Professional Documents
Culture Documents
Rfa 521
Rfa 521
-FRIEND
RFA
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RA N E
1
Dear Customer,
thank you for having purchased a FERROLI product. It is the result of many years of experiences and of particular research stu-
dies and has been made with top quality materials and advanced technologies. The CE mark guarantees that the products satisfy
all the applicable European Directives.
The qualitative level is kept under constant control and FERROLI products therefore offer Safety, Quality and Reliability.
!"#$%#$&"#'%($)(!%*#)+,-%."+"($*#)(#$"'&(%/%0)"*#1(2#+1$"-)1/*3#$&"#,-%2!'$#*,"')4'1$)%(#1*#5"//#1*#,"-6%-+1('"*#1-"#*!78"'$#
to variations without prior notice.
Thank you once again for your preference
FERROLI S.p.A.
The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mistakes.
The manufacturer reserves the right to apply changes and improvements to the products at any time and without notice.
2
TABLE OF CONTENTS
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unit identification code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Description of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Constructive configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Hydraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Aeraulic connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
General standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Condensing gas heating module connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Main structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Inputs and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Controller technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Alarm table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Alarm diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Functions available for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Probe characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Serial communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maintenace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3
GENERAL FEATURES
General instructions
This manual and the wiring diagram supplied with the unit must be kept in a dry place for possible future consultations .
This manual provides information on installation and correct use and maintenance of the unit. Before carrying out installation,
please carefully read all the information contained in this manual, which describes the procedures necessary for correct
installation and use of the unit.
Follow carefully the instructions contained in this manual and respect the safety regulations in force. The unit must be installed
in conformity with the laws in force in the country of use. Unauthorized tampering with the electrical and mechanical equipment
INVALIDATES THE WARRANTY.
Check the electrical specifications given on the dataplate before making the electrical connections. Read the instructions given in
the specific section on electrical connections.
Deactivate the equipment in case of fault or poor operation.
If the unit requires fixings, contact only specialized service centers recognized by the manufacturer and use original spare parts.
The unit must be installed outdoor and connected to a proper air duct distribution system. Any use different from that permitted or
outside the operating limits indicated in this manual is prohibited (unless previously agreed with the firm).
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manual.
Declaration of conformity
The firm declares that the present unit complies with the requirements of the following directives :
Unit dataplate
A - Trademark
B - Model
Codice
B1 - Code
Code B1 Rev
C - Serial number
D - Capacity in cooling
E - Capacity in heating (heat pump)
F - Power input in cooling
G - Power input in heating (heat pump)
H - Reference standard
I - Power supply
L - Maximum absorbed current
M - Refrigerant type and charge weight
N - Unit weight
O - Sound pressure level at 1 metre
P - IP protection level
Q - Maximum pressure - high pressure side
Ferroli Spa
Via Ritonda 78/A
R - Maximum pressure - low pressure side
(VR) Italy
4
GENERAL FEATURES
Unit description
This series of packaged air conditioners and heat pumps with scroll compressors mounted on damper supports. Each
(roof top) satisfies the cooling and heating requirements of compressor is placed on an independent refrigerant circuit in
medium and large buildings (commercial centres, ipermarkets, order to keep a constant ratio between the sensible cooling
cinemas, outlets, offices, canteens, restaurants ...) power and total cooling power also at partial loads and to
All the units are suitable for outdoor installation and can be guarantee a better treatment of the air besides a greater
applied to plants realized with various type of air ducts. reliability.
Each model is available in various constructive configurations Each refrigerant circuit is equipped with thermostatic expansion
and can be equipped with a large range of accessories in order valves, reverse cycle valve, axial fans with safety protection
to fit the different installation requirements. grilles, finned coils made of copper pipes and aluminium
louvered fins and high and low pressure switches.
The region in contact with the treated air, easily accessible,
is realized with perfectly washable metal surfaces, externally All the units are provided with a phase presence and correct
insulated in order to minimize the thermal losses and to avoid sequence controller device.
condensate generation both on the internal part and the All the units are accurately built and individually tested in the
external part of the structure. factory. Only electric, aeraulic and hydraulic connections are
The refrigerant circuit, contained in a compartment protected by required for installation.
the air flow to simplify the maintenance operations, is equipped
The codes that identify the units and the meaning of the letters used are described below.
Operating range
M - Medium temperature.
The unit is suitable for tempe-
rate climate regions
Model
0 - R410A
Constructive configuration
5
GENERAL FEATURES
Description of components
External structure. Basement, supporting structure and Return air fan section. It is realized by a couple of centrifugal
lateral panels are made of galvanized and painted sheet- fans with double aspiration with forward curved blades
steel (colour RAL 7035) to guarantee good resistance to balanced both statically and dynamically according to ISO
atmospheric agents. 1940 standards, grade 6.3. The screw, the impeller, and the
The inspection panels are all easily removable by means of frame are realized with galvanized sheet-steel, while the shaft
¼ turn locks in order to allow total accessibility to the internal is made of C40 steel. For the models of frame 1 and 2 the
components. The area in contact with the treated air is realized fan is directly coupled to a 2 speed electrical motor (star or
with galvanized sheet-steel to guarantee proper cleaning and delta connection). For the models of frame 3 the fan is coupled
is externally insulated by means of foam panels and double by means of belt and pulleys to an electrical motor connected
panels with interposed an appropriate thermo acoustic to an appropriate belt tightening slide. The pulley installed on
absorber layer in class 1. the motor is a variable diameter type pulley, and allows, within
'"-$1)(#/)+)$*3#$%#128!*$#$&"#-%$1$)%(1/#*,""2#%6#$&"#61(#$%#%7$1)(#
the desired air flow and available head values.
External fan section. It is realized by axial fans with alluminium
sickle profiled blades, placed in a galvanized and painted
sheet-steel nozzle, equipped with a safety protection grille and Filtering section. All the units are equipped with waved type
directly coupled to external rotor motors with intenal thermal filter cells realized with a galvanized sheet metal frame, an
protection. The fans rotational speed is modulated continuosly electrically welded galvanized steel wire protective screen
by a phase cut device (option) that allow to control the and a reusable filter element made of polyester fiber stiffened
condensing pressure (in cooling) and the evaporation pressure with synthetic resins. The filter cells have G4 efficiency
(in heating) according to the value read by the temperature class according to standard CEN-EN 779 (Eurovent EU4
probe placed on the liquid line. classification - 90% average weighted efficiency) and class 1
flame resistance. The filter cells are easily accessible for the
Internal fan section. It is realized by a couple of centrifugal
periodic cleaning and inspection operations. Once the advised
fans with double aspiration with forward curved blades
final pressure drop has been reached, the synthetic fiber can be
balanced both statically and dynamically according to ISO
partially reused after treating with warm water and detergents.
1940 standards, grade 6.3. The screw, the impeller, and the
frame are realized with galvanized sheet-steel, while the shaft
is made of C40 steel. The fan is coupled by means of belt and Refrigerant circuit. It is contained inside a compartment
pulleys to a three phase asynchronous 4-poles electrical motor separated from the air flow to simplify maintenance and control
connected to an appropriate belt tightening slide, with IP55 operations.
protection rating, F insulation class, and suitable for continuous The ermetic scroll compressors (1) are mounted on damper
service (S1) with enough heating margins in case of overloads supports and are protected against overtemperatures and
of limited extent. For powers equal to or greater than 4 kW the overcurrents. They are equipped with an electrical heater,
units are equipped as standard with star-delta starter in order that is activated when the compressor turns off, to keep the
to reduce the starting current and to ensure longer life of the compressor crankcase oil temperature high enough to prevent
transmission. The pulley installed on the motor is a variable migration of refrigerant during winter stops and to evaporate
2)1+"$"-#$:,"#,!//":3#1(2#1//%5*3#5)$&)(#'"-$1)(#/)+)$*3#$%#128!*$# any liquid present in the crankcase, in order to prevent possible
the rotational speed of the fan to obtain the desired air flow and liquid rushes on starting (only heat pump models).
available head values.
6
GENERAL FEATURES
The internal side heat exchanger (user side) (2) is a finned the refrigerant circuit: compressor inlet pressure, compressor
coil realized with grooved copper pipes and aluminium fins outlet pressure and thermostatic valve upstream pressure).
with notched profile to increase the heat exchange coefficient.
To avoid condensate drag, the frontal crossing air velocity
Electrical panel. It contains all the power, control and security
don't exceed 2,7 m/s, also with the maximum air flow rate
components necessary to guarantee the unit to work properly.
configuration and in the least favourable thermohygrometric
The unit is managed by a microprocessor controller to which all
conditions. For the condensate drainage there is a stainless
the electrical loads and the control devices are connected. The
steel drain tray with inclined bottom, equipped with threaded
user interface, accessible removing the protection panel of the
connector for the discharge.
electrical board, allow to view and to modify, if necessary, all
The external side heat exchanger (source side) (3) is a the parameters of the unit.
finned coil realized with grooved copper pipes and aluminium
fins with notched profile.
All the units are supplied with an outdoor temperature sensor,
The expansion device (4), a thermostatic expansion valve with
already installed on the unit.
"M$"-(1/#"?!1/)L"-#3#1//%5#$&"#!()$#$%#128!*$#)$*"/6#$%#$&"#2)66"-"($#
operating conditions keeping steady the set superheating.
The presence in each refrigerant circuit of two valves (one
for the cooling mode and one for the heating mode) allow
$%# %,$)+)L"# $&"# 128!*$+"($# %6# "1'&# .1/."# 1(2# $%# %7$1)(# $&"# 9
maximum efficiency.
Each refrigerant circuit contains moreover solid core hermetic
filter dryer (5) to restrain impurity and moisture residuals that
could be present in the circuit, liquid separator (6) placed on 4
the inlet pipe to protect the compressor against liquid returns,
liquid and humidity indicator (7) to detect the presence of
liquid before each thermostatic valve and allow to verify the
presence of humidity inside the refrigerant, shut off valves 7
(8) upstream and downstream of each external coil to allow to
stock all the refrigerant inside the coils (pump down) and permit
to execute maintenance operations on the refrigerant circuit
without discharging it, high and low pressure switches in
5
order to assure the compressor to operate inside the permitted
limits, 4 way reverse cycle valve (9) to allow operating
mode change reversing the refrigerant flow (only heat pump
8
models) and pressure connections SAE 5/16” - UNF 1/2” - 6
20 equipped with pin, gasket and blind nut, as required for the
use of R410A refrigerant (they allow the complete check of 1
Control system
The unit is managed by a microprocessor controller to which, coil, hot water coil, gas heating module)
through a board placed inside the electrical panel, all the - defrost cycle management
electrical loads and the control devices are connected. The
- dampers management (outdoor air, return air and expulsion
user interface, accessible removing the protection panel of
air)
the electrical board, is realized by a display and two buttons
that allow to view and, if necessary, modify all the operating - compressor and internal fan operating hours recording
parameters of the unit. - serial communication through Modbus protocol
Are available, as accessories, a remote control, that reports all - remote on-off
the functionalities of the user interface placed on the unit, or a - remote cooling-heating
remote thermostat.
- active alarms visualization
The main functions available are :
- general alarm digital output
- treated air temperature management (through set point
128!*$+"($B
- treated air humidity management (only with enthalpic free
cooling option)
- treated air quality management (CO2)
- thermal or enthalpic (option) free cooling
- external fan management by means of continuos rotational
speed control (option)
- internal fan management
- return air fan management
- integrative heating sources management (electrical heater
7
GENERAL FEATURES
Constructive configurations
Each model can be supplied in different constructive All the versions can be arranged with standard air flow position
configurations in order to satisfy the application requirements (frontal for the models of frame 1 and 2 and upwards for the
that can be necessary for the plants. The various versions, models of frame 3) or with downwards air flow position.
obtained adding to the base version some modules, are always The dotted components are accessories.
supplied already assembled, wired and tested in the factory.
Base version - VB
It only allows to operate with all return air. It is possible to add a further heating section (hot water coil or
It contains the standard filtering section and the air- electrical heater coil) and the droplets separator.
refrigerant exchange coil that allows the heating, cooling and Instead of such heating section it is possible to add a gas
dehumidification processes to be performed. heating module, placed between the filtering section and the
air-refrigerant exchange coil.
1 damper version - V1
OUTDOOR AIR
It allows to operate with a percentage of outdoor fresh air, Also in this version it is possible to add a further heating
128!*$17/"#+1(!1//:#*"$$)(0#$&"#21+,"-#,/1'"2#%(#$&"#122)(0# section (hot water coil or electrical heater coil) and the droplets
module. The outdoor air inlet is equipped with a rain protection separator.
cap and a metal safety grille. The expulsion from the conditioned Instead of such heating section it is possible to add a gas
ambient of an air flow rate equal to the outdoor fresh air flow heating module, placed between the filtering section and the
rate must be realized independently from the unit by means of air-refrigerant exchange coil.
overpressure openings or other extraction devices.
