MLS2000S PDF

User’s Menu of MLS2000S Moment Limited System
MLS2000S Moment Limited System
crawler crane
Apply to SCC500E SCC800C
SCC1000C SCC1500C
U s e r ' s M e n u
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Xuzhou changhangScience&Technology Co., Ltd.
2009.2
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Xuzhouchanghang Science&Technology Co., Ltd. ─0─
3.17 Version Feb. 2009
Guaranty
The information in this document is subject to Xuzhou change without
notice. Xuzhou changhang makes no warranty of any kind with regard to
this material, including, but not limited to, the implied warranties of
merchantability and fitness for a particular purpose. Xuzhou changhang
shall not be liable for errors contained herein or for identical or
consequential damages in connection with the furnishing, performance, or
use of this manual. This document contains proprietary information which is
protected by copyright. All rights reserved. No part of this document may
be photocopied, reproduced, or translated to another language without
the prior written consent of Xuzhou changhang.
Xuzhou changhang® Science&Technology Co., Ltd.

Add: No.65 of Huanghe(s) Road,Xuzhou,Jiangsu,P.R.China
Tel: 0516-85832736 85832756
Fax: 0516-85832386
Post Code: 221006
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Content
1. Safety items ···················································································· 4
2. The characteristics and capability ····················································· 5

3. The work principle ……………………………………………………………6
4. The frame and function ………………………………………………………7
4.1．The directions of the display’s parts ………………………………………8
4.1.1 Early-warning signal indicator ………………………………………10
4.1.2 Overload signal indicator ……………………………………………10
4.1.3 Bar code(the moment percentage indicator) ……………………10
4.1.4 Operating keys ………………………………………………………10
4.1.5 LCD liquid crystal display ……………………………………………11
4.1.6 The buzzer ……………………………………………………………12
4.1.7 The switch for reliefing overload ……………………………………12
4.1.8 The switch for choosing the work condition code …………………12
4.1.9 The switch for choosing boom length ………………………………12
4.1.10 The Scutcheon of the capability……………………………………13
4.1.11 The cable ……………………………………………………………13
4.2. The instruction of the host parts··················································· 14
4.3 The instruction of the force transducer parts··································· 14
4.4 The instruction of the angle sensor parts ······································· 14
5． The operation and adjustment ······················································· 15
5.1 Operation ··············································································· 15

5.1.1 choose the work condition ·············································· 15
5.1.2 choose the main boom length ········································· 15
5.1.3 The operation display ····················································· 15
5.1.4 The unlock key…………………………………………………………15
5.2 Parameter observation····························································· 16
5.3 conversion Between the Chinese and English································· 16
5.4 Empty hook adjustment···························································· 16
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5.5 Time modification ···································································· 17
5.6 System setup ………………………………………………………………17
5.6.1 The steps for entering the system setup ····························· 17
5.6.2 The summarization of the system setup menu ···················· 17
6．Daily maintenance ········································································ 19
7．Error code ····················································································· 20

8．The Terminals ……………………………………………………………………24
Appendix 1. The table about the code of length and work condition ······· 25
The corresponding table of SCC500E crane’s work condition and length …… 25

The corresponding table of SCC800C crane’s work condition and length …… 26
Appendix 2.Dimension plans………………………………………………………29
Plans of display 's installation ……………………………………………………29

Angle sensor 's installation plans …………………………………………………29
Plans of Host 's installation ………………………………………………………30
50 tons of pressure sensor's installed plans ……………………………………30
80 tons of pressure sensor's installed plans ……………………………………31
100 tons of pressure sensor's installed plans……………………………………31
150 tons of pressure sensor's installed plans……………………………………32
The brief introduction of the company …………………………………………33
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1. safety items
MLS is a kind of safety device used for crane to further improve the safety of the
crane in the process of operation. If used properly, MLS can prevent cranes from
capsizing. Be sure to read the manual before operating the crane. In order to realize
the function of safety, operate the crane correctly and employ the device of MLS
properly. If not, it may result in dangers.
Tips:
a) Make sure the MLS system is normal before you operate the crane.
b) Set up properly the switches connected with MLS and parameters.
c) While operating the crane, one should pay attention to the data of the MLS to
insure working in the range of the crane’s capability and prevent from overloading
effectively.
d) Once overloading occurs, the MLS will send out a sound and light alarm and output
overloading signal automatically, combining the periphery control circuit of the
crane, the action(such as rise the hang hook and change the range downwards
etc.) of the dangerous direction of the crane will be cut off. When the above-
mentioned circumstance take place, one should make the crane act towards safe
direction (e.g.lay down the hang hook and change the breadth upwards etc.) till
the MLS stop alarming, then carry on other operations of the crane.
e) According to the People's Republic of China national standard 《GB7950 - 1999 the
currency technique condition for the arm type crane rising the MLS》and 《the safe
technical criterion of the crane overloading protector GB12602-90 》 provision, the
crane can only have the protection function to the overload crane within the
crane’s vertical uprightness plane, instead of inclined suspend, inclining or cave-in
of the ground or the orbit as well as the crane’s turning over trouble caused by
stepped cartwheel off the track.etc. Therefore, relevant responsible personnel will
never neglect the crane’s relevant safety management and safety operation
regulations due to the existence of the MLS, and have to obey the crane’s safety
operation rules strictly and other concerning provisions and regulations.
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2. The characteristics and capability

