Professional Documents
Culture Documents
TV Sony Chasis GN2S
TV Sony Chasis GN2S
GN2S CHASSIS
Segment: QW
Version Date Subject
1 01/2016 1st Issue.
LCD TV
9-888-190-P1
F
For SM - Common
C , please
l refer
f :
9-888-190-XX
SERVICE MANUAL (UNIQUE)
GN2S CHASSIS
Segment: QW
LCD TV
MODEL LIST
MODEL REMOTE DESTINATION MODEL REMOTE DESTINATION
KDL-32W600D RMT-TX102D Australia, New Zealand KDL-48W650D RMT-TX201P Indonesia, Malaysia, Thailand,
Vietnam
KDL-32W600D RMT-TX201P Thailand, Vietnam,
SO
SOMEA AF1 (Sout
(South Africa,
ca, Iran,
a , Saud
Saudi
SSEA ME6 (Brunei, Cambodia, Myanmar, Arabia, Kuwait, UAE etc),
etc),
SSEA ME6 (Brunei, Cambodia, Myanmar,
KDL-32W600D RMT-TX201T Taiwan etc),
KDL-32W607D RMT-TX203P Philippines KDL-48W657D RMT-TX203P Philippines
KLV-32W602D RMT-TX202P SSEA ME6 (Brunei, Cambodia, Myanmar, KLV-48W652D RMT-TX202P SOMEA AF1 (South Africa, Iran, Saudi
etc), Arabia, Kuwait, UAE etc),
SSEA ME6 (Brunei, Cambodia, Myanmar,
KDL-40W650D RMT-TX102D Australia, New Zealand etc),
3
TABLE OF CONTENTS
1. SAFETY NOTES
1 1.
1-1. How to Remove Bezel…...……..………………………….. 5
1-2. How to Remove Under Cover……………………………….. 9
2. DIAGRAMS
2-1. Circuit Board Location…..………………………………….. 13
2-2. Wire Dressing…………………………………………………. 14
Note: Pictures provided in all this section might have slight difference from the
actual sets
4
SECTION 1
DISSASSEMBLY AND REMOVAL CAUTION
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
next page
5
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
6
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
7
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
8
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
9
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
10
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
11
CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process.
12
SECTION 2
DIAGRAMS
2-1 CIRCUIT BOARD LOCATION
2-1.CIRCUIT
2-1-1. 32” 2-2-3 .48”
1 2
INSERT CONNECTOR AT MAIN
INSERT CONNECTOR BOARD
TAPE
TAPE
14
2-2. Wire Dressing
CONNECTOR INFORMATION
15
2-2. Wire Dressing
TAPE
TAPE
16
2-2. Wire Dressing
1 2
HOOK
17
2-2. Wire Dressing
TAPE
TAPE
18
2-2. Wire Dressing
TAP
E
HARNESS INFORMATION
19
2-2. Wire Dressing
TAPE
1 2
20
2 2 Wire Dressing
2-2.
LOUDSPEAKER
CONNECTOR INFORMATION
HARN ESS ASSY & FLEXIBLE FLAT CABLE 5P
21
SECTION 3
DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS
3-1 KDL / KLV-32W6
3-1. KLV-32W6*DD •Place the TV set facing downwards on a stable, level surface before disassembly and
3-1-1. Disassembly, Exploded View assembly of parts.
• ! and shaded parts are critical for safety. Replace only with part number
specified.
18 • Parts contain confidential information. Strictly follow the instruction whenever
BEZEL the components are repaired and/or replaced.
(*) Parts are not stocked since they are seldom required for routine service. Some
P-MOD delays should be anticipated when ordering these components.
17
• Lines that indicate parts are shown in blue in the illustration.
• The reference number besides the part description in the picture indicates the
disassembly sequence.
UNIVERSAL SWITCH
SIL TU SUT UNIT 7
SIL-TU
9
LOUDSPEAKER
This part is not stocked. The 11
purpose of indicated in this
illustrator is just for reference only.
