Componentes Electronicos Caterpillar

Electronics
PRODUCT DIRECTORY
Table of Contents
Proven Reliable in the Real World
Electronic Control Modules page Electrical Components page Electrical Components page
A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A3:E2FF Controller Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 PS13-20N 12V
A3:E2MD Controller Control Handles . . . . . . . . . . . . . . . . . . . 18-19 PS12-20N 24V
A3:E2HD Controller Column Mounted Shifter PS19-60N 24V
A3:E2IE Controller Electronic Joystick PS19-50N 12V
A3:E3HD Controller Prophet Handle On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27
A3:E3GE Controller Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21 EHC13-12V
A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9 HID Flood Lights EHC13-24V
A4:E1 Controller LED Indicators Coils for Proportional E/H Valves . . . . . . . 27
A4:E2 Controller LED Signals C19-12P
A4:E4FF Controller Rotating Beacon C19-24P
A4:E4HD Controller Shock Resistant Lights C19-12RP
A4:E4MD Controller Sensors C19-24RP
A4:E4IE Controller Liquid Level Sensors . . . . . . . . . . . . . 22-23 C13-12RP
A4 & A2:M1 Machine Controllers. . . . . 10-11 Fuel Level Sensor C13-24RP
A4:M1 Controller Pressure Sensors . . . . . . . . . . . . . . . . 22-23 Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A4:M2 Controller High Pressure PWM Pressure Sensors PS19LDA
A4:M3 Controller Integral Connector Pressure Sensors PS13SDA
A2:M1 Controller Wire Leaded PWM Pressure Sensors PS13TEHC
Speed/Timing Sensors . . . . . . . . . . . . 22-24 PS13TTV
Displays and Monitors page Hall Effect Active Speed Sensors PS13ETAC
Instrument Clusters & Displays . . . . . . 13-14 High Accuracy Timing Sensors Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
Advisor Display Low Speed Timing Sensors Electronic Key Switch
Dash Instrument Cluster Temperature Sensors . . . . . . . . . . . . . 22&24 Filter By-Pass Switch
Messenger Display PWM Exhaust Gas Temperature Sensors Liquid Level Switch
Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15 Exhaust Gas Thermocouples Relay Switch
Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15 PWM Temperature Sensors Robust Arm Bar Switch
Active Temperature Sensors Rocker Switch
Passive Temperature Sensors
Position Sensors . . . . . . . . . . . . . . . 22&25 Communications page
Cylinder Position Sensors Customer Communication Module . . . . . . 32
Heavy Duty Rotary Position Sensors Customer Communication Module III . . . . 33
Medium Duty Rotary Position Sensors Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34
Steering Wheel Position Sensors Pocket Technician™ . . . . . . . . . . . . . . . . . . . 35
Cat Electronics Product Directory 3

Defining the Possible Electronics
Welcome to Cat Electronics

®
Caterpillar Inc. is more than big, heavy

equipment — and much more than yellow
iron. Our products have evolved from simple
mechanical workhorses to sophisticated,
electronically controlled work-site solutions.
At the heart of this transformation is Cat®
Electronics. We “Define the Possible” for our
customers every day with our industry-leading
components, software, and electronic and
electrical systems.
Proven Experience
For more than 25 years, Cat Electronics has been
providing real-world electronic and electrical
Components solutions for the markets Caterpillar serves.
Software From on-highway to mining, construction to
electric power, marine to agriculture, Cat
Systems
Electronics offers value-added electronic
solutions that stand up to the world’s harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,
Caterpillar is not just an iron company, Caterpillar
Our Vision
is a world-class electronics company.
We will be the global
This broad experience and understanding of
leader in providing
heavy-duty application environments — like
motion and power severe vibration, shock, extreme operating
temperature ranges, thermal cycle, thermal
control solutions.
shock, humidity, corrosion and excessive
dust — has resulted in several hundred U.S.
and foreign patents in components, software
features and algorithms.
Forward Thinking
4
Electronic Control Modules
Our Engine and Machine Controllers have been

developed for today’s robust engines and
varied machine applications. They are capable
of advanced engine control and diagnostics.
This is the most comprehensive line of versatile,

configurable and rugged controllers in use
around the world today.
5
A3
Engine Controllers Electronics
A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel cooled,
or military housing.
With the ability to be configured in several hardware

arrangements and programmable software for different
A3:E2 Controller
applications, this is the most comprehensive line of
configurable, rugged controllers in the world today.
A3:E3 Controllers:
Based on our popular A3:E2 controllers, the A3:E3 has
been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.
A3:E3 Controller
Environmental Specifications A3:E2 & A3:E3

Operating Temperature Range -40°C to +120°C
Fuel Temperature* 80°C
Fuel Flow Rate* 10 L/min (max)
Radiated Immunity 15.0KHZ to 1.0 GHZ @100 V/M
Storage Temperature Range (normal) -50°C to +120°C
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage
Input Shortage Tolerance Between Input and Batt+/Batt-
Humidity Tolerance 115% NSV, 90% relative humidity over operating temperature range
Salt Spray Tolerance 115% NSV with 5% salt spray for 48 hours at 35°C
Chemical Splash Immunity Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
Moisture Leakage (sealant pressure tolerance) +/- 35 kPa against water and water vapor
Electrostatic Environment Zero damage during exposure to electrostatic painting process
*Fuel Cooled housing only
6 www.catelectronics.com
A3
Engine Controllers
Operating Characteristics/ A3 ECM Model

Specifications A3:E2FF A3:E2MD A3:E2HD A3:E2IE A3:E3HD A3:E3GE
Standard Housing
Air Cooled Yes Yes Yes Yes Yes Yes
Fuel Cooled Yes Yes Yes Yes Yes Yes
Military Housing Yes Yes Yes Yes Yes Yes
Inputs
Switch to Ground 18 18 18 18 12 14
Switch to Battery (+Bat) 2 2 2 2 1 1
Key Switch On/Boot (+Bat) 1 1 1 1 1 1
Analog Input (Active) 7 7 6 7 8 8
Analog Input (Passive) 5 5 6 5 7 —
Analog Input (Active/Passive) 1 1 1 1 1 —
Analog Input (Detonation/Passive) — — — — — 8
PWM Input (Differential) 4 4 4 4 2 2
PWM Input (Single Ended) 4 4 4 4 7 8
Analog Input 4-20mA — — — — 2 2
Sensor Power Supplies
Analog Sensor Supply (5V, 400mA) 1 1 1 1 1 1
Analog Sensor Supply - OEM (5V, 80mA) 1 1 1 1 1 1
Digital Sensor Supply (8V, 400mA) 1 1 1 1 1 1
Sensor Supply (12V, 30mA) 1 1 — 1 — —
Communication Links 3 2 2 2 3 3
7 (1.5A) 7 (1.5A) 7 (1.5A) 7 (1.5A) 4 (1.5A) 4 (1.5A)
On/Off Sourcing Drivers
2 (3.0A) 2 (3.0A) 2 (3.0A) 2 (3.0A)
4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA) 4 (300mA)
On/Off Sinking Drivers
1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)
PWM Voltage Out — — — — 2 3
PWM Current Drivers (3.75A) 3 (3.75A) 3 (3.75A) 1 (3.75A) 3 (3.75A) 3 (3.75A) 3 (3.75A)
Analog 4-20mA Driver — — — — 2 2
Frequency Drivers (Speedo/Tacho) 2 2 2 2 — 2
Injector Drivers (high sides) 6 6 6 6 16 —
Injector Returns (low sides) 6 6 6 6 16 —
Engine Brake Drivers (low sides) 6 6 — — — —
Ignition Coils — — — — — 16
Processing Elements
Microprocessor 68336 68336 68336 68336 68336 68336
Processor Speed 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz 24 MHz
Flash ROM 1 MB 1 MB 1 MB 1 MB 1 MB 512kB
SRAM 256kB 256kB 256kB 256kB 256kB 256kB
EEPROM 8kB 8kB 8kB 8kB 2kB 2kB
www.catelectronics.com 7
A4
Engine Controllers Electronics
A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.
A4:E1 Controller A4:E2 Controllers:

