^2)2"&+!(1"/1"*!Y! ! ]

DESCRIPTION CHARACTERISTICS
Analogue inputs
AI1 STR Ts.b. probe inlet air NTC temperature sensor (-30°C ¸ 90°C)
AI2 STM Ts.b. probe outlet air NTC temperature sensor (-30°C ¸ 90°C)
AI3 SL1 fluid probe circuit 1 NTC temperature sensor (-30°C ¸ 90°C)
AI4 STE Ts.b. probe outside air NTC temperature sensor (-30°C ¸ 90°C)
AI5 CO2 CO2 probe +2@$!2'/1"!!Y!;!_!=!E5.
AI6 SL2 fluid probe circuit 2 NTC temperature sensor (-30°C ¸ 90°C)
AI7 SUR inlet air humidity probe input current : 4 ¸ 20 mA
AI8 SUE outside air humidity probe input current : 4 ¸ 20 mA
Digital inputs
PA1 High pressure switch circuit 1
ID1 TCP1 Compressor thermal cut-out 1 voltage free digital input
IEJ: External fans thermal cut-out circuit 1
PB1F Low pressure switch circuit 1 - cooling
ID2 PB1C Low pressure switch circuit 1 - heating voltage-free digital input
SEQ Sequence meter
PA2 High pressure switch circuit 2
ID3 TCP2 Compressor thermal cut-out 2 voltage-free digital input
IEJA External fans thermal cut-out circuit 2
PB2F Low pressure switch circuit 2 - cooling
ID4 voltage-free digital input
PB2C Low pressure switch circuit 2 - heating
IET Internal fan thermal cut-out
ID5 voltage-free digital input
IEK Inlet fan thermal cut-out
ID6 PDF Filters differential pressure switch voltage-free digital input
TBRE Heaters thermal cut-out
ID7 voltage-free digital input
AMTG Gas-fired heating module alarm
ID8 ECO Economy mode voltage-free digital input
ID9 EF Shutter forced opening voltage-free digital input
ID10 ON-OFF Remote On-Off voltage-free digital input
ID11 E-I Remote Cooling- Heating voltage-free digital input
Analogue outputs
TC1 output for external module (PWM)
EJ: External fans circuit 1
AN1 (1"/1"!0(%!$8"$%'&+!3(51+$!-;!`!:;!E5.6
TC2 output for external module (PWM)
EJA External fans circuit 2
AN2 (1"/1"!0(%!$8"$%'&+!3(51+$!-;!`!:;!E5.6
AN3 SR Outside air shutter @(+"&)$!(1"/1"!Y!;!`!:;!E5.
Digital outputs
RL1 CP1 compressor circuit 1 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL2 CP2 compressor circuit 2 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL3 ET?: Reverse cycle valve circuit 1 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL4 ET?A Reverse cycle valve circuit 2 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
ET Internal fan
RL5 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
EK Inlet fan
BRE Heaters
RL6 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
MTG Gas-fired heating module
RL7 EBd Hot water 3-way valve %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL8 ALL Alarm %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6

52
CONTROL SYSTEM

Controller technical data

Description Typical Minimum Maximum


Power supply voltage * :AM!;!Ea :;M]!Ea :BM!A!Ea
Power supply frequency 50 Hz / 60 Hz - -
Power ::!ES - -
Insulation class 1 - -
Protection degree Frontal IP0 - -
Ambient operating temperature 25 °C -10 °C 60 °C
Ambient operating humidity (not condensing) 30 % 10 % 90 %
Ambient storage temperature 25 °C -20 °C 85 °C
Ambient storage humidity (not condensing) 30 % 10 % 90 %
* The controller is powered by a proper insulated transformer.

Alarms

Alarm activation and reset


The controller can carry out complete diagnostics on the machine, detecting all operating anomalies and signalling a number of
alarms.
Activation of an alarm involves :
! 4+(.,2')!(0!+(&5*!.('.$%'$5
! 2'52.&"2('!(0!&+&%3!.(5$!(0!"#$!52*/+&C

Alarms that can damage the unit or system require manual resetting or an intervention by the operator to reinstate the controller by
pressing the “set” button. It is advisable to carefully check the cause of the alarm and make sure the problem has been eliminated
before restarting the unit.

Less critical alarms are automatic reset. As soon as the cause of the alarm has been eliminated the unit resumes working and the
alarm code goes off the display. Some of these alarms become manual reset if the events per hour exceed a given limit.

Number of events per hour


The count of events is provided for some alarms : if the number of events in the last hour has reached a limit, the alarm goes from
automatic to manual reset.
Alarm sampling occurs every 225 seconds. If an alarm is activated several times in a sampling period (225 seconds), it is counted
only once.

Example. If a number of events per hour equal to 3 is set, for the alarm to go from automatic to manual it must have a duration of
between 2*225 seconds and 3*225 seconds.

Automatic Reset Manual Reset

Alarm

Count

Alarm sampling Time

53
CONTROL SYSTEM

Alarm table

Loads BLOCKED

Reverse cycle valve circuit 1

Reverse cycle valve circuit 2

Internal fan - Return air fan

Hot water coil 3 way valve

External fans circuit 1

External fans circuit 2


Compressor circuit 1

Compressor circuit 2

Electrical heater coil


Gas heating module

Outdoor air damper


CODE ALARM RESET (1) RL2 RL1 RL2 RL3 RL4 RL5 RL6 RL7 TC1 TC2 AN3
E00 Remote ON-OFF A ID10 x x x x x x x x
High pressure circuit 1Compressor ther-
E01 mal cut-out circuit 1External fans thermal M ID1 x
cut-out circuit 1

E02 Low pressure circuit 1Sequence meter AS (3) ID2 x x

E05 Outlet air low temperature AS (3) (2) AI2 x x x x


E06 Outlet air temperature probe fault A AI2 x x x x x x x
E07 Fluid probe fault circuit 1 A AI3 x x x x x x
High pressure circuit 2Compressor ther-
E21 mal cut-out circuit 2External fans thermal M ID3 x x
cut-out circuit 2
E22 Low pressure circuit 2 AS (3) ID4 x x
E26 CO2 probe fault A AI5 x x x x x x x x
E27 Fluid probe fault circuit 2 A AI6 x x x x x
E40 Inlet air temperature probe fault A AI1 x x x x x x x x
E41 Filters differential pressure switch M ID6 x x x x x x x x
E42 Outside air temperature probe fault A AI4 x x x x x x x x
Internal fan thermal cut-out Inlet fan ther-
E43 M ID5 x x x x x
mal cut-out
E46 Inlet air high temperature A AI1 x x x x x x
E48 Inlet air humidity probe fault A AI7
E49 Outside air humidity probe fault A AI8
Heaters thermal cut-outGas-fired heating
E63 M ID7 x
module alarm

(1) A = automatic reset , M = manual reset , AS (x) = automatic until reaching x events per hour, then manual
(2) Manual reset can also be carried out by means of remote On-Off (ID10) or remote Cooling-Heating (ID11)

54
CONTROL SYSTEM

Alarm diagnostics

Intervention of a safety device indicates an operation fault. Before resetting the alarm it is necessary to carry out a check and
eliminate the cause of the alarm.
Given below is a list of possible problems and causes, as a troubleshooting guide for some faults that could occur in the unit. The
list does not cover all possible faults.