Downstream the internal fans, air flow silencers can be installed
In the adding module can be placed various type of special to reduce the noise transmitted to the conditioned ambients
filters in order to complete the standard filtering section. through the air ducts (only for the models of frame 1 and 2).
8
GENERAL FEATURES
2 dampers version - V2
OUTDOOR AIR
The presence of two motorized dampers managed by the In the adding module can be placed various type of special
controller of the unit allows to operate with a minimum filters in order to complete the standard filtering section.
,"-'"($10"# %6# %!$2%%-# 6-"*&# 1)-# @128!*$17/"# $&-%!0&# $&"# !*"-# It is possible to add a further heating section (hot water coil
interface) and to perform thermal free cooling. or electrical heater coil) and the droplets separator. Instead of
The outdoor air inlet, equipped with a rain protection cap and such heating section it is possible to add a gas heating module,
a metal safety grille, is designed for 100% of the total air flow placed between the filtering section and the air-refrigerant
rate and allows to operate in free cooling with all outdoor air. exchange coil.
The expulsion from the conditioned ambient of an air flow It is also possible to perform enthalpic free cooling by means of
rate equal to the outdoor fresh air flow rate must be realized the installation of the humidity sensors.
independently from the unit by means of overpressure Downstream the internal fans, air flow silencers can be installed
openings or other extraction devices. to reduce the noise transmitted to the conditioned ambients
through the air ducts (only for the models of frame 1 and 2).
3 dampers version - V3
EXPULSION AIR
AIR FLOW
RETURN AIR
OUTDOOR AIR
The presence of three motorized dampers managed by In the adding module can be placed various type of special
the controller of the unit allows to operate with a minimum filters in order to complete the standard filtering section.
,"-'"($10"# %6# %!$2%%-# 6-"*&# 1)-# @128!*$17/"# $&-%!0&# $&"# !*"-# Also in this version it is possible to add a further heating
interface), to perform thermal free cooling and to manage the section (hot water coil or electrical heater coil) and the droplets
air expulsion. separator. Instead of such heating section it is possible to add
The outdoor air inlet, equipped with a rain protection cap and a gas heating module, placed between the filtering section and
a metal safety grille, is designed for 100% of the total air flow the air-refrigerant exchange coil.
rate and allows to operate in free cooling with all outdoor air. It is also possible to perform enthalpic free cooling by means of
The expulsion from the conditioned ambient of an air flow rate the installation of the humidity sensors.
equal to the outdoor fresh air flow rate is realized through the Downstream the internal fans, air flow silencers can be installed
return air fan and the expulsion damper placed inside the unit. to reduce the noise transmitted to the conditioned ambients
through the air ducts (only for the models of frame 1 and 2).
9
GENERAL FEATURES
Options
V1 - 1 damper version It allows to operate with a fixed percentage of outdoor fresh air, manually set.
Constructive N$#1//%5*#$%#%,"-1$"#5)$#.1-)17/"#,"-'"($10"#%6#%!$2%%-#6-"*)-3#128!*$"2#7:#
configuration V2 - 2 dampers version
the unit controller according to free cooling and air quality control algorythms.
N$#1//%5*#$%#%,"-1$"#5)$#.1-)17/"#,"-'"($10"#%6#%!$2%%-#6-"*)-3#128!*$"2#7:#
the unit controller according to free cooling and air quality control algorythms.
V3 - 3 dampers version
Moreover it manages the expulsion of an air flow rate equal to the outdoor fresh
air flow rate.
Standard For the models of frame 1 and 2 the standard position is frontal while for the
(frontal or upwards) models of frame 3 the standard position is upwards.
Air flow
position
Downwards It is available for all the models and it allows a more compact installation.
Standard N(#%-2"-#$%#128!*$#$&"#,"-6%-+1('"*#%6#$&"#)($"-(1/#61(#$%#$&"#1)-#6/%5#-1$"#1(2#
available head values required, for each model are available three type of inter-
nal fan that are different for pulleys used, electrical motor installed power and in
Internal fan Upsized some cases for the kind of fan used.
The pulley installed on the electrical motor is a variable diameter type pulley
and allows, 5)$&)(#'"-$1)(#/)+)$*3#$%#128!*$#$&"#,"-6%-+1('"#'!-."#%6#$&"#61(#$%#
Reduced the characteristic curve of the plant.
Hot water coil It performs the heating function (as heat pump integration or replacement), the
2 or 3 rows post heating function (in cooling mode) and the ice protection function. It is
with pipes equipped with automatic air vent, drain valve, shut off ball valves at the inlet and
Hot water coil outlet, safety valve (6 bar) and stainless steel condensate tray.
2 or 3 rows The ball type motorized 3 way valve is managed by the unit controller according
with 3 way valve to an on-off logic.
Heating It performs the heating function (as heat pump integration or replacement), the
integration Electrical heater coil post heating function (in cooling mode) and the ice protection function. It is
standard or upsized equipped with safety thermostat and is protected against overcurrents by me-
ans of fuses placed inside the electrical panel.
It performs the heating function (as heat pump replacement) and the ice pro-
Condensing tection function. The stainless steel air-fumes exchanger is coupled with a mo-
gas heating module 2!/1$)(0#,-"+)M"2#7!-("-#$&1$#1//%5*#$%#128!*$#$&"#,%5"-#*!,,/)"2#)(*)2"#1#5)2"#
standard or upsized operating range and to maximize the exploitation of the fumes condensing heat
also at part loads.
It allows to reduce the noise emissions produced by the unit through the insula-
tion of the walls of the compartment that contains the refrigerant circuit and the
Low noise acoustic setting up
!*"#%6#*%!(2#17*%-7"($#81'O"$*#%(#$&"#'%+,-"**%-*P#Q!'&#*"$$)(0#!,#)('/!2"*#
also the modulating control of the external fans.
They allow to reduce the noise transmitted to the conditioned ambients through
the air ducts. They are realized by mineral wool acoustic baffles with fiberglass
Air flow silencers coating placed downstream the centrifugal internal fan.
They are available only for the models of frame 1 and 2 with standard "Air flow
position" option.
The modulating control of the external fans allows to operate with low outdoor
temperatures in cooling and high outdoor temperatures in heating and permits
to reduce noise emissions in such operating conditions.
External fans control The fans rotational speed is modulated continuosly by a phase cut device that
allow to control the condensing pressure (in cooling) and the evaporation pres-
sure (in heating) according to the value read by the temperature probe placed
on the liquid line.
10
GENERAL FEATURES
It allows to increase the seasonal efficiency of the unit through a more extended
and optimized use of the free cooling function, obtained considering the enthal-
Enthalpic free cooling pies of the outdoor and of the return air instead of the simple temperatures. The
measure of the relative humidity (of the outdoor and of the return air), necessary
for the enthalpy calculation, is realized through two capacitive humidity sensors.
It manages the motorized dampers opening (in the versions in which they are
present) according to the CO2 percentage of the ambients to be conditioned,
Air quality control (CO2) increasing, if necessary, the outdoor fresh air percentage.
If the (thermal or enthalpic) free cooling function is enabled the dampers ope-
ning is obtained by the combination of the two control logics.
To complete the standard filtering section it is possible to add rigid pocket fil-
ters of various efficiency (from F6 to F9 according to EN 779) or active carbon
filters with F7 filtering class. The filter supporting frame is studied to guarantee
Special filters
a perfect tight and an easy lateral extraction of the filters for the maintenance
operations.
R.1)/17/"#%(/:#6%-#$&"#!()$*#5)$&#ES3#ET#%-#EH#'%(*$-!'$)."#'%(6)0!-1$)%(P
It detects the pressure difference between upstream and downstream the filte-
ring section. When the pressure drops exceed the maximum permitted value
Filters differential pressure switch (factory set according to the type of filters fitted on the unit) the pressure switch
stops the unit avoiding it to work with an air flow rate excessively low compared
to the one required.
It is reccomended for units that require air flow rates particularly high compared
to the standard air flow rate and when the medium crossing air velocity is higher
than 2,7 m/s.
Droplets separator It avoids the condensate droplets that are generated on the exchange coil du-
ring cooling mode operation to be dragged. It is equipped with stainless steel
condensate tray with inclined bottom and threaded connector for the discharge.
It is never required if the hot water coil is mounted.
Accessories
Allow to reduce the transmission to the unit support plane of the mechanical vibrations generated by the com-
pressor and by the fans in their normal operating mode.
In order to keep the insulation degree higher than 90%, the number and the features of the dampers are different
Spring vibration dampers according to the model and the constructive configuration.
When this accessory is chosen, flexible connections must be used on all the aeraulic and hydraulic connections.
Moreover the height of the dampers, fitted between the basement of the unit and the support plane, must be
taken into account to design correctly the air ducts.
External coils
Protect the external surface of the finned coils.
protection grilles
High and low Each refrigerant circuit is equipped with two analog gauges, placed inside the refrigerant circuit compartment,
pressure gauges that detect the pressure in the compressor inlet and outlet pipes.
It is suitable for wall mounting and reports all the functions available on the user interface normally placed on the
Remote control
unit. It therefore allows the complete remote control of the unit.
It is suitable for wall mounting and consists of a simplified remote user interface compared to the standard one
Remote thermostat normally placed on the unit. It allows to select the operating mode, set a deviation respect to the active set-point
and visualize the operating status and the presence of active alarms.
It allows to communicate with the unit controller and to view the operating conditions of the unit through Modbus
Modbus serial interface
communication protocol. The RS485 serial line ensures the signal quality up to distances of about 1200 metres
on RS485
(that can be extended by means of proper repeaters).
It allows the unit to be turned on and off according to a set program, through the digital input available on the unit
Programmer clock
wiring board (remote on-off).
Phase sequence and It checks not only the presence and correct order of the power supply phases but also the voltage level on each
voltage controller phase and avoid the unit to operate with voltage levels outside the permitted limits.
Metal structure to be applied to the units with downwards air flow in order to facilitate the installation and to
Roof curb guarantee a perfect tight between the air duct and the unit itself.
The correct positioning of the roof curb requires an accurate finishing of the installation area.
11
TECHNICAL DATA AND PERFORMANCES
Technical data
Frame 1 2 3
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Refrigerant
Type R410A R410A R410A R410A R410A R410A R410A R410A R410A -
Compressor
Type scroll scroll scroll scroll scroll scroll scroll scroll scroll -
Quantity 1 1 1 2 2 2 2 2 2 n°
Refrigerant circuits 1 1 1 2 2 2 2 2 2 n°
Power steps of the unit 0 - 100 0 - 100 0 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 0 - 50 - 100 %
Oil charge compressor 1 3,25 3,25 4,70 3,25 3,25 4,70 6,80 6,30 6,30 kg
Oil charge compressor 2 - - - 3,25 3,25 4,70 6,80 6,30 6,30 kg
Internal side heat exchanger (plant)
finned finned finned finned finned finned finned finned finned
Type coil coil coil coil coil coil coil coil coil -
Quantity 1 1 1 1 1 1 1 1 1 n°
Frontal surface 0,84 1,08 1,32 1,26 1,62 1,98 2,52 3,24 3,78 m2
External side heat exchanger
finned finned finned finned finned finned finned finned finned
Type coil coil coil coil coil coil coil coil coil -
Quantity 1 1 1 2 2 2 2 2 2 n°
Frontal surface 1,96 1,96 1,96 1,96 1,96 1,96 4,00 4,00 4,00 m2
External section fans
Type axial axial axial axial axial axial axial axial axial -
Quantity 2 2 2 4 4 4 4 4 4 n°
Diameter 630 630 630 630 630 630 800 800 800 mm
Maximum rotational speed 900 900 900 900 900 900 900 900 900 rpm
Total installed power 1,6 1,6 1,6 3,2 3,2 3,2 8,0 8,0 8,0 kW
Internal section fans
Type centrifugal centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga centrifuga -
Quantity 2 2 2 2 2 2 2 2 2 n°
MINIMUM air flow rate 5200 6800 8400 9100 12100 14000 18500 23500 28500 m3/h
STANDARD air flow rate 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
MAXIMUM air flow rate 7200 9400 11700 13000 17000 20100 26500 34000 41000 m3/h
STANDARD available static head 200 200 200 200 200 200 200 200 200 Pa
Absorbed power 1,4 1,8 2,2 3,5 4,3 5,1 6,6 8,7 10,5 kW
Installed power 1,5 2,2 2,2 4,0 5,5 5,5 11,0 11,0 18,4 kW
12
TECHNICAL DATA AND PERFORMANCES
NOMINAL performances
Frame 1 2 3
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Cooling A35A27 ( source : air in 35°C d.b. / plant : air in 27°C d.b. 19°C w.b. )
Total cooling capacity 35,5 46,3 57,7 71,0 92,3 113,0 142,0 184,0 226,0 kW
RST* 0,70 0,70 0,70 0,70 0,70 0,70 0,70 0,70 0,70 -
Power input 10,9 14,0 17,7 22,5 28,8 36,6 46,6 59,5 73,7 kW
EER 3,26 3,31 3,26 3,16 3,20 3,09 3,05 3,09 3,07 -
Air flow rate plant side 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
PC Available static head plant side 200 200 200 200 200 200 200 200 200 Pa
Heating A7A20 ( source : air in 7°C d.b. 6°C w.b. / plant : air in 20°C d.b. )
Heating capacity 36,7 47,8 59,5 73,9 95,9 118,0 148,0 192,0 236,0 kW
Power input 11,2 14,4 18,2 23,0 29,5 37,5 47,7 60,9 75,5 kW
COP 3,28 3,32 3,27 3,21 3,25 3,15 3,10 3,15 3,13 -
Air flow rate plant side 6200 8100 10000 11000 14500 17000 22500 29000 35000 m3/h
Available static head plant side 200 200 200 200 200 200 200 200 200 Pa
Data declared according to EN 14511. The values are referred to units without options and accessories operating with 100% return air.