z The product have a protection for the overtaking the power supply voltage, anti-
connection of the power supply , the thunder defense.
z Before leaving factory all product pass through strict tests. The quality is stabile, the
capability is credible and each capability all surpass the national standard
《GB7950 - 1999 》and the provisions of《the GB12602 - 90 》.
z The MLS installes black box, which is also called the Data Recorder. It can circulate
to record the crane’s overload data and can completely recur the crane’s relevant
data at overload.
z The product adopts advanced techniques in the world with high integration; the
display’s inner part will illumine against the light; all data hold a manifestation,
without needing a key to shift.
z Operating temperature: -25 ° C~+70 ° C
Storage temperature: -40 ° C~+85 ° C
z The function of pre-computing automatically
After adjusting more than 100 sets track cranes ,our company summarizes the
advanced calculating method. That function can decrease the process and the
time of adjusting, and the system’s synthesizes accuracy is very high. All this has got
the verification in your company.
Later this model track that your company produce needn’t offer the specialized
adjusting time, during the adjusting process of the track suspending, the technician
can independently complete the adjusting of my company’s MLS, and needs to
adjust a main arm in one section, the other arms includes the vice- arm will be
completed by automatical calculation .
z The perfect function of the front-panel adjusts and the management
The relevant data of the track all can complete the adjusting and memory by the
front-panel;
The work condition code adopts Germany importing switch options, can
immediately complete the choice without electricity. The biggest work quantity is
9999 kinds;
z Excellent calculation method of the track type crane
The primary calculation method is as follows:
(a)Correcting the changed breadth and scratching the bends
(b)Correcting the multiplying power’s deviation of the steel wire rope
(c)Correcting the rising and changed breadth of the steel wire rope’s moment.
(d)Correcting the breadth’s deviation
(e)Correcting the automatic deviation of the knighthead etc.
All these above experiences calculation methods can make the data more stable
and more accurate
z The conjunction method of the total line in CAN- BUS
The strong expansibility;
The convenient interface;
The strong anti- interference ability;
The more stable function.
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3．The work principle

Its flow chart of operation as follows:
Turn the power on
Initialize each port
Examine and read the setup of each exterior

switch
Examine and read the signals of each exterior

sensor
Examine and read the data about the crane’s

parameters
Y Check the error code table and

Fault or not eliminate the error acoording to
the showing the error codes
N
calculate the parameters
Judge the safety degree of the crane
Display
Output the relevant controlling signals
Operate the crane
The data transmission between the Host and the display use CAN bus at the
same time there are many parameters for the cranes’ controller in the can-bus.
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4．The frame and fuction of MLS
MLS2000S includes the following parts(see table 2,figure 1)
SN Name Types Quantity Installation position Remarks

1 The display MLS2000 1set inside the operating room
2 The Host MLS2000S 1set inside the operating room
3 Angle Sensor AS200 1set the profile of the main arm’s
root
4 Force Transducer 1set on the changeable breadth
steel wire of the main arm
5 The installation parts 1set
of the sensor
6 The cables with plugs several
and the outlets
Table 2:the parts of MLS2000S
Picture 1: the parts of MLS2000S
The display The Host
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S
01 W1
02
Force Transducer 1
Crane electrics Angle Sensor
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4.1．The directions of the display’s parts
The main function of the display is as follows:

z Receive operationt information
z Protection of the power supply and voltage, anti-connecting the power
supply and defend lightning strike , and the recoverable safety
z The adjustment of the data
z At most 99 kinds of works condition choice,99 kinds of multiplying power
choice
z Date and time manifestation
z Important data, information and instruction, all the data be manifested .
1 2 3 4 5 6 7 8 9
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0 1
0 2
Figure 2: display
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10
名称：力矩超载保护器
HANG Name: Moment Limited
System
型号 Type: MLS2000S
序号 SN:
输入电压 Input: 12~24V
11
figure 3:the back of the display
The early-warning signal indicator light

r
The indicator light of overloading
The indication of the moment

percentage
Operation key
LCD Liquid crystal display
The switch of removing the overload
Buzzer
- - The switch for choosing the work

02 condition
++
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- - The switch for selecting the boom’s
02 length
+
名称：力矩超载保护器
HANGName: Moment Limited System
The scutcheon of capability
序号 SN:
精度 Accuracy class: <5%
日期 Date:
The cables to the Host
4.1.1 Early-warning signal indicator

When the crane’s actual carrying weight attains 90% ～100% of the crane’s
rating carrying weight, the yellow early-warning signal indicator light shows that it has
already neared to overload at this time, the operator should pay more attention while
continueing operation.
4.1.2 Overload signal indicator

When the crane’s actual load attains or over the crane’s rating carrying
weight, the red warning signal indicator lights, the buzzer rings in the meantime,
combining the exterior control circuit of that crane, it can stop the suspending hook’s
rising,suspending breadth downwards and other action.
Along with the action(putting down heavy things or heading up operation) of the
safety direction, that state can be relieved automatically
4.1.3 Bar code(the moment percentage indicator)

