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RP 2007 PDF
RP 2007 PDF
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Velan takes casting quality seriously. Magmasoft ® casting simulation is part of a comprehensive
approach to consistently producing top quality products.
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Environmental devastation
aside, petrochemical
resources are also becom-
ing increasingly valuable,
and plants can no longer
afford to operate without
adhering to strict fugitive
Velan can supply turn-key automated packages with integral control actuation for two-wire and emissions standards.
closed loop systems (Profibus, Modbus, Fieldbus, etc.).
Since the mid-1970’s, Velan
has worked on developing BP, one of the world’s largest oil companies,
One-stop shopping with Velan sealing technologies that awards “Environmentally Friendly Valve”
minimize leakage. Today, our status to Velan cast steel valves.
Through our global network In addition, we go through an valves offer the most strin-
of distributors, we offer OEM extremely thorough process gent emissions guarantees.
actuators that meet the most to qualify the actuators them- For those applications that
demanding on/off and control selves. This ensures we can require even lower emis-
applications. Since quality offer everything from multi- sions, we have a rane of
counts as much when it turn electric actuators on zero-emission offerings.
comes to choosing business raising stem valves to
partners as it does when scotch-yoke or double
selecting products, we inter- opposed piston actuators
view our distributors before on rotary valves and turn- AUTOMATION
appointing them as author- key control systems. OFFERINGS
ized actuator mounting
shops, and continue to care- • Electric, hydraulic, and
fully audit them over time. pneumatic actuation
• Preinstallation of
switches, positioners,
thrust and torque sen-
sors, signal conditioners
Velan performs emissions testing
• Integral control actua- to guarantee our valves meet strict low
tion, two-wire, and emission criteria.
closed-loop systems
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24" (600 mm) full-bore severe service metal-seated valve has been in uninterrupted service
for over six years.
HF acid valves
Alkylation is the refining process, is highly corrosive
process for chemically and dangerous if leaked
combining isobutene with into the atmosphere.
olefin hydrocarbons through Consequently, this is a
the control of temperature critical valve application
and pressure in the pres- and there are few manufac-
ence of an acid catalyst, turers with the appropriate
usually sulfuric acid or expertise.
hydroflouric acid.
There are two major licen-
The product, alkylate, has sors for HF alkylation serv-
high octane value and is ice, ConocoPhillips and UOP.
blended with motor oil or Velan manufactures forged
aviation oil to improve the steel and cast steel valves
"anti-knock" value of the fuel. for both licenses and we
have installations all over
Two HF acid 12" (300 mm) class 300 gate valves installed at ExxonMobil.
Hydrofluoric acid, one of the the world.
catalysts used in this
Steam traps
Velan’s comprehensive range of steam traps is based on a unique
design that was developed and patented by A.K. Velan, CEO of
Velan Inc., in the early 1950s. This unique product has been proven to
help major refineries realize significant savings on their steam costs.
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A large Torqseal™ triple-offset butterfly valve used for crude oil service
in Dalian Seaport (China).
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Global service
with strong local presence
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Downstream production
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During the Fluidized Catalytic include hydrocracking, The gas plants use cryogen- The final stages are treating
Cracking (FCC) process the hydrodesulphurization ics to recover LPG from and blending the feedstocks
octane value is increased, treating, and coking. refinery and petrochemical to bring them into different
and the feedstocks including off gases. Moderate recov- types of finished products
gas oil, coker gas oils, and One other area of the plant ery of ethane and high-purity or useable fuels.
FCC cycle oils are converted is gas separation, which hydrogen can also be
into high quality, low-sulfur separates the gas into light achieved.
fuels. Other processes for crude distillates and gas.
upgrading the quality of fuels
TREATMENT FORMULATING/BLENDING
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Refining production
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Catalytic cracking
The cracking process plays a The advantage of the FCC
very important role in the process is that the unit con-
refining of oil into fuel prod- tinues to operate, which is
ucts. Cracking is the breaking possible because the flu-
apart of long chains of car- idized catalyst bed can be
bon molecules. The feed- continuously circulated and
stocks to crackers are regenerated. However,
“heavy” gas oil and “coker” because the catalyst used is
gas oil. Both of these prod- a fine abrasive powder that
ucts contain long carbon “circulates” through the
chain molecules. When these process, abrasion can be a
long carbon chains are heat- problem for valves and other
ed to temperatures exceed- operating equipment.
ing 680°F (360°C), they begin
to break apart into lighter, Hydrocrackers are advanta- Delayed coking
more valuable products that geous for two reasons. First,
can be used as fuels. dirty and sour feedstocks Hot residual oil is fed to The coke that forms in one of
can be “hydrotreated” prior the base of the fractionator the parallel drums is removed
The purpose of cracking oil is to the cracking operation, where it mixes with the using high pressure water.