* RST = ratio between sensible cooling capacity and total cooling capacity.
The graphs reported below allow to get the corrective factors to be applied to the performances with standard air flow rate in order
to obtain the real performances with the selected air flow rate.
1,15 1,15
Heating capacity
1,05 1,05
1,00 1,00
0,95 0,95
Power input
Power input
0,90 0,90
RST
0,85 0,85
0,80 0,85 0,90 0,95 1,00 1,05 1,10 1,15 1,20 0,80 0,85 0,90 0,95 1,00 1,05 1,10 1,15 1,20
Air flow rate / STANDARD air flow rate Air flow rate / STANDARD air flow rate
13
TECHNICAL DATA AND PERFORMANCES
COOLING performances
The graphs allow to get the corrective factors to be applied to the Inlet w.b. temperature plant side :
nominal performances in order to obtain the real performances in the
selected operating conditions. A = 27°C D = 15°C
The reference nominal condition is : A35A27 B = 23°C E = 11°C
source : air in 35°C d.b. / plant : air in 27°C d.b. 19°C w.b. C = 19°C
1,5 2,0
1,4
1,8
A
1,3
1,6
B
1,2
1,4
C
1,1
D
1,0 1,2
E
0,9
1,0
0,8
0,8
0,7
0,6 A B C D E 0,6
0,5 0,4
15 20 25 30 35 40 45 50 15 20 25 30 35 40 45 50
Inlet air temperature d.b. [°C] Inlet air temperature d.b. [°C]
1,5 1,5
1,4 1,4
1,3 1,3
1,2 1,2
1,1 1,1
B
1,0
A E 1,0
0,9 D 0,9
0,8 0,8
C
0,7 0,7
0,6 0,6 A B C D E
0,5 0,5
15 20 25 30 35 40 45 50 15 20 25 30 35 40 45 50
Inlet air temperature d.b. [°C] Inlet air temperature d.b. [°C]
14
TECHNICAL DATA AND PERFORMANCES
HEATING performances
The graphs allow to get the corrective factors to be applied to the Inlet d.b. temperature plant side :
nominal performances in order to obtain the real performances in the
selected operating conditions. A = 28°C D = 16°C
The reference nominal condition is : A7A20 B = 24°C E = 12°C
source : air in 7°C d.b. 6°C w.b. / plant : air in 20°C d.b. C = 20°C
1,5 2,0
1,4
E 1,8
E
1,3
D D
1,6
1,2
C C
1,4
1,1
B B
1,0 1,2
A A
0,9
1,0
0,8
0,8
0,7
0,6
0,6
0,5 0,4
-15 -10 -5 0 5 10 15 20 -15 -10 -5 0 5 10 15 20
Inlet air temperature w.b. [°C] Inlet air temperature w.b. [°C]
Power input
1,5
1,4
1,3
1,2
1,1
1,0
0,9
0,8
0,7
0,6 A B C D E
0,5
-15 -10 -5 0 5 10 15 20
15
TECHNICAL DATA AND PERFORMANCES
16
TECHNICAL DATA AND PERFORMANCES
17
TECHNICAL DATA AND PERFORMANCES
Gas input max 5,03 6,14 10,37 16,40 20,74 32,8 m3/h
(15°C – 1013 mbar) min 1,57 1,64 3,17 4,66 6,34 9,32 m3/h
Condensate generated 1,45 1,45 2,60 3,87 5,20 7,74 l/h
Available static head exhaust fumes 120 120 120 100 120 100 Pa
The reported data are referred to the module operating with natural gas G20 at 20 mbar supply pressure.
!"!#$%&#'()*&+#,)&#)&-&))&.#/0#(12/+#32/%#"456#'01+/)('/2*&#'0178(),/201#9:";#32/%0(/#0</201+#0)#,''&++0)2&+#,1.#32/%#
dry internal coil.
600
35.1
550
500
450
Upsized
Available static head [ Pa ]
400
350
300
Standard
250
200
150 Reduced
100
50
0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
18
TECHNICAL DATA AND PERFORMANCES
600
45.1
550
500
450
Available static head [ Pa ]
400
Upsized
350
300
250
Standard
200
150
100
Reduced
50
0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]
600
55.1
550
500
450
Available static head [ Pa ]
400
350
300 Upsized
250
200
150
Standard
100
50 Reduced
0
5000 6000 7000 8000 9000 10000 11000 12000
3
Air flow rate [ m /h ]
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
19
TECHNICAL DATA AND PERFORMANCES
600
70.2
550
500
450
Available static head [ Pa ]
400
Upsized
350
300
250
Standard
200
150
Reduced
100
50
0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]
600
90.2
550
500
450
Available static head [ Pa ]
400
350 Upsized
300
250
200
Standard
150
100
50 Reduced
0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
20
TECHNICAL DATA AND PERFORMANCES
600
110.2
550
500
450
Available static head [ Pa ]
400
350
Upsized
300
250
200
150
Standard
100
50
Reduced
0
8000 9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000 21000
3
Air flow rate [ m /h ]
900
850
140.2
800
750
700
Upsized
650
Available static head [ Pa ]
600
550
500
Standard
450
400
350
Reduced
300
250
200
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
21
TECHNICAL DATA AND PERFORMANCES
900
850
180.2
800
750
700
650 Upsized
Available static head [ Pa ]
600
550
500
450
Standard
400
350
300
250
Reduced
200
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000
900
850
220.2
800
750
700
650
Upsized
Available static head [ Pa ]
600
550
500
450
400 Standard
350
300
250
200 Reduced
150
100
50
0
16000 18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
22
TECHNICAL DATA AND PERFORMANCES
W&"(#$&"#-"$!-(#1)-#61(#)*#,-"*"($3#."-)6:#$&1$#$&"#1.1)/17/"#&"123#'%--"*,%(2)(0#$%#1(#1)-#U%5#-1$"#"?!1/#$%#$&"#XGY#%6#$&"#1)-#U%5#
-1$"#2"4("2#6%-#$&"#)($"-(1/#61(3#)*#(%$#&)0&"-#$&1(#$&"#,-"**!-"#2-%,*#)(#$&"#-"$!-(#2!'$P
If necessary modify the fan speed in order to reduce the available head.
In such way it is possible to guarantee a correct air extraction, keeping a little over pressure in the room to be conditioned also
when the unit is working with all external air.
500
450
400 140.2
180.2
Available static head [ Pa ]
350
220.2
300
250
70.2
200 90.2
150 110.2
35.1
100
45.1
50 55.1
0
4000 8000 12000 16000 20000 24000 28000 32000 36000 40000
40
35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2
30
Pressure drops [ Pa ]
20
10
0
5000 10000 15000 20000 25000 30000 35000 40000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
23
TECHNICAL DATA AND PERFORMANCES
Medium efficiency
Efficiency Eurovent
Type of filter Em [%]
EN 779 classification
(on 0,4 m parts)
0 STANDARD waved filter G4 - EU 4
1 Rigid pocket filter F6 ZG#[##A+#\#]G EU 6
2 Rigid pocket filter F7 ]G#[##A+#\#^G EU 7
3 Rigid pocket filter F8 ^G#[##A+#\#^J EU 8
4 Rigid pocket filter F9 ^J#[##A+ EU 9
Rigid pocket filter
5 F7 ]G#[##A+#\#^G EU 7
with active carbons
180
35.1
0 45.1
150
1 55.1
2
3
5
120
Pressure drops [ Pa ]
90
60
30
0
5000 6000 7000 8000 9000 10000 11000 12000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
24
TECHNICAL DATA AND PERFORMANCES
180
0 70.2
1 90.2
150 2 110.2
3
5
120
4
Pressure drops [ Pa ]
90
60
30
0
9000 10000 11000 12000 13000 14000 15000 16000 17000 18000 19000 20000
3
Air flow rate [ m /h ]
180
0 140.2
1 180.2
2 220.2
150
3
5
4
120
Pressure drops [ Pa ]
90
60
30
0
18000 20000 22000 24000 26000 28000 30000 32000 34000 36000 38000 40000 42000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
25
TECHNICAL DATA AND PERFORMANCES
Pressure drops - unit with option “Heating integration” : "Hot water coil"
100
35.1 - 3R 45.1 - 3R 55.1 - 3R 70.2 - 3R 90.2 - 3R 110.2 - 3R 140.2 - 3R 180.2 - 3R 220.2 - 3R
80
Pressure drops [ Pa ]
60
40
20
0
5000 10000 15000 20000 25000 30000 35000 40000
3
Air flow rate [ m /h ]
Pressure drops - unit with option “Heating integration” : "Condensing gas heating module"
120
35.1
45.1 70.2 140.2
55.1 90.2 180.2
100
110.2 220.2
Standard
and upsized
80
Upsized
Pressure drops [ Pa ]
Upsized
Standard
60
Standard
40
20
0
5000 10000 15000 20000 25000 30000 35000 40000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
26
TECHNICAL DATA AND PERFORMANCES
Pressure drops - unit with option “Heating integration” : "Electricl heater coil"
25
140.2
Upsized 180.2
70.2 220.2
20
90.2
110.2 Upsized
Upsized
Pressure drops [ Pa ]
Standard
15
35.1
45.1
55.1 Standard
10 Standard
0
5000 10000 15000 20000 25000 30000 35000 40000
3
Air flow rate [ m /h ]
50
70.2
90.2
110.2
40
35.1
45.1 140.2
Pressure drops [ Pa ]
55.1 180.2
30
220.2
20
10
0
5000 10000 15000 20000 25000 30000 35000 40000
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
27
TECHNICAL DATA AND PERFORMANCES
160
70.2
140 90.2
35.1 110.2
120 45.1
55.1
Pressure drops [ Pa ]
100
80
60
40
20
0
5000 7000 9000 11000 13000 15000 17000 19000 21000
3
Air flow rate [ m /h ]
The graphs are referred to units operating with air at the temperature of 20°C (density 1,20 kg/m3).
28
TECHNICAL DATA AND PERFORMANCES
Operating limits
The graphs reported below show the operating area inside which the correct working of the unit is guaranteed.
COOLING
40
Inlet air temperature d.b. - plant side [°C]
35
30
25
20
15
10
5 10 15 20 25 30 35 40 45 50 55
HEATING
30
Inlet air temperature d.b. - plant side [°C]
25
20
15
10
0
-15 -10 -5 0 5 10 15 20 25
The limits are approximate and are referred to STANDARD air flow rate.