According to the percentage between the real carrying
weight and the rating carrying weight ,bar code will instruct differently.Because the real
carrying weight will change along with the action of the crane’s hook, this bar code
also will change frequently coinciding with the crane’s rating data.
The bar code is divided into three districts:
-Green district:Certainly within 90% of the rating bearing weight moment.
-Yellow and early-warning district:Attain 90% ～100% of the rating bearing weight
moment.
-Red warning district:Exceed 100% of the rating bearing weight moment.
4.1.4 Operating keys

keys and indicator is the one. As a key operational used, the keys have multiple functions,and
the specific content of this statement will be seen in chapter 5 of this manual.
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4.1.5 LCD liquid crystal display
After the MLS works normally, the display manifestates,such as figure 4,figure 5.
The data that the display can show is as follows:
z Actual load z Rating load
z The length of boom z The moment percentage
z Radius z The biggest rising height
z Working condition z Reeving of the wire rope
z The boom’s elevation z Date and time
z Error code z Other
The bar of the moment The bar code for
Actual load The code of working condition
percentage instruction and comtrast
Reeving
Boom length
the area
shows the
error code
Boom angle
Radius Rating load Height Date and time
Figure 4: LCD liquid crystal display(main boom)
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The bar of the moment The bar for instruction
Actual load The code of working condition
percentage and comtrast
Jib length
Reeving
The angle
between boom
and jib
the area
shows the
error code
Boom length
Boom angle
Radius Rating load The biggest rising height Date and time
Figure 5: LCD liquid crystal display(jib)
4.1.6 The buzzer

The buzzer will send out the continous warning under such following situation.
z The crane’s actual load attains the scope of the overload signal set in advance
z The system error
z Attain the top and bottom limits of the radius
z Operate mistakenly
4.1.7 The switch for reliefing overload

This switch can relif the control of MLS.
Notice: The switch is used only in exceptional circumstances, such as: dismantling the crane,
the crane will need to put down.
4.1.8 The switch for choosing the work condition code

It is used to choose the work condition;Concrete corresponding table of the work condition will
be seen on the appendix 1.
Notice: You should not operate the switch too forcibly , otherwise you might damage
components.
4.1.9 The switch for choosing boom length

It is used to choose the main boom length and Concrete corresponding table of the
length will be seen on the appendix 1.
Notice: You should not Operate the switch too forcibly , otherwise you might damage
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components.
4.1.10 The Scutcheon of the capability

4.1.11 The cable to the Host
The specific line diagram will be seen in Article 8 of this manual.
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4.2. The instruction of the host parts
The main function of the Host is as follows:
z At most 2 channels for force sencor signal 名称：力矩超载保护器
HANG Name: Moment Limited System
inputs, 2 channels for angle signal inputs,1 序号 SN:

精度 Accuracy class: <5%
channel for length signal ,totally 5 日期 Date:
channels for simulating measures input .

z At most 8 switches measures inputs.
z At most 4 channels 10A switches measures
inputs .
z The standard RS232 interface
z The total line in CAN-bus data inputs
z Receive the relevant information sent by
the display
z power :DC24v
4.3.The in struction of the force transducer

parts
Force sencor is installed on the changeable Figure6: Host
range wire of the boom in order to take out
moment’s signal.
4.4． The instruction of the angle sensor parts
The angle sensor installs generally at the root of

the boom, while installing it should keeps as
possible as level.
Concerning technique parameter is as follows:
z Input the voltage: -5V
z The scope of the measuring angle: within 100
degrees
z The voltage of the angle signal: -1.00V~-
2.25V
z The corresponding angle of the angle signal
voltage: 0 degree~90 degree Figure 7: Angle Sensor
z The Protection grade: IP67
z The electric leakage:≦10 mAs
z Basic error: ≦ 0.5% of the full range
z Return error: ≦ 0.5% of the full range
z The quality of unrepeat: ≦ 0.5% of the full range
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5． The operation and adjustment

The key and switches used during the operation and adjustment of the MLS show as the figure
8. The display has totally 2 sets stirring code switch which are the work condition choice switch
and the arm length switch.There are 5 keys below,from the left to right, they are the unlock key,
the upward key, the downward key, the cancel key and the confirm key(with indicator light).
After openning the machine ,the keyboard is locked and cannot work.
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choicing work
condition
0 1
0 2
The switch for
Upward Cancel
choicing boom
length
Unlock Downward Confirm
Figure 8: The function of the key
5.1 Operation
5.1.1 choose the work condition
We should set up correctly switch in accordance with the actual situation of cranes .( The
work condition code see appendix 4))
5.1.2 choose the main boom length
We should set up the main boom length in accordance with the actual situation of
cranes .( The boom length code see appendix 4))
5.1.3 The operation window
All operation informations will be manifestated in the operation window. It is blank under normal
circumstances .
5.1.4 The " unlock " key
Press" unlock " for 2 seconds, the operating window manifestates" unlock", after pressing the "
enter " key, the operating window will be pure, the keyboard unlock successfully. All operation
informations here after will be manifestated in the operation window.
After unlocking, pressing a key each time it can activate the corresponding function setup
procedure. After circulating, the keyboard returns to lock automatically again, except the
parameter obserbation function .
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5.2 Parameter observation
The user can observe the input voltage of the angle and the force by this function.INGhe
scope of the voltage is between0-5V. 0-0.5V and 4.5-5V are innormal input scope,which
need examine the MLS to confirm the malfunction.
After the keyboard unlocks,press the “downward key”,two lines number will occur in the
operating window. The first line is parameter to show which one and the second line is
the value of the parameter.
The first parameter is the voltage value of signal force one. (The show value divide ten)
The second parameter is the voltage value of signal force two. (The show value divide
ten)
The third parameter is the voltage value of signal angle. (The show value divide ten)
The forth to fifteenth parameters is the middle value run in the inner procedure which
are used by debugging personel.
If the system using only a signal of the sensor, the second parameter is not using
in the system and is invalid value.
5.3 Transform Between the Chinese and English
To different languages users the machine can transform between English and Chinese which is
very convenient.
The default status is Chinese language .
a) Transform Chinese into English
After the keyboard unlocking,press the “upward” key .The display manifestates “语言选择”,
“English”. Press the“upward” key or”downward” key and then choose Chinese. The display
manifestates” 语言选择”,” 中文 ”,and then press “cancel” key it return without modification.
press “enter” key, the display manifestates” 语言选择”, “English” for one second returning. The
menu displays English.
b) Transform English into Chinese
After the keyboard unlocking,press the “upward” key .The display manifestates “language”,
“English”. Press the “upward” key or the “downward” key and then choose Chinese. the
display manifestates” language” ,” 中文 ”,and then press “cancel ” key it return without
modification. press “enter” key, the display manifestates” language”, “ 中文 ” for one second
returning. The menu displays in chinese.
5.4 Empty hook adjustment