13
15 Stand exploded view are for reference purpose
purpose.
(Child parts are UNSTOCKED unless specified: at Screws and Other Parts)
22
3-1. KDL / KLV-32W6*D
3 1 1 Disassembly,
3-1-1. Disassembly Exploded View
REF.
DESCRIPTION PART NO.
NO.
SSEA ME6 SSEA ME6
(Brunei, SANZ AZ1 (Brunei,
Cambodia, (Australia, New Cambodia,
Myanmar, etc), THAILAND VIETNAM Zealand) TAIWAN PHILIPPINES Myanmar, etc),
1 STAND, BASE ASSY (2S TPZ) 4-578-914-01 • • • • • • •
2 ! AC ADAPTOR(45W) 1-493-145-11 • • • • • • •
3 ! CORD SET, POWER-SUPPLY 1-846-420-11 • n/a • n/a n/a • •
3 ! CORD SET, POWER-SUPPLY 1-846-095-12 n/a n/a n/a • n/a n/a n/a
3 ! CORD SET, POWER-SUPPLY 1-846-096-11 n/a n/a n/a n/a • n/a n/a
3 POWER SUPPLY CORD SET 1-849-255-11 n/a • n/a n/a n/a n/a n/a
4 LABEL, UNDER TERMINAL (TPZ) 4-580-097-01 • • • • n/a • •
4 LABEL, UNDER TERMINAL (TPZ) 4-580-097-21 n/a n/a n/a n/a • n/a n/a
5 LABEL, SIDE WALL (TPZ) 4-580-738-01 • • • • • • •
6 UNDER COVER (2S TPZ) A 4-579-060-01
4 579 060 01 • • • n/a • • n/a
6 UNDER COVER (2S TPZ) A 4-579-060-11 n/a n/a n/a • n/a n/a n/a
6 UNDER COVER (2S TPZ) A 4-579-060-61 n/a n/a n/a n/a n/a n/a •
7 SWITCH UNIT (3M-E-B1) 1-474-645-21 • • • • • • •
8 BRACKET, UNDER BBA (TPZ) 4-579-162-01 • • • • n/a • •
8 BRACKET, UNDER BBA (TPZ) 4-579-162-11 n/a n/a n/a n/a • n/a n/a
9 UNIVERSAL SIL-TU SUT-DE243ZP * 8-594-300-10 • • • • n/a n/a n/a
9 UNIVERSAL SIL-TU SUT-RE243ZP * 8-594-301-10 n/a n/a n/a n/a n/a n/a •
9 UNIVERSAL SIL-TU SUT-RA243ZP * 8-594-302-10 n/a n/a n/a n/a n/a • n/a
9 UNIVERSAL SIL-TU SUT-RT243ZP *8-594-308-10 n/a n/a n/a n/a • n/a n/a
10 COMP SVC BBA_QW_WXG_PAD_PH-PAD A-2103-933-C • • • n/a n/a n/a n/a
10 COMP SVC BBA_QW_WXG_PAD_PH−AZ1 A−2123−360−C n/a n/a n/a • n/a n/a n/a
10 COMP SVC BBA_QW_WXGA_PAD_PH-TW A-2121-048-C n/a n/a n/a n/a • n/a n/a
10 COMPL SVC BBA_QW_WXGA_PAA_SA A-2103-934-C n/a n/a n/a n/a n/a n/a •
10 COMP SVC BBA_QW_WXGA_PAD_PH-PL A-2121-049-C n/a n/a n/a n/a n/a • n/a
11 LOUDSPEAKER 1-859-166-11 • • • • • • •
12 CARD, WIRELESS LAN 1-458-900-11 • • • • • • •
13 SHEET, THERMAL(BM) 4-549-186-01 • • • • • • •
