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Spec - VCB 22kvodvcbRev1Nov07
Spec - VCB 22kvodvcbRev1Nov07
TECHNICAL SPECIFICATION
FOR
1. All the drawings, i.e. elevation, side view, plan, cross sectional view etc., in AutoCAD format
and manuals in PDF format, for offered item shall be submitted. Also the hard copies as per
specification shall be submitted.
2. The bidder shall submit Quality Assurance Plan with the technical bid.
3. The bidder shall have to submit all the required type test reports for the offered item. In
absence of this, the evaluation shall be carried out accordingly as non-submission of type test
reports.
4. The bidder must fill up all the points of GTP for offered item/s. Instead of indicating “refer
drawing, or as per IS/IEC”, the exact value/s must be filled in.
5. All the points other than GTP, which are asked to confirm in technical specifications must be
submitted separately with the bid.
6. The bidder is required to impart training in view of manufacture, assembly, erection, operation
and maintenance for offered item, at his works, to the person/s identified by GETCO, in the
event of an order, free of cost. The cost of logistics will be bear by GETCO.
7. Please note that the evaluation will be carried out on the strength of content of bid only. No
further correspondence will be made.
8. The bidder shall bring out all the technical deviation/s only at the specified annexure.
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
SECTION – I
GENERAL TECHNICAL REQUIREMENTS
1.1 SCOPE :
1.1.1 This section covers the design, manufacture, testing, inspection, supply
and delivery of 22 KV Out door Circuit Breakers with associated
accessories and complete in all respects specified in the schedule of
requirements.
1.3 DRAWINGS:
1.3.1 As a part of the proposal, the bidder shall furnish the drawings in
triplicate incorporating the following particulars for the purpose of
preliminary studies.
1.3.2 Within 15 days of receipt of a purchase order, the bidder shall furnish to
the purchaser following drawings for the approval of the purchaser.
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
1.3.3 The bidder may also, submit any other drawings found necessary in
addition to the drawings stated above.
1.4.1.1 The circuit breaker shall be VCB type. The breakers shall be offered as a
complete unit with all piping equipment in place and all internal wiring
installed and terminated in the mechanism housing and breaker shall be
compete in all respect.
1.4.1.2 The circuit breakers shall be capable of rapid and smooth interruption of
currents under all conditions completely suppressing all undesirable
phenomena even under the most severe and persistent short circuit
conditions or when interrupting small currents or leading or lagging
reactive currents. The circuit breakers shall be ‘Restrike-Free’ under
all operating conditions. The details of any device incorporated to limit
or control the rate of rise of restriking voltage across, the circuit breaker
contacts shall be stated. The over voltages caused by circuit breaker
while switching inductive or capacitive loads shall not exceed 2.5 times
the highest phase to neutral voltage. The actual make and break times
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
for the circuit breakers throughout the ranges of their operating duties
shall be stated in the offer and guaranteed.
1.4.1.3 The arc quenching chambers shall have devices to ensure almost
uniform distribution of voltage across the interrupters.
The interrupting capacity of the breaker for kilometric faults (short line
faults) shall be equal to its interrupting capacity [as per Clause 4-105 of
IS: 13118] and shall be stated in the offer. The details of tests conducted
for confirming the capability of the breakers under kilometric fault
conditions shall be furnished in the offer.
1.4.1.5 The circuit breakers shall be designed for interrupting line charging
currents without undue rise in the voltage on supply side and without
any restrike and without showing signs of undue strain. The guaranteed
over voltage which shall not be exceeded while interrupting the line
charging currents as specified under the Clause 2.4.(10) Section-II of
this specification shall be stated in the offer.
1.4.1.8 The measures adopted for ensuring proper operation at high rate of rise
of restriking voltage and for limiting the actual voltage values across the
breaks shall be described in the offer. The type characteristics and rating
of the resistor used, if any, to shunt the breaker contacts and of the
auxiliary switching devices used for interrupting the resistor current
shall be clearly stated.
The circuit breaker shall be capable of interrupting the rated power with
recovery voltage equal to the rated maximum line to line service voltage
at rated frequency and at a power factor not exceeding 0.15.
1.4.1.10 The circuit breakers shall also be capable of satisfactory operation even
under conditions of phase opposition that may arise due to faulty
synchronising. The maximum power which the breaker can satisfactorily
interrupt under phase opposition shall be stated in the offer.
1.4.1.11 The operating duty of the circuit breaker shall be as specified under
Clause-2.4.1 (11) section II of specific technical requirement for
breakers.
1.4.2.1 The temperature rise and the maximum temperature on any part of the
equipments when in service under continuous full load conditions and
exposed continuously to the direct sun-rays shall not exceed the
permissible limits as per relevant ISS. When the standard specifies the
limits of temperature rise, this shall not be exceeded when corrected for
the difference between ambient temperature at site and the ambient
temperature specified in the relevant specification. The correction
proposed shall be stated in offer and shall be subject to the approval of
the purchaser.
1.4.3.1 The circuit breakers shall be suitable for outdoor operation under the
climatic conditions specified in section-II of this specification.
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
1.4.3.2 Exposed live parts shall be placed high enough above ground to meet
the requirements of local safety codes.
1.4.3.4 VCB shall consist of three identical single phase units with common
operating mechanism suitable for specified duty. Bidder may give
complete constructional details for VCB offered by them. The
insulation level of porcelain of the circuit breaker shall be so co-
coordinated with that of the equipment that flashover shall occur
externally to the equipment.