Because of the variety of the boom itself weight, under the sistuation that change main boom
length or jib length,the warp of the empty hook value need to return zero processing, the ways
are as follows:
a) The operating work condition and the multiplying power choice switch should be
the corresponding work condition and multiplying power. The display show the
work condition, the main arm length and the vice-arm length correctly. In the
state of empty hook, the boom should stop at the angle one such as 40 degree
for 30 seconds.
b) Press “unlock” for 2 seconds, the operating window will show “unlock”, after
pressing the “confirm” key, the operating window will clean the screen and the
keyboard will unlock successfully.
c) Filling the weight of the hook, see Article 5.6the system enactment(usually the
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inner system has had windows default without filling in)
d) After unlocking the keyboard, press the “downward” key, the screen will show
“detect” “angle1”; press “enter ”, it will show “detect” “angle1”; two seconds
later,the screen switch automatically showing “detect”,“angle 2”
e) Uplift the boom to the angle two such as 70 degree for 30 seconds.
f) Press “enter ”, the screen will show “detect”, “angle2”
g) Press “ enter” again, the screen will show “detect”, “angle2”; two seconds later,
it will show “success”, another two seconds later, the screen will clean and
return to the normal state, then the empty hook revision complete.
When revise the empty hook, some problems shold be noticed as follows:
z Both from the big angle to small angle or the reversed direction, the empty
hook can be revised.
z The difference between the two angles as far as possible big, it should be close to
the smallest and the biggest angle in the range of the work condition function.
z The difference between angle one and angle two is no more than 5 degree;
otherwise it is inefficient and the empty hook cannot be revised.
z It is better to revise the empty hook within the range of the function.
z Because of the counting saving, to the work condition with vice-arm,if the
empty hook revision has never been done at such work condition, then it needs
two or three times to adjust it.
z The inner of this machine has memory CMOS chip which has the function to
revise memory. In the past the empty hook at other work condition is
remembered automatically, so next time when using the used work condition, if
the empty hooks’ weight doesn't greatly differ(within five ton), it needn’t be revised.
5.5 Time modification

a) Press “unlock” for two seconds, the operating window will show“ unlock”;After
pressing the “enter” key, the operating window will clean the screen and the
keyboard is unlocked successfully.
b) Press “cancel” to enter the time modification, the screen will show “datetime”,
“minute”, press the upward key the month will increase, press the downward
key the month will decrease, press the “cancel” key,it will return, press the
“enter ”key in turn to enact the hour, day, month and year. After enactment in
turn it will return automatically, but the century can’t be enacted.
5.6 System setup
5.6.1 The steps for entering the system setup

a) After pressing the unlock key for two seconds, the operating window will show
“unlock” ;After pressing the “enter” key, the operating window will clean the
screen, and the keyboard unlocks successfully
b) Press the “enter” key and enter the system setup menu.
5.6.2 The summarization of the system setup menu

