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Prelim XR2034 DZ T4F Parts Manual 2016 RevX1 PDF
Prelim XR2034 DZ T4F Parts Manual 2016 RevX1 PDF
PARTS MANUAL
PN 24945-001
Xtreme Manufacturing, LLC (https://www.xmfg.com/) is headquartered in Las Vegas, Nevada, and has fabrication facilities in Selma, California.
In October 2013, Xtreme became the majority shareholder in Snorkel, a global aerial work platform manufacturer, which has manufacturing
facilities in the US, UK & New Zealand, as well as a global sales distribution network. Find out more about Snorkel at www.snorkellifts.com.
Xtreme Manufacturing
1415 W. Bonanza Road
Las Vegas, NV 89106, USA
Contact Us:
T: 1.800.497.1704
T: 1.702.636.2969
F: 1.702.636.4943
E: info@xmfg.com
PN 24945-001
AUTHOR:
OVY LUNGU
REV X1
April 2016
© 2016 XTREME MANUFACTURING. ALL RIGHTS RESERVED
XR2034 Section 1 - General Information
Table of Contents
Description Page No.
SECTION 1 - GENERAL INFORMATION 3
ABBREVIATIONS AND ACRONYMS 4
ALPHABETICAL LIST OF PARTS BREAKDOWNS 5
NUMERICAL LIST OF PARTS BREAKDOWNS
SECTION 2 - CHASSIS
SECTION 3 - LABELS
SECTION 4 - ENGINE
SECTION 5 - TRANSMISSION, AXLES, AND DRIVESHAFTS
SECTION 6 - STEERING, BRAKES, WHEELS, AND TIRES
SECTION 7 - HYDRAULIC SYSTEM
SECTION 8 - ELECTRICAL SYSTEM
SECTION 9 - BOOM
SECTION 10 - CAB AND COVERS
SECTION 11 - ATTACHMENTS
NUMERICAL INDEX
ALPHABETICAL INDEX
ADDENDUM 1 - SCHEMATICS
ADDENDUM 2 - ENGINE
ADDENDUM 3 - TRANSMISSION
ADDENDUM 4 - AXLES
ADDENDUM 5 - PUMP
ADDENDUM 6 - CAB
ADDENDUM 7 - CONTACT
SECTION 1
GENERAL INFORMATION
SECTION 2
CHASSIS
LY
ON
ES
2
7
OS
5
4
3
RP
6 5
13
12
8
PU 11
9
11
10
17 16 18
ON
9
9
TI
RA
ST
21
LU
26
IL
R
23 25 24
FO
22 1
11
LY
10
ON
12
13
ES
1
OS
3
6
5 4
15 3
RP
2
16
21
PU
20 19 19.2 19.3 19.1
ON
18 17
7
9
I
AT
18
S TR
2
REF
1
LU
REF
12.1
3 7 12.2
REF
IL
R
FO
20
9
22
REF
11
10.2
10.1
LY
ON
18
8
ES
11
6
OS
5
2
RP
7
PU
ON
9
TI
RA
ST
20
LU
IL
R
FO
LY
ON
10
ES
10
9
OS
7
RP
2
20
PU 11
46 45
ON
18
TI
RA
ST
13
14
LU
12
IL
R
FO
LY