29
TECHNICAL DATA AND PERFORMANCES
Electrical data
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Power supply FGGE#;#H,&_I#;#JGKL E;,&;KL
F.L.A. - Maximum current input
Compressor 1 23,0 28,0 37,0 23,0 28,0 37,0 45,0 60,0 76,0 A
Compressor 2 - - - 23,0 28,0 37,0 45,0 60,0 76,0 A
Single external fan 3,5 3,5 3,5 3,5 3,5 3,5 4,3 4,3 4,3 A
reduced 2,7 3,6 4,2 6,4 6,4 8,6 17,1 22,9 30,4 A
Internal fan standard 3,6 4,2 4,9 8,6 11,4 11,4 22,9 22,9 35,6 A
upsized 4,9 6,4 6,4 11,4 17,1 17,1 30,4 35,6 35,6 A
Return air fan 3,5 3,5 3,5 7,0 7,0 7,0 17,1 17,1 17,1 A
standard 13,0 13,0 13,0 26,0 26,0 26,0 52,0 52,0 52,0 A
Electrical heater coil
upsized 26,0 26,0 26,0 45,5 45,5 45,5 90,9 90,9 90,9 A
F.L.I. - Maximum power input
Compressor 1 13,4 16,9 22,6 13,4 16,9 22,6 27,4 36,6 46,3 kW
Compressor 2 - - - 13,4 16,9 22,6 27,4 36,6 46,3 kW
Single external fan 0,8 0,8 0,8 0,8 0,8 0,8 2,0 2,0 2,0 kW
reduced 1,4 1,9 2,3 3,6 3,6 4,8 9,5 12,8 17,1 kW
Internal fan standard 1,9 2,3 2,7 4,8 6,4 6,4 12,8 12,8 20,5 kW
upsized 2,7 3,6 3,6 6,4 9,5 9,5 17,1 20,5 20,5 kW
Return air fan 1,1 1,1 1,1 2,2 2,2 2,2 9,5 9,5 9,5 A
standard 9,0 9,0 9,0 18,0 18,0 18,0 36,0 36,0 36,0 kW
Electrical heater coil
upsized 18,0 18,0 18,0 31,5 31,5 31,5 63,0 63,0 63,0 kW
L.R.A. - Start current
Compressor 1 118,0 198,0 225,0 118,0 198,0 225,0 272,0 310,0 394,0 A
Compressor 2 - - - 118,0 198,0 225,0 272,0 310,0 394,0 A
Single external fan 7,5 7,5 7,5 7,5 7,5 7,5 11,0 11,0 11,0 A
reduced 11,1 16,6 20,2 33,3 33,3 33,7 67,4 99,0 143,5 A
Internal fan standard 16,6 20,2 25,0 33,7 49,5 49,5 99,0 99,0 184,4 A
upsized 25,0 33,3 33,3 49,5 67,4 67,4 143,5 184,4 184,4 A
Return air fan 5,5 5,5 5,5 11,0 11,0 11,0 67,4 67,4 67,4 A
TOTAL *
F.L.A. - Maximum total current input 34 39 49 69 81 99 130 160 205 A
F.L.I. - Maximum total power input 17 21 27 35 43 55 76 94 121 kW
M.I.C. - Maximum total start current 129 209 237 164 251 287 357 410 523 A
30
TECHNICAL DATA AND PERFORMANCES
Noise levels
63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]
35.1 83,6 82,7 84,7 79,9 80,6 76,5 69,7 62,4 90 84 67 58 53
45.1 86,6 83,4 85,2 80,4 80,9 76,9 70,6 63,4 91 85 67 58 53
55.1 88,2 84,2 85,7 81,0 81,2 77,4 71,6 64,3 92 85 68 59 54
70.2 86,2 85,4 87,6 82,7 83,5 79,3 72,3 65,2 93 87 69 60 55
90.2 89,0 85,8 87,8 83,0 83,5 79,4 73,0 65,9 94 87 69 61 56
110.2 91,0 86,7 88,5 83,8 84,0 80,2 74,1 67,0 95 88 70 61 56
140.2 93,2 88,9 90,7 86,0 86,2 82,4 76,3 69,2 97 90 71 63 58
180.2 95,2 90,9 92,7 88,0 88,2 84,4 78,3 71,2 99 92 73 65 60
220.2 96,2 91,9 93,7 89,0 89,2 85,4 79,3 72,2 100 93 74 66 61
63 125 250 500 1000 2000 4000 8000 [dB] [dB(A)] [dB(A)] [dB(A)] [dB(A)]
35.1 77,2 78,1 80,8 76,5 77,7 74,1 67,6 60,5 86 81 64 55 50
45.1 80,3 78,9 81,4 77,1 78,1 74,6 68,6 61,6 87 82 64 55 50
55.1 81,9 79,7 81,9 77,7 78,4 75,1 69,6 62,5 88 82 65 56 51
70.2 79,9 80,9 83,8 79,4 80,7 77,0 70,3 63,4 89 84 66 58 53
90.2 82,6 81,2 83,9 79,6 80,6 77,0 70,9 64,0 89 84 66 58 53
110.2 84,9 82,4 84,9 80,7 81,4 78,1 72,3 65,4 91 85 67 59 54
140.2 86,9 84,4 86,9 82,7 83,4 80,1 74,3 67,4 93 87 68 60 55
180.2 88,9 86,4 88,9 84,7 85,4 82,1 76,3 69,4 95 89 70 62 57
220.2 89,9 87,4 89,9 85,7 86,4 83,1 77,3 70,4 96 90 71 63 58
Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#E`#'%(*$-!'$)."#'%(6)0!-1$)%(#@71*"#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27 with
STANDARD air flow rate and available static head.
Unit placed in free field on reflecting surface (directional factor equal to 2) with air inlet and outlet connections ducted for 2 metres.
The sound power level is measured according to ISO 3744 standard.
The sound pressure level is calculated according to ISO 3744 and is referred to a distance of 1/5/10 metres from the external surface of the unit.
Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#E`#'%(*$-!'$)."#'%(6)0!-1$)%(#@71*"#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27 with
STANDARD air flow rate and available static head.
The sound power level is obtained starting from the data declared by the manufacturer of the fans.
31
TECHNICAL DATA AND PERFORMANCES
Reference conditions
>"-6%-+1('"*#-"6"--"2#$%#!()$*#5)$&#EH#'%(*$-!'$)."#'%(6)0!-1$)%(#@H#21+,"-*#."-*)%(B operating in cooling mode at NOMINAL conditions A35A27
with STANDARD air flow rate and available static head.
The sound power level is obtained starting from the data declared by the manufacturer of the fans.
Weights
Model 35.1 45.1 55.1 70.2 90.2 110.2 140.2 180.2 220.2 U.M.
Constructive configuration
Base version E` 724 807 874 1052 1220 1345 1820 1940 2010 kg
1 damper version ES 916 999 1066 1316 1484 1609 2148 2268 2338 kg
2 dampers version ET 927 1010 1077 1327 1495 1620 2170 2290 2360 kg
3 dampers version EH 1130 1213 1280 1577 1745 1870 2810 2930 3000 kg
Options and accessories
Reduced -3 -6 -2 -6 -17 -11 -22 0 -12 kg
Internal fan
Upsized 9 7 7 11 49 49 20 32 0 kg
2 rows with pipes 31 35 38 39 44 49 70 80 90 kg
2 rows with 3 way valve 36 40 43 47 52 57 82 92 102 kg
Hot water coil
3 rows with pipes 36 41 46 46 53 61 84 98 114 kg
3 rows with 3 way valve 41 46 51 54 61 69 96 110 126 kg
Standard 21 21 21 37 37 37 74 74 74 kg
Electrical heater coil
Upsized 34 34 34 52 52 52 104 104 104 kg
Condensing Standard 270 270 270 402 402 402 720 720 720 kg
gas heating module Upsized 275 275 275 442 442 442 800 800 800 kg
External coils protection grilles 8 8 8 16 16 16 32 32 32 kg
Droplets separator 29 29 29 41 41 41 78 78 78 kg
Rigid pocket filters 21 21 21 31 31 31 62 62 62 kg
Air flow silencers 27 27 27 36 36 36 - - - kg
The total weight of the unit, obtained summing up the weight of the unit in the chosen constructive configuration with the weight of
the selected accessories, is referred to the transport weight.
The weight of the accessories not present in the table reported above is negligible for the estimate of the total weight of the unit.
32
TECHNICAL DATA AND PERFORMANCES
Overall dimensions
70.2
2
90.2
110.2
1 1
1555
4
VB L 5265 5700 mm
VB
M 930 1200 mm
9 8
N 465 600 mm
O 1265 1400 mm
245 A2 285
D 150
7 E
6 10 6
Q.E. 11
3 13
4
1555
1522
VB VB
with
9 8 con modulo
condensing gas
termico a gas
heating module
245 A4 N
D M 150
H
7
6 10 6
33
TECHNICAL DATA AND PERFORMANCES
Q.E.
3 14
1555
12
1522
V1
V1 –- V2
V2
8
9 12
245 A2 1085
D 800 468
7
F
6 10 6
Q.E.
3 13 14
4
V1 - V2
1555
12
1522
V1 – with
V2
8 condensing
con modulogas
heating
termico module
a gas
9 12
245 A4 O
7 D M 800 468
I
6 10 6
Q.E.
3 15
4
12
1555
1522
V3
V3
9 8 12
245 A3 1190
D 1600 468
7
G
6 10 6
Q.E.
3 13 15
4
V3
12
1555
con V3
1522
with
modulo
condensing
termico gas
9 8 12 heating
a gas module
245 A5 1190
7 D M 1600 468
L
6 10 6
34
TECHNICAL DATA AND PERFORMANCES
212,5
3
2
4
2345
2345
VB
2132,5
2132
3
1 1
4
9 8 39 39
6 6
365 A2 285 55 A1 55
D 150 106 B 106
E 2200
7 6 10 6
5 11
3 13
4
VB
with
VB CON MODULO TERMICO A GAS
2345
condensing gas
2132
4
3 13 heating module
9 8
365 A4 N
D M 150
H
LEGEND
7 6 10 6 POS. DESCRIPTION
5
1 Refrigerant circuit inspection panel
2 Electrical box inspection panel
3 Internal fan inspection panel
3 14 12 4 External coils
5 External fans
4
6 Lifting points
12 V1 - V2
7 Power supply holes
V1 - V2
2345
7 6 10 6
A = Spring vibration dampers holes distance
3 13 14 12
12 V1 - V2
V1 - V2 CON MODULO TERMICO
with
2345
2132
3 13
condensing gas
12
heating module
4
9 8
12
7 6 10 6
35
TECHNICAL DATA AND PERFORMANCES
On the upper side there must not be any obstruction to the air discharge.
On the inlet and outlet sides guarantee enough space for ducts maintenance.
Respect the free area around the unit as shown in the figure in order to guarantee a good accessibility and facilitate maintenance
and control operations.
LEGEND
POS. DESCRIPTION
1 Refrigerant circuit inspection panel
2 Electrical box inspection panel
3 Internal fan inspection panel
4 External coils
5 External fans
7 Power supply holes
8 Internal coils condensate drain
9 Internal section condensate drain
5 10 External section condensate drain
17
11 Standard filters frame
16 Return air duct
3 16 17 Flow duct
4 8
2
9 11
1
10
7 5
A 17
16
3
B C
2 8
4 9
1 11
1
10
A 7
B
C
36
CONNECTIONS
Hydraulic connections
It is very important that this operation be performed with particular care by specialized personnel. For the sequence follow these
instructions:
5 . Connect the condensate discharge tube.
5 . Use a siphon to eliminate the negative pressure created by the fan, thereby preventing the intake of gas by the discharge tube
and ensuring the regular discharge of the condensate.
5 . Connect the opening to a drain pipe discharge network. Do not use white water or sewage drains so as to prevent the intake
of odors in case of water evaporation.
5 . After the first hours of operation in the cooling mode, check that the siphon is effective.
1. Condensate collection drain pan inside the unit is constructed of stainless steel and has
been opportunely inclined to facilitate drainage.
2. External surface of the longitudinal member for the base.
3. Opening attached to the longitudinal member. L ≥ 50mm
>?& @A+68$%&!'&+&/18:!,&6+"%&910:&B)C&.!68!,%,0/D&1,.$#"1,3&+&.+8&'!(&.$%+,1,3&E#,"%(&
the responsibility of the user).
IMPORTANT:
5 . Place the discharge tube so as not to cause mechanical stress on the unit’s discharge connector.
5 . When the accessories for the water coil for post-heating only and the droplet separator are present, repeat the instructions
listed above also for the second discharge outlet.
5 . See the drawings below for the position and dimensions of the connectors.
IMPORTANT:
5 . Place the discharge tube so as not to cause mechanical stress on the unit’s discharge connector.
5 . See the drawings below for the position and dimensions of the connectors.
5 . Do not cap unless there is a connection to some type of discharge tube.
37
CONNECTIONS
IMPORTANT
. IF THE UNIT IS SUPPORTED BY ANTI-VIBRATION MOUNTS, TAKE PARTICULAR NOTE THAT ALSO THE WATER
CONNECTIONS MUST HAVE ANTI-VIBRATION JOINTS INSTALLED.
. IT IS OBLIGATORY TO MOUNT A METAL MESH FILTER WITH A MESH OF NO MORE THAN 1 MM ON THE WATER
INLET TUBE, AT THE RISK OF THE CANCELLATION OF THE WARRANTY.
Q.E. Q.E.
4
IN
250
5 OUT
2 3 1
611
45
49
Q.E. Q.E.
4
IN
250
OUT
5
2
611
3 1
45
2
49
45
1090
1090 1425 200
2173
Q.E.
IN
210
OUT
5
801
2 3 1 2
45
49
45
1437
1437 1878 200
2975
38
CONNECTIONS
Aeraulic connections
All the units, in their various configurations, are equipped with an intake that is always frontal, and an outlet that can be frontal or
downward. The edges of the outlet and inlet openings are designed in such a manner as to permit the proper attachment of the
ducts. The sizes of the ducts must be determined according to the required air flow rate and the corresponding static pressure
available to the unit.
