KC160-2 Mobile Cone Crusher

Manual

Warning
During the operation, please obey the safety protection rules written in the safety protection chapter of
this manual, and pay full attention to the safety mark on the machine.

KFUM-1761-0104

Indonesia Sole Distributor

PT. KENKAWAJIMA MITRA INDONESIA
Head Office : Komplek Roxy Mas Blok D5 No. 20, Jl. K. H. Hasyim Ashari 125, Cideng Gambir
Jakarta Pusat 10150 Tel. (021) 63858388 (Hunting) Fax. (021) 63858381
E-mail : sales@kefidindonesia.com Mobile : 0812.132.9889
Marketing Office : Duta Garden Business Park (Duta Gardenia Square) B lok E No.01 RT.04/04,
Jurumudi Baru 15124 Benda , Tangerang - Banten
Indonesia Sole Distributor
PT. KENKAWAJIMA MITRA INDONESIA
Head Office : Komplek Roxy Mas Blok D5 No. 20, Jl. K. H. Hasyim Ashari 125, Cideng Gambir
Jakarta Pusat 10150 Tel. (021) 63858388 (Hunting) Fax. (021) 63858381
E-mail : sales@kefidindonesia.com Mobile : 0812.132.9889
Marketing Office : Duta Garden Business Park (Duta Gardenia Square) B lok E No.01 RT.04/04,
Jurumudi Baru 15124 Benda , Tangerang - Banten

All Right Reserved© 2014 ZHENGZHOU KEFID MACHINERY

All Right Reserved. Without the literary permission of KEFID company, any company or person is not allowed to
excerpt or copy this document or part of it, yet not allowed to spread by every ways.

and any other “ZHENGZHOU KEFID MACHINERY” marks are owned by ZHENGZHOU KEFID
MACHINERY CO.,LTD. Except the ‘KEFID’ marks, all the other marks mentioned or used in this document are
owned by their owners.

Chinese version is the original version, while other version is the translated versions.
Attention:
.All the explanation rights of this “Manual” belong to the R&D department of Liming.
·Any change of the technical data caused by the continuous upgrading of the equipment shall not
be advised additionally.
·No feeding before starting the machine; All the raw material shall be discharged completely
before stopping the machine。
·Suggested Operation Condition of the Mobile Crusher：Temperature:-5℃～+40℃；Elevation:
≤1000m。If higher than 1000m, it should consider the motor power Loss.
Due to the upgrade of the equipment or some other reasons, the content of this document will
change aperiodically. Unless there is a agreement, this document can only be regarded as a
guideline. Any statement, information, or suggestion in this document can not be regarded as
the ostensive or allusive guarantee.

The manual apply to:

Model type Remark
wheel type series cone KC160-2 -
crusher
Content
1 Introduction ........................................................................................................................... 1
1.1 Information of the Manual ......................................................................................................................
1.2 information of the equipment .................................................................................................................

2 Safety Protection Rules ............................................................................................................. 4

2.1 Safety Information ...................................................................................................................................
2.2 Safety Mark ..............................................................................................................................................
2.3 Operator Requirement.............................................................................................................................
2.4 Worker safety ...........................................................................................................................................
2.5 Working Zoon...........................................................................................................................................
2.6 General Safety Rules ................................................................................................................................

3 Brief Introduction .................................................................................................................. 12

3.1 Configuration and Paramenter ................................................................................................................
3.2 Appearance ..............................................................................................................................................
3.3 Main Structure .........................................................................................................................................
3.4 Model Code .............................................................................................................................................

4 Storage and Transportation ...................................................................................................... 16

4.1 Storage .....................................................................................................................................................
4.2 Transportation .........................................................................................................................................

5 Installation ........................................................................................................................... 20
5.1 Preparation before the Installation ..........................................................................................................
5.2 Installation of the (hydraulic) support legs ..............................................................................................
5.3 Remove of the motor tractor ...................................................................................................................
5.4 Installation of the Vibrating Screen ..........................................................................................................
5.5 Installation of the belt conveyor under the screen..................................................................................
5.6 Installation of the paltform and guardrail at the sides of the screen ....................................................
5.7 Installation of the paltform and guardrail at the sides of the chassis.......................................................
5.8 Installation of the ladder ........................................................................................................................
5.9 Installation of the electric control panel ..................................................................................................
5.10 Testing Run...............................................................................................................................................

6 Operation ............................................................................................................................ 34
6.1 Operation Panel .......................................................................................................................................
6.2 Start .........................................................................................................................................................
6.3 Stop ..........................................................................................................................................................
6.4 Run out the (hydrualic) support legs .......................................................................................................
6.5 Belt conveyor speed control...................................................................................................................
6.6 Raise the vibrating screen up...................................................................................................................
 6.7 Operation of single main equipment .......................................................................................................

7 Maintemance ....................................................................................................................... 40
7.1 Maintemance of the complete mobile crusher .......................................................................................
7.2 Maintemance of single main equipment ...............................................................................................
7.3 Maintemance for a long term storage .....................................................................................................

8 Lubracation .......................................................................................................................... 43
8.1 Lubracation of single main equipment ....................................................................................................
8.2 Time of regular maintemance and lubracation .......................................................................................

9 Problem &Solution ................................................................................................................. 45

9.1 Reason of the problem and elimination method of the complete equipment ........................................
9.2 commen problem & solution ...................................................................................................................
9.3 commen problem & solution of single main equipment .........................................................................

10. Spare Parts List of the Motor Tractor and Belt Conveyor ...................................................... 49
Appendix A: Instructions of the hydraulic motor of the belt conveyor ....................................... 51
A.1 Driving Device of the Belt Conveyor ..............................................................................................................
A.2 Working Environment and Workplace of the Hydraulic Motor .....................................................................
A.3 Maintemance of the hydraulic Motor ...........................................................................................................
A.4 Lubrication .....................................................................................................................................................

Appendix B: Hand operated vertical hydraulic jack manual ....................................................... 54

B.1 Application Conditions（apply to both） .....................................................................................................
B.2 Application Purpose.......................................................................................................................................
B.3 Application Method .......................................................................................................................................
Operation Tips and Matters Should Be Noticed of the manually vertical hydraulic jack ..................................