The A4:E2 range of engine controllers has been developed
for the advanced engine control requirements for engines
up to 6 cylinders. Using Power PC technology, the A4:E2 is
capable of advanced control and diagnostics of direct
injection and pump + line fuel systems.
A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrow’s requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.
A4:E2 Controller
Environmental Specifications A4:E1, A4:E2 & A4:E4

Operating Temperature Range* -40°C to 120°C
Fuel Temperature* 80°C
Fuel Flow Rate* 10 L/min (max)
A4:E4 Controller Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
*Fuel Cooled housing only
A4
Engine Controllers
Operating Characteristics/ A4 ECM Model

Specifications A4:E1 A4:E2 A4:E4FF A4:E4HD A4:E4MD A4:E4IE
Standard Housing
Air Cooled Yes Yes Yes Yes Yes Yes
Fuel Cooled — Yes Yes Yes Yes Yes
Military Housing — — Yes Yes Yes Yes
Inputs
Switch to Ground 12 11 17 17 17 17
Switch to Battery (+Bat) 2 2 2 2 2 2
Key Switch On/Boot (+Bat) 1 1 1 1 1 1
Analog Input (Active) 5 8 10 10 10 10
Analog Input (Passive) 3 5 4 4 4 4
Analog Input (Active/Passive) — — 10 5 5 5
Analog Input (Detonation/Passive) — 2 — — — —
PWM Input (Differential) 2 1 5 5 4 5
PWM Input (Single Ended) 1 — 8 6 6 6
High Frequency Input (Turbo) — 1 1 1 — 1
Analog Input 4-20mA — — 2 — — —
Analog Sensor Supply (5V, 200mA) 1 — — — — —
Analog Sensor Supply (5V, 300mA) — 1 1 1 1 1
Analog Sensor Supply - OEM (5V, 80mA) — — 1 1 1 1
Analog Sensor Supply - OEM (8V, 70mA) 8 — — — — —
Digital Sensor Supply (8V, 150mA) — 1 1 1 1 1
Sensor Supply (12V, 30mA) — — 1 — — —
Communication Links 3 3 3 2 2 2
1 (50mA) 6 (2.0A) 6 (2.0A) 6 (2.0A) 6 (2.0A)
On/Off Sourcing Drivers 1 (1.0A) — 2 (2.0A/PWM) 2 (2.0A/PWM) 1 (2.0A/PWM/Speed) 2 (2.0A/PWM)
1 (1.5A) 1 (2.0A/PWM/Speed) 1 (2.0A/PWM/Speed) 1 (3.0A) 1 (2.0A/PWM/Speed)
2 (3.0A) 2 (3.0A) 2 (3.0A)
14 (300mA) 14 (300mA) 3 (300mA) 3 (300mA) 3 (300mA) 3 (300mA)
On/Off Sinking Drivers 1 (2.0A) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM) 2 (300mA/PWM)
1 (2.0A) 1 (2.0A) 1 (2.0A) 1 (2.0A)
1 (2.5A) 3 (2.5A) 3 (2.5A) 2 (2.5A) 2 (2.5A) 3 (2.5A)
PWM Current Drivers (3.75A)
1 (3.75A)
Analog 4-20mA Driver — — 2 — — —
Frequency Drivers (Speedo/Tacho) 3 — 2 2 2 2
Injector Drivers (high sides) — 6 12 6 3 6
Injector Returns (low sides) — — 8 4 2 4
Processing Elements
Microprocessor MPC555 MPC561 MPC561 MPC561 MPC561 MPC561
Processor Speed 40 Mhz 56 MHz 56 MHz 56 MHz 56 MHz 56 MHz
Flash ROM 448kB 2Mb 2Mb 2Mb 2Mb 2Mb
SRAM 282kB 256kB 512kB 512kB 512kB 512kB
EEPROM 8kB 64kB 8kB 8kB 8kB 8kB
A4 & A2:M1
Machine Controllers Electronics
A4:M1 Controllers:
Our range of machine controllers has been developed around
our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
A4:M1 Controller military housings for even more rugged applications and EMC
sensitive systems.
A2:M1 Remote I/O and Valve Controllers:

Our range of A2 controllers has been designed for use in systems
as rugged remote I/O blocks. The A2 is capable of basic feedback
making them ideal for electrohydraulic systems, machine controls, or
rugged industrial applications. The controller has four drivers
providing easy expandibility.
A4:M2 Controller
Environmental Specifications A4 & A2:M1

A2:M1 Controller
Vibration (shock isolated components tolerance) 8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
A4 & A2:M1
Machine Controllers
Operating Characteristics/ A4 & A2:M1 ECM Model

Specifications A4:M1 A4:M2 A4:M3 A2:M1
Standard Housing
Air Cooled Yes Yes Yes Yes
Military Housing Yes Yes Yes No
Inputs
Switch to Ground 35 35 25 1
Switch to Battery (+Bat) 3 3 — —
Key Switch (+Bat) 1 1 1 —
Neutral Start Input 1 1 1 —
Analog Input (Active) 2 2 2 2
Analog Input (Passive) 3 3 3 —
PWM / Frequency Input 16 16 11 —
PWM Input (High Accuracy) 4 4 — —
Speed Input 6 6 4 —
Battery Monitor 1 1 1 1
R-Terminal Input 1 1 1 —
One 5v Sensor Supply (200mAdc) 1 1 1 1 (100mA)
One 8v Sensor Supply (400mAdc) 1 1 1 —
One 10v Sensor Supply (3A) 1 1 — —
Communication Links 3 3 2 1
CAN Data Link 2 2 1 —
Outputs
On/Off Sourcing Drivers (2.0A) 6 6 4 —
On/Off Sinking Drivers (300mA) 8 8 8 —
PWM Driver, 1 wire (2.0A) 10 2 8 —
PWM Driver, 2 wire (2.0A) 2 2 — 4
Low Level Sinking Driver — — — 1
Processing Elements
Microprocessor MPC555 MPC555 MPC555 Star 12
Processor Speed 40 MHz 40 MHz 40 MHz 14 MHz
Flash ROM 2 mb 2 mb 2 mb 128 kb
SRAM 256 kb 256 kb 256 kb 5 kb
EEPROM 32 kb 32 kb 32 kb 2 kb
Displays and Monitors
Our highly flexible line of displays and

monitoring products is comprised of both
systems and components to allow the operator
to monitor vital information and to provide
critical operating information to the user
while the machine or engine is operating.
12
Instrument Clusters
and Display Units Electronics
Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,