ALARM CAUSE POSSIBLE ACTION OR CHECK


1. remote ON-OFF digital input open. 1. If using the remote ON-OFF control, close the selector connected to
2. No bridge between the remote ON-OFF control the corresponding digital input or check the programmer clock set-
digital input terminals. tings.
E00 A9! T0!'("!1*2')!"#$!%$3("$![U<[QQ!.('"%(+M!2'*$%"!&!L13/$%!4$"7$$'!"#$!
terminals of the corresponding digital input.
remote ON-OFF
Remember to check the electrical connections at the remote ON-OFF
control input terminals. A faulty or loose connection, even if seeming
correct, can trigger the alarm.

1. Pressure switch fault or not correctly set. 1. With a pressure gauge on the pressure point provided on the com-
2. Presence of non-condensable substances in the pressor delivery piping, check the pressure switch intervention setting
refrigerant circuit. The symptoms are : value and the reset value.
- poor refrigerating capacity 2. Carry out refrigerant recovery, vacuum and charge.
- excessive difference between the air temperatu- 3. Reduce the refrigerant charge
re and the dew point (over 20°C) 4. Remove the dirt and any obstructions covering the pipes and fins of
E01 - high evaporation pressure the coils and that prevent correct heat exchange.
- high subcooling 5. Make sure the temperatures of the outside air and the treated air are
High pressure circuit 1 - presence of bubbles on the fluid indicator within the unit's operating limits.
3. Excessive refrigerant charge. The symptoms 6. Make sure the treated air flow is between the max. and min. values
Compressor thermal cut- are: provided for. Make sure the inlet and outlet ducts are open and free
out circuit 1 - high evaporation pressure of obstructions. Check the state of the filters for the treated air. Check
- high subcooling the setting of the internal fan transmission and belt tension.
- high condensation pressure 7. Make sure the unit is installed respecting the minimum required ope-
External fans thermal
4. Finned coils clogged or dirty. rating spaces. Make sure the external coil is not exposed to direct
cut-out circuit 1 5. Operating temperature outside the operating li- sunlight, no hot air is directed towards the coil, and that there is no
mits provided for. recirculation of air expelled by the fans.
6. Treated air flow excessive (in cooling) or insuffi- 8. Check for any obstructions on the fan blades. Check the electrical
cient (in heating). windings and replace any damaged fans.
E21 7. Unit not correctly installed. 9. Check the ventilation control PCBs and replace them if necessary.
8. External fans faulty. Check the positioning of the fluid probes and their integrity. Check the
High pressure circuit 2 e9! J8"$%'&+! 0&'! */$$5! &5L1*"3$'"! *C*"$3! 2'$002- ventilation parameters.
cient.
Compressor thermal cut- A quick test for checking the presence of incondensables in the refri-
out circuit 2 gerant circuit consists of comparing the saturated dew point (measured
with a pressure gauge on the high pressure point) with the ambient tem-
External fans thermal perature, with the unit stopped and after the temperature of the refrige-
cut-out circuit 2 rant fluid has had time to balance itself with the temperature of the air
surrounding the condenser. If the temperature indicated by the pressure
gauge exceeds the measured ambient temperature by 2°C this means
there are traces of incondensables in the circuit. The greater the differen-
ce in temperature, the greater the quantity of incondensables present.

55
CONTROL SYSTEM

ALARM CAUSE POSSIBLE ACTION OR CHECK


8. External fans faulty (in heating). 8. Check for any obstructions on the fan blades. Check the electrical
e9! J8"$%'&+!0&'!*/$$5!&5L1*"3$'"!*C*"$3!2'$002.2$'"! windings and replace any damaged fans.
(in heating). 9. Check the ventilation control PCBs and replace them if necessary.
10. Phase sequence at supply terminals incorrect. Check the positioning of the fluid probes and their integrity. Check the
ventilation parameters.
10. Invert two phases at the unit's supply terminals.

The lack of refrigerant in the system is generally caused by leaks. There-


fore the leak points must be identified by pressurising the circuit. Car-
ry out repair, vacuum and reinstate the refrigerant charge necessary
for efficient operation of the unit.

IN COOLING 1. Make sure the treated air flow is between the max. and min. values
1. Insufficient treated air flow. provided for. Make sure the inlet and outlet ducts are open and free
of obstructions. Check the state of the filters for the treated air. Check
IN HEATING the setting of the internal fan transmission and belt tension.
E05 2. Operating temperature outside the operating li- 2. Make sure the temperature of the treated air is within the unit's ope-
mits provided for. rating limits.
Low outlet air tempe-
3. Excessive opening of outside air shutter. 3. Make sure the outside air shutter is not obstructed or blocked. Check
rature
4. Excessive percentage of renewal air. the operation of the relevant servomotor.
4. Check the shutter minimum opening value (Par L07) and reduce it if
necessary.

1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E06 3. Probe electrical connection faulty or loose. limits.
Outlet air temperature 3. Check the probe electrical connections.If the operating temperature
probe fault is correct the probe is not faulty and the alarm remains; the electronic
controller could be damaged.

1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E07 3. Probe electrical connection faulty or loose. limits.
3. Check the probe electrical connections.
Fluid probe fault circuit 1
If the operating temperature is correct the probe is not faulty and the
alarm remains; the electronic controller could be damaged.

1. Sensor damaged. 1. Check the instrument and replace it if necessary.


E26 2. Electrical connection faulty or loose. 2. Check the probe electrical connections (power supply and output si-
CO2 probe fault gnal).
1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E27 3. Probe electrical connection faulty or loose. limits.
3. Check the probe electrical connections.
Fluid probe fault circuit 2
If the operating temperature is correct the probe is not faulty and the
alarm remains; the electronic controller could be damaged.

1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E40 3. Probe electrical connection faulty or loose. limits.
Inlet air temperature 3. Check the probe electrical connections.
probe fault
If the operating temperature is correct the probe is not faulty and the
alarm remains; the electronic controller could be damaged.