Appendix C:Lubrication oil recommendation ............................................................................ 57

Appendix D:Torque Requirementsof the Threaded Fastener Special made for Mobile Crusher. 58
 1 Introduction

1
 1.1 Information of the manual
To ensure an appropriate usage of the KC160-2 WHEEL TYPEMOBILE CONE
CRUSHING PLANT, please read the manual carefully before the operation and
keep it as a reference in the future.
All the illustrations in the manual are used to explain the function and
operation of KC160-2 wheel type mobile crusher details and intuitively. Due to
the difference of the technical data and production batch, there will be some
inconformity between the illustration and the entity, please understand.
The manual mainly contains the content as follow：
1 Introduction
2 Safety Protection Rules
3 Brief Introduction
4 Installation
5 Operation
6 Maintenance
7 Lubrication
8 Problem & Solution
9 Spare Parts List of the Motor Tractor and Belt Conveyor
Attachment A Instructions of the hydraulic motor of the belt conveyor
Attachment B Instructions of the manually vertical hydraulic jack used for
mobile crusher
Attachment C Electrical Schematic Diagram
Attachment D Torque Requirementsof the Threaded Fastener Special made
for Mobile Crusher

Attention
Any damage to the equipment or injury to the worker caused by an violation
of the manual, our company will take no responsibility for it.

2
 1.2 Information of the Equipment
Brief introduction
Flexible Configuration-- from coarse crushing & screening to fine crushing & screening
The plant can operate with one single crushing station, and also can work with multiply crushing
equipment. It means that the plant can crush with single one and also can compose second-stage,
third-stage and forth-stage crushing. No matter the coarse and medium crushing or the fine
crushing and superfine crushing and screening, K Series Mobile Crushing & Screening Plant can
finish such missions brilliantly. K series wheel type mobile crushing plant not only manifest our
brand value but also focus on the essence of multifunction, stability, and practicability. Perfect
coordination among different systems increases the capacity of the equipment heavily. Comparing
with the stationary line with the same power, the mobile crushing plant is of more reliable stability,
more abundant function, more processing capacity and more extensive use.

Most advanced module design—Versatility of chassis and Interchangeability of the main

equipment
K series wheel type mobile crushing plant apply the same chassis to several types, among them,
the main equipment can be interchanged conveniently, the customers only need to invest on the
single main equipment and the electric control panel, then they can get another brand new mobile
crusher in short time to meet the environment of the quarry. The perfect coordination among
each systems will promote the functions of the mobile crushing plant in all aspects and maximize
the benefits of our customers.

Creative Advantages
Adopted the hydraulic system, it is much more convenient to lift and fold for operation and
transportation. We provide customers many humanized designs such as the hoisting frame,
hoisting hook, maintenance platform, maintenance tool and concentrated lubrication device.

3
 2 Safety Protection Rules

4
 2.1 safety information
The marks of the safety information in this manual are as follow form, to avoid the danger, please
be noticed.
The mark means high potential danger, please
DANGER avoid it, otherwise, death or serious damage
may happen.
The mark means medium or low potential
danger, please avoid it, otherwise, slight or
WARNING
medium damage may happen.
The mark means potential risk, please notice it,
otherwise, it may cause damage to the
ATTENTION
equipment, bad performance or other
unexpected results.

Please read and be sure to grasp the manual before the operation。

2.2 Safety mark

All the safety marks and their own position are showed in the follow form.

WARNING

 The safety marks should be in the right position.

 The safety marks should not be cleaned by rag, water, soap, solvent,
gasoline, and other potent chemical solvent. Otherwise, the mark will be
damaged.
 All the lost or damaged safety marks should be replaced.
TABLE 1 safety marks

No. Safety mark remark

5
 BP1 Tractor instruction

This mark is located on the sides of the head of the

mobile crushing plant to instruct the worker to
connect the tractor and the mobile crusher
correctly.

BP2 Hoisting mark

This mark is pasted beside the hoisting device of

the mobile crusher to instruct lifting points when
loading and unloading of mobile station

BP3 Gravity Position Mark

This mark is pasted at the gravity position.

BP4 Hoisting Place Mark
This mark is pasted beside the hoisting place to
show where the place is.

BP9 Non-operators Touching Banded Mark

Marks of touch Prohibition to whom is not
operator. Only the operator can open the electric
cabinet. Except the risk of electric shock, it may
cause damage to equipment due to wrong
operation. During operation, pay more attention to
electricity safety. Before inspection and
maintenance of any part of the machine, please
turn off and lock the entire mobile plant.

6
 BP10 Non-operators Climbing Banded Mark

Non-operators Climbing Banded Mark

: Non-operators don't climb running machine, to
ensure that the door in the control range, in order
to avoid automatic opening and injuries.
BP11 Falling Objects Risks Mark:

This mark is at the bottom place of the hopper。

During the operation, please keep a safe distance of
the machine to avoid the falling objects risks.

BP12 Refuel Mark

This mark is beside the tank or the spinning place to

remind the work to refuel the suit oil timely.

BP13 Running Belt Danger:

This mark is beside the belt to warn the worker to

keep away from the running belt to avoid the
danger.

BP14 Installation Of Supporting Legs Mark

This mark is at the supporting legs to warn the

workers to ensure the contact surface between the
legs and the ground is horizontal to avoid the
unnecessary damage and to remind the workers to
keep a safe distance from the legs when they
extend.

7
 BP15 Grinding and Cutting Danger

Please don't put hand close to running machines, so

as not to roll and cut hand.

BP16 Lightning Mark

This mark is beside the electrical components to

warn the workers the danger of the electricity.

BP17 Protection Mark

This mark is at the obvious place to remind the
worker to wear the protection clothes and to warn
the non-operator to keep away from the working
zone.
BP18 Operation Mark
This mark is located at the gate of the hydraulic
pump and the electric panel to remind staff to read
operation manual carefully before running the
equipment.

BP19 Hydraulic Operation Mark

This mark is located at the gate of the hydraulic
pump to remind staff to prohibit checking leak of
hydraulic oil by hand, so as to avoid injury.

BP20 Car Crashing Preventing Mark

This mark is at the chassis to warn the workers to
pay attention to the moving car to avoid the danger
of crashing.

2.3 Operator requirements

Only the skilled engineers and workers can operate the mobile crushing plants.

8
 2.4 Worker Safety
Dressing
Dressing should meet the following requirements when working around the machine：
· Do not wear loose clothes, tie, watch or ring around the machine.
Do not put anything that easy to drop in the machine in the pocket.
· Wear safety helmet, safety protective gloves and safety shoes.
· Goggle should be put on when drilling, grinding and forging.
· Breathing mask should be put on when welding.
· Protective clothing and goggle should be put on when operating molten metals.