18 LED indicator lights, and two LCD digital displays. Communicating
on the SAE J1939 data link, the cluster is able to provide critical
Dash Instrument Cluster
operating information to the user while the machine or engine is in use.
The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ based

hardened PC designed for use in rugged outdoor environments. The
system incorporates a 10.4˝ transflective LCD for superior viewing in
high light conditions with a broad-range dimmable back-light for viewing
in low light conditions. The integrated high-light rejection infrared
touch-screen provides a means for reliable operator input in extreme
operating conditions.
The Cat® Messenger operator information dashboard display provides

Navigator Rugged PC
real-time, visual feedback on engine or machine operating conditions
to help ensure the best performance possible from an engine or machine.
Messenger uses a full graphics information display with transflective
LCD technology. Multiple communication data links can be utilized to
provide real-time performance and operating information while the
vehicle is in use. The information can be displayed in either
multilingual text (even graphical languages) or a graphical format.
Advisor 6.0m2 is a monochrome, transflective graphical information

Messenger Display Unit
display capable of displaying real time operating information on
parameters such as engine speed, ground speed, and fuel consumption,
and is targeted for use on heavy-duty engines and machines
operating in adverse conditions. The displayed data can be obtained
from an existing data link that connects engines, transmissions,
and hydraulic systems.
Advisor Display Unit
Environmental Specifications Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger
-20°C to 70°C — Yes — —

Operating Temperature
-40°C to 85°C Yes — Yes Yes
Storage Temperature Range -40°C to 85°C Yes — Yes —

-50°C to 85°C — Yes — Yes
8g RMS random from 20-2000Hz Yes — — —
Vibration
9.8g 24-2000Hz — Yes Yes Yes
Splash proof enclosure Yes — — —
Sealing/Protection Sealed to +/- 35kPag case, IP68/NEMA 13 — Yes Yes Yes

Environmentally sealed to 34.48kPa
— Yes Yes Yes
IP68/NEMA 13 Ingress Protection
Instrument Clusters
and Display Units
Operating Characteristics/ Instrument Clusters and Display Units

Specifications Dash Cluster Navigator 10.4 cTS Advisor 6.0m2 Messenger
Inputs/Outputs
Generic Switch to Battery 4 — 1 —
Keyswitch Input 1 1 1 1
Output Horn Driver 1 — — —
High Side Drivers — — 2 —
PWM Switch to Ground — — 8 —
Analog Voltage Switch to Ground — — 4 —
R-terminal Alternator Input — — 1 —
PWM Inputs — 5 — 1
Digital Ports — 8 — —
Communication
External PC Keyboard — 1 1 —
Ethernet — 1 — —
RS 232 — 7 1 —
Data Links 1 8 3 2
Processing Elements
Processor — P166 Tillamuk 68376 Mot. 68376 Mot.

32 bit @ 24 MHz 32 bit @ 24 MHz
Operating System — Windows/NTCE — —
RAM/SRAM — 64 mb 1 mb 512 kb
Flash Memory — 128MB + external 1 mb 1 mb
EEPROM — — 32 kb 32 kb
Electrical
Power Supply 12V/24V 9V-32V 9V-32V 9V-32V
10 +/- 1V Supply (Output) — Yes Yes —
5V Regulated Supply (Output) — Yes Yes —
Physical Characteristics
Dimensions — 315 x 261 x 93 mm 71 x 140 x 221 mm 60.5 x 66 x 119.5 mm
Weight — 8.5 lbs 3.5 lbs. 0.6 lbs.
Mounting Type — Bracket Panel/Gimbal Panel/Gimbal
Monochrome Transflective LCD Display — — Yes Yes
10.4˝ Transflective Color VGA LCD Display — Yes — —
LED Indicators 18 — Yes —
Backlight Ratio — 200:1 — —
Backlighting — — White/Red White/Red
Buttons — Touch Screen 10 4
Connectors
70 pin mating harness — Yes — —
70 pin environmentally sealed — Yes Yes —
8 pin environmentally sealed integral DT — — — Yes
Data Link Gauges
and Gauge Controller Electronics
This SAE J1939 Data Link system is composed of electronically

controlled analog gauges that combine the accuracy and
dependability of electronics with the simplicity and visual clarity
of conventional analog gauges. The system is designed for “plug
and play” installation on various applications in many harsh
environments including building, construction, agricultural,
and marine.
The Gauge Controller receives, translates, and resends the J1939

information via a local data link to the appropriate gauge while
providing a single interface to the data link for the gauge system.
The user can mount the controller on the rear of any 3˝ gauge
or in a separate location if the panel location does not allow
space for the gauge controller and harnessing to be attached.
Operating Characteristics/ Data Link Gauges

Specifications 2˝Gauge 3˝Gauge
Features
Auxiliary Pressure (0 -3447kPa) Yes —
Auxiliary Temperature (-40°C to 49°C) Yes —
Boost Pressure (0-345kPa) Yes Yes
Engine Coolant (-18°C to 120°C) Yes Yes
Exhaust Temperature (49°C to 872°C) Yes Yes
Fuel Level (0 - 4/4) Yes —
Fuel Pressure (0 - 862kPa) Yes Yes
Fuel Rate (0 - 7571ph) Yes Yes
Environmental Specifications Fuel Temp (-18°C to 120°C) Yes Yes
Inlet Manifold Temp (-18°C to 120°C) Yes Yes
Operating Temperature Range -40°C to +85°C Yes Yes
Oil Pressure (0 - 689 kPa)
Oil Temperature (-18°C to 120°C) Yes Yes
Storage Temperature Range -55°C to +85°C
Percent Load (0 -100%) Yes Yes
Vibration 9.8g RMS random vibration from 24 Hz to 2000 Hz Speedometer (0-70mph, 0-110km, 0-60knots) — Yes
Tachometer w/LCD (0-3000rpm, 0-3600rpm — Yes
Seal Sealed to +/- 35 kPa against water and water vapor and 0-4000 rpm gauges are available
Transmission Oil Pressure (0 - 3447kPa) Yes Yes
Output Shortage Tolerance 75% to 133% (NSV) Nominal System Voltage Yes Yes
Transmission Oil Temperature (-18°C to 120°C)
Volt (0V-16V) Yes —
Input Shortage Tolerance Between Input and Batt+
Volt (9V-32V) Yes Yes
Humidity Tolerance 115% NSV, 90% relative humidity over
operating temperature range
Operating Characteristics/Specifications Gauge Controller
Salt Spray Tolerance 115% NSV with 5% salt spray
for 48 hours at 35°C Supply Voltage:
Gauge Controller Operating Supply
Chemical Splash Immunity Diesel fuel, engine/machine oil, Voltage Range (+Bat Input) 9V-32V
& SAE J1455 chemical agents
Gauge Operating Supply Voltage
(Supplied by Gauge Controller) 9V-18V
Electrostatic Environment Zero damage during exposure to
electrostatic painting process Communication:
J1939 CAN Data Link 1
Gauge Data Link 1
Electrical Components
Cat® Electronics takes great pride in