ON
ES
OS
RP
PU
ON
TI
27
19
RA
15 25
16
7 1
9 26
ST
LU
IL
R
FO
LY
ON
ES
6
33 32
OS
2
RP
25 37
38
PU
21
9
23 22
4
26 25
25
28 29 30 3 25 35
ON
11
TI
18
RA
14
13
ST
12
LU
IL
R
FO
LY
6
ON
14
2 13
12
ES
OS
8
17
7
RP
32
20 36
27 38 25
37 25
10
10
PU
ON
9
I
AT
S TR
LU
IL
R
Y
O NL
ES
OS
RP
PU
I ON
R AT
ST
24
46 47
1
LU
IL
R
FO
Y
O NL
41
25
4
39
ES
7
OS
11
34
35
17
RP
4 12
14 25
15
11
18 40
33
13
26 PU 29
25 28
5
8
42 30
9
5
6
ON
31 30
45
46 24
8 47
43
TI
42 30
4
5
6 3
RA
28
10
29
30
25
31
ST
27
30 31 4
LU
10
2
30
31
IL
R
FO
Y
O NL
ES
4
OS
RP
26
1 11 25
8
12
5
11
9
PU
5
ON
10
TI
5
18
13
5
RA
45
25
9 8
43 6
27
7
ST
10
6
30
31
LU
4
IL
3
10
R
FO
Y
NL
29
O
30 1
41.3 41.1
ES
25
OS
50
RP
27
8X
10
21
25
26
20 19
PU
ON
37.2
40.1 3
TI
37.1
6 40.2
RA
ST
38.1
2 38.2
11
LU
32
IL
R
FO
26
Y
REF
41.2 41.3
NL
41.3 41.1
19
REF
O
ES
42.1 42.2
27
8X
OS
25
RP
9
37.2
37.1
23 PU
ON
36.1 36.2 22
38.1
38.2
11 33.2 33.1
TI
33.2 33.3 8
RA
44.3
44.1
33.2 33.3 36.3 36.1
7
ST
17
45.1 45.2
35.2
44.2 5 45.3 45.1
LU
13 35.3
44.3
33.3 39
33.1 39
IL
4
37.4 37.3 28 3
33.1 39
R
REF
FO
2X 49.1 48
2 2X 49.2
REF 4X 4X
43.2 43.1
11
REF
7 45.3
24 2X
45.1
Y
NL
34.5 34.3 34.3
34.4
18
O
14
46.1
46.2
ES
OS
RP
1
REF
PU
ON
DETAIL A
16
RA
ST
LU
A
IL
R
32
35.1
REF
35.3
FO
15
SECTION 3
LABELS
53
Cab View
55
17
XR2034 Section 3 - Labels
Cab View
17
54 16
Parking Brake
Parking
ra Oil
re
ure e
ed le
Brake
ss rak
Volts Fuel Oil Coolant
pe c
tu
m uli
ck Ax
Pre w B
Te dra
Lo ar
Re
Lo
Hy
OFF
ON
OFF
ON
Boom
18001-003
1 2
2C
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
WARNING
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
41 42
43 44
18340-000 18341-000
45 46
CARRIAGE DAMAGE
DAMAGE may result from adjusting forks
when carriage is loaded.
ONLY ADJUST FORKS WHEN CARRIAGE
IS UNLOADED. 18331-000
47
LE 66
G
N 60
A
F
LOAD RATINGS 2.0 FT
55
SHOWN ARE FOR M LOAD
O
E
BO
VEHICLES EQUIPPED 50 D CENTER
WITH FOAM FILLED 45 C
B
TIRES ONLY. A
40
35
10,000 LBS AT 24 IN
MIN CAPACITY FORK 30 2.0 FT
LOAD
(20,000 LBS PAIR).