2.5 Working Zone

The machine working zone should meet the following safety standards：
·Locate high line and cable buried underground and protect the machine from contacting them.
·No inflammable piling on the machine. No inflammable piling on the machine. All of the
inflammable such as fuel oil, lubrication and fragments should be cleaned up.
·No sundries and materials piling around the machine. All of the barriers such as gravel, grease,
tools and other objects that are not parts of the machine on the machine, especially on the
maintenance platform, ladder and treads, should be cleared up.
·Scatter objects like tools on site should be put in order.
·Hazardous liquid should be marked properly and placed appropriately. Without permission,
please do not touch them . Be careful when using all kinds of leaner.
Caution! No smoking in working zone.
·The working zone where diesel engine or gasoline engine is working should be drafty.

2.6 General Safety Rules

All of the controllers must be stopped and the hydraulic control lever on the stop switch when the
machine is unused. The power should be switched off and make sure that it would not switched on
by others.
Do not stay on or near the machine when it’s working. Gravel and other harmful substances may
splash out.
Step up or down the machine only when there is ladder and handrail. Do not directly jump down

9
the machine.
All materials in the feeder, discharge hole and on the belt should be cleaned up before undergoing
any maintenance in or under the machine to prevent gravel and other materials from falling down
to cause injuries.
·Tools used for maintenance should not take along. They and other supplies should be take up and
down to the maintenance platform by rope or other devices.
Equipment Safety
·See to that all of the platform guardrails and guard plates are in right position and have regular
function.
·Materials in the machine may fall around it so taking protective measures is our suggestion, which
include configuring proper shield and install warning signs near dangerous area.

Weld
Warning
Suggestion is wearing aerophore or other necessary protective measures. Gas and dust
generated from welding is harmful to health.
1.Hydraulic parts should be compressed and covered with fire-proof material when welding or
cutting equipment with hydraulic devices to prevent welding sparks and spatter materials from
falling on them, which will cause liquid burning and people injured.
2.About the hydraulic oil leek, please refer to 2.6.3 hydraulic system
Hydraulic System
Warning
Pressure in hydraulic system should be released before maintenance and repair.
Inappropriately releasing will cause danger.
·Suggestive value should not be exceeded when adjusting safety valve.
·Do not disassemble any hydraulic part before compression, or injure would happen.
Do remember use thin plate or paper plate as protective plate when checking hydraulic releasing.
Liquid sprayed out of high pressure would erode skin and in serious situation, it would penetrate
human organs and cause serious damage and even death.
·Hydraulic oil, whose temperature would rise when the machine is working, should be cooled
before maintaining hydraulic system. See to check, repair and replace all the defective hosepipe,
valve and spares before operating the machine.
Dynamical System
Warning
·All pressure in air system, lubrication system, fuel system and cooling system should be released
before maintenance and repair. Inappropriately releasing would cause danger.
·Do not touch any machine component when it’s working. Stop and cool the machine before
maintenance and repair.

10
·Alkali material contained in the anti-rust fluid in the engine cooling system would cause burn and
physical injuries. So skin, eyes and mouth cavity should be prevented from the alkali and do not
swallow cooling liquid.

Electrical System

·Electrical equipment must be grounded wires should be insulated and stuffed in the tube.
·See to check, repair and replace all the fractured and faulted cables and joints.
·Electric control cabinet must has protective lock.

Lifting and Mobility Load

Danger
Do not work or stand under the crane when it’s lifting loads.
Keep safe distance with the hanging load.
Attention! Hoisting rigging suitable for local conditions must be used.
·Make sure the crane work within the maximum load.
·Make sure no barrier is in the way before lifting and moving load and in an emergency the load
would be quickly and safely put down on the ground.
·Rope and slide rod should be used to slowly and placidly hoist and move the load when lifting and
moving load and do not use hands and feet.

Waste Disposal
·In order to avoid pollute environment, please dispose potentially hazardous liquid according to
local law.
·Leak-proof container should be used when emitting liquid. Dot dump the wasted liquid on the
ground, in the sewer or any other water source.

11
 3 Brief Introduction

12
 3.1 Configuration and Data
KC160-2 Wheel type mobile cone crusher

Main item CS cone Vibrating

Main Belt conveyor
Configuration crusher screen
Qty 1 1 1
Type CS160B 3YZS1860 B800×8.5m
Type of mobile KC160-2
crusher
KC160-2 Wheel type mobile cone crusher

Category Name Unit Data

working condition size
mm 14850×3800×7200
（L×W×H）
best feeding size mm --
Data of the capacity t/h Depend on the raw material
complete power kW 249.2
crusher discharging height of the
mm 4890
main belt conveyor
feeding height mm 7200
transportation size
mm 13800×3000×4500
（L×W×H）
highest speed km/h 40
max gradability % 21
transportation min interval from the
mm 270
data ground
air break working pressure KPa 650~750
voltage of the electric
V 24
system
wheel specification 10.00R20
Driving Form Motor
Pin 50# and 90#
Statement: Due to the upgrading of design, the picture and the data in this
manual may have some inconformity with the delivered mobile crusher, please
take the real one as standard.

13
 3.2 Appearance
1. Working Condition

3.3 Main Structure

KC160-2’s main structure is as follows:

14
 1. trailer body 2.Lean beam 3.screen platform
handrail
4.3YZS1860 screen 5.screen motor support 6.screen motor pulley
cover
7.screen chute 8.feeding chute 9.CS160 cone crusher
11.pump station 12.11kW
13.cone crusher motor 14.big platform 15.side platform ladder
16.cone crusher cover 17.side trailer platform 18.side trailer ladder
19.discharging opening 20.screen side platform 21.screen motor
22.trailer box 23.hydraulic legs 21.belt conveyor under
screen

3.4 Model explanation

KC160-2

15
 4 Storage and Transportation

16
 4.1
4.1.1 Storage of the Electric system
The storage of the electric system should meet the follow
conditions：
1. Environmental temperature ：-20℃～+40℃。
2. Condition of the air：Relative humidity should not be more than
90%, condensation caused by the change of the temperature
should be take care of accordingly.
3. Pollution level：3.
4. No big shacking, no impacting, no raining or no snowing.
5. No explosion medium, no corrosive air or dust.。
6. The electric pane must be waterproof and insect prevention to
avoid short circuit or open circuit.
Attention！If the storage zone is to dusty, please take some measures like
plastic cover to avoid the dust to enter into the panel.
7. Shockproof condition：Please take the special shockproof seat
to do the shockproof for the panel.

4.1.2 Storage of the equipment

The storage of the equipment should meet the follow
conditions：
1. Generally the equipment should be placed at a flat ground, but if
it has to be placed at a sloping ground, please wedge and stop
the wheel to prevent the equipment moving.
2. All the parts on the mobile crusher must be removed and at a
stable statement.
3. Please keep all the equipment on the mobile crusher be power
off.
4. Please take suitable waterproof and rust-proof measures to all
the parts and please put a waterproof cover on the mobile
crusher when be stored at outside.
5. Keep the non-operator from climbing the chassis.