14 HCY_MOUNT A-2093-735-A • • • • • • •
15 GUIDE LIGHT (TPZ) 4 579 070 01
4-579-070-01 • • • • • • •
16 SP BOSS BKT (TPZ) 4-579-847-01 • • • • • • •
17 ! P-MOD (IS6S320DNO0101) (DBEF) A-2093-094-A • • • n/a • • •
17 ! P-MOD (IS6S320DNO0101)(SERVICE) (CROSS PRISM) A-2103-031-A n/a n/a n/a • n/a n/a n/a
18 BEZEL (2S TPZ) A 4-579-083-01 • • • • • • •
19 LABEL, SIDE TERMINAL (TPZ) 4-580-096-01 n/a n/a n/a n/a • n/a n/a
20 LABEL,, REAR TERMINAL (TPZ)
( ) 4-580-095-01 n/a n/a n/a n/a • n/a n/a
21 LABEL, SERVICE HOTLINE VT * 4-575-404-02 n/a n/a • n/a n/a n/a n/a
23
3-1 KDL / KLV-32W6
3-1. KLV-32W6*D
D
3-1-2. Screws
24
3-1 KDL / KLV-32W6
3-1. KLV-32W6*D
D
3-1-3. Connectors
82
81
83
KLV-32W602D
KDL-32W600D KDL-32W607D
25
3-1. KDL / KLV-32W6
3-1 KLV-32W6*D
D
3-1-4. Other Parts
REMOTE COMMANDER (RMT-TX102D) 1-492-965-11 n/a n/a n/a • n/a n/a n/a
REMOTE COMMANDER (RMT-TX201T) 1-493-141-21 n/a n/a n/a n/a • n/a n/a
REMOTE COMMANDER (RMT-TX202P) 1-493-140-11 n/a n/a n/a n/a n/a n/a •
REMOTE COMMANDER (RMT-TX203P) 1-493-193-11 n/a n/a n/a n/a n/a • n/a
SCREW, +PSW M5X16 (BAG, SCREW ASSY (MRS)) 2-580-608-01 • • • • • • •
SCREW WOOD 3.8X20(
SCREW, 3 8X20( ASSY
ASSY,FALL
FALL LOCK
LOCK,BELT
BELT LL) 2 580 663 02
2-580-663-02 n/a n/a n/a n/a • n/a n/a
SCREW +BVTP 3X8 TYPE2 IT-3 (STAND BASE ASSY ) 7-685-646-79 • • • • • • •
SPACER (B) 4-298-004-01 • • • • • • •
26
3-2 KDL / KLV -40W
3-2. -40W*DD
3-2-1. Disassembly, Exploded View
19
BEZEL
P-MOD 18
13
16 STAND BASE ASSY
STAND,
STAND
1 METAL L
8 15
22
HCY MOUNT 12 FOOT
LABEL
17 STAND
SERVICE SP BOSS BKT
HOTLINE METAL R
21 11
VT SCREW
LABEL 14 LOUDSPEAKER
SHEET, +BVTP
REAR STAND COVER BKF R
10 THERMAL(TPZ) STAND 3X8
TERMINAL
4 (TPZ) BBA MOUNT COVER BKB L TYPEIT-3
20 LABEL SCREW +BVTP 3X8
SIDE TYPEIT-3
LABEL, UNDER TERMINAL
6
TERMINAL (TPZ) UNDER COVER STAND COVER BKF L
5
LABEL, SIDE
WALL (TPZ)
2
AC ADAPTOR
POWER-SUPPLY
POWER SUPPLY
CORD SET 3
27
3-2. KDL / KLV -40W*D
3-2-1. Disassembly, Exploded View
KLV-40W652D
KDL-40W650D
KDL 40W650D KDL-40W657D
KDL 40W657D
DESTINATION
DESTINATION DESTINATION
SOMEA
AF1
REF.
DESCRIPTION PART NO. (South SOMEA
NO.