25 CENTER
20
10,000 LBS
13,500 LBS
16,000 LBS
17,500 LBS
19,000 LBS
20,000 LBS
15
10
D C B A
E
F
P/N 17236-000
54
53
CAUTION
EQUIPMENT DAMAGE
Wait at least two (2) minutes after shutting
engine off before setting the battery disconnect
switch to OFF. Equipment damage may occur if
the engine control systems are not allowed to
shutdown properly. 18412-000R01
55
SECTION 4
ENGINE
15
7
18
5
4
25
18
19
23
22
24 6
1
35
26
27
29
36
NOTE: FOR COMPLETE OEM ENGINE PARTS BREAKDOWNS, SEE ADDENDUM 2 - ENGINE
12
32 31
33
38.1
17 24
30
22
28
9 37.1 23
3
33
33 11
B
34
21
20
14
16.6
NOTE: FOR COMPLETE OEM ENGINE PARTS BREAKDOWNS, SEE ADDENDUM 2 - ENGINE
11
3
7
8
10
1
4
12
10
Y
NL
4
O
6
ES
5
OS
RP
PU
3
ON
TI
RA
2
ST
LU
1
IL
R
FO
Y
O NL
ES
4.5 4.1
4.2
4.4
OS
4.1
4.3
RP
6
PU 5
ON
7.1
TI
2
7.2
RA
3
7.1
4.4
ST
4.6
LU
IL
1
R
FO
Y
NL
2
O
ES
OS
RP
1
PU
ON
TI
RA
ST
LU
6
R
4
FO
SECTION 5
TRANSMISSION, AXLES,
& DRIVESHAFTS
6
8
9 5
10
21 1
22
14
19
20
18
17 2
8 12
11
23
15 4
16
NOTE: FOR COMPLETE OEM TRANSMISSION PARTS BREAKDOWNS, SEE ADDENDUM 3 - TRANSMISSION
3
4 4
2 2
NOTE: FOR COMPLETE OEM AXLE PARTS BREAKDOWNS, SEE ADDENDUM 4 - AXLES
3
4
2
NOTE: FOR COMPLETE OEM AXLE PARTS BREAKDOWNS, SEE ADDENDUM 4 - AXLES
SECTION 6
STEERING, BRAKES,
WHEELS, & TIRES
5
4
5 6
5
2
1
3
3
3
4
FIGURE 6-5. WHEEL AND TIRE ASSEMBLY (14539-000 RH, 14540-000 LH)
SECTION 7
HYDRAULIC SYSTEM
NOTE: FOR COMPLETE OEM PUMP ASSEMBLY PARTS BREAKDOWN, SEE ADDENDUM 5 - PUMP
10
4
6.2
6.5 6.3
6.4.3
6.6
6.4.2 1
6.1
6.5
7
13 27 6.4.1
6.5
25
19 35
20 31
33
28 32
29
19
12
20
21
11
36
26
30 17
22 16
26 24
34 8
14
18
23
10
13
3
15
4
10
4 5
" RSA" 7
3 "ALL"
" T4" 3
3 "ALS"
4 " OR1A"
" T3" 4
" RSB" 11 4 " OR2A"
1
" T6" 10
" T1" 9
3 " FLA"
" P1" 6
4 " OR2B"
8 " LS2"
4 " OR1B"
1 11 " SVR"
REF 2 " PBR"
1
REF
" LS4" 2
" T5" 3
2 7
4 7
6
4
3
4.3
4.2
4.1
4.4
4.1
3.1
3.2
2
2
4.2
4.1
3
2 4.3
REF
1
REF 4.1
3
REF
4.2 4.3
4
3
5
6
11
1
10
6
11
6
6
13
9
12
SET SCREWS
INCLUDED WITH
HANDLE
2
3
6
1
REF
5
4
REAR VIEW 1
8
2
2
4
2 3
6 1
3
10 9
10 9
11 8
3
1
12
6
13
4
14
4
7
3 4
SECTION 8
ELECTRICAL SYSTEM
13 13
13
11 13
25
10
8
7 23 9
22
12
14
15
14
REF 18
16
20
18
18
4
19
5
8 8
5 6
8
6
2
9
9
3
3
4
3
4
4
4
1 3
SECTION 9
BOOM
14
14
12
12
7
9
8
B
2
14
12
6
4
3
11 4X
DETAIL B
4X 15
5
10
A
1
DETAIL A
13
11
www.XMFG.com
C C
169
2
REF
1
REF
100
REF
SECTION C-C