offering to the world a line of electrical
components that are the most durable on
earth. Our components are developed to
withstand the harshest environments – and
they’re tested to do so in our own facilities.
The components operate successfully in
environments ranging from the chill of the
Antarctic to the heat of the Arabian Peninsula.
The electrical component line includes

products such as heavy-duty connectors,
ergonomically designed handles and joysticks,
HID and LED lights, and robust and durable
lines of sensors, solenoids, valves, and switches.
16
Connectors
The Caterpillar Connector Series is a heavy-duty plastic

electrical connection system for use with inline, bulkhead
and device applications. Applications include wire to wire
and wire to PC applications. The sealing plugs can be
molded into the plug connectors’ wire seal cover. Bulkhead
connectors are available in multiple sizes along with a
wire dress cover providing wire seal protection from
pressure wash spray.
Operating Characteristics/Specifications
Current Rating: 13 amps per terminal*
Wire Range: 14-18 AWG
Mechanical:
Keying: 6 key ways plus a universal
Environmental Specifications
Mating: Jackscrew mating;
Operating Temperature -40°C to +120°C M6 thread with M4 Allen head
Fluid Compatibility Diesel fuel, brake fluid, engine oil, engine coolant Connector Sizes Available: 26, 70 & 120 position
(plug & receptacle; standard length PC pins)
Sealing Environmentally sealed to 1m of water (mated pair plug & receptacle)
34 & 48 position
14 AWG (SXL) – 18 AWG(GXL) PC board connector sealed to 35kPa through the pins
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance
Fans
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.
Environmental Specifications Operating Characteristics/Specifications

Operating Temperature -40°C to +85°C Inputs:
Supply Voltage 13V-27V
Storage Temperature -40°C to +85°C
Supply Current 20 A and 13 A max
Sealing Vented at shaft end to improve air circulation within motor. Outputs:
Sealed on exposed endframe Speed 4800RPM and 5100RPM
Sinusoidal Vibration 10g 18-2000 three axis Torque .37Nm and .45Nm
Power .19kW and .23kW
EMI/RFI ISO13766 compliant Rotation CWLE
Control Handles Electronics
Operators want their machines to look, feel, drive, and

ride more like their personal vehicles. The Caterpillar line
of Handles, Joysticks, and Shifters has been developed
using highly reliable electronic components to satisfy
that operator requirement.
Column Mounted Shifter The product line is comprised of the following:
Column Mounted Shifters have a five-million cycle life

expectancy and 2-million cycle speed capability. The reliable
electronic shifters and shuttles for transmission direction
and speed input are data link ready and exhibit excellent
environmental performance.
The Prophet Handle and Electronic Joystick are modularly

designed allowing for application customization while
minimizing development time, cost, and tooling. Both
products have a long life expectancy. The handle and
joystick are ruggedly designed making them more reliable
than other commercially available products and the
serviceable modules reduce customer costs.
Electronic Joystick
Prophet Handle
Control Handles
Operating Characteristics/ Control Handles

Specifications Column Mounted
Shifter
Prophet
Handle
Electronic
Joystick
Inputs
Supply Voltage 9V-16V 9V-32V 9V-32V
100mA max 105mA <30mA at 32V

Supply Current <100mA at 9V
Outputs
— 500 Hz 500 Hz
Output Signal (PWM) 4 outputs available
Output Switched Yes 3 available 5 available

Output Signal (20mA-2.0A direct drive) Yes — —
Resolution — 1 degree .3 degree
Mechanical
Rotation — — +/- 20 degrees
Force — — 3Nm torque
Column Mounted Prophet Electronic

Environmental Specifications Shifter Handle Joystick
Diesel Fuel Yes Yes Yes

Water Yes Yes Yes
Chemical Compatibility
Engine Oil Yes Yes Yes
Tri-Sodium Phosphate Cleaners Yes Yes Yes
Operating -40°C to +85°C -40°C to +85°C -40°C to +85°C
Temperatures
Storage -50°C to +85°C -40°C to +85°C -40°C to +85°C
9.8g random, three axis — Yes Yes
Vibration
8g (rms) 24-2000Hz, three axis Yes — —
Meets EU requirements — Yes Yes
EMI/RFI
100V/m radiated (15kHz to 1GHz) Yes — —
+/- 35kPa — Yes Yes
Sealing
10.4kPa water spray Yes — —
Direction 5 million cycles — 2.5 million cycles
Life
Speed 2 million cycles — —
Connector Integral 12 pin DT Yes — —
Lights Electronics
Today, operators demand well-lit work areas using highly

reliable lights for safety and performance. The Caterpillar
Lighting product line satisfies these user requirements
by offering the following:
HID Flood Lights
High Intensity Discharge (HID) Gas Lights are used for
exterior flood lighting. The color of the light is closer to
sunlight than traditional halogen thus providing an increase
in operator safety. The HID light is more efficient as it can
produce the equivalent of several halogen lights of the
same wattage. The gas tube in HID lights has a life
expectancy of 2000 to 6000 hours.
LED Indicator Lights
LED Indicator and Signal Lights are designed implementing
LED technology instead of traditionally used incandescent
lighting. The LED technology extends the life of the light
and emits brilliant color against EMI/RFI. The LED light
also is very cost effective as there is no risk of a filament
breaking in high vibration conditions. LED signal lights
are now available in amber, red, or blue for off-highway
and construction equipment. Life expectancy has been
extended to approximately 25,000 hours, a greater than
25X improvement over traditional incandescent technology.
LED Signal Lights
The light is designed with the lens sonic welded to the
housing for 100% sealing.
Rotating Beacons are the newest in the Caterpillar lighting

family. The rotating beacon is a warning beacon that uses
electronics to emit light using a gas tube. As with our
other lights, the rotating beacon is designed to withstand
high vibration conditions.
Shock Resistant Head/Flood Lights are designed for

general flood lighting. The lens and halogen burner are
Rotating Beacon shock mounted for long-life in high vibration applications
and can be mounted either vertically or suspended. Another
operator benefit to the shock resistant light is that no tools
are required to service the halogen burner.
Shock Resistant Lights
Lights
Operating Characteristics/ Lights