Africa, AF1 (South
SSEA ME6 Iran
Iran, SSEA ME6 Africa,
Africa Iran
Iran,
(Brunei, Saudi SANZ AZ1 (Brunei, Saudi
Cambodia, Arabia, (Australia, Cambodia, Arabia,
Myanmar, Kuwait, New Myanmar, Kuwait, UAE
etc), UAE etc), INDONESIA VIETNAM Zealand MALAYSIA THAILAND TAIWAN PHILLIPINES etc), etc),
1 STAND, BASE ASSY (S TPZ) 4-578-915-01 • • • • • • • • • • •
2 AC ADAPTOR(60W) 1-493-148-11 • • • • • • • • • • •
3 ! CORD SET,
SET POWER-SUPPLY
POWER SUPPLY 1 846 095 12
1-846-095-12 n/a
/ n/a
/ n/a
/ n/a
/ • n/a
/ n/a
/ n/a
/ n/a
/ n/a
/ n/a
/
3 ! CORD SET, POWER-SUPPLY 1-846-420-11 • • • • n/a • n/a n/a • • •
3 ! CORD SET, POWER-SUPPLY 1-846-096-11 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
3 ! POWER SUPPLY CORD SET 1-849-255-11 n/a n/a n/a n/a n/a n/a • n/a n/a n/a n/a
4 LABEL, UNDER TERMINAL (TPZ) 4-580-097-01 • • • • • • • n/a • • •
4 LABEL, UNDER TERMINAL (TPZ) 4-580-097-21 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
5 LABEL,, SIDE WALL (TPZ)
( ) 4-580-738-01 • • • • • • • • • • •
6 UNDER COVER (S TPZ) A 4-579-062-11 n/a n/a n/a n/a • n/a n/a n/a n/a n/a n/a
6 UNDER COVER (S TPZ) A 4-579-062-01 • • • • n/a • • • • n/a n/a
6 UNDER COVER (S TPZ) A 4-579-062-61 n/a n/a n/a n/a n/a n/a n/a n/a n/a • •
7 SWITCH UNIT (3M-E-B1) 1-474-645-21 • • • • • • • • • • •
8 BRACKET, UNDER BBA (TPZ) 4-579-162-01 • • • • • • • n/a • • •
8 BRACKET, UNDER BBA (TPZ) 4-579-162-11 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
9 UNIVERSAL SIL-TU
SIL TU SUT-DE243ZP
SUT DE243ZP * 8-594-300-10
8 594 300 10 • • • • • • • n/a n/a n/a n/a
9 UNIVERSAL SIL-TU SUT-RA243ZP 8-594-302-10 n/a n/a n/a n/a n/a n/a n/a n/a • n/a n/a
9 UNIVERSAL SIL-TU SUT-RE243ZP * 8-594-301-10 n/a n/a n/a n/a n/a n/a n/a n/a n/a • •
9 UNIVERSAL SIL-TU SUT-RT243ZP *8-594-308-10 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
10 COMP SVC BBA_QW_FHD_PAD_PH-PAD A-2103-927-C • • • • n/a • • n/a n/a n/a n/a
10 COMP SVC BBA_QW_FHD_PAD_PH−AZ1 A−2123−359−C n/a n/a n/a n/a • n/a n/a n/a n/a n/a n/a
10 COMPL SVC BBA_QW_FHD_PAA_SA A-2103-928-C n/a n/a n/a n/a n/a n/a n/a n/a n/a • •
10 COMPL SVC BBA_QW_FHD_PAD_PH-PL A-2121-047-C n/a n/a n/a n/a n/a n/a n/a n/a • n/a n/a
10 COMPL SVC BBA_QW_FHD_PAD_PH-TW A-2121-046-C n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
11 LOUDSPEAKER 1-859-166-11 • • • • • • • • • • •
12 CARD, WIRELESS LAN 1-458-900-11 • • • • • • • • • • •