FROM FEMALE QD
Xtreme Manufacturing
Section 9 - Boom
RH BOOM MANIFOLD
XR2034 Section 9 - Boom
3
REF
SECTION C-C
FROM FEMALE QD
RH BOOM MANIFOLD
(TOP VIEW)
(OUTER BOOM)
RH BULKHEAD FTG
(OUTER BOOM)
100
EXTEND CYLINDER
EXT
RET
100
LH BOOM MANIFOLD
(TOP VIEW)
(OUTER BOOM)
LH BULKHEAD FTG
16002-384 INNER BOOM ASSY HOSE, REF (OUTER BOOM)
FROM MALE QD
12
REF
38
14
37
44
20
42
43
45 46
45
46
44 64
23
18
37
13
REF 39
17
40
41
41
41 40
41
41
19
12
33
59 37
39
37
32
31
37
59
36
54
64
32
37
64 38
51
35
16 52
29
30
15
47 64 26 34
21
41
48 49
37
41 25
37
22
25 50
64
26
13
24
37
50
35
REF
37
53
27
28
12
REF
62
50
37
42
2
37
11
37
56
55
39
41
4
REF 10 60
3
REF
61
9
REF
2
REF
42
5
6
63
9 7
51
58
7
57
A A FEMALE QD
FROM RH TUBE
100
REF
101
TILT CYLINDER REF
RET
EXT
100
REF 101
REF
FROM LH TUBE
MALE QD
102
REF
34
REF
100
REF
101
REF 102
100
101
SECTION A-A
25
26
21
19
32
33 25
26
20
RH SIDE VIEW
13
29
34 30
12
22
22
23
22 23
31
30
38
36
2
4
36
3
37
DETAIL A
1
REF
10
32
35
11
21
25
25
26
26
32
33
20 LH SIDE VIEW
19
14
15
REAR VIEW
6
8
27
25
18 17
24
26
25
28
39
25
16
25
28
BOTTOM VIEW
1
REF
SECTION 10
CAB & COVERS
13 8
10
14
3
15
12
13
27 4
12
26
22 23
22 23
1 18
17
9
10
25
15
17 3
19
25
18
14 FAR SIDE
10
1
2
2 2
2
2
2
2
2
2
12 13
3
9
11 10
8 7
7
5
8
3
8 9
3 5
3 4
7
12
2
14
11
8
9 7
10 8
6 11
2
6
14
12
18
17
14
12
5
12
13
4
15
10
14
2
6
13
15
3
1 11
11
10
2
5 11
7
10
14
10
6
10 7
13
7
8
13
5 4
10
12
12 7
3 6
3 2
9
10
11 9
11
9 9
6
11 11
8
8 10 18 19
12
13 14 2
1
3
8 11
6
18 20
4 8 11
9 8
13
17 3
13
16 15
12
5 6
2
7
13
14
11
4
1
9
15
16
10
11 15
18
17
11
11
12
12
11
11
14
9 2
13
11
17
1
18
19 20
19 20 19
20
5
3
8 6
5
5
5
4
4
5
5
7
7
SECTION 11
ATTACHMENTS
20
15
15
24
4
1
2
25
25
23
9
6
18 19
16 22
16
8 101 101
C C
18
11
3
22 111
23 46"
17
11
106 106
A A
109 107
D D
108 110
D D
14
12
10
103
C
104
C
105
C
102
C
ADDENDUM 1
SCHEMATICS
ADDENDUM 2
ENGINE
DEUTZ®
TCD 3.6 L
THE INFORMATION PROVIDED WITHIN THIS ADDENDUM IS INTENDED FOR REFERENCE ONLY.
Always refer to your local Xtreme Manufacturing dealer for the latest information. Only fully trained per-
sonnel should carry out servicing of engines. Before working on any engine, always refer to the correct user
service and maintenance manual.
Always refer to your local Xtreme Manufacturing outlet or call 1.702.636.2969 before purchasing any
parts.