The heads and the flow rates that can be obtained from each model are listed in the technical data section. However, it is
absolutely necessary to follow these recommendations:
. Regardless of the type of duct used, the material of which it is constructed must not be inflammable and must not generate
toxic gases in the case of a fire. The inner surfaces of the ducts must be smooth and must not contaminate the air flowing through
them in any way. In any case, we recommend the use of sheet metal ducts that are adequately insulated to prevent condensation
and heat loss.
. !"#$%#&'($%&)*+#",#-,..+-"#"/+#0.$"#",#"/+#&$1#'0-"%#0%$.2#3*+4$)*+#5,$."%#)+"6++.#"/+7#",#&)%,1)#"/+#($)1&"$,.%8#",#91+(+."#"/+#
generation of sounds in the ducts, and to allow easier access. These recommendations become obligatory if the unit is equipped
with spring anti-vibration mounts.
. If possible, avoid curves near the unit, design them to have the largest curve radius possible, and install deflectors inside the
ducts when they are of sufficient size.
NOTE: The size of the entire network of ducts and the entire system design must be planned by an expert.
The following is a list of the position and sizes of the flanges necessary for proper design and subsequent connection of the air
ducts.
310
MF MF
34
34
32
32
1053
1053
R R
30
30
63 1197 63 63 1797 63
62 1800 138
62 1200 138
30
30
MF MF
310
310
30
30
25
25
A.E. AE
1030
1030
R R
A.E. AE
30
30
30 620 30 30 1020 30
39
CONNECTIONS
33
2383 569
2203
R
74
2383 569
AE
445
1030
R
AE
569
MA
30
30
AE
430
1030
569
AE MA
195
30
30 1020 30
Q.E.
Q.E.
106
106
MB MB
54 285 54
64 400 54
156
153
144
257
334
Q.E. MB
474
MB
1124
261
Q.E.
1694
381
334
MB
123
51
474
1900 MB
1 08
150
1940
40
CONNECTIONS
LEGEND
106,5
MB
429
569
MB
191
2610 569
E
60
1030
1030
E E
137
896 620
137
150 620
41
CONNECTIONS
General standards
The electric wiring must be installed by qualified personnel according to the standards that are in force at the time of installation in the destination
country. Before beginning any work on the electrical system, first make sure that the unit's power supply line is isolated at the source.
N.B.: Refer to the wiring diagram attached to the unit.
63
use of bushings of an adequate size, and it is advisable to anchor the
cables firmly to the machine’s structure.
The cable terminals must enter the electrical board’s box through the
162
existing holes located in the lower part of the box, and must be attached
to the terminals of the general cutoff switch located inside the electrical
board.The neutral wire included in the line must be connected to the
neutral terminal marked “N” corresponding to the fourth pin of the
general cutoff switch. The protective conductor, originating from the 61
power supply line, must be connected directly to the ground screw
marked “PE” so as to guarantee the equipotential connections of all the
metal masses and the structural components of the machine.
IMPORTANT
The connection cables must have a cross-section that is suitable for PRECUT
* = FORI HOLES
PRETRANCIATI
the unit’s power input and must be of a size that is in compliance with
current regulations.
The electronic data provided in the technical documentation refer to the standard unit without accessories. To select the size of the power supply
line always refer to the FLI and FLA values listed on the data plate, which can also be calculated from the input values of the standard units, taking
into consideration all the nonstandard accessories and components that have been installed.
Upline protection
Before the above mentioned line it is necessary to install an automatic switch that is suitable for providing over-current protection and protection
against indirect contacts.
The coordination between the line and switch must be executed in compliance with current regulations on electrical safety with regard to the type
of installation and the environmental conditions of the installation.
42
CONNECTIONS
LEGEND
1 Condensate drain Q.E.
2 Flue gas discharge
35.1 - 45.1 - 55.1
3 Intake
195 446 Standard
4 Inspection panel Maggiorato
Upsized
5 Gas inlet 2 3
60
35.1 ÷ 55.1
Standard - Upsized 5
1 Ø 10 mm 4
63 4
2 Ø 80 mm
1
3 Ø 80 mm
5 15
5 UNI ISO 7/1 – 3/4” M
17 5
245 163
465 465
930 2735
Q.E.
3
Standard
1 Ø 18 mm
2 Ø 100 mm
3 Ø 100 mm
UNI ISO 7/1 – 1” M 4 5
70 0
1
47 4
1 64
334 268
600 600
1200 2900
Q.E.
3 Maggiorato
Upsized
70.2 ÷ 110.2
Upsized
1 Ø 18 mm
2 Ø 130 mm 2
3 Ø 130 mm 4
78 7
1
5
350 289
25 8
14 3
600 600
1200 2900
N.B.: The modules are tested and prepared for operation with G20 natural gas and a supply pressure of 20 mbar, unless different
requirements have been specified.
For further details refer to the operation and installation manual supplied with the unit.
43
CONNECTIONS
193 627
267,5
2 3
47
Q.E.
5
334 4
700
2 3
47
1594
1284
5
4
700
1
474
164
600 600
1200 3700
347 503
3
98
Q.E.
2
4
787
300
140.2 - 180.2 - 220.2
1 Maggiorato
Upsized
3
98
1379
2
1265
4
787
5
144
258
289
600 600
1200 3700
N.B.: The modules are tested and prepared for operation with G20 natural gas and a supply pressure of 20 mbar, unless different
requirements have been specified.
For further details refer to the operation and installation manual supplied with the unit.
44
RECEIVING AND POSITIONING
Receiving
On receiving the unit, make sure the shipment is complete by carefully checking its agreement with that ordered. Carefully check
the load for any damage. In case of goods with visible damage, promptly report it to the carrier, writing "Collection with reserve
due to clearly visible damage" on the note. Delivery ex factory implies compensation for damages borne by the insurance, in ac-
cordance with the provisions of the law.
Safety prescriptions
Comply with current safety regulations regarding the equipment to be used for handling the unit and the operating procedures to
be implemented.
Handling
Before starting handling operations, check the weight of the unit given on the dataplate and in the technical documentation. Make
sure the unit is handled with care and without banging, to avoid damaging its functional parts.
The units are arranged for lifting and positioning in worksites with a crane or similar equipment, using metal pipes or lifting hooks
to be inserted in the special brackets fitted standard on all units.
Using metal pipes
Place metals pipes of max. external diameter 44 mm in the special holes in the base of the unit. The ends of the pipes must pro-
trude enough to allow insertion of the safeties and to hold the lifting straps.
Using the special lifting brackets
Connect the lifting straps to the brackets fitted on the base by means of eye-hooks.
Use spacer bars at the top of the unit to avoid crushing and damaging the exchangers and the parts provided for covering the unit.
For the centre of gravity position refer to the dataplates on the base.
Tighten the straps gradually, checking their correct position, then start lifting.
Cinghia di
Lifting belt
sollevamento
Tubo di
Lifting pipe
sollevamento
Safety
Sicurezza
OK NO
Storage
Keep the units in a dry place away from direct sunlight, rain, sand or wind.
Do not stack the units
Max. temperature = 60 °C
Min. temperature = - 10 °C
Max. humidity = 90 %
Unpacking
Remove the packing, taking care not to damage the unit.
Check for any visible damage.
Dispose of the packing materials by taking them to a specialised centre for collection or recycling (comply with current regulations).
45
RECEIVING AND POSITIONING
Positioning
All series units are designed for outside installation. To ensure correct installation:
. Make sure the support surface is perfectly level and that it can take the weight of the unit. It is advisable to create a base of
suitable size for the unit. This precaution is indispensable when placing the unit on unstable ground (various types of ground,
gardens, etc.). The units transmit a low level of vibrations to the ground: in any case it is advisable to place a strip of rigid rubber
between the base frame and the support surface. Whenever more efficient insulation is required, it is advisable to use vibration-
damping spring supports. Do not place the units near private offices, bedrooms or areas where noise levels must be low. It is also
inadvisable to install the unit in narrow or confined spaces, in order to avoid reverberation.
. Pay attention to its orientation and exposure to sun radiation: insofar as possible, the condensing coil should not be exposed
to direct sunlight. To avoid operating overtemperatures, do not place the unit on dark ground (e.g. tarred surfaces).
. Do not cover the unit with roofs or place it near plants (even if they only partially cover the unit), in order to reduce the
possibility of air recirculation.
. H+%9+-"#"/+#30.-"$,.&*#&1+&%#&.'#7&I+#%01+#"/+#9*&-+#,3#$.%"&**&"$,.#$%#.,"#%0)5+-"#",#3*,,'$.2B
. Position the unit so that is protected against any prevailing winds.
. Secure the unit to the ground.
Giunto
J*+4$)*+#5,$."
flessibile
Canale aria
Air flow duct
di mandata
Support
base
Canale aria
Return air duct
Rigid di ripresa
gomma rigido
rubber strip Presa
Outdoor
aria
airesterna
inlet
46
START UP
Start up
The operations described below must only be carried out by adequately trained personnel. For the contractual warranty to be
valid, commissioning must be carried out by an authorised assistance centre.
Before calling, it is advisable to ensure that all the installation steps have been completed (positioning and levelling the unit, elec-
trical, aeraulic and plumbing connections)
Disconnect the supply line of the unit at the start and make sure :
# "/+#0.$"N%#9,6+1#%099*M#*$.+#-,79*$+%#6$"/#"/+#-011+."#%"&.'&1'%
# "/+#%-1+6%#3$4$.2#"/+#+*+-"1$-&*#-&)*+%#",#"/+#-,79,.+."%#$.%$'+#"/+#+*+-"1$-&*#9&.+*#&1+#%+-01+'#K($)1&"$,.#'01$.2#"1&.-
sport may have caused loosening)
- Calculate the difference between the minimum and maximum value of the line voltages measured :
!Vmax = max(V1 2 ;V2 3 ;V3 1 ) min (V1 2 ;V2 3 ;V3 1 ) = V2 3 V1 2 = 397 390 = 7 V
- Calculate the mean value of the line voltage :
Switching on
47
START UP
Refrigerant circuit
N.B. The values given are only approximate and valid for units operating with all inlet air and temperatures close to nominal.
Aeraulic circuit
Setting of the air flow in the inlet and outlet ducts must be carried out by a specialised technician equipped with suitable measu-
rement instruments.
STANDARD version
The outlet air flow (coinciding with that of inlet) can be set by operating on the transmission of the internal centrifugal fan. Modify
the opening of the expanding pulley fitted on the electric motor. If the design delivery cannot be obtained in this way, replace the
fixed pulley, fitted on the fan, with one of a different diameter.
E$%*2('!:!FGHIIJK
The outlet air flow can be set as described for the standard version.
I(!&5L1*"!"#$!2'+$"!&2%!0+(7M!3&'1&++C!&5L1*"!"#$!(/$'2')!(0!"#$!(1"*25$!&2%!*#1""$%!1'"2+!(4"&2'2')!"#$!5$*2)'!@&+1$9
Check the outlet air flow again and if necessary repeat the two setting operations until obtaining the required values for both de-
liveries.
E$%*2('!A!&'5!B!FGHIIJKF!
The outlet air flow can be set as described for the standard version.
I(!&5L1*"!"#$!2'+$"!&2%!0+(7!3(520C!"#$!/&%&3$"$%!"#&"!5$02'$*!"#$!32'2313!(/$'2')!(0!"#$!(1"*25$!&2%!*#1""$%!1'"2+!(4"&2'2')!"#$!
design value (during this phase make sure free-cooling is disabled by means of the parameter).
Check the outlet air flow again and if necessary repeat the two setting operations until obtaining the required values for both de-
liveries.
NOTE. The outlet air flow must always be higher than or equal to the inlet air flow for obtaining a correct intake of the outside air.
Electrical circuit
Using a tester check that the current absorbed by the compressors and fans is less than the max. permissible values (FLA), indi-
cated in the section “Technical data”.
48
CONTROL SYSTEM
Control system
The unit is managed by a controller with microprocessor consisting of a card, inside the electrical panel, to which all the loads and
control devices are connected and a user interface accessed by removing the electrical panel protection panel. A further interface
can be connected to the card for remote control of the machine.
Mode button
Used to select the operating mode if the “remote Cooling-Heating" control is not used and the “remote Thermostat”
accessory is not connected (EKF400 RT type keyboard).
Pressing the button gives the following sequence:
Set button
Press once to reset all the manual-reset alarms no longer active.
Keep the button pressed for 2 seconds to display the set point of the set operating mode. The value can be modified
(with the “mode” and “set” buttons) and saved (by pressing both buttons at the same time or when the display of
set point disappears for time-out).
In menu mode the button is used to scroll the menu down or to decrease the value of the parameter selected.
Mode!41""('!O!set button
Press and release both buttons within 2 seconds to go down one level on the menu. Keep both buttons pressed for
more than 2 seconds to go up one level. If the last level of a menu is being displayed, pressing and releasing within
2 seconds will make it go up one level in any case.
Display
The following are shown in normal display :
! "#$!"$3/$%&"1%$!&5L1*"3$'"M!(%!"#$!2'+$"!&2%!"$3/$%&"1%$!-2'!"$'"#*!(0!5$)%$$*!?$+*21*!72"#!5$.23&+!/(2'"!(%!2'!5$)%$$*!