4.2 Transportation
Attention！
 During moving, please slow down when turning at a corner.
 When the road is rugged, please slow it down to reduce the impact to the
chassis.
17
  Before the moving, please check the connecting and the breaking device
between the chassis and the motor tractor to make sure everything is OK.

4.2.1 Transportation Condition Picture

Attention！
Before the transportation, please check the equipment to make sure all the size
meet the transportation.

4.2.2 Preparation before transportation

To meet the transportation size, please do all the preparation as follow：
1. Removing of the follow parts：
a. upper part of the hopper of the screen(1)；
b. motor of the screen, frame of the motor, v-belt,
protective cover of the v-belt(2)；
c. pedestal of the support leg(3)；
d. climbing ladder（4）.

2. Working condition picture

1. screen chute 2.screen motor assembly

18
 2.fixation of the electric panel（reference）：
a. Before the transportation, please check all the
components’ type, quantity, connect way to make sure
everything meets the using requirement and keep all the
components and cables fixed at the right place.
b. Before the transportation, please use 4 M12 bolts to
fix the electric panel at the observation platform as the
drawing request.
c. During the transportation, please avoid the impact
of the panel and pay attention to waterproofing,
dust-proofing, and shockproof. Please the keep the gate of
the panel closed and no one open it without permission.
3.Fixation of the tractor and extension of the support legs.
Detailed operation please refer to the attachment B: Instructions
of the manually vertical hydraulic jack used for mobile crusher
Extend the (hydraulic) support legs；

19
 5 Installation

20
 5.1 Preparation before installation
Attention！
 Check all the parts to make sure all of them are complete and undamaged.
 During the installation, if there is something unconformity between the
design and the real site, please inform us about the real condition and
then after receiving our written solutions, the customers can do the
change based on the primary design. Otherwise, we will not take any
responsibility of the damage caused by customers’ private action.
 Please make the foundation as the foundation design and ensure the main
chassis at a flat ground, otherwise, we will not take responsibility of the
damage.

After arriving at the working zone, the mobile crushing plant

should be parked on the concrete foundation. For the foundation, it
should be able to bear the weight 4 times as the complete mobile
crusher and should meet the requirements as normal foundation.
1. Chose the suitable place for the working zone and make the
ground as flat as possible. Moving the mobile crushing plant to
the right place and dig a whole below the support legs. The size
of the whole place is decided by the soil texture, the more loose
of the soil, the bigger of the whole. If it is necessary, please
pre-bury the steel plate in the foundation as the foundation
drawing of KC160-2.
2. Make the concrete foundation in the whole below the support
legs and pre-save the bolt whole for the foundation bolt.

5.2 Installation of the hydraulic support legs

Attention:
 Please install the support legs step by step as request. Keep you feet away
the support legs.
 After the extension of the 6 support legs, make sure all the legs are flat
and the mobile crusher at the flat statement. The angle between the
ground and the support legs should not be more than 5 degrees as the
follow picture show:

21
 Please install the support legs as the follow steps request:
1. After the solidification of the concrete foundation (4), moving
the mobile crushing plant to the right place on the foundation.
2. Install the pedestal of the hydraulic support legs (2)，and tighten
the bolts up.
3. Power-on of the hydraulic pump, and use it the extend the
support legs(1), more details refer to 6.4.Extend the (hydraulic)
support legs
4. All the installation is done, and weld the pedestal of the
hydraulic support leg and the pre-buried steel plate (3) tightly.

1. Hydraulic support legs 3. Pre-buried

steel plate
2. pedestal of the 4. concrete
hydraulic support leg foundation

22
 5.3 Remove of the tractor
There are two methods as following:

Use hydraulic ground jack

Raise the truck body using the hydraulic ground jack to remove the
tractor head from the mobile station towing, then the mobile crusher
start working. Please refer to the hydraulic ground jack operation 6.4.

Use the auxiliary ground jack and ground jack

Raise the truck body using the auxiliary ground jack and oil jack to
remove the tractor head from the mobile station towing, then the
mobile crusher start working. Please refer to detailed operation steps
on The Appendix B: The instructions on manual vertical hydraulic jack
of mobile station.

5.4 Installation of the vibrating screen

Due to the transport height restrictions, the screen is
disassembled in transportation. When it arrives, the screen
should be assembled again. Please refer to the procedure as
following:
1. Install the guard bar of platform (2)
2. Rotate the inclined frame beam (5) of screen to the working
state by the lift cylinder.
3. Lift the screen above the inclined frame beam(5) and adjust the
supporting seat(7),（10）to the spring seat (1),（6）
4. Install the motor seat, motor, V-belt, motor cover with
corresponding bolts.
。

23
 5.5 Installation of the belt conveyor under the screen
The procedure is as following:
1. Unscrew the connection components (1) which are for fixing the
belt conveyor in transportation and dismount them.
2. Screw and dismount the positioning pin shaft (2)on the middle
hanger of belt conveyor
3. Screw and dismount the pin shafts, bolts and gaskets that are for
fixing the belt conveyor beam hanging loop (3) and
transportation hanging loop (4);
4. Rotate the pin shaft (6) to turn the top part of belt conveyor(5)
to working state;
5. According to the picture, fix the inside and outside loop bar on
the middle hanger with those positioning pin shaft that are
dismounted in procedure 2.
6. Fix the two parts of belt conveyor at the location (7) with those
connection components that are dismounted in procedure 1.

24
 Schematic diagram of belt conveyor installation under the
screen Picture 2

1. connection 4. transportation hanging 7.connection

components loop components
location
2. positioning pin 5. belt conveyor at top part 8.
shaft Vibrating screen
3. Main beam 6. rotating pin shaft 9. truck beam
hanging loops

25
 5.6 Installation of the platform and guardrail at the
sides of the screen
The platform and guarding bars are folded in transportation. The installation
procedure is as following:
Schematic diagram of platform and guarding bars installation

1. platform 2.platform base 3.fixing position for

transportation
4.rotating 5.fixing position for
position working
1. Unscrew and dismount the bolts that are on fixing position for
transportation (3)
2. Rotate the platform base (2) and guarding bars along the
positioning (4) to working state.
3. Plug in the bolts on (5) to fix the platform base and guarding bars
4. Rotate the platform (1) above the platform base and fix them
with bolts and pin shafts.