The system enactment has ten submenu,they are: the hook ‘reeving, the hook’ weight, the
additional counterweight , analogy channel, machmodulus , addition counterweight setup,
change password, transform unit,overload list, system reset.
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(a) Reeving
The hook reeve displays“Hook Re.”It includes the main hook’s reeve (abbreviate
“Ma.Reeve”)and the auxiliary hook’s reeve(abbreviate “Au.Reeve”). You can fill in the
hook reeve number here used at present.If the setting is zero ,then you should use the
hook reeve number commended by the function curve at present.
(b) The hook’s weight
The hook’s weight displays“Hook We.”.It includes the main hook’s weight (abbreviate
“M.Weight”)and the auxiliary hook’s weight(abbreviate “A.Weight”). You can fill in the
hook’s weight here used at present. The units changed with the the metric system and
Imperial，including metre-m,ton-t or T ,kp.
Using the main hook then fill in the main hook’s weight, if using the vice hook
then fill in the vice hook’s weight. The number here should accord with the fact.
Otherwise it will affect the crane’s function. If the enacting number of the hook’s
weight is negative, after revision it will enlarge the crane’s function, so the MLS
can’t work as the protection function and the result is severe.
(c) Additional counterweight
Additional constant weight displays“ACWeight”. This function is used for Standard
weight (abbreviate “Standard”)or additional weight (abbreviate “Additio.”)but when
additional weight is forbid (it displays “ Forbid”)which can’t be used.
(d) Analog channel (need input password)
It always displays“ AChannel”. It includes analog zero and analog Factor. Only
enter the password the submenu such as “ A1.Zero”, “ A1Factor” ;“ A1.Zero”,
“ A1Factor”and so on can be read.This function is used by the adjustment
personnel so we will not illuminate here. After finishing the adjustment,this function
cannot be used strictly.
(e) machmodulus (need input password)
It always displays “MachPara.”.Its submenu include pulley weight(abbreviate
“PulleyW.”),barycenter(abbreviate “Barycent”),sparepara1(abbreviate “1Sp.Para”)and
sparepara2(abbreviate “2Sp.Para”). Only enter the password the submenu can be
read.This function is used by the adjustment personnel so we will not illuminate here.
After finishing the adjustment,this function cannot be used strictly.
(f) Additional counterweight setup (need input password)
It displays “ACW.Set.”. Its submenu include “ Disable.”, “ Enable ”. Only enter the
password the submenu can be read.This function is used by the adjustment personnel
to set the addition weight . After finishing the adjustment,this function cannot be used
strictly.
(g) Change password (need input password)
It displays “ChangeP.”. Its submenu include“ ChangeP. ”,“ NewPass.”, “ ChangeOK.”. Only
enter the password the submenu can be read.This function is used by the adjustment
personnel so we will not illuminate here. After finishing the adjustment,this function
cannot be used strictly
(h) Transform unit
It displays“ Unit ”. It include “ m/tonne”“ ft/Ton “ ft/kIbs”. It displays white if
chosen ,for example
“ ft/Ton” .The chosen unit will display after exit the system set.
it displays:
metre-m
tonne-t
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foot-f
ton-T
x1000lbs-kp
(i) The overload list
It displays“Ov. List” .Circulating record the overload number of the crane,emerse the relevant
data at overload perfectly,when the pedtrail overloads, it will record automatically,including the
overload time,the real carrying weight,the rating carrying weight,the main arm length, the vice-
arm length, theboom’s elevation, the work range, the rising height, the work condition code and
other data, providing integrated records for the future examination.
(J) system reset (need input password)
It displays“SysReset”. Its submenu include“ Reset ”.After resetting the system if it is
successful then dispalyed“ Reset OK.”. Only enter the password the submenu can be
read.This function is used by the adjustment personnel ,by which we can reset the machine to
some condition at the same time the adjustment Coveraged. After finishing the adjustment,this
function cannot be used strictly .
6．Daily maintenance
After electrifing, this moment can immediately work automatically without any
operation
In daily maintenance some notices as follows:
z Each part of the moment: Host ( display), sensor and others are adjusted precisely
and processed for protection before leaving the factory, therefore nobody can
dismantle its outer covering unless the professional trained personnel. Otherwise the
humidity and dust maybe enter the internal organization, which can't keep its
normal work.
z Each part of the moment: Host ( display), sensor and others cannot be heavily
shaked.
z Display front-panel should be cleaned slightly by using the absorbent cotton etc.
z While washing the crane, never wash the surface of the moment’s parts directly by
using the water.( excepted the sensor)Otherwise , our company will be irresponsible
to all the results.
The daily maintenance work of the MLS includes the following checks:
z Check the covering of each part of the MLS, if some part is damaged, it should be
replaced or notify immediately the technician to maintain.
z Check all the cables conjuncted the system, if some cable is damaged, it should
be replaced immediately.
z Check the insulation of the force transducer which links the cables and the wires, if
the insulating layer is worn away or the wire is damaged, the damage part should
be replaced immediately.
Note: The personnel without training by Xuzhou ChanghangScience&Technology

Limited Company cannot rectify the MLS, and also cannot replace the
damage parts or conjunct the cables.
HANG
7．Error code
If it breakdowns, the code will show switch adjust improperly or enter the
on the right panel in the display forbidden turning scope
window.The concrete position will Solution:according to the real
show in Figure 9. operating state, adjust the work
condition choice switch properly and
The position showing
the error code
turn it to the allowable scope.
HANG
The error code displays: 05
Breakdown:no such main boom length
0 1
Reason:the boom length choice
switch on the display adjust improperly
or the assembled choice of the work
0 2 condition length is not right
Solution: according to the real
operating state, adjust the length
choice switch and the work condition
choice switch properly
Figure 9: Error Code