13 SHEET, THERMAL(BM) 4-549-186-01 • • • • • • • • • • •
14 SHEET, THERMAL (TPZ) 4-585-113-01 • • • • • • • • • • •
15 HCY MOUNT
HCY_MOUNT A 2093 735 A
A-2093-735-A • • • • • • • • • • •
16 GUIDE LIGHT (TPZ) 4-579-070-01 • • • • • • • • • • •
17 SP BOSS BKT (TPZ) 4-579-847-01 • • • • • • • • • • •
18 ! P-MOD (NS6S400DND0101) (DBEF) A-2093-097-A • n/a • • n/a • • • • • n/a
P-MOD (NS6S400DND0101)(SERVICE)
18 ! (CROSS PRISM) A-2103-032-A n/a • n/a n/a • n/a n/a n/a n/a n/a •
19 BEZEL (S TPZ) A 4-579-090-01 • • • • • • • • • • •
20 LABEL, SIDE TERMINAL (TPZ) 4-580-096-01 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
21 LABEL, REAR TERMINAL (TPZ) 4-580-095-01 n/a n/a n/a n/a n/a n/a n/a • n/a n/a n/a
22 LABEL, SERVICE HOTLINE VT * 4-575-404-02 n/a n/a n/a • n/a n/a n/a n/a n/a n/a n/a
28
3-2. KDL / KLV -40W*D
3-2-2
3-2-2. Screws
29
3-2. KDL / KLV -40W*D
3-2-3 Connectors
3-2-3.
81 82
83
CN8600(BBA/BBE)-
81 FLEXIBLE FLAT CABLE 51P 1-849-272-11 (SOURCE BOARD) (1) • • • • • • • • • • •
CN9900(BBA/BBE)-
82 FLEXIBLE FLAT CABLE 5P 1-849-269-11 (WIFI) (1) • • • • • • • • • • •
CN9901(BBA/BBE)-
CN100(HCY)-
CN1(SIDE
(
KEY)/CN4001(BBA/BB
83 HARNESS ASSY 1-910-805-62 E)-SP(1) • • • • • • • • • • •
30
3-2. KDL / KLV -40W*D
3-2-4.
3 2 4. Other Parts
31
3-3 KDL/ KLV- 48W6
3-3. 48W6*DD
3-3-1. Disassembly, Exploded View
19
BEZEL
P-MOD 18
SWITCH
UNIT Stand exploded view are for reference purpose.
UNIVERSAL 7 (Child parts are UNSTOCKED unless specified: at Screws and Other Parts)
SIL-TU SUT 9
LOUDSPEAKER 11
STAND COVER BKB R
This part is not stocked. The
purpose of indicated in this
illustrator is just for reference only. STAND COVER FR
13
16 STAND BASE ASSY
STAND,
STAND
1 METAL L
8 15
20
HCY MOUNT 12 FOOT
LABEL
17 STAND
SERVICE SP BOSS BKT
HOTLINE METAL R
VT
11 SCREW
14 LOUDSPEAKER
SHEET, +BVTP
STAND COVER BKF R STAND 3X8
10 THERMAL(TPZ)
4 BBA MOUNT COVER BKB L TYPEIT-3
SCREW +BVTP 3X8
LABEL, UNDER 6 TYPEIT-3
TERMINAL UNDER COVER STAND COVER BKF L
5
LABEL, SIDE
WALL (TPZ)
2
AC ADAPTOR
POWER-SUPPLY
POWER SUPPLY
CORD SET 3
32
3-3. KDL/ KLV- 48W6
3-3 48W6*DD
3-3-1. Disassembly, Exploded View
KDL-48W650D KDL-48W657D KLV-48W652D
33
3-3 KDL/ KLV- 48W6
3-3. 48W6*D
D
3-3-2. Screws
34
3-3 KDL/ KLV- 48W6
3-3. 48W6*D
D
3-3-3. Connectors
81 82
83
35
3-3. KDL/ KLV- 48W6
3-3 48W6*D
D
3-3-4. Other Parts
36
Sony EMCS (Malaysia) Sdn. Bhd.
English
9-888-190-P1 RDCM © 2016. 01
37