1. Dirty filters. 1. Check the state of the filters and clean or change them if necessary.
2. Insufficient treated air flow. 2. Make sure the treated air flow is between the max. and min. values
3. Electrical connection faulty or loose. provided for. Make sure the inlet and outlet ducts are open and free
4. Incorrect intervention limit setting. of obstructions. Check the setting of the internal fan transmission and
E41 5. Faulty pressure switch. belt tension.
Filters differential pres- 3. Check the pressure switch electrical connections.
sure switch 4. Check the pressure switch setting and make sure the set value is
compatible with the type of filters fitted.
5. Replace the pressure switch.

56
CONTROL SYSTEM

ALARM CAUSE POSSIBLE ACTION OR CHECK


1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits and replace it if necessary.
(-30°C ÷ 90°C). 2. With a thermometer check if the temperature is outside the probe
E42 3. Probe electrical connection faulty or loose. limits.
Outside air temperature 3. Check the probe electrical connections.If the operating temperature
probe fault is correct the probe is not faulty and the alarm remains; the electronic
controller could be damaged.

1. Electrical connections faulty or loose. 1. Check the electrical connections inside the electrical panel and in
2. Electric motor damaged. the electric motor box. Check the electrical panel fuses
B9! I%&'*32**2('! 5&3&)$5! (%! '("! .(%%$."+C! &5L1- 2. Check the continuity of the electric motor winding.
E43 sted.
4. Fan blocked or damaged.
3. Check the setting of the fan transmission and belt tension.
Internal fan thermal 4. Make sure the fan blades are not obstructed and that the shaft is
5. Excessive treated air flow. free to turn.
cut-out
5. Make sure the treated air flow is between the max. and min. va-
Inlet fan thermal cut-out lues provided for.

Active only in COOLING. 1. Make sure the temperature of the treated air is within the unit's ope-
1. Operating temperature outside the operating li- rating limits.
E46 mits provided for.
2. Incorrect positioning of inlet air temperature pro-
2. Make sure the inlet air temperature probe is placed in the special
seat.
Inlet air high tempera-
be. 3. Check the probe as described in the section “Probe characteristics”
ture
3. Incorrect reading of inlet air temperature probe. and replace it if necessary.

1. Sensor damaged. 1. Check the instrument and replace it if necessary.


E48 2. Electrical connection faulty or loose. 2. Check the probe electrical connections (power supply and output si-
Inlet air humidity probe gnal).
fault

E49 1. Sensor damaged.


2. Electrical connection faulty or loose.
1. Check the instrument and replace it if necessary.2. Check the probe
electrical connections (power supply and output signal).
Outside air humidity
probe fault
1. Insufficient treated air flow. 1. Make sure the treated air flow is between the max. and min. values
E63 2. Gas-fired heating module shut-down. provided for. Make sure the inlet and outlet ducts are open and free
Heaters thermal cut-out of obstructions. Check the setting of the internal fan transmission and
belt tension.
Gas-fired heating modu- 2. Consult the specific documentation of the gas-fired heating module
le alarm for complete diagnostics.

57
CONTROL SYSTEM

Functions available for the user

Set point
The set point value in COOLING and in HEATING can be set. These values must come within a predetermined max. and min. value.
The task of the controller is to keep the inlet air temperature as close as possible to the set value by activating the available compres-
sors according to an on-off logic.
Operating mode selection
Operating mode (cooling or heating) selection can occur in two ways :
! *$+$."2('!0%(3!,$C4(&%5!-f&!GDe!g!;6
! *$+$."2('!0%(3!52)2"&+!2'/1"!-f&!GDe!g!:6
Serial communication
The device is configured to be able to communicate on a serial line using the MODBUS protocol. When connecting the device it must
be given an address univocally identifying it among all the devices connected to the same serial line ( “Modbus individual address” ).
This address must be between 1 and 247 and is configurable by means of the parameters Pa H67 and Pa H68 (see the section on
serial communication).
Operation with heat pump
The parameter Pa H10 enables operation with heat pump when it assumes value 1. This parameter must assume value 0 for all
cooling-only units. It is possible to set an outside air temperature value (Pa r13) below which operation with heat pump is blocked (the
heaters, hot water coil or the gas-fired heating module remain active in any case, if present).
Heaters
Antifreeze
The heating elements are activated according to a specific set point, differentiated for heating (Pa r07) and cooling (Pa r08) mode.
I#$*$!@&+1$*!31*"!.(3$!72"#2'!&!/%$5$"$%32'$5!3&89!&'5!32'9!@&+1$9!S5L1*"3$'"!(..1%*!('!"#$!2'+$"!&2%!"$3/$%&"1%$9
Integration
The parameter Pa r15 enables operation of the heating elements to integrate the heat pump when it assumes value 1.
Free cooling
To enable the free cooling function the parameter Pa L01 must assume value 1.
Shutter minimum opening
The minimum opening of the outside air shutter can be set by means of the parameter Pa L07 (between 0 and 100%) according to
the required percentage of renewal air and the characteristics of the inlet duct. For the shutter to open, free cooling must be enabled
(Pa L01 = 1).
Dehumidification
In cooling mode the dehumidification function can be managed if an inlet air humidity probe is provided for (or if the enthalpic free
cooling option was selected). The humidity set point can be set between 0 and 100% by means of the parameter Pa L19.
If the heaters or hot water coil are present it can be enabled during dehumidification (to obtain after-heating) by setting the parameter
Pa r16 to 1.
Night purging
This function enables an inside air change to be carried out and can only be activated by means of the remote thermostat (EKF400
RT type keyboard). If the outside air temperature is higher than the night purging set point (Pa L24) the outside air shutter is opened
100% and the internal fan is activated for a time indicated by the parameter Pa L23. The function is not available if any other type of
temperature control is in progress.
Air quality control (CO2)
This function controls opening of the outside air shutter according to the quantity of CO2 measured in the inlet air. The set point can be
set by means of the parameter Pa L26, between 0 (corresponding to 0 ppm) and 100 (corresponding to 1000 ppm).
Ventilation mode
I#2*!01'."2('!$'&4+$*!&."2@&"2('!(0!"#$!2'"$%'&+!0&'M!5$&."2@&"2')!&++!"#$!&5L1*"3$'"!+()2.*!$8.$/"!0(%!0%$$!.((+2')!-20!$'&4+$5!Y!f&!R;:!g!
1). It can only be activated by means of the remote thermostat (EKF400 RT type keyboard).
Economy mode
This function allows the set point in cooling and in heating to be modified by adding or subtracting a delta (Pa L25) to guarantee more
efficient operation of the unit. It can be activated by means of the digital input ID8 or the remote thermostat (EKF400 RT type keybo-
ard). Economy mode remains activated while the digital input is active (contact open).
Shutter forced opening
I#2*!01'."2('!$'&4+$*!0(%.$5!(/$'2')!-:;;h6!(0!"#$!(1"*25$!&2%!*#1""$%M!2%%$*/$."2@$!(0!"#$!("#$%!&."2@$!&5L1*"3$'"!+()2.*!-"#2*!01'."2('!
also has priority over the alarms). The digital input used is ID9. If the input is active (contact open) the shutter is completely open.
Remote ON - OFF
This function allows the machine to be switched on or off at a distance. The digital input used is ID10. If the input is active (contact
open) the controller switches off all loads and the display shows “ E00 ”.
The unit remains OFF while the input is active and cannot be controlled from keyboard.