Breakdown:the main boom exceed 78°
Reason: the crane boom exceed the
The error code displays: 01 manufacturers ’ maximum angle.
Breakdown: Less than the smallest radius Solution: change the range to within 78°
or over the biggest angle
Reason: The rising arm range is too large The error code displays: 09
and result in under the corresponding Breakdown:the main boom less than 30°
smallest range or the biggest angle in Reason: the crane boom lower the
the rating function table. manufacturers ’ minimum angle.
Solution: change the range to within Solution: change the range to larger
the range and angle set in the rating than 30°
functiontable.
The error code displays: 02 Breakdown：the voltage of the measuring
Breakdown: exceed the biggest range passage in the force transducer is under
or under the smallest angle the minimum number.
Reason:the fall arm range is too large Reason: (a)the elevation of the the
and go beyond the corresponding main arm too large
biggest range or the smallest angle in (b)The cables between the Host and
the rating function table. the force transducer breakdowns or
Solution: change the range to within connects improperly; or there is water
the range and angle set in the rating in the force transducer.
functiontable. (c)The force transducer breakdowns
(d)The integrated circuits in the measuring
The error code displays: 04 passage breakdowns.
Breakdown:no such work condition Solution: (a)decrease the elevation of
Reason:the work condition choice
HANG
the main arm the upper number.
(b)examine the cables and Reasons:(a)The cables between the Host and
the plugs,replace them if needed the force transducer breakdowns or
(c)replace the force transducor connects improperly; or there is water in the
(d)replace the circuits board of force transducer.
the Host (b)The force transducer breakdowns
(c) )The integrated circuits in the
The error code displays: 21 measuring passage breakdowns.
Breakdown：the voltage of the measuring Solutions:
passage in the force transducor is over the (a)examine the cables and the plugs,replace
upper number. them if needed
Reasons:(a)The cables between the Host and (c)replace the force transducer
the force transducer breakdowns or (d)replace the circuits board of the Host
connects improperly; or there is water in the
force transducor. The error code displays: 14
(b)The force transducer breakdowns Breakdown ： the voltage of the
(c) )The integrated circuits in measuring passage in the main boom
the measuring passage breakdowns. angle is under the minimum number.
Solutions: Reasons:(a)The cables between the
(a)examine the cables and the Host and the angle sensor breakdowns
plugs,replace them if needed or connects improperly; or there is
(b)replace the force transducer water in the force transducer.
(c)replace the circuits board of the Host (b)The angle sensor breakdowns
(c) )The integrated circuits in the
The error code displays: 12 measuring passage breakdowns.
Breakdown：the voltage of the measuring Solutions:
passage in the Nr.2 force transducer is under (a)examine the cables and the
the minimum number. plugs,replace them if needed
Reason: (a)the elevation of the the main arm (c)replace the angle sensor
is too large (d)replace the circuits board of the Host
(b)The cables between the Host and
the force transducor breakdowns or The error code displays: 24
connects improperly; or there is water in the Breakdown ： the voltage of the
force transducor. measuring passage in the main boom
(c)The force transducor breakdowns angle is over the upper number.
(d)The integrated circuits in the measuring Reasons:(a)The cables between the
passage breakdowns. Host and the angle sensor breakdowns
Solution: (a)decrease the elevation of the or connects improperly; or there is
main arm water in the force transducer.
(b)examine the cables and the (b)The angle sensor breakdowns
plugs,replace them if needed (c) )The integrated circuits in
(c)replace the force transducer the measuring passage breakdowns.
(d)replace the circuits board of Solutions:
the Host (a)examine the cables and the plugs,replace
them if needed
The error code displays: 22 (b)replace the angle sensor
Breakdown：the voltage of the measuring (c)replace the circuits board of the
passage in the Nr.2 force transducer is over Host
HANG
Breakdown:the CMOS chip stored in
The error code displays: 17 the display breakdown
Breakdown：the voltage of in the Nr.7 Reason: (a)the circuit board of the
measuring passage is under the display breakdowns
minimum number. (b)the stored CMOS chip breakdown
Reason: the integrated circuits in the (c)5V voltage is too low
measuring passage breakdowns (d)the parts of the microprocessor
Solution: (a)adjust the the potential breakdown
device p7 Solution:(a)replace the circuit board
(b) replace the circuits board of the of the display on the Host
Host (b)examine the stored CMOS
chip
(c)replace the parts of the
The error code displays:27
power supply
Breakdown：the voltage of in the Nr.7
(d)replace the damaged parts
measuring passage is over the upper
of the display or the Host.
number.
Reason: the integrated circuits in the
The error code displays:90
measuring passage breakdowns
Breakdown:there is no data
Solution: (a)adjust the potential
transmission from the Host to the
device p7
display.
(b) replace the circuits board of the
Reason: (a)the line from the Host to
Host
the display breaks off or is grounding.
(b)the 5V power supply of the
The error code displays:18 Host breakdowns
Breakdown：the voltage of in the Nr.8 (c)5V voltage is too low.
measuring passage is under the (d)the parts of transmitting
minimum number. and receiving data breakdown
Reason: the integrated circuits in the (e)The data EPROM
measuring passage breakdowns breakdowns
Solution: (a)adjust the potential (f)the parts of the
device p8 microprocessor breakdown
(b) replace the circuits board of the Solution: (a)examine the connection
Host of the display.
(b)examine whether the
The error code displays: 28 power supply lines are connected well.
Breakdown：the voltage of in the Nr.8 (c)replace the parts of the
measuring passage is over the upper power supply
number. (d)replace the damaged
Reason: the integrated circuits in the parts of the display or the Host
measuring passage breakdowns (e)examine the data
Solution: (a)adjust the the potential EPROM
device p8 (f) replace the circuits
(b) replace the circuits board of the board of the Host
Host
HANG
When the system is Initializated we can detect errors:
1. The crc code is wrong
2. Data version is wrong
Reason: There is no datachip or datachip is Plugged is not strong.