Fahrenheit without decimal point)
! "#$!&+&%3!.(5$M!20!&"!+$&*"!('$!(0!"#$3!2*!&."2@$!-20!*$@$%&+!&+&%3*!&%$!&."2@$!"#$!.(5$!(0!"#$!02%*"!('$!&..(%52')!"(!"#$!I&4+$!
of Alarms is displayed)
In the menu mode, the display depends on the position (see menu structure).
If the Cooling LED and Heating LED are not lit the unit is on STANDBY.
49
CONTROL SYSTEM
Remote control
This is the standard wall-mounted interface version. The only difference is the presence of 4
buttons : in addition to the mode and set buttons, up and down buttons are available for scrolling
the menus and increasing or decreasing the value of the parameter selected.
Remote thermostat
This is a simplified wall-mounted interface used to :
! *$"!"#$!(/$%&"2')!3(5$
! *$"!&!5$@2&"2('!72"#!%$*/$."!"(!"#$!*$"!/(2'"
! 52*/+&C!"#$!(/$%&"2')!*"&"1*!&'5!"#$!/%$*$'.$!(0!&."2@$!&+&%3*
The selector A is used to set the device to one of the 4 possible states :
0 standby
I ON
night purging
eco Economy mode
The selector B is used to set the device to one of the 4 possible operating modes :
auto automatic mode
heating mode
cooling mode
ventilation mode
The selector C is used to define the outside air shutter opening mode :
! &1"(! &1"(3&"2.!&5L1*"3$'"!4C!"#$!.('"%(++$%
shutter completely open
The knob D is used to set a deviation with respect to the set point of the operating mode selected. The deviation is algebraically
&55$5!"(!"#$!&."2@$!*$"!/(2'"!&'5!2"*!3&89!@&+1$!-0%(3!"#$!325/(2'"!"(!$&.#!*"(/6!2*!Z!=>?9
!! (00! ! &5L1*"3$'"!%$*(1%.$*!(00
! )%$$'! ! &5L1*"3$'"!%$*(1%.$*!&."2@$
off standby
green cooling
red heating
50
CONTROL SYSTEM
Main structure
The menu of the control system has a tree structure based on four different levels. By scrolling the menu with the “mode” and “set”
buttons it is possible to display and modify :
! *$"!/(2'"
! &'&+()1$!2'/1"*!-/%(4$*!0(%!"$3/$%&"1%$M!#13252"CM!?[A!\6
! &."2@$!&+&%3*
! (/$%&"2')!/&%&3$"$%*
! #(1%*!(0!(/$%&"2('
8 8 .8
o Parameters : P a r Configuration : Cn F Parameter H. . Parameter value
Active alarm code
To go from one level to that below, press the “mode” and “set” buttons at the same time. To go to the level above, keep the two
buttons pressed for at least 2 seconds.
To scroll the menu up and down, inside the same level, use the “mode” and “set” buttons respectively.
51
CONTROL SYSTEM
To monitor the unit, the controller is equipped with the following inputs and outputs :
! S'&+()1$!2'/1"*!Y!! ]
! ^2)2"&+!2'/1"*!Y! ! ::
! S'&+()1$!(1"/1"*!Y! B
! ^2)2"&+!(1"/1"*!Y! ! ]
DESCRIPTION CHARACTERISTICS
Analogue inputs
AI1 STR Ts.b. probe inlet air NTC temperature sensor (-30°C ¸ 90°C)
AI2 STM Ts.b. probe outlet air NTC temperature sensor (-30°C ¸ 90°C)
AI3 SL1 fluid probe circuit 1 NTC temperature sensor (-30°C ¸ 90°C)
AI4 STE Ts.b. probe outside air NTC temperature sensor (-30°C ¸ 90°C)
AI5 CO2 CO2 probe +2@$!2'/1"!!Y!;!_!=!E5.
AI6 SL2 fluid probe circuit 2 NTC temperature sensor (-30°C ¸ 90°C)
AI7 SUR inlet air humidity probe input current : 4 ¸ 20 mA
AI8 SUE outside air humidity probe input current : 4 ¸ 20 mA
Digital inputs
PA1 High pressure switch circuit 1
ID1 TCP1 Compressor thermal cut-out 1 voltage free digital input
IEJ: External fans thermal cut-out circuit 1
PB1F Low pressure switch circuit 1 - cooling
ID2 PB1C Low pressure switch circuit 1 - heating voltage-free digital input
SEQ Sequence meter
PA2 High pressure switch circuit 2
ID3 TCP2 Compressor thermal cut-out 2 voltage-free digital input
IEJA External fans thermal cut-out circuit 2
PB2F Low pressure switch circuit 2 - cooling
ID4 voltage-free digital input
PB2C Low pressure switch circuit 2 - heating
IET Internal fan thermal cut-out
ID5 voltage-free digital input
IEK Inlet fan thermal cut-out
ID6 PDF Filters differential pressure switch voltage-free digital input
TBRE Heaters thermal cut-out
ID7 voltage-free digital input
AMTG Gas-fired heating module alarm
ID8 ECO Economy mode voltage-free digital input
ID9 EF Shutter forced opening voltage-free digital input
ID10 ON-OFF Remote On-Off voltage-free digital input
ID11 E-I Remote Cooling- Heating voltage-free digital input
Analogue outputs
TC1 output for external module (PWM)
EJ: External fans circuit 1
AN1 (1"/1"!0(%!$8"$%'&+!3(51+$!-;!`!:;!E5.6
TC2 output for external module (PWM)
EJA External fans circuit 2
AN2 (1"/1"!0(%!$8"$%'&+!3(51+$!-;!`!:;!E5.6
AN3 SR Outside air shutter @(+"&)$!(1"/1"!Y!;!`!:;!E5.
Digital outputs
RL1 CP1 compressor circuit 1 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL2 CP2 compressor circuit 2 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL3 ET?: Reverse cycle valve circuit 1 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL4 ET?A Reverse cycle valve circuit 2 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
ET Internal fan
RL5 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
EK Inlet fan
BRE Heaters
RL6 %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
MTG Gas-fired heating module
RL7 EBd Hot water 3-way valve %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
RL8 ALL Alarm %$+&C*!=!S!%$*2*"2@$!AB;Ea!-:bD!#/!AB;Eac!:b]!#/!:A=Ea6
52
CONTROL SYSTEM
Alarms
Alarms that can damage the unit or system require manual resetting or an intervention by the operator to reinstate the controller by
pressing the “set” button. It is advisable to carefully check the cause of the alarm and make sure the problem has been eliminated
before restarting the unit.
Less critical alarms are automatic reset. As soon as the cause of the alarm has been eliminated the unit resumes working and the
alarm code goes off the display. Some of these alarms become manual reset if the events per hour exceed a given limit.
Example. If a number of events per hour equal to 3 is set, for the alarm to go from automatic to manual it must have a duration of
between 2*225 seconds and 3*225 seconds.
Alarm
Count
53
CONTROL SYSTEM
Alarm table
Loads BLOCKED
Compressor circuit 2
(1) A = automatic reset , M = manual reset , AS (x) = automatic until reaching x events per hour, then manual
(2) Manual reset can also be carried out by means of remote On-Off (ID10) or remote Cooling-Heating (ID11)
54
CONTROL SYSTEM
Alarm diagnostics
Intervention of a safety device indicates an operation fault. Before resetting the alarm it is necessary to carry out a check and
eliminate the cause of the alarm.
Given below is a list of possible problems and causes, as a troubleshooting guide for some faults that could occur in the unit. The
list does not cover all possible faults.
1. Pressure switch fault or not correctly set. 1. With a pressure gauge on the pressure point provided on the com-
2. Presence of non-condensable substances in the pressor delivery piping, check the pressure switch intervention setting
refrigerant circuit. The symptoms are : value and the reset value.
- poor refrigerating capacity 2. Carry out refrigerant recovery, vacuum and charge.
- excessive difference between the air temperatu- 3. Reduce the refrigerant charge
re and the dew point (over 20°C) 4. Remove the dirt and any obstructions covering the pipes and fins of
E01 - high evaporation pressure the coils and that prevent correct heat exchange.
- high subcooling 5. Make sure the temperatures of the outside air and the treated air are
High pressure circuit 1 - presence of bubbles on the fluid indicator within the unit's operating limits.
3. Excessive refrigerant charge. The symptoms 6. Make sure the treated air flow is between the max. and min. values
Compressor thermal cut- are: provided for. Make sure the inlet and outlet ducts are open and free
out circuit 1 - high evaporation pressure of obstructions. Check the state of the filters for the treated air. Check
- high subcooling the setting of the internal fan transmission and belt tension.
- high condensation pressure 7. Make sure the unit is installed respecting the minimum required ope-
External fans thermal
4. Finned coils clogged or dirty. rating spaces. Make sure the external coil is not exposed to direct
cut-out circuit 1 5. Operating temperature outside the operating li- sunlight, no hot air is directed towards the coil, and that there is no
mits provided for. recirculation of air expelled by the fans.
6. Treated air flow excessive (in cooling) or insuffi- 8. Check for any obstructions on the fan blades. Check the electrical
cient (in heating). windings and replace any damaged fans.
E21 7. Unit not correctly installed. 9. Check the ventilation control PCBs and replace them if necessary.
8. External fans faulty. Check the positioning of the fluid probes and their integrity. Check the
High pressure circuit 2 e9! J8"$%'&+! 0&'! */$$5! &5L1*"3$'"! *C*"$3! 2'$002- ventilation parameters.
cient.
Compressor thermal cut- A quick test for checking the presence of incondensables in the refri-
out circuit 2 gerant circuit consists of comparing the saturated dew point (measured
with a pressure gauge on the high pressure point) with the ambient tem-
External fans thermal perature, with the unit stopped and after the temperature of the refrige-
cut-out circuit 2 rant fluid has had time to balance itself with the temperature of the air
surrounding the condenser. If the temperature indicated by the pressure
gauge exceeds the measured ambient temperature by 2°C this means
there are traces of incondensables in the circuit. The greater the differen-
ce in temperature, the greater the quantity of incondensables present.
55
CONTROL SYSTEM
IN COOLING 1. Make sure the treated air flow is between the max. and min. values
1. Insufficient treated air flow. provided for. Make sure the inlet and outlet ducts are open and free
of obstructions. Check the state of the filters for the treated air. Check
IN HEATING the setting of the internal fan transmission and belt tension.
E05 2. Operating temperature outside the operating li- 2. Make sure the temperature of the treated air is within the unit's ope-
mits provided for. rating limits.
Low outlet air tempe-
3. Excessive opening of outside air shutter. 3. Make sure the outside air shutter is not obstructed or blocked. Check
rature
4. Excessive percentage of renewal air. the operation of the relevant servomotor.
4. Check the shutter minimum opening value (Par L07) and reduce it if
necessary.
1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E06 3. Probe electrical connection faulty or loose. limits.
Outlet air temperature 3. Check the probe electrical connections.If the operating temperature
probe fault is correct the probe is not faulty and the alarm remains; the electronic
controller could be damaged.
1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E07 3. Probe electrical connection faulty or loose. limits.
3. Check the probe electrical connections.
Fluid probe fault circuit 1
If the operating temperature is correct the probe is not faulty and the
alarm remains; the electronic controller could be damaged.
1. Probe shorted or disconnected. 1. Check the probe as described in the section “Probe characteristics”
2. Temperature outside the probe limits (-30°C ÷ and replace it if necessary.
90°C). 2. With a thermometer check if the temperature is outside the probe
E40 3. Probe electrical connection faulty or loose. limits.
Inlet air temperature 3. Check the probe electrical connections.
probe fault
If the operating temperature is correct the probe is not faulty and the
alarm remains; the electronic controller could be damaged.
1. Dirty filters. 1. Check the state of the filters and clean or change them if necessary.
2. Insufficient treated air flow. 2. Make sure the treated air flow is between the max. and min. values
3. Electrical connection faulty or loose. provided for. Make sure the inlet and outlet ducts are open and free
4. Incorrect intervention limit setting. of obstructions. Check the setting of the internal fan transmission and
E41 5. Faulty pressure switch. belt tension.
Filters differential pres- 3. Check the pressure switch electrical connections.
sure switch 4. Check the pressure switch setting and make sure the set value is
compatible with the type of filters fitted.
5. Replace the pressure switch.
56
CONTROL SYSTEM
1. Electrical connections faulty or loose. 1. Check the electrical connections inside the electrical panel and in
2. Electric motor damaged. the electric motor box. Check the electrical panel fuses
B9! I%&'*32**2('! 5&3&)$5! (%! '("! .(%%$."+C! &5L1- 2. Check the continuity of the electric motor winding.
E43 sted.