58
CONTROL SYSTEM

Remote Cooling - Heating


This function allows remote switching of the machine operating mode and is enabled only if Pa H49 = 1. The digital input used is ID11.
If the input is active (contact open) the selected operating mode is Heating.
Automatic mode
This function enables automatic switching between the cooling and heating modes according to the inlet air temperature and set
points. It can be activated by means of the remote thermostat (EKF400 RT type keyboard) or setting the parameter Pa H49 to 2.

Set point Set point


HEATING COOLING
Heating
HEATING

Cooling
COOLING
Pa b02 Pa b01 Inlet
air

Recording hours of operation


The controller can record in the non-volatile memory the hours of operation of :
! .(3/%$**(%*
! 2'"$%'&+!0&'
The internal resolution is in minutes. The values are visible in the special menu with label Ohr (see menu structure).The whole value is
displayed for values below 999 hours; for higher values the hours/100 are displayed and the decimal point lights up.
Example. 1234 hours are indicated as follows :12.3
The hours are reset by pressing the set button for 2 seconds, while the hours of operation are displayed. In case of a power failure the
+&*"!#(1%!0%&."2('!%$.(%5$5!2*!*$"!"(!;M!"#$%$0(%$!"#$!#(1%!.(1'"!2*!%(1'5$5!(00!"(!"#$!+(7$*"!i)1%$9!-$*9!B=9D]!g!B=9;;69
Power failure
In case of a power failure, when the power is restored the control goes to the status existing prior to the failure. If a defrost is in progress
the procedure is cancelled. All timings in progress are cancelled and reinitialised.

Probe characteristics

NTC10K-25°C type temperature probes are Temperature Resistance Temperature Resistance Temperature Resistance
used. [°C] [kj] [°C] [kj] [°C] [kj]
When the probe bulb is at the temperature of 0 25,7950 20 12,2110 40 5,7805
25°C the electrical resistance at the probe ends 1 24,8483 21 11,7628 41 5,5683
3$&*1%&4+$!72"#!&!31+"23$"$%!2*!&//%(89!:;!,j9! 2 23,9363 22 11,3311 42 5,3640
The thermistor of these probes is at a negative 3 23,0578 23 10,9152 43 5,1671
temperature: the electrical resistance value
4 22,2115 24 10,5146 44 4,9774
decreases with the increase in temperature.
5 21,3963 25 10,1287 45 4,7948
To verify if a probe is faulty or disconnected, 6 20,6110 26 9,7569 46 4,6188
check the agreement between the resistance 7 19,8546 27 9,3988 47 4,4493
value in kW and the temperature of the bulb in °C 8 19,1259 28 9,0539 48 4,2860
according to the following table. 9 18,4239 29 8,7216 49 4,1287
10 17,7477 30 8,4015 50 3,9771
11 17,0963 31 8,0931 51 3,8312
For a reliable check is not essential to control 12 16,4689 32 7,7961 52 3,6906
$@$%C!*2')+$!@&+1$!41"!L1*"!*$@$%&+!*&3/+$!@&+1$*9! 13 15,8644 33 7,5100 53 3,5551
If the instrument indicates infinite resistance it 14 15,2822 34 7,2343 54 3,4246
means that the probe is disconnected.
15 14,7213 35 6,9688 55 3,2989
16 14,1810 36 6,7131 56 3,1779
17 13,6605 37 6,4667 57 3,0612
Example. With a temperature of 20°C on the
probe, the ohmmeter display will indicate approx. 18 13,1592 38 6,2293 58 2,9489
:A9A:!,j9 19 12,6762 39 6,0007 59 2,8406

59
CONTROL SYSTEM

Serial communication

The unit can communicate on a serial line using the Modbus communication protocol with RTU coding.
With the “Modbus Kit”, supplied as an accessory, the unit can be connected to an RS485 network and meet the requirements of any
master device connected to the network

Serial line settings

The serial line must be set in the following way :


! "#$%!&#'()! 9600
! %#'#!"*'+!)! 8
! +',-!"*'+! )! 1
! -#&*'.! )! even
All the devices connected to the same serial line MUST use the same settings.

Device address

To communicate correctly, each device connected to the serial network must have a univocal address (“Modbus individual address”)
between 1 and 247. This address can be set by modifying the following parameters :
! /#0*1.!+(&*#1!#%%&(++! H67
! %(2*3(!+(&*#1!#%%&(++! H68
These parameters can assume a value between 0 and 14 and together define the address of the device :

! 4(2*3(!#%%&(++!5!678!9!:7!;!67<

Example.
H67 = 1 Hex 01
H68 = 12 Hex 0C
Device address = 28 Hex 1C

Modbus commands

The Modbus commands implemented by the controller are :


! &(#%!-#&#0('(&+! ! 3 (Hex 03 : Read Holding Registers)
! =&*'(!-#&#0('(&+! ! 16 (Hex 10 : Write Multiple Registers)

Table of addresses

All the available resources are stored in the controller as a WORD (2 bytes) and therefore require the reading or writing of an entire
Modbus register. According to the Modbus protocol, to identify a register of address X the address X-1 must appear in the message.
Some messages contain more than one piece of information : in this case the bits representing the value of the resource are identified
by the number of bits used (“Bit number”) and the least significant bit (“Lsb”). In writing such registers it is necessary to read the current
register value, modify the bits representing the relevant resource and rewrite the entire register.
Example.
Bit number = 4 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Lsb = 7 0 1 1 0 1 0 0 1 1 1 0 1 1 0 1 0
Resource value = 3

Some resources can only be read (R) whereas other can also be written (RW).