The insulation to ground, the insulation between open contacts and the
insulation between phases of the completely assembled circuit breaker
shall capable of withstanding satisfactorily die-electric test voltages
corresponding to BIL specified in Clause –2.4.2 SECTION – II of this
specification i.e. Lightening impulse with stand voltage shall be150
KVP & One minute P.F. withstand voltage shall be 55 KV rms.
1.4.5. Adequate clearance shall be provided between phase and from phase to
ground. The clearance shall be such that the breaker shall withstand the
BIL specified under clause no.1.4.4 of this specification. The minimum
clearance from live parts to ground level shall however be subject to the
purchaser’s approval.
1.4.6.1 The main contacts shall have adequate area and contact pressure for
carrying the rated currents and the short time rated breaking currents of
the breaker without excessive temperature rise. Contacts shall have a
minimum of movable parts and adjustments. The main contacts shall be
first to open and last to close so that burning and wearing of the contact
may be negligible. Main contacts shall be of copper. Moving contacts
shall have permanent marking or scale. Identification shall be invariably
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
and legibly marked on VCB mechanism so that the extent of wear and
tear can be measured. Necessary instruction there of shall be furnished
on front of panel.
1.4.7.2 The circuit breakers shall be designed for remote control from the
control room and there shall be provision for manual operation of circuit
breakers during maintenance and for local tripping and closing by
normal means.
1.4.7.4 The operating mechanism along with its accessories shall be mounted in
a weather proof cabinet with hinged doors located near the breakers..
The local control switch and the breaker position indicator shall be
provided in this cabinet. The control circuit shall be designed to operate
on 110 V.D.C. as specified in section-II of this specification. The
closing and opening coils shall be designed to operate satisfactorily at
any control voltage from 80% to 115% of the normal voltage. A heater
of adequate capacity with thermostat shall be provided in the cabinet to
avoid moisture condensation.
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
1.4.7.4(a) The terminal block shall of 1.1 KV voltage grade & shall be with stud
type connections instead of with screw types connections.
1.6.1 6 Nos. of Compression type terminal connectors per breaker suitable for
ACSR “PANTHER” Conductor shall be supplied and they shall be
suitable for both vertical and horizontal connections of the Transmission
line conductor or station bus bar. Suitable terminal earth connectors (two
Nos.) for earthing connections shall also be supplied. The drawing of
this connector shall be submitted. SS bolt for connector shall be
provided with two Nos. of SS nuts (including lock nut) & one SS
washer.
1.7 TROPICALISATION:
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
1.7.1 All control wiring, electric motors and accessories shall be protected
against fungus growth and other harmful effects due to tropical
environments.
1.8 GALVANISING:
1.8.1 All ferrous parts of breakers and compressed air plant including bolts, nuts etc.
shall be hot-dip galvanised as per latest edition of IS: 2629.
1.9 PAINTING :
1.10.2 Routine tests as per the latest edition of IS : 13118 for circuit breakers
shall be carried out on each circuit breaker (in presence of purchaser’s
representative if degreed by the purchaser).
1.10.3 The test reports for type tests and routine tests in respect of associated
equipments as motors, instruments, relays etc. as per the latest edition
of the relevant IS shall be supplied by the bidder.
1.10.4 All tests reports for acceptance / routine tests shall be submitted and got
approved from the purchaser before dispatching the breaker.
1.11.1 The bidder shall furnish an item wise list and quantity of recommended
spare parts, if any, for five years' operation of the air break Isolators,
with unit price of each part.
1.12 ERECTION :
1.12.1. The bidder shall quote for the services of an erection engineer who shall
take full responsibility for the erection, testing, and commissioning of
the breakers. Skilled labour for erection work will have to be arranged
for by the successful bidder. Erector shall bring all special tools and
instruments required. Rates of pay, on daily and monthly basis as well as
the estimated duration of execution shall be indicated.
1.12.3. The purchaser shall not be responsible for any damage to the breaker
during commissioning if such damages result from faulty or inadequate
erection. Purchaser shall provide local workmen as well as ordinary
tools and equipments required for erection.
Getco/Engg/TechSpec/22kV/O/D VCB/R1/Nov07
1.12.4. Supplier shall not be liable for any loss, damage or injury to property or
persons at the installation site unless such damage or injuries are caused
by any act or negligence of the supervising erector.
The bidder shall furnish all guaranteed technical particulars as called for in
section-IV (Schedule-‘A’) of this specification. Particulars which are
subject to guarantee shall be clearly stated offers not containing this
information will not be considered.
SECTION – II
TECHNICAL SPECIFICATION
SPECIFIC REQUIREMENTS.
2.1 SCOPE:
2.2.1 The climatic conditions under which the breaker shall operate
satisfactorily are as follows:
2.2.3 Since the sub-station may be near seashore or Industrial area, the
breaker offered shall be suitable for heavily polluted atmosphere.
vi) Auxiliary power supply : 1) 240 Volts 1-φ & 415 Volts 3-φ,
50 Hz A.C., with the variation of
frequency 48.5 to 51.5 and
voltage +10% & -15%
occasionaly.
APPENDIX - I
BIDDING SCHEDULES
1. Name of Manufacturer :
2. Type Designation :
3. Governing Standard :
6. Frequency (Hz) :
Percentage DC component
:
Assymetrical breaking current
(including DC component :
(KA rms).
b) Limit of adjustment of :
dead time for 3-phase
reclosing.
a) On supply side. :
b) On line side. :
a) On supply side. :
b) On line side. :
SUPPORTING INSULATORS :
a) Opening :
b) Closing :
Note :
2) The tenderer should furnish the various make for bought out items wherever
required in GTP instead of indicating ‘ or its equivalent’.