26
 5.7 Installation of the platform and guardrail at the
sides of the chassis
The car-side platform and guarding bars are folded in transportation. The installation
procedure is as following:
Installation of car-side platform and guarding bars

1. positioning bolts 2.rotating pin shaft 3.positioning bolts

in transportation in transportation
4.car-side platform 5.car-side guarding bars

1. Unscrew and dismount the bolts fixed in the location (1).

2. Rotate the platform to horizontal position along the positioning
pin shaft (2) and fix it with bolts
3. Dismount the bolts on the location (3) and rotate the platform
guarding bars to working station along the pin shaft. Then fix it
with bolts.

27
 5.8 Installation of the ladders
Ladder transportation condition

Ladder working condition

28
 5.9 Installation of the electric control panel
5.9.1 Outside view of the electrical cabinet

5.9.2 Installation requirements

1. It should be installed on the flat ground, inclined angle to ground
is smaller than 5°, the distance between the electrical cabinet
and mobile station is more than 3 meters.
2. installation base should be isolated ,ventilated and easy for
running cables.
3. For the good operation, maintenance and radiating, the distance
between the back of controller cabinet and the wall should be
more than 500 mm and the distance between each side to the
wall or barrier should be more than 200 mm.
4. There should be no water drops, steam, dust, Floating metal
particles; no corrosion, flammable gas or liquid.
5. There should be no vibration on the installation site
6. The Ambient Temp of electrical cabinet is -5℃~40℃, if it
exceeds 40℃, please take cooling actions.
29
5.9.3 Equipment lift instructions
When handling this equipment, please keep its balance and avoid
overturn. If it needs to be lifted, no squeezing or impact is allowed
during the lifting.
。

5.9.4 Electric control cabinet connection

Wire the equipment according to follow send electrical schematic. The entrance hole
of this equipment is at the bottom of the control cabinet.

5.10 Test Run

5.10.1 Mobile Crushing station machine test run
After installation of the whole mobile station, it needs a comprehensive inspection and
testing run as required before it works.
1. Check if all the transmission, rotating and connecting parts are reliable. Check if
the bearing assembly is filled with enough lubrication oil, if the transmission belt,
belt conveyors are tensioning. Etc. Check and rule out the hidden safety trouble.
2. Test-run all single machines with no loading. (Details are in the
manuals of each machine.)
3. During the test-running, pay attention to the transition and
cooperation of all equipment. Such as, if the feeding direction of
belt conveyors is right, if the amplitude of vibrating screen is
suitable, etc. After 4 hours of test running, if all equipment
operates smoothly, the temperature of bearing is in line as
required, this station can finally run with load.
4. Running with load must be after test-running with no-load. The
running time is within 8-12 hours. During this period, someone
must be put in charge of observing all equipment’ operation
continuously, make a detailed record and adjust it gradually until
it can run with full load smoothly. During this period, pay
attention to the machines’ working state, material feeding, etc, if
anything abnormal happens, please stop the station and try
again after trouble clearing.

5.10.2 Electronic control system testing run

Electronic control system inspection

1. Electrical wiring of all equipment is right, complete and reliable. The safe distance is as
required. There is no burr or looseness in the connector lug.
2. Short connect or disconnect all control circuit and examine the main circuit
insulation with 500 v acuity 0. 5 m Ω. Before running, one person control
30
 the electrical power, the other one standing before the electrical control
cabinet and observing it. When anything abnormal comes, please turn off
the electricity. Don’t start it again if the trouble reason is not clear.
3. According to the electrical schematic diagram, switching circuit breaker in
turn, check whether the circuit breaker terminal voltage is normal and
check whether the dc voltage is normal.
4. Turn on the power master switch and all air switches to see if the power
indicator is on.
5. Turn the button “test/work” on the controlling panel to button “test”, and
then press the start/stop button of each equipment successively to
confirm if all the buttons works normally.

6. Emergency stop：When emergency comes, push this button and the

controlling system will be powered off.
7. Emergency stop recovery: after pushing the Emergency stop button,
clockwise rotate the button to recover the emergency stop button.
8. During the emergency stop, before clear the trouble and recover the
emergency stop, the operators should clean the stones on vibrating screen,
cone crusher and belt conveyors. No starting with load is allowed,
otherwise, the motor will be burnt.
9. Attention: some equipment on the station is running at a high speed.
During the operation, the operator should be careful and stay at his
appointed location. Unrelated persons should stay away from the
equipment. If the equipment needs repairing, it should be repaired after
totally stop and power-off, meanwhile put up a board writing “ in
maintenance, no closing” at prominent position.

5.10.3 Hydraulic System Testing

Test the hydraulic system as following:
1. Hydraulic parts and components should be fixed stably. Pipes are fixed
smoothly without over screw-up or squeezing; connectors are screwed up;
seal parts are correct.

2. Fill oil in the hydraulic tank.

Attention！
The purity of the oil should be at least ISO04406 20/18/15. Please use the oil tools with filter
finenessβ10=75 or higher.

a. Open the air filter cap on the top of hydraulic tank.

b. Keep filling the oil until the height reaches the ceiling height of
liquidometer. Please refer to the Appendix 10 hydraulic oil
recommendation to choose oil.

c. After oil injection, cover the air filet cap soon to avoid
polluters coming in.
d. Confirm the rotating direction of the Hydraulic oil pump
motor
e. Before starting the hydraulic oil pump motor, please confirm:
31
 f. Circuits are right and are ready to start;
g. All the hydraulic control handles are in the middle.
h. Start the hydraulic oil pump and observe the rotation
direction of motors.
i. The right rotation direction of motor is clockwise from the view of motor
fun. If the direction is wrong, stops the motor and change the
direction.
Attention!
1. The motor rotation direction can be changed by switching any two wires among the 3 phrase
power input wires.
2. Hydraulic oil station test run with no load.
3.All the hydraulic control handles are in the middle. After starting for 5 minutes, check if Hydraulic
fluid leakage, abnormal noise, vibration, heating and other strange situation comes. If any of them
happens, stop it for maintenance as soon as possible.
Attention!
1. During the test running, the liquid level shall not be higher than the level cap or lower than the
lower bound.
2. Hydraulic oil cylinder runs with load.
3. The hydraulic oil cylinder exhausts.

4. Take precautions to make sure that machines or parts won’t break when the hydraulic oil cylinder
cannot bear the load.
Attention!
1. Plenty of air will come to hydraulic oil cylinder during transportation or reassembly making the
cylinder cannot bear loading.
2. Remove the corresponding mechanical locking device.
3. Operating hydraulic control handle repeatedly for exhausting. A positive and a negative operation
of hydraulic handle is one circle. One circle takes 4-6 seconds. 15 circles are suggested to make sure
all air in the hydraulic system is out.
4. Hydraulic oil cylinder runs with load.
Operating handle separately to control all the stretching out and retraction of all oil cylinders, and
confirm if the oil cylinders are stable, unusually noisy or oil leaking.