To interpret the value written in the register it is necessary to consider the value of CPL, EXP and UM :

CPL : if the register represents a number with sign (CPL = Y) carry out the following conversion :

! >! 5! &(?*+'(&!2#1$(! @! AB878! )! &(+,$&3(!2#1$(!5!&(?*+'(&!2#1$(


! AB87<! 5! &(?*+'(&!2#1$(! @! 7CCAC! )! &(+,$&3(!2#1$(!5!&(?*+'(&!2#1$(!D!7CCA7

EXP : indicates the exponent of the power of 10 to multiply by the register value to obtain the resource value.
EXP Multiplier
-2 10-2 0,01
-1 10-1 0,1
0 100 1
1 101 10
2 102 100

MU : indicates the unit of measure of the resource

IMPORTANT. DO NOT modify any parameter not indicated in the tables provided or indicated as a read-only parameter (R), otherwise
the warranty will be invalidated.

60
CONTROL SYSTEM

Register address Bit num-


Label Description RW ber
Lsb CPL EXP UM
Dec Hex
- Cooling set point RW 2049 0801 16 0 Y -1 °C
- Heating set point RW 2050 0802 16 0 Y -1 °C
H10 Enable heat pump RW 2060 080C 16 0 N 0 -
H49 Operating mode selection configuration RW 2099 0833 16 0 N 0 -
H67 Family serial address RW 2117 0845 16 0 N 0 -
H68 Device serial address RW 2118 0846 16 0 N 0 -
b01 Automatic operating mode hysteresis in cooling RW 2168 0878 16 0 N -1 °C
b02 Automatic operating mode hysteresis in heating RW 2169 0879 16 0 N -1 °C
r07 Antifreeze heaters set point in heating RW 2210 08A2 16 0 Y 0 °C
r08 Antifreeze heaters set point in cooling RW 2211 08A3 16 0 Y 0 °C
r13 Heat pump shut-down set point RW 2216 08A8 16 0 Y 0 °C
r15 Enable heaters in heating RW 2218 08AA 16 0 N 0 -
r16 Enable heaters in dehumidification RW 2219 08AB 16 0 N 0 -
L01 Enable free cooling RW 2252 08CC 16 0 N 0 -
L07 Shutter min. opening RW 2258 08D2 16 0 N 0 %
L19 Dehumidification set point RW 2270 08DE 16 0 N 0 %
L23 “Night purging” duration RW 2274 08E2 16 0 N 1 min
L24 “Night purging” set point RW 2275 08E3 16 0 Y 0 °C
L25 “Economy” mode differential RW 2276 08E4 16 0 Y -1 °C
L26 Shutter min. opening CO2 set point RW 2277 08E5 16 0 N 0 %
t01 Inlet air temperature probe (STR) R 4097 1001 16 0 Y -1 °C
t02 Outlet air temperature probe (STM) R 4098 1002 16 0 Y -1 °C
t03 Fluid probe circuit 1 (SL1) R 4099 1003 16 0 Y -1 °C
t04 Outside air temperature probe (STE) R 4100 1004 16 0 Y -1 °C
t05 CO2 probe (CO2) R 4101 1005 16 0 Y 1 ppm
t06 Fluid probe circuit 2 (SL2) R 4102 1006 16 0 Y -1 °C
t07 Inlet air humidity probe (SUR) R 4103 1007 16 0 Y 0 %
t08 Outside air humidity probe (SUE) R 4104 1008 16 0 Y 0 %
- Shutter opening R 14339 3803 16 0 N 0 %
- COOLING mode activated * RW 16525 408D 1 8 N 0 -
- HEATING mode activated * RW 16525 408D 1 9 N 0 -
- Unit status ( 1 = ON ; 0 = OFF ) RW 16525 408D 1 15 N 0 -
- Alarm E00 R 17089 42C1 1 8 N 0 -
- Allarm E02 R 17089 42C1 1 10 N 0 -
- Allarm E05 R 17089 42C1 1 13 N 0 -
- Allarm E06 R 17089 42C1 1 14 N 0 -
- Allarm E07 R 17089 42C1 1 15 N 0 -
- Allarm E22 R 17089 42C1 1 2 N 0 -
- Allarm E26 R 17089 42C1 1 5 N 0 -
- Allarm E27 R 17089 42C1 1 6 N 0 -
- Allarm E40 R 17091 42C3 1 8 N 0 -
- Allarm E42 R 17091 42C3 1 10 N 0 -
- Allarm E46 R 17091 42C3 1 12 N 0 -
- Allarm E48 R 17091 42C3 1 13 N 0 -
- Allarm E49 R 17091 42C3 1 14 N 0 -
- Allarm E01 - manual reset R 17093 42C5 1 9 N 0 -
- Allarm E02 - manual reset R 17093 42C5 1 10 N 0 -
- Allarm E05 - manual reset R 17093 42C5 1 13 N 0 -
- Allarm E21 - manual reset R 17093 42C5 1 1 N 0 -
- Allarm E22 - manual reset R 17093 42C5 1 2 N 0 -
- Allarm E41 - manual reset R 17095 42C7 1 9 N 0 -
- Allarm E43 - manual reset R 17095 42C7 1 6 N 0 -
- Allarm E63 - manual reset R 17095 42C7 1 2 N 0 -

* If both operating modes are enabled by mistake the unit switches to OFF status.

61
MAINTENANCE

Maintenace

IMPORTANT. BEFORE CARRYING OUT ANY CLEANING OR MAINTENANCE OPERATIONS ON THE UNIT MAKE SURE
E6F! GHIFJ! KL! 4KLMHNNFMEF4O!PNQ! JHREKNF! HJ! FSEJPHJ4KNPJQ! TPKNEFNPNMF! HGFJPEKHNL! UKVFN! WFXHI!
MUST BE CARRIED OUT BY SPECIALISED AND AUTHORISED PERSONNEL IN ORDER TO ENSURE COMPLIANCE WITH
THE CURRENT SAFETY REGULATIONS.

This section is extremely important for lasting efficiency of the unit. Just a few operations performed periodically can prevent
having to resort to interventions by specialised personnel. The operations to be carried out do not require particular technical
knowledge and consist of simple checks of the unit's components.

Heat exchangers

Accidental contact with the exchanger fins can cause small cuts. Use special gloves to carry out the operations described below.
The exchangers must be able to ensure maximum heat exchange, therefore their surfaces must always be free of dirt or dust
which could form on them due to the action of the fans. Use a brush to remove all the impurities deposited on the surface of the
(93Y#Z?(&O!R+(!#!3,0-&(++(%!#*&![('!',!31(#Z!'Y(!#1$0*Z*$0!+$&/#3(!,/!'Y(!(93Y#Z?(&\!0#]*Z?!+$&(!',!]((-!'Y(![('!-#&#11(1!',!'Y(!
direction of the fins so as to avoid possible damage. If the aluminium fins have been bent, "comb" the exchanger with a special
tool to eliminate any damage.