We can not detect the error when the system is Operating:
The actual weight of hanging always the same, and the system was not put an error code,
because of the sensor's power cord opening so that the signal did not enter.
HANG
8.The terminals (the manufacturer offer the wiring diagram )
Number Definition Number Definition

1 2
3 (+24V) power supply(+24V) 4 Ground(GND)
5 6
7 CANH 8
CANL
9 10
11 -UL(-5V the power supply of angle 12 -UL(-5V the power supply of length
sensor 1) sensor)
13 ANAL4(the signal of angle 1) 14 ANAL5(the signal of angle 2)
15 ANAL3(length signal) 16 AGND(simulate ground)
17 AGND(simulate ground) 18 KGND(screen)
19 KGND(screen) 20 ANAL2A(the signal of additional
force2)
21 ANAL1A(the signal of force 1) 22 ANAL2(the signal of force2)
23 ANAL1A\(the signal of force 1) 24 AGND(simulate ground)
25 AGND(simulate ground) 26 KGND(screen)
27 +UF(+5V) 28 +UF(+5V)
29 -UF(-5V) 30 -UF(-5V)
31 KGND(screen) 32 F2+(force2 the bridge circuit+)
33 F1+(force1 the bridge circuit+) 34 F2-(force2 the bridge circuit-)
35 F1-(force1 the bridge circuit-) 36 KAIG07 (input 07 connect the power
supply effectively)
37 KAIG00(input00, grounding effectively) 38 KAIG06 (input 06 connect the power supply
effectively)
39 KAIG01(input 01,grounding effectively) 40 KAIG05 (input 05 connect the power supply
effectively)
41 KAIG02(input 02,grounding effectively) 42 KAIG04 (input 04 connect the power supply
effectively)
43 KAIG03(input 03,grounding effectively) 44 RXD232
45 Empty 46 TXD232
47 Empty 48 GND Ground
49 KZ1K(output 1, normally open) 50 KZ3K(output 3, normally open)
51 KZ1B(output 1, normally closed) 52 KZ3B(output 3, normally closed)
53 54 KZ3G(output 3,commonality)
KZ1G(output 1,commonality)
55 KZ2K(output 2, normally open) 56 KZ4K(output4, normally open))
57 KZ2B(output2, normally closed) 58 KZ4B(output 4, normally closed)
59 KZ3B(output 2,commonality) 60 KZ4G(output 4,commonality)
HANG
U s e r ’ s M e n u o f M L S 2 0 0 0 S M o m e n t L i m i t e d S y s t e m
Appendix1.The table about the code of length and work condition
ShangHai SANY The corresponding table of SCC500E crawler crane’s work condition and length
Work condition Main/auxiliary Jib condition The code of boom’s The length of main boom No ACW(additional counterweight) code Crane’s condition with ACW
code hook length / ACW code
01 Main hook No jib 00-06 13m-31m 0001 0001 No ACW

02 Main hook No jib 00-06 34m-52m 0002 0102 enhanced
03 Auxiliary hook 6.1m ,10º jib 00-07 22m-43m 0003 0003 normal
04 Auxiliary hook 6.1m 30º jib 00-07 22m-43m 0004 0004 normal
10 Main hook 15.25m 30º jib 00-07 22m-43m 0010 0010 normal
11 Main hook 6.1m jib 00-03 22m-43m 0011 0111 0
11 Main hook 6.1m jib 04-07 34m-43m 0011 0111 enhanced
12 Main hook 9.15m jib 00-03 22m-31m 0012 0112 0
13 Main hook 12.2m jib 00-03 22m-31m 0013 0113 0
14 Main hook 15.25m jib 00-03 22m-31m 0014 0114 0
15 Auxiliary hook Rooster 00-06 13m-31m 0015 0015 No ACW
16 Auxiliary hook Rooster 00-05 34m-49m 0016 0016 normal
17 Main hook Rooster 00-05 13m-31m 0017 0017 normal
18 Main hook Rooster 00-05 34m-49m 0018 0118 enhanced
Note: when using the jib, the positions between the same main boom length and the corresponding length choice switch are
different.
HANG
ShangHai SANY The corresponding table of SCC800C crawler crane’s work condition and length
Work condition Main/auxiliary Jib condition The code of boom’s The length of main boom No ACW(additional counterweight) code Crane’s condition with ACW