32
 5.10.4 Trial Run of Belt Conveyors

1. Belt 3. Nut 5. Nut

2. Drum 4. Nut

1. Check and fasten the non-adjustable section’ bolts.

2. Fill lubrication oil into the reducer. Fill the lithium base grease into the bearing seat.
3. Adjust the distance between the head and tail drums to make sure the belt suitable tension,
and then adjust the parallel of the two drums.
4. Belt tensioning: loose nut 5, fasten nut 4; Belt relax: loose nut 4, fasten nut 5. Then fasten
the nut 4 and 5 after adjustment.
5. Check if there exists track slip between belt and head drum while starting. If there is,
increase the tensioning force continuously until it works well.
6. Adjust the tensioning force of the belt: Make sure the belt work normally and doesn’t slip
while full load. Meanwhile, make sure the verticality of the belt less than 2.5% of the roller’s
distance.
7. Check the off-center of the belt conveyor, and adjust the connecting nuts of the rollers to
change the angle of rollers and belt working direction. Meanwhile, adjust the parallel of head and
tail drum, continuously, until it works well.

33
 6 Operation

34
 6.1 Operation panel
You can operate the followings:
 start/stop the cone crusher , main belt conveyor and vibrating
screen.
 Emergency stop
 Inspect the voltage and cone current
 voltage commutation
 check the electric power connection

6.2 Start
Inspection before start
1. check the transmission, rotation and connection part situation.
2. Check the lubrication points, lubrication oil station working
condition, belt conveyor’s tensioning condition.
3. check the emergency stop button situation.
4. check the power connection situation

Start Sequence
Attention!
 Start the lubrication oil station first. When the oil station working lights on,
then start the cone crusher.
 After the start of cone crusher and main belt conveyor, then start the
vibrating screen。

How to start the mobile plant

1. Put the trial/work button to the work side.
2. Put each button according to the start sequence to start the each
equipment.

6.3 Stop
6.3.1 Emergency stop
Press down the emergency button if needed
All the equipment will stop when the emergency button is
pressed down.
Screw out the emergency button after the problem is solved.
Please clean the materials on the vibrating screen, cone, and belt
conveyors before starting again. Otherwise, it may cause damage to
the motors.
35
6.3.2 Routine Stop

when to stop
Stop the mobile plant until there is no material in the crushing
system.

Stop sequence
Refer to the above steps

How to stop
1. Press down the each button according to the stop sequence.
2. turn off the general power switch.

6.4 Run out the(hydraulic)support legs

Attention:
 The front and back supporting legs are hydraulic type, and can be
controlled by the hydraulic oil station.
 The middle supporting legs have two type, hydraulic and mechanical.

Configuration 1: 4 sets hydraulic legs and 2 sets mechanical legs

How to run out the hydraulic legs
Screw out the M20 bolts(2), referring to the photo 2.
Control each operation valve, run out the hydraulic legs to the
right position and then put the pin(1) to lock the supporting legs
Attention: the hydraulic system can be started only if the oil temperature
is between -5℃ to 65℃.

36
 Control each operation valve, run out the hydraulic legs to the right position and then put the
pin(1) to lock the supporting legs
Run out hydraulic legs

d. pins e.

Attention: callapse the supporting legs while moving the trailer, the opposite way as running out
the legs.

Configuration 2: 6 sets hydraulic legs with movable parking device

How to run out the legs:
1.Assemble the movable parking device.
2.Take off the pin
3. Control each operation valve, run out the hydraulic legs to the right position and then put the
pin(1) to lock the supporting legs
Attention: 1. Attention: the hydraulic system can be started only if the oil temperature is between
-5℃ to 65℃.
37
2. Attention: callapse the supporting legs while moving the trailer, the opposite way as running out
the legs.

6.5 Belt Conveyor Speed Control

Clockwise, faster, anticlockwise, slower

6.6 Raise the vibrating screen up

Attention: 1. While the vibrating screen is raised up, the bottom bolts hole of supporting bar 1
should be the same level with the bolts holes of E plate(2) and supporting fixed plate(3).

2.The screen has the max raised height and it is forbidden to be

higher than that.
The vibrating screen raises condition

1.supporting bar 2. E plate 3.supporting bar fixed plate

38
 6.7 Operation of single main equipment
Please check each product operation manual.

39
 7 Maintenance

40
 7.1 Maintenance of the complete mobile crusher
a) Inspect the spares and trailer wear condition regularly, and
replace or change accordingly.
b) If there is un-normally noise/ vibration, please stop and check.
c) Check the trailer, supporting legs’ connection and foundation
condition monthly. Repair if needed.
d) The maintenance of control panel
Turn off the general power switch, and check the connecting wires
between the panel and crusher. Clean the dust in the control panel
and use the ≤0.5MPa air to blow the dust away. If there is any loose
component, please fasten and fix.
e) motor maintenance
Clean the dust and oil dirt on the motors, and clean the dust in
the cooling fans to make sure the motor with good heat radiation.
If the environmental temperature is lower than -20℃, the motor
needs to be added the low temperature grease. Please refer to the
motor’s manual.
f) electric circuit maintenance
Check the connecting wires and control wires condition. If it is
worn, please replace a new one.
g) belt conveyor maintenance
Keep the belt conveyor suitable tensioning condition. If it is
motor pulley type, please change the oil after 300 hours the first time.
And change then 5000 hours after that.
a) Adjust the belt cleaning device and the strike-off board
regularly.
b) Keep the belt away from the gas cutting machine
c) Repair if the belt is broke.
d) The feeding direction should be the same with the belt
conveyor working direction and feed equally. Avoid overload
partly.
e) Reduce the materials’ drop height.
f) Check the rubber of the belt cleaning device regularly.
Change the new one if it is worn badly.
g) Check the 2 pin’s nuts on the top of belt cleaner every shaft.
Attention: Please be careful with the working staff’s safety during the
operation.

41
 7.2 Maintenance of single main equipment
Please check each crusher operation manual.

7.3 Maintenance of a long term storage

The spare parts must be maintenance if the equipment will be stand
aside for a long time.
7. The mobile plant should stand in the dry indoor. If outside, there
must be shelter/ cover.
8. The mobile crushing plant should be well maintenance during
the stock.
9. Rust prevention: clean the dust and rust before starting the
operation. If there is any anticorrosive paint dropped, please
repaint.
10. The maintenance of each equipment should be referred to the
exact manual.