External fans

Before every seasonal start-up, check the fixing of the fans and respective grilles to the vibration-damping mounts and that these
are properly secured to the structure of the unit. Insofar as possible, check any unbalance in the electric axial fan indicated by
anomalous vibrations and noise.

Structure

To prevent possible anomalous vibrations and noise, make sure the various steel parts are secured and that the various inspection
panels are properly fixed to the unit by means of the special ¼ turn closures.
In case oxidation, treat the relevant parts of the unit with paints suitable for eliminating or reducing the problem. Periodical cleaning
of all the internal metal surfaces in contact with the treated air is also advisable to limit the risk of Legionella.

Electrical part

Make sure there are no cuts, cracks or alternations on the power cable connecting the unit to the distribution board, that could
compromise its insulation. Contact an authorised assistance centre if maintenance is necessary. Carefully check the tightness of
all the electrical connections after an initial period of operation from first start-up and at every seasonal start-up or stop.

Air ducts

Make sure the fixing screws of the air ducts and the relevant structures are not loose. Loose screws are the source of vibrations
and therefore noise. Check any vibration-damping systems installed on the air ducts to prevent the transmission of vibrations.

Internal exchanger condensate discharges

It is advisable to periodically check the state of the condensate drain tray and connections of the direct expansion coil and the
collection tray and union present with the optional drip separator or the water coil. Dirt or deposits could give rise to dangerous
clogging. Periodical cleaning of all these components in contact with the treated air is also advisable.

External exchanger condensate discharges

In winter operation, defrosting of the external exchanger through reversing the refrigerating cycle occurs periodically. During this
phase make sure the water dripping from the finned pack can flow down regularly under the level of the machine and in particular
that the drain union, fitted standard on all units, is not blocked. If the downflow is not correct, with particularly rigid temperatures a
layer of ice could form over the base and compromise operation of the entire system.

Water coil (optional)

In the winter period always empty the water present in the finned-pack exchanger, when not used, by means of the special drain
valves located at the bottom of the manifold and the exchanger itself. This operation prevents ice forming with consequent brea-
kage in case of particularly low outside temperatures.

62
MAINTENANCE

Air filters

Checking the filters is considered routine maintenance to be carried out according to the place where the unit is installed. It is
advisable to carry out this operation weekly in particularly dusty places. All the units are fitted standard with pleated filter cells
(G4 filtering class according to EN 779) having standard dimensions in order to be available from any manufacturer or dealer. For
greater safety it is advisable to install, as an accessory, the differential pressure switch for indicating dirty filters.
The filter section in the unit differs for its position in the respective construction configurations.
! KZ!'Y(!+'#Z%#&%!3,Z/*?$&#'*,Z!^VW_!'Y(!/*1'(&!+(3'*,Z!*+!1,3#'(%!,Z!'Y(!,$'+*%(!,/!'Y(!$Z*'\!+$*'#"1.!*Z+(&'(%!*Z!#!+-(3*#1!/&#0(!
applied on the inlet. To clean the filters, proceed according to the instructions given below.
1. Remove the prefilter frame closing side panel by loosening the special knurled wheels.
2. Remove the filters positioned on special guides.
3. Wash the filtering mat in lukewarm water and a normal detergent.
4. Rinse thoroughly under running water.
5. Dry the filtering baffles thoroughly and refit them in the special seats.
7O! R+(!#!+3&(=%&*2(&!',!1,,+(Z!'Y(!+(1/`'#--*Z?!+3&(=+![,*Z*Z?!'Y(!$--(&!/*1'(&*Z?!3(11!',!'Y(!1,=(&\!*/!&(-1#3(0(Z'!*+!Z(3(++#&.O
! KZ!'Y(!,'Y(&!3,Z+'&$3'*,Z!3,Z/*?$&#'*,Z+!#2#*1#"1(!'Y(!/*1'(&!+(3'*,Z!*+!1,3#'(%!*Z+*%(!'Y(!$Z*'\!*Z!'Y(!#*&!0*9*Z?!3Y#0"(&!,/!
the additional module. For access and normal cleaning, remove the relevant foam panel.
1. Remove the filter inspection foam panel by undoing the closures a ¼ turn with the special triangular wrench provided.
2. Remove the standard filters positioned on special guides. Make sure to periodically check the state of the G4 pleated cells
and carry out cleaning as described above or replacement when necessary. These operations are all-important also for
better filtering efficiency of any rigid pocket filters present, and to increase the time intervals between replacing.
3. Check the state of any rigid pocket filters present and replace whenever necessary, using a screwdriver to loosen the self-
'#--*Z?!+3&(=+![,*Z*Z?!'Y(!$--(&!/*1'(&*Z?!3(11!',!'Y(!1,=(&!=*'Y!+-(3*#1!&(+'&#*Z'!?$*%(+O!
4. Fit the filter inspection panel in its seat before starting the unit.

Transmission

To meet most installation needs the double suction centrifugal fans fitted on the unit are coupled to electric motors with a transmis-
sion system consisting of a belt, electric motor, fixed fan pulley and expanding motor pulley. All the components, sized for reliability
and low maintenance, in any case require periodical checking in order to avoid possible extraordinary maintenance.

Belts
Check the alignment of the belts with the motor and fan pulleys. For the expanding pulleys always refer to the centre of the groo-
ves and not the edge of the pulleys. Loosen the bolts fixing the motor feet and move them along the slots in the slide until obtaining
correct alignment. If the ends of the slots are reached, also shift the slide along the fixing supports. Make sure the belt has not lifted
and that it does not touch the bottom of the pulley grooves and, whenever two are provided for, that their lengths are equal. Check
correct belt tension. Insufficient tension causes slipping, with consequent overheating and a significant shortening of its useful life.
HZ!'Y(!,'Y(&!Y#Z%\!(93(++*2(!'(Z+*,Z!+$"[(3'+!'Y(!"(1'!',!?&(#'(&!+'&(++(+!'Y#Z!'Y,+(!-(&0*++*"1(\!=*'Y!3,Z+(a$(Z'!&(%$3'*,Z!*Z!
its life, excessive strain on the supports and a reduction in bearing operation hours.
Belt tension can be varied by means of the worm screw of the slide, on which the electric motor is positioned, using a socket
wrench or spanner. If specific instruments are not available for measuring the tension of the belts, the following approximate me-
thod can be used.
Measure the free section L, for each belt.
Using a torque wrench, apply a perpendicular force F in the middle of L able to cause a deflection D of 1.5 mm for every 100 mm
of length L.
Make sure the applied force F is approx. 35-40 N.