Specifications LED Indicator
Lights
LED Signal
Lights
Shock Resistant
Light
HID Flood
Lights
Rotating
Beacon
Inputs
Supply Voltage 12V and 24V 18V to 32V 12V and 24V 18V to 32V 12V and 24V
Supply Current 30mA/15mA 350 mA 4.7 and 3.4 Amps 3.5 Amps 4.7 and 3.4 Amps
Chemical Compatibility
Diesel Fuel Yes Yes Yes Yes Yes
Water Yes Yes Yes Yes Yes
Engine Oil Yes Yes Yes Yes Yes
Ethylene Glycol Yes Yes Yes Yes Yes
Environmental LED Indicator LED Signal Shock Resistant HID Flood Rotating
Specifications Lights Lights Light Lights Beacon
Operating Temperature -40°C to +85°C -40°C to +85°C -40°C to +85°C -40°C to 65°C -40°C to +85°C
Storage Temperature -55°C to +120°C -55°C to +120°C -55°C to +120°C -55°C to 85°C -55°C to +120°C
EMI/RFI — Class B Region II — Class B Region II ISO 13766
Environmentally Sealed to: — +/- 35kPa +/- 20.6kPa +/- 35kPa —
Sensors Electronics
Caterpillar offers a robust and durable family of sensors

for industrial, off-highway, diesel, and engine applications.
Our product line includes such sensor types as liquid level
sensors, pulse width modulated pressure sensors, active
Fuel Level Sensor
speed sensors, high accuracy speed timing sensors,
position sensors, and temperature sensors.
Our sensor offerings include:
Liquid Level Sensors

Fuel Level Sensors
High Pressure PWM Sensor

Position Sensors
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Pressure Sensors
Heavy Duty Rotary Position Sensor High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors
Active Temperature Sensor
Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Hall Effect Active

Speed Sensor
Integral Connector
Pressure Sensor
Sensors
Operating Characteristics/ Fuel

Level
High Pressure
PWM
Integral
Connector
Wire Leaded
PWM
Hall Effect
Active
High Accuracy
Timing
Specifications Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
Inputs
Supply Voltage 18V-32V 8V-32V 5V +/- .25V 8V +/- .25V 8V-13V —
Supply Current 80mA 35mA 20mA max 20mA max — —
Proof Pressure — 2X 2X 2X — —
Burst Pressure — 3X 3X 3X — —
Pressure Range — 3000kPaG to 70MPaG 116 lPaG to 6394kPaA 197kPaA to 1135kPaA — —
Outputs
Output Signal PWM-500Hz PWM-500Hz Analog PWM-500Hz 0-15Hz —
Sensing Range 305-2286mm — — — — —
Output Range — — — — 2.3 to .5 —
Resistance — — — — — 140 Ohms
Inductance — — — — — 55mH @ 1000Hz
Resolution (Short-Tall Tank) 12.7-25.4mm — — — — —
Response to Step input change — 15ms 15ms 15ms — —
(10% to 90% of full scale step)
Total Error Band — +/-3% of max pres.(-40°C to125°C) 3% of max pres. (-40°C to125°C) 3% of max pres. (-40°C to125°C) — —
Max Sink Current — 20mA 1.5mA 1.5mA — —
Max Source Current — 20mA 1.5mA 1.5mA — —
Short to Ground or Vs Protection Yes Yes Yes Yes Yes —
Environmental Fuel
Level
High Pressure
PWM
Integral
Connector
Wire Leaded
PWM
Hall Effect
Active
High Accuracy
Timing
Specifications Sensor Pressure Sensor Pressure Sensor Pressure Sensors Speed Sensors Sensors
Operating Temperature -40°C to +125°C -40°C to +110°C -40°C to +125°C -40°C to +125°C -40°C to +120°C -40°C to +120°C
Storage Temperature -60°C to +58°C -55°C to +135°C -55°C to +135°C -55°C to +135°C -55°C to +150°C -55°C to +150°C
Vibration 10g (18-2kHz) 26grms (20-2kHz) 26Grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz) 26grms (20-2kHz)
EMI/RFI 100v/m Radiated 100v/m 100v/m 100v/m 100v/m —
Sealing +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa +/-35kPa
Sensors Electronics
Operating Characteristics/ Low Speed

Timing
PWM Exhaust
Gas Temperature
Exhaust
Gas
PWM
Temperature
Temperature Sensors
Specifications Sensors Sensors Thermocouples Sensors Active Passive

Inputs
Supply Voltage — 8V +/- .25V — 8V or 24V 5V-8V —
Supply Current — 20mA max — 3mA 3mA 10mA
Response Time from 10% to 90% — <60s <25s <20s <60s <15s
of a Temperature Change
Sensed Temperature — -40°C to 1095°C -40 to 1095 C -60°C to 120°C — -50°C to 150°C
Outputs
Output Signal — PWM Type K Thermocouple PWM Active Analog Voltage Variable Resistance
Frequency — 500 MHz — 500 MHz or 5kHz — —
Output Range — 20 to 80% duty cycle — 9 to 90% duty cycle .2 to 4.5V —
Resistance 1056 Ohms — — — — 1000 Ohms @25°C
Inductance 420mH @1000Hz — — — — —
Environmental Low Speed

Timing
PWM Exhaust
Gas Temperature
Exhaust
Gas
PWM
Temperature
Temperature Sensors
Specifications Sensors Sensors Thermocouples Sensors Active Passive
Operating Temperature -40°C to +120°C -40°C to +1095°C -40°C to +1095°C -60°C to +120°C -40°C to +120°C -50°C to +150°C
Storage Temperature -55°C to +150°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +125°C -55°C to +150°C
Vibration — 20grms (20 to 2kHz) 10g (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz) 20grms (20 to 2kHz)
EMI/RFI — 100v/m 100v/m 100v/m 100v/m —
35kPa (housing), 35kPa (housing), 35kPa (housing),
Sealing — +/-35kPa +/-35kPa
1000kPa (probe) 1000kPa (probe) 1000kPa (probe)
Sensors
Operating Characteristics/ Cylinder Position Sensor Rotary Position Sensor Steering