4. Fan blocked or damaged.
3. Check the setting of the fan transmission and belt tension.
Internal fan thermal 4. Make sure the fan blades are not obstructed and that the shaft is
5. Excessive treated air flow. free to turn.
cut-out
5. Make sure the treated air flow is between the max. and min. va-
Inlet fan thermal cut-out lues provided for.
Active only in COOLING. 1. Make sure the temperature of the treated air is within the unit's ope-
1. Operating temperature outside the operating li- rating limits.
E46 mits provided for.
2. Incorrect positioning of inlet air temperature pro-
2. Make sure the inlet air temperature probe is placed in the special
seat.
Inlet air high tempera-
be. 3. Check the probe as described in the section “Probe characteristics”
ture
3. Incorrect reading of inlet air temperature probe. and replace it if necessary.
57
CONTROL SYSTEM
Set point
The set point value in COOLING and in HEATING can be set. These values must come within a predetermined max. and min. value.
The task of the controller is to keep the inlet air temperature as close as possible to the set value by activating the available compres-
sors according to an on-off logic.
Operating mode selection
Operating mode (cooling or heating) selection can occur in two ways :
! *$+$."2('!0%(3!,$C4(&%5!-f&!GDe!g!;6
! *$+$."2('!0%(3!52)2"&+!2'/1"!-f&!GDe!g!:6
Serial communication
The device is configured to be able to communicate on a serial line using the MODBUS protocol. When connecting the device it must
be given an address univocally identifying it among all the devices connected to the same serial line ( “Modbus individual address” ).
This address must be between 1 and 247 and is configurable by means of the parameters Pa H67 and Pa H68 (see the section on
serial communication).
Operation with heat pump
The parameter Pa H10 enables operation with heat pump when it assumes value 1. This parameter must assume value 0 for all
cooling-only units. It is possible to set an outside air temperature value (Pa r13) below which operation with heat pump is blocked (the
heaters, hot water coil or the gas-fired heating module remain active in any case, if present).
Heaters
Antifreeze
The heating elements are activated according to a specific set point, differentiated for heating (Pa r07) and cooling (Pa r08) mode.
I#$*$!@&+1$*!31*"!.(3$!72"#2'!&!/%$5$"$%32'$5!3&89!&'5!32'9!@&+1$9!S5L1*"3$'"!(..1%*!('!"#$!2'+$"!&2%!"$3/$%&"1%$9
Integration
The parameter Pa r15 enables operation of the heating elements to integrate the heat pump when it assumes value 1.
Free cooling
To enable the free cooling function the parameter Pa L01 must assume value 1.
Shutter minimum opening
The minimum opening of the outside air shutter can be set by means of the parameter Pa L07 (between 0 and 100%) according to
the required percentage of renewal air and the characteristics of the inlet duct. For the shutter to open, free cooling must be enabled
(Pa L01 = 1).
Dehumidification
In cooling mode the dehumidification function can be managed if an inlet air humidity probe is provided for (or if the enthalpic free
cooling option was selected). The humidity set point can be set between 0 and 100% by means of the parameter Pa L19.
If the heaters or hot water coil are present it can be enabled during dehumidification (to obtain after-heating) by setting the parameter
Pa r16 to 1.
Night purging
This function enables an inside air change to be carried out and can only be activated by means of the remote thermostat (EKF400
RT type keyboard). If the outside air temperature is higher than the night purging set point (Pa L24) the outside air shutter is opened
100% and the internal fan is activated for a time indicated by the parameter Pa L23. The function is not available if any other type of
temperature control is in progress.
Air quality control (CO2)
This function controls opening of the outside air shutter according to the quantity of CO2 measured in the inlet air. The set point can be
set by means of the parameter Pa L26, between 0 (corresponding to 0 ppm) and 100 (corresponding to 1000 ppm).
Ventilation mode
I#2*!01'."2('!$'&4+$*!&."2@&"2('!(0!"#$!2'"$%'&+!0&'M!5$&."2@&"2')!&++!"#$!&5L1*"3$'"!+()2.*!$8.$/"!0(%!0%$$!.((+2')!-20!$'&4+$5!Y!f&!R;:!g!
1). It can only be activated by means of the remote thermostat (EKF400 RT type keyboard).
Economy mode
This function allows the set point in cooling and in heating to be modified by adding or subtracting a delta (Pa L25) to guarantee more
efficient operation of the unit. It can be activated by means of the digital input ID8 or the remote thermostat (EKF400 RT type keybo-
ard). Economy mode remains activated while the digital input is active (contact open).
Shutter forced opening
I#2*!01'."2('!$'&4+$*!0(%.$5!(/$'2')!-:;;h6!(0!"#$!(1"*25$!&2%!*#1""$%M!2%%$*/$."2@$!(0!"#$!("#$%!&."2@$!&5L1*"3$'"!+()2.*!-"#2*!01'."2('!
also has priority over the alarms). The digital input used is ID9. If the input is active (contact open) the shutter is completely open.
Remote ON - OFF
This function allows the machine to be switched on or off at a distance. The digital input used is ID10. If the input is active (contact
open) the controller switches off all loads and the display shows “ E00 ”.
The unit remains OFF while the input is active and cannot be controlled from keyboard.
58
CONTROL SYSTEM
Cooling
COOLING
Pa b02 Pa b01 Inlet
air
Probe characteristics
NTC10K-25°C type temperature probes are Temperature Resistance Temperature Resistance Temperature Resistance
used. [°C] [kj] [°C] [kj] [°C] [kj]
When the probe bulb is at the temperature of 0 25,7950 20 12,2110 40 5,7805
25°C the electrical resistance at the probe ends 1 24,8483 21 11,7628 41 5,5683
3$&*1%&4+$!72"#!&!31+"23$"$%!2*!&//%(89!:;!,j9! 2 23,9363 22 11,3311 42 5,3640
The thermistor of these probes is at a negative 3 23,0578 23 10,9152 43 5,1671
temperature: the electrical resistance value
4 22,2115 24 10,5146 44 4,9774
decreases with the increase in temperature.
5 21,3963 25 10,1287 45 4,7948
To verify if a probe is faulty or disconnected, 6 20,6110 26 9,7569 46 4,6188
check the agreement between the resistance 7 19,8546 27 9,3988 47 4,4493
value in kW and the temperature of the bulb in °C 8 19,1259 28 9,0539 48 4,2860
according to the following table. 9 18,4239 29 8,7216 49 4,1287
10 17,7477 30 8,4015 50 3,9771
11 17,0963 31 8,0931 51 3,8312
For a reliable check is not essential to control 12 16,4689 32 7,7961 52 3,6906
$@$%C!*2')+$!@&+1$!41"!L1*"!*$@$%&+!*&3/+$!@&+1$*9! 13 15,8644 33 7,5100 53 3,5551
If the instrument indicates infinite resistance it 14 15,2822 34 7,2343 54 3,4246
means that the probe is disconnected.
15 14,7213 35 6,9688 55 3,2989
16 14,1810 36 6,7131 56 3,1779
17 13,6605 37 6,4667 57 3,0612
Example. With a temperature of 20°C on the
probe, the ohmmeter display will indicate approx. 18 13,1592 38 6,2293 58 2,9489
:A9A:!,j9 19 12,6762 39 6,0007 59 2,8406
59
CONTROL SYSTEM
Serial communication
The unit can communicate on a serial line using the Modbus communication protocol with RTU coding.
With the “Modbus Kit”, supplied as an accessory, the unit can be connected to an RS485 network and meet the requirements of any
master device connected to the network
Device address
To communicate correctly, each device connected to the serial network must have a univocal address (“Modbus individual address”)
between 1 and 247. This address can be set by modifying the following parameters :
! /#0*1.!+(&*#1!#%%&(++! H67
! %(2*3(!+(&*#1!#%%&(++! H68
These parameters can assume a value between 0 and 14 and together define the address of the device :
! 4(2*3(!#%%&(++!5!678!9!:7!;!67<
Example.
H67 = 1 Hex 01
H68 = 12 Hex 0C
Device address = 28 Hex 1C
Modbus commands
Table of addresses
All the available resources are stored in the controller as a WORD (2 bytes) and therefore require the reading or writing of an entire
Modbus register. According to the Modbus protocol, to identify a register of address X the address X-1 must appear in the message.
Some messages contain more than one piece of information : in this case the bits representing the value of the resource are identified
by the number of bits used (“Bit number”) and the least significant bit (“Lsb”). In writing such registers it is necessary to read the current
register value, modify the bits representing the relevant resource and rewrite the entire register.
Example.
Bit number = 4 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Lsb = 7 0 1 1 0 1 0 0 1 1 1 0 1 1 0 1 0
Resource value = 3
Some resources can only be read (R) whereas other can also be written (RW).
To interpret the value written in the register it is necessary to consider the value of CPL, EXP and UM :
CPL : if the register represents a number with sign (CPL = Y) carry out the following conversion :
EXP : indicates the exponent of the power of 10 to multiply by the register value to obtain the resource value.
EXP Multiplier
-2 10-2 0,01
-1 10-1 0,1
0 100 1
1 101 10
2 102 100
IMPORTANT. DO NOT modify any parameter not indicated in the tables provided or indicated as a read-only parameter (R), otherwise
the warranty will be invalidated.
60
CONTROL SYSTEM
* If both operating modes are enabled by mistake the unit switches to OFF status.
61
MAINTENANCE
Maintenace
IMPORTANT. BEFORE CARRYING OUT ANY CLEANING OR MAINTENANCE OPERATIONS ON THE UNIT MAKE SURE
E6F! GHIFJ! KL! 4KLMHNNFMEF4O!PNQ! JHREKNF! HJ! FSEJPHJ4KNPJQ! TPKNEFNPNMF! HGFJPEKHNL! UKVFN! WFXHI!
MUST BE CARRIED OUT BY SPECIALISED AND AUTHORISED PERSONNEL IN ORDER TO ENSURE COMPLIANCE WITH
THE CURRENT SAFETY REGULATIONS.
This section is extremely important for lasting efficiency of the unit. Just a few operations performed periodically can prevent
having to resort to interventions by specialised personnel. The operations to be carried out do not require particular technical
knowledge and consist of simple checks of the unit's components.
Heat exchangers
Accidental contact with the exchanger fins can cause small cuts. Use special gloves to carry out the operations described below.
The exchangers must be able to ensure maximum heat exchange, therefore their surfaces must always be free of dirt or dust
which could form on them due to the action of the fans. Use a brush to remove all the impurities deposited on the surface of the
(93Y#Z?(&O!R+(!#!3,0-&(++(%!#*&![('!',!31(#Z!'Y(!#1$0*Z*$0!+$&/#3(!,/!'Y(!(93Y#Z?(&\!0#]*Z?!+$&(!',!]((-!'Y(![('!-#(1!',!'Y(!
direction of the fins so as to avoid possible damage. If the aluminium fins have been bent, "comb" the exchanger with a special
tool to eliminate any damage.
External fans
Before every seasonal start-up, check the fixing of the fans and respective grilles to the vibration-damping mounts and that these
are properly secured to the structure of the unit. Insofar as possible, check any unbalance in the electric axial fan indicated by
anomalous vibrations and noise.
Structure
To prevent possible anomalous vibrations and noise, make sure the various steel parts are secured and that the various inspection
panels are properly fixed to the unit by means of the special ¼ turn closures.
In case oxidation, treat the relevant parts of the unit with paints suitable for eliminating or reducing the problem. Periodical cleaning
of all the internal metal surfaces in contact with the treated air is also advisable to limit the risk of Legionella.
Electrical part
Make sure there are no cuts, cracks or alternations on the power cable connecting the unit to the distribution board, that could
compromise its insulation. Contact an authorised assistance centre if maintenance is necessary. Carefully check the tightness of
all the electrical connections after an initial period of operation from first start-up and at every seasonal start-up or stop.
Air ducts
Make sure the fixing screws of the air ducts and the relevant structures are not loose. Loose screws are the source of vibrations
and therefore noise. Check any vibration-damping systems installed on the air ducts to prevent the transmission of vibrations.
It is advisable to periodically check the state of the condensate drain tray and connections of the direct expansion coil and the
collection tray and union present with the optional drip separator or the water coil. Dirt or deposits could give rise to dangerous
clogging. Periodical cleaning of all these components in contact with the treated air is also advisable.
In winter operation, defrosting of the external exchanger through reversing the refrigerating cycle occurs periodically. During this
phase make sure the water dripping from the finned pack can flow down regularly under the level of the machine and in particular
that the drain union, fitted standard on all units, is not blocked. If the downflow is not correct, with particularly rigid temperatures a
layer of ice could form over the base and compromise operation of the entire system.
In the winter period always empty the water present in the finned-pack exchanger, when not used, by means of the special drain
valves located at the bottom of the manifold and the exchanger itself. This operation prevents ice forming with consequent brea-
kage in case of particularly low outside temperatures.