! X! ! 5!-$11(.!3(Z'&(!%*+'#Z3(! b00c
! d! ! 5!/,&3(! ! ! bNc
! 4! ! 5!(1#+'*3!%(2*#'*,Z!! b00c
D = L x 0.015

63
MAINTENANCE

Pulleys
Avoid the conditions listed below, which could cause early wear of the pulleys (fixed or expanding).

! 1#3]!,/!#1*?Z0(Z'\!1#3]!,/!-#&#11(1*+0\!"&(#]#?(\!Y*?Y!=(#&!#Z%!1#3]!,/!(33(Z'&*3*'.
! %$+'\!?&(#+(\!%*&'!#Z%!#1+,!#!Y*?Y!1(2(1!,/!Y$0*%*'.!=Y*3Y!=,$1%!3#$+(!'Y(!/,&0#'*,Z!,/!3,Z%(Z+#'(O!EY(+(!+$"+'#Z3(+!
depositing between the surfaces of the belt and those of the pulley can cause the system to work in anomalous conditions.

W(/,&(!#%[$+'*Z?!'Y(!-$11(.\!0(#+$&(!'Y(!#3'$#1!=,&]!&,11*Z?!-*'3Y!%*#0('(&!#Z%!%('(&0*Z(!'Y(!&(a$*&(%!%*#0('(&\!'Y(Z!&(0,2(!
the belt. For single-groove pulleys, loosen the locking screw of the movable disk and turn it on the threaded hub, checking the
obtaining of the required rolling pitch diameter with the belt. Lightly oil the thread in case of sliding difficulty. Tighten the screws
evenly, checking the alignment of the transmission, refit the belt and correctly tighten it. For pulleys with two grooves, proceed
in the same way, carefully checking (measuring the opening with a gauge and measuring the work diameter of the belt) that the
?&,,2(+!#&(!(a$#11.!#%[$+'(%O

Periodically check groove wear. The working life of the pulleys mainly depends on correct performance of the belt tensioning and
transmission alignment operations. After a certain period of operation the wear will in any case alter the geometric characteristics
of the grooves (generally more pronounced in pulleys of smaller diameter) along with reduced life of the belts. In this case it is
necessary to replace the most altered pulley or the entire transmission. For pulleys with taper-lock bushing, replacement is carried
out as indicated in the following figure.

1. To release, remove the 2. Fit the bush on the 3. Fit the pulley on the 4. Fit the screws and
two screws, insert a screw shaft. bush. secure.
in the extraction hole and
tighten so that it becomes
released.

The shaft and taper fit must be cleaned but not greased. Oil the screws and tighten them evenly and alternately. To remove the
pulleys without bushing, it is necessary to remove the fixing, consisting of :
! U&$"!+3&(=!,Z!'Y&(#%(%!Y,1(!*Z!'Y(!Y$"\!/,&!'Y(!-$11(.+!*Z+'#11(%!,Z!/#Z+O
! L3&(=!#Z%!=#+Y(&!,&!3#-\!,Z!'Y&(#%(%!Y,1(!*Z!'Y(!+Y#/'\!/,&!'Y(!-$11(.+!*Z+'#11(%!,Z!0,',&+O

Carefully clean the shaft before fitting the new pulley.


If the new pulleys are not supplied by us, make sure they are statically and dynamically balanced.

Electric motor
Regular cleaning of the electric motor ensures a longer life, since it increases the ability of the housing to dissipate the heat gene-
rated. The cooling air slots must always be kept free.
Inspection and maintenance intervals depend on operating and environmental conditions.
Bearings in good condition indicate low friction values and thus electrical absorption kept within the necessary minimum values,
to the advantage of motor life. The basic theoretical fatigue life L10h (in conformity with standard ISO 281/1 for bearings without
additional axial radial loads) is over 50,000 hours. Those supplied are prelubricated double-shielded type.
A periodical check for any noise or possible whirring can reduce the need for maintenance operations. When ordering replacement
parts, specify the code and type of motor indicated on the plate. The standardised components are available at all specialised
dealers.

Internal and return air fan


Regular general fan cleaning will ensure an optimum passage of air and therefore high efficiency. Bearings in good condition
indicate low friction values, thus contributing to limiting electrical absorption, to the advantage of the electric motor, while also
reducing the possibility of excessive wear of the drive belt.
The bearings of all the fans are chosen according to type and size to guarantee a life L10h = 40,000 hours of work with reference
to standard ISO 281/1. This value was calculated in the most unfavourable load conditions for the bearing, i.e. considering the
max. permissible radial load. In the operating conditions in which the fans are generally used, the average life is much longer.
Seasonally, before starting the unit, check the fixing of the fans to the unit's structure.
Also make sure the fan wheel is perfectly straight and that it has not undergone dangerous unbalancing causing anomalous vi-
brations and noise.

64
SAFETY AND POLLUTION

General considerations
Accessing the unit
The access to the unit must be granted exclusively to qualified personnel trained to operate on this type of units and provided
with the necessary protection equipment. Moreover such personnel, to operate, must be authorized by the owner of the unit and
recognized by the Manufacturer.

Residual risks
The unit are designed and built in such a way to minimize risks for people and for the place where the unit is installed. The residual
risks, impossible to eliminate during the design process, are reported in the following table along with the indications necessary
for their neutralization.
Considered part Residual risk Mode Precautions
Compressor Burns Contact Use protective gloves
Refrigerant Burns Contact Use protective gloves
circuit Fuoriuscita di refrigerante e
pipes Cold burns Use protective gloves
contatto con la pelle
V(&*/.!'Y(!$Z*'!(#&'Y!3,ZZ(3'*,Z
Electrical circuit Electrocutions Contact with live parts Disconnect the power supply line before carrying out any
operation inside the unit
Finned coil Cuts Contact Use protective gloves
Pollution
The unit contains refrigerant gas and lubricating oil. During discarding such fluids must be recovered and eliminated according to
the regulations in force in the country where the unit is installed. The unit must not be abandoned during discarding.