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ADDENDUM 3
TRANSMISSION
ADDENDUM 4
AXLES
CUSTOMER: CODE:
XTREME 180181
ADDENDUM 5
PUMP
Parts Listing
XMFG
K3VL 45, 60, 80, 112, PN200
140, 14003-000
Axial Piston Pump
46 7 88 4
72 8 901
490 A
711
538
824
127
123
12 7 25 1
111
72 8
27 1 46 7
710 981
774 729 983
26 1 46 5
406
Se e det ail
o f th e pr ess ure 40 2
contr ol r egulato r 80 8
95 4
90 1
49 0
2 61 (K3VL45)
C
406 ( K3VL45 ) 12 4
01 3
313
141
157 401
15 6
88 6
885 31 2
719
742
01 1 415
B 15 3 317
313
030 15 1 743
152 80 3
158 11 6
211
157
214
212 158
141
159 0 13 (K3VL45)
160 407
156 C
263
A 7 10 (K3VL80) Through drive kit
743
N cover kit
492
647 490
624 491
628
629
704 647
626
702 625 648 (K3VL45/80)
630 601
645 701
802 631
705
643
644 (K3VL45/80) 627
703
646
802
644
660
706 601
650
924
660 801
671 630
628
705 701
702
3
XR2034 Addendum 5 - Pump
Main Pump
Thru-drive
116 Coupling
SAE A 1 P-29031500264K 1 P-29031500264K 1 P-29031500241K
SAE B 1 P-29031500265K 1 P-29031500265K 1 P-29031500262K
SAE BB 1 P-29031500266K 1 P-29031500266K 1 P-29031500267K
SAE C --- --- 1 P-29031500263K
SAE C Keyed coupling, K3VL80 only --- --- 1 P-29031500365K
SAE CC --- --- ---
SAE D --- --- ---
263 Thru-drive cover plate "N" 1 P-29231500316 1 P-29231500316 1 P-29231500316
317 Subplate Adapter
SAE A Not required Not required Not required
SAE B 1 P-29247500358 1 P-29247500358 1 P-29247500354
SAE BB 1 P-29247500358 1 P-29247500358 1 P-29247500354
SAE C 2-bolt --- --- 1 P-29247500355
SAE C 4-bolt --- --- P-29247500439
SAE CC --- --- ---
SAE D --- --- ---
415 S.H.C.S. [Subplate Adapter to Pump]
SAE A Not required Not required Not required
SAE B 4 P-0SBM825 4 P-0SBM825 4 P-0SBM1025
SAE BB 4 P-0SBM825 4 P-0SBM825 4 P-0SBM1025
SAE C --- --- 4 P-0SBM1030
SAE CC --- --- ---
SAE D --- --- ---
407 S.H.C.S. (Thru-drive cover plate) 2 P-0SBM1020 2 P-0SBM1020 2 P-0SBM1020
710 [Thru-drive cover] o-ring
Nitrile (Std) --- --- 1 P-00RBG85
712 [Thru-drive cover (except K3VL80) & Subplate to valve housing] o-ring
Nitrile (Std) 1 P-00RBG85 1 P-00RBG85 1 P-00RBG85
742 O-ring [Second pump to subplate]
SAE B - Nitrile (Std) 1 P-00RBG105 1 P-00RBG105 1 P-00RBG105
SAE BB - Nitrile (Std) 1 P-00RBG105 1 P-00RBG105 1 P-00RBG105
SAE C - Nitrile (Std) N/A N/A 1 P-00RBG130
SAE CC - Nitrile (Std) N/A N/A N/A
SAE D - Nitrile (Std) N/A N/A N/A
Service kit
10
ADDENDUM 6
CAB
THE INFORMATION PROVIDED WITHIN THIS ADDENDUM IS INTENDED FOR REFERENCE ONLY.
OR 120
OR 103
90
26
OR 71
24
33
30
31
18
17
95
93
41
105
39
OR 62
124
Contact
XR2034
PARTS MANUAL
www.XMFG.com 484 Xtreme Manufacturing
PN 24945-000