03 Auxiliary hook 9m ,15º jib 00-05 37m-52m 0003 0103 enhanced
04 Auxiliary hook 9m 30º jib 00-05 37m-52m 0004 0104 enhanced
05 Auxiliary hook 13.5m 15º jib 00-05 37m-52m 0005 0105 enhanced
06 Auxiliary hook 13.5m 30º jib 00-05 37m-52m 0006 0106 enhanced
09 Main hook 9m jib 00-05 37m-52m 0009 0109 enhanced
13 Auxiliary hook Rooster 00-09 31m-58m 0013 0113 enhanced
14 Main hook Rooster 04-05 13m-28m 0014 0014 No ACW
different.
HANG
Work condition Main/auxiliary Jib condition The code ofboom’s The length of main boom No ACW(additional counterweight) code Crane’s condition with ACW

different.
HANG
Work condition code Main/auxiliaryhook Jib condition The code of boom’s length The length of main boom No ACW(additional counterweight) code / ACW code Crane’s condition with ACW
03 Auxiliary hook 13m ,15º jib 00-05 27m-42m 0003 0103 0
04 Auxiliary hook 13m 30º jib 00-05 27m-42m 0004 0104 0
07 Auxiliary hook 25m15º jib 00-03 33m-42m 0007 0107 0
07 Auxiliary hook 25m15º jib 04-12 45m-69m 0007 0107 enhanced
09 Auxiliary hook 31m15º jib 00-01 39m-42m 0009 0109 0
09 Auxiliary hook 31m15º jib 02-10 45m-69m 0009 0109 enhanced
10 Auxiliary hook 31m,30º jib 00-01 45m-69m 0010 0010 0
10 Auxiliary hook 31m,30º jib 02-10 45m-69m 0010 0110 enhanced
11 Main hook 13m jib 00-05 27m-42m 0011 0111 0
12 Main hook 19m jib 00-05 27m-42m 0012 0112 0
13 Main hook 25m jib 00-03 33m-42m 0013 0113 0
14 Main hook 31m jib 00-01 39m-42m 0014 0114 0
HANG
Appendix 2. Dimension plans
Plans of display 's installation
HANG MLS2000S
120 30
220 70
270
Angle sensor 's installation plans
HANG
Plans of Host 's installation
4-Ф6.5
HANG 徐州长航科技有限公司
Xuzhou Changhang Science&Technology Co.,Ltd
.
230
175
120
330
370
50 tons of pressure sensor's installed plans
HANG
HANG
HANG
The brief introduction of the company
Xuzhou chang hang science and technology limited company(abbr.xuzhouchanghang)is a

company with specific high technology ， developing and producing various industrial
autoimmunization electricity liquid control system, the MLS of the crane, the rate limiter,the
weight overload protection machine, the development application of the industrial manufacturing
applied software and other products.
Chang hang has abundant technology power and a number of senior and medium technicians
which received specific technology training about hardware and software in German and
American companies .They owned 20-years products-developing and sciene experience. At the
products’ study and development, chang hang not only adopts up-to-late high and cusp
technology recently appears in the international computer and industrial control fields, such as
the black box(the data recorder), the excellent and imitating calculation, information
management, blur control, the mistake operation intelligence control, on-line adjustment,
comparison, servo control etc, but also pay more attention to the engineering between a person
and the machine and the humanization design in the meantime; so that the product is not only
integrated with higher degree and more advanced, but used more simply, more conveniently. In
the product manufacturing process the changhang strictly control purchasing, processing,
testing and other process and pay more attention to the user's communication and cooperation
in product delivery and debug in order to achieve steady development in various fields.
The management policy of changhang is “Scientific and technological innovation , steady

development, scientific management and harmony win-win", chang hang would like to provide
the most classic products and the most satisfied service for the domestic and international
factories and customers !
HANG

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User’s Menu of MLS2000S Moment Limited System

MLS2000S Moment Limited System

3.17 Version Feb. 2009

Xuzhou changhang® Science&Technology Co., Ltd.

2. The characteristics and capability ····················································· 5

4.3 The instruction of the force transducer parts··································· 14

4.4 The instruction of the angle sensor parts ······································· 14

5． The operation and adjustment ······················································· 15

5.1 Operation ··············································································· 15

5.3 conversion Between the Chinese and English································· 16

5.4 Empty hook adjustment···························································· 16

7．Error code ····················································································· 20

The corresponding table of SCC500E crane’s work condition and length …… 25

Appendix 2.Dimension plans………………………………………………………29

Plans of display 's installation ……………………………………………………29

The brief introduction of the company …………………………………………33

2. The characteristics and capability

3．The work principle

Turn the power on

Initialize each port

Examine and read the setup of each exterior

Examine and read the signals of each exterior

Examine and read the data about the crane’s

Y Check the error code table and

Judge the safety degree of the crane

Output the relevant controlling signals

Operate the crane

SN Name Types Quantity Installation position Remarks

Crane electrics Angle Sensor

The main function of the display is as follows:

figure 3:the back of the display

The early-warning signal indicator light

The indicator light of overloading

The indication of the moment

LCD Liquid crystal display

The switch of removing the overload

- - The switch for choosing the work

The cables to the Host

4.1.1 Early-warning signal indicator

4.1.2 Overload signal indicator

4.1.3 Bar code(the moment percentage indicator)

4.1.4 Operating keys

Radius Rating load Height Date and time

Figure 4: LCD liquid crystal display(main boom)

Figure 5: LCD liquid crystal display(jib)

4.1.6 The buzzer

4.1.7 The switch for reliefing overload

4.1.8 The switch for choosing the work condition code

4.1.9 The switch for choosing boom length

4.1.10 The Scutcheon of the capability

inputs, 2 channels for angle signal inputs,1 序号 SN:

channel for length signal ,totally 5 日期 Date:

channels for simulating measures input .

4.3.The in struction of the force transducer

4.4． The instruction of the angle sensor parts

The angle sensor installs generally at the root of

5． The operation and adjustment

HANG The switch for