Wheel
Specifications Class 2 Class 3 Heavy Duty Medium Duty Position Sensor
Inputs
Supply Voltage 10V +1/-3V 10V +1/-3V 18V-32V 9V-32V or 8V 8V-12V
Supply Current 100mA max 100mA max 40mA max 30mA max 90mA max
Angular Range — — 140 and 120 deg. 72, 102, & 310 deg. +/- 170 deg.
Outputs
Output Signal PWM PWM PWM PWM PWM
Frequency 500 Hz +/-100 Hz 115 Hz +/-15 Hz 350-700 Hz 350-700 Hz 380-620 Hz
Output Low (Sink) — — < 1V @15mA sink < 1.0V @ 9mA sink < 1V @ 10mA sink
Output High (Source) — — >3.3V @ 1.4mA source 3.5-10V @ 9mA source >4V @ 1.4mA source
Output (PWM) V (low) maximum<1.0V Yes Yes — — —
and V (high) minimum >3.9V
Maximum Velocity 2000 mm/s 2000 mm/s — — —
< 1.5 X resolution < .12 X resolution 2% 1% for sensors with 1.5%
Hysteresis +.6 mm +0.004% or 0.15 mm spring return
<4 mm @1 MHz, <0.5 mm @1 MHz,
Resolution — — —
and <1 mm @ 5MHz and <0.1 mm @ 5MHz
+/-0.1% of full stroke +/-0.05% of full stroke
Position Accuracy — — —
or +/- resolution or +/- resolution
Displacement Range 50 mm to 1200 mm 50 mm to 2000 mm — — —
Sensor Life 2 million strokes 2 million strokes 3 million cycles 10 million cycles 2 million cycles
Max Sink Current — — 10Ma 9Ma 10Ma
Linearity — — +/- 2.5% Full scale +/- 2.5% Full scale +/- 2.5% Full scale
Short to Ground or Vs Protection — — Yes Yes Yes
Cylinder Position Sensor Rotary Position Sensor

Environmental Steering
Wheel
Specifications Class 2 Class 3 Heavy Duty Medium Duty Position Sensor
Operating Temperature -40°C to +120°C -40°C to +120°C -40°C to +85°C -40°C to +85°C -40°C to +85°C
Storage Temperature -55°C to +150°C -55°C to +150°C -55°C to +85°C -55°C to +85°C -55°C to +85°C
Vibration 15.3 grms (20 to 2kHz) 15.3 grms (20 to 2kHz) 20 grms (24 to 2kHz) 20 grms (50 to 2kHz) 9 grms (24 to 2kHz)
EMI/RFI 100 v/m 100 v/m 100 v/m Rad Immunity 100 v/m Rad Immunity 100 v/m Rad Immunity
Stop Strength — — < 60Nm — —
Actuation Force — — > 2Nm — —
Axial Load — — 1000 N max — —
Radial Load — — 1000 N max — —
Hydraulic Pressure Limits: Continuous/Transient 41,358kPa / 82,717kPa 41,358kPa / 82,717kPa — — —
+/-35kPa when mounted not sealed - must be mounted
Sealing — — +/-35kPa per specifications inside a sealed assembly
Solenoids Electronics
Our lightweight, compact Proportional Solenoids

provide force output proportional to applied current
over a stroke range. Many thousands of hours in
tough engine and machine applications have proven
the performance and durability of our solenoids.
Operating Characteristics/ Proportional Solenoids

Specifications PS13-20N
12V
PS13-20N
24V
PS19-60N
24V
PS19-50N
12V
Nominal Voltage 12V 24V 24V 12V
Current Range Amps: 0 to 2 0 to 1 0 to 1.9 0 to 1.8
Wattage (maximum): 14 14 28 28
Hysteresis %: <3% <3% <3% <3%
Proof Pressure (34,465kPa) 345 bar 345 bar 345 bar 345 bar
Burst Pressure (68,931kPa) Over 690 bar Over 690 bar Over 690 bar Over 690 bar
Duty Rating @ 100% Voltage Continuous Continuous Continuous Continuous
Usable Stroke Millimeters: 1.6 1.6 3 3
Rated Force Newtons: 20 20 60 50
Ambient Temperature Degrees -40°C to 121°C -40°C to 121°C -40°C to 100°C -40°C to 121°C
Standard DT Plug Assembly Yes Yes Yes Yes

Mating Connector
Lead Wire Yes Yes Yes Yes
Mating Port Custom Face Seal, 28 threads Yes Yes — —
Wire Class “H” Class Yes Yes Yes Yes

Length: mm 67.3 67.3 75 75
Package Size Width: mm 35 35 42 42
Height: mm 54.5 54.5 65 65
Coil IP69 rated Certified to CSA Standard C22.2 Yes Yes Yes Yes
Coils
Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillar’s tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.
Operating Characteristics/ On/Off Coils

Specifications EHC13-12V EHC13-24V
Nominal Voltage 12V 24V
Resistance (Ohms at 25°C) 10.5 55
Windings Turns 995 2160
Ambient Temperature Degrees -40°C to 121°C -40°C to 121°C
Wire Rating Wire Rating 200°C 200°C
Deutsch 2 pin DT Yes Yes

Mating Connector Standard DT Plug Assembly Yes Yes
Lead Wire Yes Yes
Length: mm 45 45
Package Size Width: mm 35 35
Height: mm 55 55
I.D.: mm 13.2 13.2
Operating Characteristics/ Coils for Proportional E/H Valves

Specifications C19-12P C19-24P C19-12RP C19-24RP C13-12RP C13-24RP
Nominal Voltage 12V 24V 12V 24V 12V 24V
Resistance (Ohms at 25º C) 4.75 5.0 4.75 5.0 — —
Rated Current 1.8A 1.9A 1.8A 1.9A 2A 1A
Housing Shape Rectangular Rectangular Round Round Round Round
Connector Type Integral DT Integral DT Integral DT Integral DT Integral DT Integral DT
Valves Electronics
Our family of Pressure/Control Reducing Valves

consists of products with such characteristics as
proportional/reducing capability, a closed 3-way
cartridge valve, solenoid operated, and direct acting.
Pressure Control Reducing Valve
Operating Characteristics/ Valves

Specifications PS19LDA PS13SDA PS13TEHC PS13TTV PS13ETAC
Hydraulic fluid at viscosities of
Fluid Yes Yes Yes Yes Yes
6 to 420 cSt (45 to 2000 SSU)
Filtration ISO 4406 (18/15) cleanliness Yes Yes Yes Yes Yes
Ambient Temperature Degrees -40°C to 100°C -40°C to 121°C -40°C to 121°C -40°C to 121°C -40°C to 121°C
Weight Grams: 550 315 343 390 387
Typical Supply Pressure kPa: 5,500kPa 3,300kPa 2,500kPa 1,600kPa 3,800kPa
11.6 lpm (3.06 gpm) @ 500kPa