Refrigerant safety card


1 SUPPLIER COMPANY AND PRODUCT IDENTIFICATION
Card No. FRIG 8
Product R-410A
L$--1*(&!3,0-#Z.!*%(Z'*/*3#'*,Z! JKVHKJP!L-P
2 COMPOSITION / INFORMATION ON INGREDIENTS
Substance / Preparation Preparation
Components / Impurities Contains the following components :
Difluoromethane (R32) 50 % in weight
Pentafluoroethane (R125) 50 % in weight
EEC No. Non-applicable for mixtures
Trade-name / /
3 IDENTIFICATION OF HAZARDS
Identification of hazards Liquefied gas.
The vapours are heavier than air and can cause suffocation, reducing the oxygen available for
breathing.
Rapid evaporation of the fluid can cause freezing.
Can cause cardiac arrhythmia.
4 FIRST-AID MEASURES
Inhalation Do not administer anything if the person has fainted.
Take the person outdoors. Use oxygen or artificial respiration if necessary.
Do not administer adrenaline or similar substances.
Contact with eyes Rinse thoroughly with plenty of water for at least 15 minutes and see a doctor.
Contact with skin Wash immediately with plenty of water. Immediately remove all contaminated garments.
Swallowing
5 FIRE-PREVENTION MEASURES
Specific hazards Increase in pressure.
Dangerous fumes Halogen acids, traces of carbonyl halides.
Fire-extinguishing means usable All the known fire-extinguishing means can be used.
Specific methods Cool the containers/tanks with water sprays.
Special protection equipment Use self-contained breathing apparatus in confined spaces.
6 MEASURES AGAINST ACCIDENTAL SPILLING OF THE PRODUCT
Personal protection Evacuate personnel to safe areas. Provide for adequate ventilation. Use personal protection equi-
pment
Protection for the environment It evaporates.
Product removal methods It evaporates.
7 HANDLING AND STORAGE
Handling and storage Ensure an adequate air change and/or extraction in the workplaces. Only use well-ventilated ro-
oms. Do not breathe vapours or aerosols. Carefully close the containers and keep them in a cool,
dry and well-ventilated place. Keep in the original containers.
Incompatible products Explosives, flammable materials, organic peroxides.
8 CONTROL OF EXPOSURE / PERSONAL PROTECTION
Personal protection Ensure adequate ventilation, especially in closed areas.
Control parameters Difluoromethane (R32): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3
Pentafluoroethane (R125): Recommended exposure limits: AEL (8h and 12h TWA) = 1000 ml/m3

65
SAFETY AND POLLUTION

Respiratory tract protection For rescue and for maintenance works in tanks, use self-contained breathing apparatus. The va-
pours are heavier than air and can cause suffocation, reducing the oxygen available for breathing.
Eye protection Total protection glasses.
Hand protection Rubber gloves.
Hygiene measures Do not smoke.
9 CHEMICAL-PHYSICAL PROPERTIES
Relative density, gas (air=1) Heavier than air.
Solubility in water (mg/l) Not known, but deemed very low.
Appearance Colourless liquefied gas.
Odour Similar to ether.
Fire point Does not ignite.
10 STABILITY AND REACTIVITY
Stability and reactivity No decomposition if used according to the special instructions.
Materials to be avoided Alkali metals, alkali-earth metals, granulated metal salts, Al, Zn, Be, etc. in powder.
Hazardous products of decomposition Halogen acids, traces of carbonyl halides.
11 TOXICOLOGICAL INFORMATION
X,3#1!(//(3'+! M,Z3(Z'&#'*,Z+! +$"+'#Z'*#11.! #",2(! 'Y(! 2#1$(! EXV! ^:>>>! --0_! 3#Z! 3#$+(! Z#&3,'*3! (//(3'+O! KZ-
halation of highly concentrated products of decomposition can cause respiratory insufficiency
(pulmonary oedema).
Long-term toxicity No carcinogenic, teratogenic or mutagenic effects have been recorded in experiments on ani-
mals.
Specific effects Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.
12 ECOLOGICAL INFORMATION
Effects linked to ecotoxicity Pentafluoroethane (R125)
Potential global warming with halocarbides; HGWP (R-11 = 1) = 0.84
Potential impoverishment of the ozone; ODP (R-11 = 1) = 0
13 CONSIDERATIONS ON DISPOSAL
General Do not dispose of where accumulation can be hazardous.
Usable with reconditioning.
The depressurised containers must be returned to the supplier.
Contact the supplier if instructions for use are deemed necessary.
14 INFORMATION FOR TRANSPORT
Designation for transport LIQUEFIED GAS N.A.S.
( DIFLUOROMETHANE, PENTAFLUOROETHANE )
UN No. 3163
Class/Div 2.2
ADR /RID No. 2, 2nd A
ADR/RID hazard no. 20
ADR label Label 2 : non-toxic non-flammable gas.
CEFIC Groupcard 20g39 - A
Other information for transport Avoid transport on vehicles where the loading zone is not separate from the cab.
Make sure the driver is informed about the potential risk of the load and knows what to do in case
of accident or emergency.
Before starting transport, make sure the load is properly secured and :
make sure the valve of the container is closed and does not leak;
make sure the blind cap of the valve (when provided) is correctly fitted;
make sure the cap (when provided) is correctly fitted and that there is an adequate ventilation
passage;
ensure compliance with the current provisions.
15 INFORMATION ON REGULATIONS
The product must not be labelled according to Directive 1999/45/EC.
Comply with the regulations given below, and the relevant applicable updates and amendments.
Circulars no. 46/79 and 61/81 of the Ministry of Labour : Risks related to the use of products containing aromatic amines
Leg. Decree no. 133/92 : Regulations on the discharge of hazardous substances in waters
Leg. Decree no. 277/91 : Protection of workers against noise, lead and asbestos
Law 256/74, Decree 28/1/92, Leg. Decree no. 52 dated 3/2/97, Decree dated 28/4/97 as amended : Classification, packing and labelling of hazar-
dous substances and preparations
Decree no. 175/88, as amended : Activities with significant accident risks (Seveso Law)
Decree no. 203/88 : Emissions into the atmosphere
Decree no. 303/56 : Work hygiene
Decree no. 547/55 : Regulations on accident prevention
Leg. Decree no.152 dated 11/5/99 : Protection of waters
16 OTHER INFORMATION
Recommended uses Refrigerant
Can cause suffocation in high concentration.
Keep in a well-ventilated place.
Do not breathe the gas.
The risk of suffocation is often underestimated and must be clearly explained during the training of operators.
Ensure compliance with all the national and regional regulations.
Before using this product in any new process or trial, an in-depth study on safety and compatibility of the product with the materials must be carried
out.
The above information is based on our current know-how and describes the product according to the safety requirements. It does not however
represent a guarantee and assurance of the qualities in a legal sense. Each person responds personally for compliance with such regulations.
The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mistakes.
The manufacturer reserves the right to apply changes and improvements to the products at any time and without notice.

66
67
Cod. 3QE22363
i migliori gradi centigradi

d(&&,1*!+-#!e!A8>f8!L#Z!W,Z*/#3*,!^V(&,Z#_!K'#1.!e!V*#!J*',Z%#!8<gP!
'(1O!;AhO>fCO7:Ahf::!e!/#9!;AhO>fCO7:>>hAA!e!===O/(&&,1*O*'

68

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