42
 8 Lubrication

43
8.1 Lubrication of single main equipment
Check each equipment manual

8.2 Time of regular maintenance and lubrication

For safe driving and prolong the service life of the mobile station and trailers, each
device must be periodically greased. Clean the filling mouth and lubrication parts then
do greasing. Clean the excess part of grease, if necessary use grease nipple cover,
cover as original. Follow requirement of lubrication in table 1.
Regular Maintenance & Lubrication Period of Equipment

Check Period
Item Quarterl Note
Daily Monthly Annually
y
Each shaft brake adjustment arm ★ ★ ★ Lithium grease

Wheel hub bearing ★ ★ ★ Lithium grease

Calcium-based
Leaf spring ★ graphite grease

Activities leaf spring support pin Calcium-based

★ ★ graphite grease
plug
Support device ★ ★ -
Driving pin and board ★ ★ ★ Lithium grease
Car door hinge bolt and lever
★ General grease
support

44
 9 Problem & Solution

45
 9.1 Reason of the problem and elimination method of
the complete equipment
In operation, the fault of mobile crusher may occur due to various reasons, the failure
can be divided into mechanical failure and electrical failure, mechanical failure, such as
general and other members stuck to their equipment corresponding reference
manuals excluded. When the electrical fault of mobile crusher occurs, first check
whether the control cabinet components are normal, then use multi-meter to check
whether all the control cabinet power supply is normal, until the power supply is
normal, analyze the cause and make corresponding treatment according to symptoms,
referring to the specific circumstances of the relevant equipment manual.

9.2 Common problem & Solution

No. Phenomenon Analysis Solution

1 Belt slipping： 1. Belt load is too large, more 1. Adjust the amount of delivery,
than transport capacity and smooth operation.
slipping. 2. You can then start jogging twice
2. Start too fast. Start slow. to overcome skidding.
3. There is water on belt or 3. Add some rosin on the drum end
humid environment so that the Note: Do not hand dosing and use
friction between the belt and blowing equipment to avoid injury.
the driving drum insufficient 4. General at startup, the solution
cause skidding. is to adjust the tensioning device,
4. Initial tension too small. The increase initial tension.
insufficient tension leaving the 5. Replace damaged parts
belt at the roller makes
conveyor belt slipping.
5. The tail with too much dust,
there is no timely maintenance
and replacement of damaged
parts or inflexible rotation
parts, so that skid resistance
increases at tail, causes the
upper and lower roller bearing
damage too much or roller
bearing damage without
turning.
2 Belt conveyor 1. The parallelism of redirected 1. Adjust the angle between the
deviation roller and drive roller is not two rollers, to meet the

46
 enough. requirements
2. The material falling deviates 2. Adjust the position of the falling
from center point. of material
3. The belt tilt installation 3.Adjust the belt conveyor
installation angle, to ensure level of
belt section.
3 Material 1. No correction of transverse 1. adjust the height of the bracket
stream horizontal chassis 2. adjusting spring
motion 2. Difference or damage of 3. balanced, stable feeding
abnormalities support spring stiffness
3. Feeding extreme imbalance
4 Abnormal 1. exciter bearing damage 1. replacement of bearings
noise 2. fastening bolts loose 2. fastening bolts
3. the bracket fracture 3. replace the bracket
4. the screen surface 4. Replace the support angle iron
supporting angle iron or the or the support bar.
support bar fracture 5. Replace screen mesh.
5. Screen mesh damage
5 Bearing 1. lack of grease 1. increase grease
temperature 2. too much grease 2. reduce grease
is too high 3. dirty grease deterioration 3. the cleaning renewal
4. the bearing damage 4. bearing replacement
6 Side beams 1. the material wear seriously Using polishing or drilling methods
and other 2. long working hours in the to protect, welding and preheating,
components critical frequency welding should ensure penetration,
damaged 3. gas cutting or welding plus in order to avoid stress
other accessories concentration.
7 Hydraulic 1. tubing valve blockage; 1. Check whether the tubing valve
legs unable 2. Stuck between hydraulic is blocked, clean it;
to extend or upper legs and lower leg. 2. Remove the upper and lower
shrink, or hydraulic legs, polish the fray
gauge shows smooth.
greater than
40MPa,
NOTE: cracks of vibrating screen beams or side plates. Solution: clean the surface, drill
holes Φ5mm shovel groove and preheated welding at the end of the crack, welding
should ensure penetration, in order to avoid stress concentration, the above
operation, please contact the manufacturer by professionals operations, not allow
conducting its own gas cutting or welding accessories in the rack.

9.3 Common problem & solution of single main

47
 equipment
Faults causes of crusher, vibrating screen, and other equipment and troubleshooting
instruction refer to the accordingly manuals.

48
10 Spare parts list of the motor tractor
and belt conveyor

49
 Wearing Parts List of Trailer

Name Model Qty

Wheel tire 10.00R20 12PCS
Cone crusher v-belt 25N 8 PCS
Vibrating screen motor V belt SPC 3 PCS
Chute of vibrating screen 1 PCS
Chute above vibrating screen 1 PCS
Cone feeding chute 1 PCS
Cone discharge chute 1 PCS
Chute under screen 1 PCS
Cone crusher cushion socket 5 PCS

B800×8.5m belt conveyor list

Name Model Qty

square top wire spherical UCFU 211-2RK 2 PCS
ball bearings
Spherical roller bearings 21311 CA 2 PCS
Lower block roller ∅57×100 4 PCS
Upper block roller ∅89×465 9 PCS
Side block roller ∅89×160 18 PCS
Middle buffer roller ∅89×465 3 PCS
Side buffer roller ∅89×160 6 PCS
Parallel rollers (special) ∅89×930 5 PCS
NN-150 800×5［4.5＋1.5］×Inner
Nylon ring flat belts 1 PCS
perimeter 17950mm
All the material chute of belts, output chute and belt cleaner are wearing parts.