to produce lighter products which optimizes the process condensed recycle. The The plant also includes
without producing coke, a and produces a cleaner fin- combined feed is heated in a blowdown system,
natural by-product at high ished product. Second, by the furnace until a suitable coke handling, and a
temperatures. To limit and cracking the “heavy” feed- temperature is achieved. water-recovery system.
control the formation of coke, stock in a hydrogen rich Steam or boiler feedwater
which is a less valuable environment, higher valued is injected into the heater
product that also lowers the light end products are pro- tubes to prevent coking in
efficiency of the process, a duced. As in hydrotreaters, the furnace. The condensed
catalyst is used. The catalyst large amounts of hydrogen recycle joins the fresh
supplies energy to drive the must be compressed and charge, as mentioned earlier.
reaction and therefore low- recycled into the process. The overhead stream is sent
ers the required cracking Therefore, large compressor to a vapor recovery unit
termperature and reduces packages are an integral where the individual product
the formation of coke. The part of hydrocracking units streams are separated.
two most common methods and they are prime valve The wet gas and unstabilized
used in the cracking process applications. naphtha are sent to the light
are fluidized catalytic crack- ends recovery plant for 12” (300 mm) switch valve in a delayed
ing (FCC) and hydrocracking. separation of fuel gas, LPG, coker unit.
and naphtha products.
DELAYED COKER
APPLICATIONS:
RANGE OF VALVES
• 6–14” switch valves,
ASME classes 300–900
• 6–36” isolation valves,
ASME classes 150–900
• 2–8” high pressure
hydrodrill valves,
ASME classes 1500–2500
• 1/4 –2” steam valves,
ASME classes 300–150
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Petrochemical production
Olefin recovery
The recovery of ethylene,
propylene, and heavier
components from refinery
offgas streams can be
accomplished with cryogen-
ics, molecular sieve, or both.
The refinery offgases from
the catalytic crackers, cok-
ers, or other sources are first
hydrated by molecular sieve
then sent to an expander
that compresses the gas
stream. This gas stream is
then cooled through a heat
exchanger. The recovered
ethylene or propylene are
then feedstocks for the
petrochemical industry.
Olefins can also be dehydro-
genated from paraffins using
a steam-active reformer.
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GENERAL APPLICATIONS
IN PETROCHEMICAL
PRODUCTION
• ESD valves
Velan quarter-turn
valves have consis-
tent torque for ease
of actuator sizing,
which reduces the
concern for locked up
valves. Velan has
worked with accesso-
ry manufacturers to
partially stroke our
valves automatically,
this again helps
assure the operation
of the assembly when
it is required to
stroke.
• Chemicals
Ammonia Velan Memoryseal ™
Ammonia is another by- elements into NH3 - ammonia special ammonia storage valves with their
product of the refining indus- gas. The ammonia gas will tanks. The diagram above is patented seating
try and is very important in then be cooled and pressur- a simplified illustration of technology gives cus-
the petrochemical industry. ized for storage or trans- this process. tomers positive and
portation as a liquid in repeatable bubble
Two raw materials are tight shutoff through
used to produce ammonia. the valve. This seat-
Air supplies the nitrogen, ing technology is
and natural gas supplies excellent for actua-
the hydrogen for ammonia tion because it’s so
synthesis. Natural gas is easy to open and
reformed in a conversion close the valves.
reactor when it is combined
with steam. Air is introduced
to the second reactor at a • Higher temperatures
controlled rate to ensure the Velan Securaseal®
proper H2 to N2 ratio. Oxygen and Torqseal™ valve
from the air is consumed in lines are available up
an exothermic combustion to 1450°F (788°C),
reaction while the inert with ASME pressure
nitrogen passes through classes up to 4500.
the system. These two product
lines complement
In shift reactors 1 and 2 the each other: Torqseal™
water-gas shift equilibrium meets the API 598
reaction takes place as the soft seat standard
temperature of the steam is and Securaseal® has
lowered, combining the high flow capacities.
nitrogen and hydrogen
A double block and bleed setup using a 12" (300 mm) class 300 347 stainless steel
Torqseal ™ valve on hydrogen service at 500 psi/900°F (34.5 bar/482°C).
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© 2007 Velan Inc., Montreal, QC, Canada. All rights reserved.
The contents hereof are confidential and proprietary to Velan. Any unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited. VEL-RP-2007
Velan Valves, Velan Inc., Memoryseal, Securaseal, Torqseal, Proquip, Velflex, Adareg, Adaxie, and RAMA are trademarks or registered trademarks of Velan Inc.
Printed in Canada
and/or another Velan company. All other trademarks and registered trademarks are owned by their respective companies.