62
MAINTENANCE
Air filters
Checking the filters is considered routine maintenance to be carried out according to the place where the unit is installed. It is
advisable to carry out this operation weekly in particularly dusty places. All the units are fitted standard with pleated filter cells
(G4 filtering class according to EN 779) having standard dimensions in order to be available from any manufacturer or dealer. For
greater safety it is advisable to install, as an accessory, the differential pressure switch for indicating dirty filters.
The filter section in the unit differs for its position in the respective construction configurations.
! KZ!'Y(!+'#Z%#&%!3,Z/*?$&#'*,Z!^VW_!'Y(!/*1'(&!+(3'*,Z!*+!1,3#'(%!,Z!'Y(!,$'+*%(!,/!'Y(!$Z*'\!+$*'#"1.!*Z+(&'(%!*Z!#!+-(3*#1!/�(!
applied on the inlet. To clean the filters, proceed according to the instructions given below.
1. Remove the prefilter frame closing side panel by loosening the special knurled wheels.
2. Remove the filters positioned on special guides.
3. Wash the filtering mat in lukewarm water and a normal detergent.
4. Rinse thoroughly under running water.
5. Dry the filtering baffles thoroughly and refit them in the special seats.
7O! R+(!#!+3&(=%&*2(&!',!1,,+(Z!'Y(!+(1/`'#--*Z?!+3&(=+![,*Z*Z?!'Y(!$--(&!/*1'(&*Z?!3(11!',!'Y(!1,=(&\!*/!&(-1#3(0(Z'!*+!Z(3(++#&.O
! KZ!'Y(!,'Y(&!3,Z+'&$3'*,Z!3,Z/*?$&#'*,Z+!#2#*1#"1(!'Y(!/*1'(&!+(3'*,Z!*+!1,3#'(%!*Z+*%(!'Y(!$Z*'\!*Z!'Y(!#*&!0*9*Z?!3Y#0"(&!,/!
the additional module. For access and normal cleaning, remove the relevant foam panel.
1. Remove the filter inspection foam panel by undoing the closures a ¼ turn with the special triangular wrench provided.
2. Remove the standard filters positioned on special guides. Make sure to periodically check the state of the G4 pleated cells
and carry out cleaning as described above or replacement when necessary. These operations are all-important also for
better filtering efficiency of any rigid pocket filters present, and to increase the time intervals between replacing.
3. Check the state of any rigid pocket filters present and replace whenever necessary, using a screwdriver to loosen the self-
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4. Fit the filter inspection panel in its seat before starting the unit.
Transmission
To meet most installation needs the double suction centrifugal fans fitted on the unit are coupled to electric motors with a transmis-
sion system consisting of a belt, electric motor, fixed fan pulley and expanding motor pulley. All the components, sized for reliability
and low maintenance, in any case require periodical checking in order to avoid possible extraordinary maintenance.
Belts
Check the alignment of the belts with the motor and fan pulleys. For the expanding pulleys always refer to the centre of the groo-
ves and not the edge of the pulleys. Loosen the bolts fixing the motor feet and move them along the slots in the slide until obtaining
correct alignment. If the ends of the slots are reached, also shift the slide along the fixing supports. Make sure the belt has not lifted
and that it does not touch the bottom of the pulley grooves and, whenever two are provided for, that their lengths are equal. Check
correct belt tension. Insufficient tension causes slipping, with consequent overheating and a significant shortening of its useful life.
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its life, excessive strain on the supports and a reduction in bearing operation hours.
Belt tension can be varied by means of the worm screw of the slide, on which the electric motor is positioned, using a socket
wrench or spanner. If specific instruments are not available for measuring the tension of the belts, the following approximate me-
thod can be used.
Measure the free section L, for each belt.
Using a torque wrench, apply a perpendicular force F in the middle of L able to cause a deflection D of 1.5 mm for every 100 mm
of length L.
Make sure the applied force F is approx. 35-40 N.
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D = L x 0.015
63
MAINTENANCE
Pulleys
Avoid the conditions listed below, which could cause early wear of the pulleys (fixed or expanding).
! 1#3]!,/!#1*?Z0(Z'\!1#3]!,/!-#(1*+0\!"&(#]#?(\!Y*?Y!=(#&!#Z%!1#3]!,/!(33(Z'&*3*'.
! %$+'\!?&(#+(\!%*&'!#Z%!#1+,!#!Y*?Y!1(2(1!,/!Y$0*%*'.!=Y*3Y!=,$1%!3#$+(!'Y(!/,&0#'*,Z!,/!3,Z%(Z+#'(O!EY(+(!+$"+'#Z3(+!
depositing between the surfaces of the belt and those of the pulley can cause the system to work in anomalous conditions.
W(/,&(!#%[$+'*Z?!'Y(!-$11(.\!0(#+$&(!'Y(!#3'$#1!=,&]!&,11*Z?!-*'3Y!%*#0('(&!#Z%!%('(&0*Z(!'Y(!&(a$*&(%!%*#0('(&\!'Y(Z!&(0,2(!
the belt. For single-groove pulleys, loosen the locking screw of the movable disk and turn it on the threaded hub, checking the
obtaining of the required rolling pitch diameter with the belt. Lightly oil the thread in case of sliding difficulty. Tighten the screws
evenly, checking the alignment of the transmission, refit the belt and correctly tighten it. For pulleys with two grooves, proceed
in the same way, carefully checking (measuring the opening with a gauge and measuring the work diameter of the belt) that the
?&,,2(+!#&(!(a$#11.!#%[$+'(%O
Periodically check groove wear. The working life of the pulleys mainly depends on correct performance of the belt tensioning and
transmission alignment operations. After a certain period of operation the wear will in any case alter the geometric characteristics
of the grooves (generally more pronounced in pulleys of smaller diameter) along with reduced life of the belts. In this case it is
necessary to replace the most altered pulley or the entire transmission. For pulleys with taper-lock bushing, replacement is carried
out as indicated in the following figure.
1. To release, remove the 2. Fit the bush on the 3. Fit the pulley on the 4. Fit the screws and
two screws, insert a screw shaft. bush. secure.
in the extraction hole and
tighten so that it becomes
released.
The shaft and taper fit must be cleaned but not greased. Oil the screws and tighten them evenly and alternately. To remove the
pulleys without bushing, it is necessary to remove the fixing, consisting of :
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! L3&(=!#Z%!=#+Y(&!,&!3#-\!,Z!'Y&(#%(%!Y,1(!*Z!'Y(!+Y#/'\!/,&!'Y(!-$11(.+!*Z+'#11(%!,Z!0,',&+O
Electric motor
Regular cleaning of the electric motor ensures a longer life, since it increases the ability of the housing to dissipate the heat gene-
rated. The cooling air slots must always be kept free.
Inspection and maintenance intervals depend on operating and environmental conditions.
Bearings in good condition indicate low friction values and thus electrical absorption kept within the necessary minimum values,
to the advantage of motor life. The basic theoretical fatigue life L10h (in conformity with standard ISO 281/1 for bearings without
additional axial radial loads) is over 50,000 hours. Those supplied are prelubricated double-shielded type.
A periodical check for any noise or possible whirring can reduce the need for maintenance operations. When ordering replacement
parts, specify the code and type of motor indicated on the plate. The standardised components are available at all specialised
dealers.
64
SAFETY AND POLLUTION
General considerations
Accessing the unit
The access to the unit must be granted exclusively to qualified personnel trained to operate on this type of units and provided
with the necessary protection equipment. Moreover such personnel, to operate, must be authorized by the owner of the unit and
recognized by the Manufacturer.
Residual risks
The unit are designed and built in such a way to minimize risks for people and for the place where the unit is installed. The residual
risks, impossible to eliminate during the design process, are reported in the following table along with the indications necessary
for their neutralization.
Considered part Residual risk Mode Precautions
Compressor Burns Contact Use protective gloves
Refrigerant Burns Contact Use protective gloves
circuit Fuoriuscita di refrigerante e
pipes Cold burns Use protective gloves
contatto con la pelle
V(&*/.!'Y(!$Z*'!(#&'Y!3,ZZ(3'*,Z
Electrical circuit Electrocutions Contact with live parts Disconnect the power supply line before carrying out any
operation inside the unit
Finned coil Cuts Contact Use protective gloves
Pollution
The unit contains refrigerant gas and lubricating oil. During discarding such fluids must be recovered and eliminated according to
the regulations in force in the country where the unit is installed. The unit must not be abandoned during discarding.
65
SAFETY AND POLLUTION
Respiratory tract protection For rescue and for maintenance works in tanks, use self-contained breathing apparatus. The va-
pours are heavier than air and can cause suffocation, reducing the oxygen available for breathing.
Eye protection Total protection glasses.
Hand protection Rubber gloves.
Hygiene measures Do not smoke.
9 CHEMICAL-PHYSICAL PROPERTIES
Relative density, gas (air=1) Heavier than air.
Solubility in water (mg/l) Not known, but deemed very low.
Appearance Colourless liquefied gas.
Odour Similar to ether.
Fire point Does not ignite.
10 STABILITY AND REACTIVITY
Stability and reactivity No decomposition if used according to the special instructions.
Materials to be avoided Alkali metals, alkali-earth metals, granulated metal salts, Al, Zn, Be, etc. in powder.
Hazardous products of decomposition Halogen acids, traces of carbonyl halides.
11 TOXICOLOGICAL INFORMATION
X,3#1!(//(3'+! M,Z3(Z'&#'*,Z+! +$"+'#Z'*#11.! #",2(! 'Y(! 2#1$(! EXV! ^:>>>! --0_! 3#Z! 3#$+(! Z#&3,'*3! (//(3'+O! KZ-
halation of highly concentrated products of decomposition can cause respiratory insufficiency
(pulmonary oedema).
Long-term toxicity No carcinogenic, teratogenic or mutagenic effects have been recorded in experiments on ani-
mals.
Specific effects Rapid evaporation of the fluid can cause freezing. Can cause cardiac arrhythmia.
12 ECOLOGICAL INFORMATION
Effects linked to ecotoxicity Pentafluoroethane (R125)
Potential global warming with halocarbides; HGWP (R-11 = 1) = 0.84
Potential impoverishment of the ozone; ODP (R-11 = 1) = 0
13 CONSIDERATIONS ON DISPOSAL
General Do not dispose of where accumulation can be hazardous.
Usable with reconditioning.
The depressurised containers must be returned to the supplier.
Contact the supplier if instructions for use are deemed necessary.
14 INFORMATION FOR TRANSPORT
Designation for transport LIQUEFIED GAS N.A.S.
( DIFLUOROMETHANE, PENTAFLUOROETHANE )
UN No. 3163
Class/Div 2.2
ADR /RID No. 2, 2nd A
ADR/RID hazard no. 20
ADR label Label 2 : non-toxic non-flammable gas.
CEFIC Groupcard 20g39 - A
Other information for transport Avoid transport on vehicles where the loading zone is not separate from the cab.
Make sure the driver is informed about the potential risk of the load and knows what to do in case
of accident or emergency.
Before starting transport, make sure the load is properly secured and :
make sure the valve of the container is closed and does not leak;
make sure the blind cap of the valve (when provided) is correctly fitted;
make sure the cap (when provided) is correctly fitted and that there is an adequate ventilation
passage;
ensure compliance with the current provisions.
15 INFORMATION ON REGULATIONS
The product must not be labelled according to Directive 1999/45/EC.
Comply with the regulations given below, and the relevant applicable updates and amendments.
Circulars no. 46/79 and 61/81 of the Ministry of Labour : Risks related to the use of products containing aromatic amines
Leg. Decree no. 133/92 : Regulations on the discharge of hazardous substances in waters
Leg. Decree no. 277/91 : Protection of workers against noise, lead and asbestos
Law 256/74, Decree 28/1/92, Leg. Decree no. 52 dated 3/2/97, Decree dated 28/4/97 as amended : Classification, packing and labelling of hazar-
dous substances and preparations
Decree no. 175/88, as amended : Activities with significant accident risks (Seveso Law)
Decree no. 203/88 : Emissions into the atmosphere
Decree no. 303/56 : Work hygiene
Decree no. 547/55 : Regulations on accident prevention
Leg. Decree no.152 dated 11/5/99 : Protection of waters
16 OTHER INFORMATION
Recommended uses Refrigerant
Can cause suffocation in high concentration.
Keep in a well-ventilated place.
Do not breathe the gas.
The risk of suffocation is often underestimated and must be clearly explained during the training of operators.
Ensure compliance with all the national and regional regulations.
Before using this product in any new process or trial, an in-depth study on safety and compatibility of the product with the materials must be carried
out.
The above information is based on our current know-how and describes the product according to the safety requirements. It does not however
represent a guarantee and assurance of the qualities in a legal sense. Each person responds personally for compliance with such regulations.
The manufacturer declines all the responsabilities regarding inaccuracies contained in this manual, if due to printing or typing mistakes.
The manufacturer reserves the right to apply changes and improvements to the products at any time and without notice.
66
67
Cod. 3QE22363
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68