Yes — — — —
control pressure
3.5 lpm (.924 gpm) @ 500kPa
— Yes — — —
control pressure
Flow Rate to Control 24 lpm (5.28 gpm) @ 80kPa
with Full Current — — Yes — —
control pressure
41 lpm (10.8 gpm) @ 1500kPa
— — — Yes —
control pressure
16.3 lpm (4.3gpm) @ 1,180kPa
— — — — Yes
control pressure
.20 lpm (.052 gpm) @ max current Yes Yes — — —
Maximum Internal .920 lpm (.202 gpm) @ min current — — Yes — —
Leakage to Tank .73 lpm (.19 gpm) @ min current — — — Yes —
1.14 lpm (.30 gpm) @ min current — — — — Yes
3% with dither signal Yes Yes Yes — Yes
Hystersis 6 and 3.5% with 1,600 and 3,800kPa
— — — Yes —
pressures respectively with dither signal
0 to 9 amps (100% duty @ maximum
Yes — — — —
Controlled Current Range current @ 121°C ambient)
0 to 2 amps (12V coil) — Yes Yes Yes Yes
0 to 1 amps (24V coil) — Yes Yes Yes —
Wattage 14 Watts (Maximum) Yes Yes Yes Yes Yes
Wire Class “H” Class for all voltages Yes Yes Yes Yes Yes
IP 69 rated Yes Yes Yes Yes Yes

Coils and Connectors Certified to CSA Standard Yes Yes Yes Yes Yes
Duetsch DT standard Yes Yes Yes Yes Yes
Others available: lead or integral Yes Yes Yes Yes Yes
Switches Electronics
Rocker Switches
Caterpillar’s family of switches offers components such as
the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
The Liquid Level Switch allows the operator to detect fluid

levels in various systems.
Liquid Level Switch The Filter-By-Pass Switch provides information when dirty oil
is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.
The Relay Switch allows the operator to electronically “relay”

Filter By-Pass Switch engine start-up information.
The Electronic Key Switch operates the on-off switch via a

removable key.
Robust Arm Bar Switch
Electronic Key Switch
Relay Switch
Switches
Operating Characteristics/ Rocker

Electronic
Key
Filter
By-Pass
Robust
Arm Bar
Liquid
Level Relay
Specifications Switch Switch Switch Switch Switch Switch
Inputs
Supply Voltage Gold 5V, Silver 12V 9V-16V 12V-24V 12V-24V — 12V max
Switching Voltage — — — 100V max — —
Leakage Current — 6mA max — — — —
Contact Rating — — .5A .5A — —
Max Contact Current (normally closed) — — — — — 35A
Max Contact Current (normally open) — — — — — 40A
Coil Current — — — — — 133mA
Voltage Drop — — — — 100 mV @ 2.5mA max —
Voltage Actuation — — — — 5V-28V —
Outputs
Output Signal — Switch to +Battery — — — —
Protection — 5 Amp fuse — — — —
Mechanical
Number of Poles — — — — Single —
Number of Throws — — — — Single —
Life — — 10,000 cycles 50,000 cycles 100,000 cycles 100,000 cycles
Contact Configuration — — — — — SPDT
Medium (Hydraulic oil) — — — — Yes —
Medium (Lubricant) — — — — Yes —
Medium (Ethanol) — — — — Yes —
Schematics
Pin 1 — — N/O side of contact — N/O side of contact —
Pin 2 — — — — Common —
Max Load
Resistive 20 Amp — — — — —
Inductive 15 Amp — — — — —
Lamp 7 Amp — — — — —
Rocker Electronic Filter By-Pass Arm Bar Liquid Level Relay

Environmental Specifications Switches Key Switch Switch Switch Switch Switch
Storage Temperature -60°C to +85°C -50°C to +85°C — — — —
Standard Spec’s Operating Temperature -40°C to +85°C -40°C to +85°C -40°C to +121°C -40°C to +85°C -40°C to +125°C -40°C to +85°C
Mounting — — — — — Engine Isolated
Protection Sealing 10.34kPa — 35kPa 10.34kPa Impervious to oil, fuel, salt —
18 to 500 Hz, 10 G — — — — Yes —
9.8g (rms) 24-2000 Hz three axis — Yes — — — —
Vibration 15.3g, 24 to 2000Hz — — — Yes — —
10g, 20 to 2000 Hz — — Yes — — —
Communications
Information technologies from Cat Electronics

are powerful enough to transform the way users
manage their operations. Our communication
solutions provide both single and two-way
communication links. Operators can remotely
control, monitor, or program the engine in
much the same way that an operator does
from the panel inside the vehicle.
The Gateway product line allows the operator

to connect the on-board machine or engine
standard data link with off-board data networks.
The Pocket Tec device is an easy-to-install
and easy-access information product that
plugs into your Palm hand-held organizer to
read and capture engine data in real time.
Data can be saved and downloaded to your
personal computer.
31
Customer Communication Module
The Customer Communication Module (CCM)

provides a means to remotely control and
monitor single or multiple packaged generator
sets (PGS) at a common site. By accessing the
CCM from a personal computer or other RS-232C
device, each PGS can be remotely started and
stopped, and engine and generator parameters
can be monitored on a “real time” basis.
Converts proprietary Cat data link to an

industry standard RS-232C serial data link Operating Characteristics/Specifications
Up to eight-packaged generator sets can be Power Supplies:
linked at a common site One Battery +/- Input (15V - 45V)
Software provided with the CCM can Communication:
be used for all control and monitoring One RS-232 Data Link
functions available on the EMCPII and One High Speed Proprietary Data
EMCPII+ control panels
Processing and Memory:
Allows communication with a remote One 4MHz MC68HC11F1
customer PC via direct connection or Hayes RAM Battery Backed
compatible modem Flash
Remote monitoring of all “real time” engine Real-time Clock
and generator parameters Displays:
Remote monitoring of all alarms, One 3-digit 7-segment
shutdowns, and diagnostic codes
Remote start/stop
Remote fault set
Remote control of flow / high idle relay /

fault relay
Cool down timer override
Customer Communication
Module III Electronics
The Customer Communications Module (CCM) III

provides a remote two-way communication link
between the electronic controller (Generator Set
Control/GSC or Electronic Control Module/ECM) and
a host device (Personal Computer or a Programmable
Logic Controller). The operator of the host device is
able to remotely control, monitor, or program the
engine equipped with electronic engine control in much
the same way that an operator does from the panel.
During normal operation, the CCM display shows the
status of the data link, the transmit/receive status of the
RS-232C port, and the status/fault codes.
Operating Characteristics/Specifications Remote communication
Power Supplies: Windows based PC software

Power Source Genset (GSC) Battery Rugged design
Battery Voltage Input 15V - 45V
Battery Connections 16 AWG Wire Data Terminal Equipment (DTE) classed
for RS-232C closed communication
Communication:
One RS-232C Port Data Link Easy to read 3-Digit display
One High Speed proprietary Data Link Replaceable internal battery for backup
Processing and Memory: memory (5 year expected life)
68HC11K1 – 16 MHz 1 Rubber pads for freestanding use
RAM 32K
FLASH 128K Predrilled holes for mounting use
Low cost, small size
Environmental Specifications
Operating Temperature Range (normal) -40°C to +85°C
Gateway Explorer
The Gateway Explorer connects the on-board

machine or engine standard data link with off-
board data networks. The Gateway provides
the capability to communicate quickly and
seamlessly with systems using serial ports,
data link networks, or ethernet. Gateway
Explorer enables network access to information
and operating parameters. Explorer provides
the capability to access and communicate
with Caterpillar controllers and includes Operating Characteristics/Specifications
numerous interfaces and protocols that enable
Communication:
communications between dissimilar devices
and extend network capabilities to mobile Data Link – support with an optional software
and stationary equipment. enabled hardware boost
Two CAN ports – Galvanically isolated CAN data link

supports both standard (11-bit) and extended (29-bit)
message frames, DeviceNet devices including
master/slave and peer-to-peer connections
CAN data link (CAN_J1939)