50
Appendix A: Instructions of hydraulic motor
of the belt conveyor
A.1 Drive device of the belt conveyor
Drive device is composed of hydraulic motor and other components.
Cautions of hydraulic motors are as follows:
1. When starts working, hydraulic motor should be filled with hydraulic oil in the housing.
2. The hydraulic motor outlet should be used in a horizontal position above the centerline, the
outlet pipe must be directly backed to the tank, cannot be connected to the front of the oil filter,
otherwise it will cause damage to the bursting of the motor housing.
3. Not allow the use of the motor at maximum speed and maximum pressure at the same time.
4. Under intermittent working conditions, motor running time per minute should not exceed 10%.
5. Recommended oil: wear hydraulic oil viscosity 37-73cSt, oil cleanliness ISO18 / 13.
6. The maximum operating oil temperature 80 ℃.
7. This series motor adopts special imported shaft seal assembly, motor up to the maximum
allowable backpressure 7MPa, but in order to get a good lifespan and mechanical properties,
recommended backpressure should not exceed 5 MPa, when exceeds, recommend to add leaking
pipeline. When connect to leaking pipes, should ensure the motor always be filled with oil. The
leaking pipe can keep a lower back pressure, also can make the pollution within the motor get
away, and have some cooling effect.
8. There should be running-in period before motor full load, it’s recommended one hour running in
30% of the maximum working pressure.

A.2 Working environment and workplace of the hydraulic motor

1. The normal working environment, situations: ambient temperature -30 ℃ - +
60 ℃,environment ventilated, non-corrosive substances, altitude 1000

51
 meters;
2. The special work environment, situations: ambient temperature too high or
too low should take the necessary protective measures (including hydraulic
motor, etc.).

A.3 Maintenance of the hydraulic Motor

In order to extend the service life of the hydraulic motor, it is necessary to do
regular inspection and maintenance of the system.
When the hydraulic system has been running for some time, you must
periodically
maintain the following contents:
1. Check the hydraulic system leak. Tighten the bolts, replace the faulty seal and
keep the system clean.
2. usually after 3000 hours or six months should check the oil level, oil and
replenish or replace. At any time, take immediate measures when there is
serious oil spill phenomenon and replenish to the right location.
3. Lifespan of seal is closely related to working conditions and other factors. It is
difficult to determine lifespan, usually once a month to check and replace it,.
4. When a poor working environment, should strengthen inspection and
maintenance, shorten oil change and oil seal cycle.
5. Inspect the pump, if necessary, clean it.
6. Check the pressure and temperature of the hydraulic oil and carry out routine
operations.
Note: When check, make sure no impurities or other contaminants to the system;
Be sure no impurities bulk outside of the installed hydraulic motor of the
device;
this will help early detection of leakage problems;
Refer to detailed maintenance method in hydraulic motor manual.

A.4 Lubrication
Periodical lubrication of various moving parts of machineries is an important
part of routine maintenance. Table 7 lists the lubricating oil name for
lubricating parts, grade, fill lubricating oil period, oil change period, for
customers’ reference.

52
 Table 5 Lubrication details

Oil change
No. Lubricating parts Grade Lubricants Oil filling period Oil amount
period
1 Roller bearing ZL-2 Lithium Grease Once per half —— When filling get out
month the old oil
2 Each rotation pin HB-30 Machinery oil Once per week —— Drip
3 Hydraulic motor ZL-2 Lithium Grease —— One year ——
bearings

53
Appendix B : Hand operated vertical
hydraulic jack manual
B.1 Application condition (apply to both)
1. All standard ship type mobile crushing plat
2. Not equipped with hydraulic legs because of clients requirement
B.2 Application Purpose
How to separate the tractive trailer head from the semi-trailer frame of mobile crusher
When mobile crusher is transported to port wharf (working site), it is time to separate the
tractive trailer head from the semi-trailer frame, at this moment, please follow the below steps.
1. Put the hydraulic jack at the back of semi-trailer’s front landing leg ( see the below image),
supercharge the hydraulic jack to jack up the front part of semi-trailer, then let the tractive
trailer head is separated from semi-trailer frame.
1 Location sketch map of hydraulic jack

1.Hydraulic Jack

2.Unlock the fixing lock of auxiliary landing legs, drop down the landing legs to hold up the
semi-trailer frame.
3.Decompress the hydraulic jack, and the tire and auxiliary landing legs will hold up the
semi-trailer frame, then take the hydraulic jack away.
How to fix the tractive trailer head on the semi-trailer frame
After transport ship arrive at port of client, it is time to fix the tractive trailer head on the

54
semi-trailer frame, please follow the below steps.
1. Put the hydraulic jack at the back of semi-trailer’s front landing leg ( see the image 7),
supercharge the hydraulic jack, jack up the semi-trailer frame to the suitable height.
Retract the auxiliary landing legs, lock the fixing lock of auxiliary landing legs;
2. Fix the tractive trailer head on the semi-trailer frame;
3. Decompress the hydraulic jack, take jack back.
The specific operation steps and notes when using the hand operated vertical hydraulic jack
1. Raise up: use the operating handle to screw up the oil returning valve lever along the
clockwise direction (as shown in image 18), screw up the threaded rod (as shown in image
19), put the operating handle into the tilt hole to tilt (as shown in image 20), the piston
rod is smooth lifting and jacking up the heavy thing.
2 3

Drop down: use the operating handle to screw off the oil returning valve lever, when bearing
load, please screw off the valve lever slowly, this can avoid the danger because of the fast
falling of heavy thing.
Note:
User must confirm the object center and choose the point of strength of jack. Jack must be

55
placed steadily. If the ground is soft, please put the tough wood on the ground, this step will avoid
tile when jacking up.
When using several jacks at the same time, raising speed should be consistent. The load
should be balanced from every jack, if not, the risk of tilt will happen.
The jack should keep enough clean oil. When temperature is over -5℃, use the N15 machine
oil (GB443-84) for jacks working. When temperature is -5℃ to -20℃, use the specified
synthetic spindle oil (GB442-64) for jack working.
Avoid the heavy shaking when using jacks.
The jack must be used vertically. The working temperature is -20℃-45℃, not used in acid, lkali
and corrosive gas.

56
 Appendix C : hydraulic oil recommendation

Environment temperature Recommend model remark

30℃~45℃ L-HM68# anti-wear hydraulic fluids -
5℃~35℃ L-HM46# anti-wear hydraulic fluids -
L-HV32# Low-Temperature Hydraulic Oil
-25℃~10℃ -
（GB/T11118.1-2011）
L-HS46# Super low temperature hydraulic oil
-40℃~25℃ -
（GB/T11118.1-2011）

57
 Appendix D : Torque Requirements of the
Threaded Fastener Special made for Mobile
Crusher
Model Size Maximum torque value（N·M）
M6 9-12
M8 22-30
M10 45-59
M12 78-104
M14 124-165
M16 193-257
M18 264-354
M20 376-502
Hexagon bolt M22 512-683
8.8 class M24 651-868
M27 952-1269
M30 1293-1723
M33 1759-2345
M36 2259-3012
M39 2923-3898
M42 3540-4721
M45 4130-5911
M48 5311-7081

58