Allows for custom and personal design
flexibility and configuration of a product Three EIA RS-232 Serial ports – Two supported
data links include: MODBUS, PPP, NMEA183,
Allows user to display and analyze vital engine Cat SIP, Optically Isolated EIA RS-232 data link,
performance and health information from Supported data links include: MODBUS,
any system quickly and accurately M50/M5X, PPP, NMEA183, Cat SIP, IrDA
Provides an on-board web server and data Programmable EIA RS485/RS422 Serial port -
protocol translator for embedded controllers Supported data links include: MODBUS
View status and parameters using a web
Ethernet (IEEE 802.3 10Base-T) - full duplex,
browser to display the current ECM
high speed port capable of communicating at
configuration and much more
distances up to 130 meters
View status and parameters using custom
centralized site software to monitor engines One 70-pin connector - Connections to a control
or machines is made using 14-18AWG wire type SXL or GXL
Module dimensions: 194mm X 170mm X 54mm
Use as a communication adapter to
connect to ET; check operating conditions Operating voltage range: 9V - 32V
to display parameter status (temperatures, Operating temperature range: -40°C to 85°C
pressures, etc.) simultaneously, view and Processor: Motorola MPC555
clear active and logged diagnostics Memory: 2M Flash, 2M SRAM,
2M Battery backed RAM
Offers a network enabler for Caterpillar Sealed enclosure, machine and engine mountable
engine/machine controls to interface with
with shock isolation
other control or display equipment
™
Pocket Tec Electronics
Want a tool that helps organize trip information,

tailor engine electronics and parameter settings,
and diagnose problems?
The Caterpillar® Pocket Tec™ solution is an easy-to-

install and easy-access information product for
Cat and other electronic engines. Pocket Tec plugs
into your Palm™ hand-held organizer to read and
capture engine data in real time. You can save
information and download it to your personal
computer later. Pocket Tec has a plug-in dash
Operating Characteristics/Specifications adapter for communicating directly to the engine
control whenever you need to perform diagnostics.
Theft Deterrent
Just plug it in, and you’re on your way to basic
Protect your vehicle from theft when idling
or shutdown business management of your vehicle or fleet.
Caterpillar has put business management tools in
Configuration
the palm of your hand.
Programmable engine parameters allow you to
customize the configuration of your engine
Status
Review the status of electronic engine conditions.
For example, you can view pressures, temperatures,
and speeds as well as information like engine
load factor, fuel economy, desired engine speed,
estimated fuel rate, vehicle speed limit, and more
Diagnostic
Quickly access active and logged diagnostic codes
and advice on what to do or how to proceed
SAVE TRIP DATA for a vehicle or fleet, with
Lifetime and Trip ability to synchronize to a PC for review
Review the lifetime totals for fuel economy, distance,
SAVE TO MEMO function that allows user to
average speed, fuel consumption, engine hours,
save configuration data for use at a later time
and more. Trip accesses the same data and it can
be reset View logged diagnostic codes or events read
and change capability on 54 engine parameters
Maintenance
allows changes instantly and routinely view
Easily track your oil change preventive engine operating information for up to 40
maintenance intervals status parameters
Fleet Management
Driver reward-view and program targets,
factors and scores
Manage trip data for multiple vehicles
Cat Electronics Building AC 6130, P.O. Box 610 Mossville, IL 61552-0610 [888] 598-8186 fax: [309] 578-8534
www.catelectronics.com
Electronic & Electrical Systems EEDE2600

©2004 Caterpillar
Caterpillar Inc. Printed in USA

Componentes Electronicos Caterpillar

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Electronics

Cat Electronics Product Directory 3

Welcome to Cat Electronics

Caterpillar Inc. is more than big, heavy

Our Engine and Machine Controllers have been

This is the most comprehensive line of versatile,

Proven Reliable in the Real World

With the ability to be configured in several hardware

Environmental Specifications A3:E2 & A3:E3

Operating Characteristics/ A3 ECM Model

Proven Reliable in the Real World

A4:E1 Controller A4:E2 Controllers:

Environmental Specifications A4:E1, A4:E2 & A4:E4

Operating Characteristics/ A4 ECM Model

Proven Reliable in the Real World

A2:M1 Remote I/O and Valve Controllers:

Environmental Specifications A4 & A2:M1

Operating Characteristics/ A4 & A2:M1 ECM Model

Our highly flexible line of displays and

Proven Reliable in the Real World

Caterpillar’s highly flexible Dash Instrument Cluster has five gauges,

The Navigator 10.4cTS is a compact, embedded Intel® Pentium™ based

The Cat® Messenger operator information dashboard display provides

Advisor 6.0m2 is a monochrome, transflective graphical information

Advisor Display Unit

-20°C to 70°C — Yes — —

Storage Temperature Range -40°C to 85°C Yes — Yes —

Sealing/Protection Sealed to +/- 35kPag case, IP68/NEMA 13 — Yes Yes Yes

Operating Characteristics/ Instrument Clusters and Display Units

Processor — P166 Tillamuk 68376 Mot. 68376 Mot.

Proven Reliable in the Real World

This SAE J1939 Data Link system is composed of electronically

The Gauge Controller receives, translates, and resends the J1939

Operating Characteristics/ Data Link Gauges

Cat® Electronics takes great pride in

The electrical component line includes

The Caterpillar Connector Series is a heavy-duty plastic

Wire Range: 14-18 AWG

Environmental Specifications Operating Characteristics/Specifications

Proven Reliable in the Real World

Operators want their machines to look, feel, drive, and

Column Mounted Shifter The product line is comprised of the following:

Column Mounted Shifters have a five-million cycle life

The Prophet Handle and Electronic Joystick are modularly

Operating Characteristics/ Control Handles

100mA max 105mA <30mA at 32V

Output Switched Yes 3 available 5 available

Column Mounted Prophet Electronic

Diesel Fuel Yes Yes Yes

Proven Reliable in the Real World

Today, operators demand well-lit work areas using highly

Rotating Beacons are the newest in the Caterpillar lighting

Shock Resistant Head/Flood Lights are designed for

Shock Resistant Lights

Operating Characteristics/ Lights

Proven Reliable in the Real World

Caterpillar offers a robust and durable family of sensors

Our sensor offerings include:

Liquid Level Sensors

High Pressure PWM Sensor

Hall Effect Active

Operating Characteristics/ Fuel

Proven Reliable in the Real World