Professional Documents
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OJT 1 Report
OJT 1 Report
INTERNSHIP REPORT
Submitted by:
Kim Steven E. Claro
2015110968
CESE198-1R/E01
Submitted to:
Engr. Wyndell Almenor
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ACKNOWLEDGEMENT
I personally would like to thank Berlin Guerra, Miggy Carreon, Jayem Araullo, and
Joshua Garcia, for recommending us to the engineers of the site. Thank you for guiding us in the
I would like to express my deepest gratitude to all of the site engineers of MEC we
worked with as they welcome us warmly and accompanied us during the internship. Thank you,
Engr. Fernando Limon for standing as our Industrial Adviser and guiding us in performing
inspections; to Engr. Gio Garcia and his concreting team for letting us participate in the
concreting activities; to Engr. Jerome Gacutan and his rebar team for teaching us the bar-cutting
list and rebar inspections; to Engr. Ace for walking us through the MEFPS works; to Sir Jhay’z
Arellano for giving time in providing us printouts of keyplans and specifications; to Ma’am IG
for giving us estimating works; and to others that I was not able to mention for being our relevant
I also would like to recognize the efforts my co-interns, Nash Capili and Justine Marilla,
as we were able to complete the whole internship together. Thank you for the support in doing
the DCRs and other paperwork requirements, and also in performing the construction tasks given
Lastly, thank you, Lord, for everything, especially in granting us safety and protection
Sincerely,
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PROJECT BACKGROUND
A. DESCRIPTION
The project is envisioned as a resort-inspired and top-notch condo residential community in Pasay
City that has an efficient professional building management and services. The developer of the 42-
story condominium is Moldex Realty, Inc., with Millennium Erectors Corporation (MEC) as its
General Contractor, Philvent Industrial Corporation as the sub-contractor for the mechanical
works, AMD Construction Corporation as the sub-contractor for plumbing works, Society of
Philippine Electrotechnical Constructors and Suppliers, Inc. (SPEC) as the sub-contractor of
Electrical Works, and Asian Technicon Managers & Consultants Inc. (ATMCI) as the consultant
and Quality Assurance of the construction.
B. PROJECT CHARACTERISTICS
SEQUENCE OF OPERATION
A. SITE INSPECTION
Set layout by marking on existing fence, install batter boards on area that has n structure to put
markings.
C. SLOPE PROTECTION
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D. EXCAVATION WORKS
Starts upon completion of Soil Protection along G.L. 5-9 and G.L. A-E. Excation will be divided
into Twelve (12) segments.
E. PILE CAPS/ FOUNDATION WORKS
Upon completion of backfilling and Embedded items for utilities (if any) and soil treatment or
poisoning, blinging of base to be done prior to rebar installation and concreting.
G. RETAINING WALLS
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PERSPECTIVE
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CONSTRUCTION PLANS/ELEVATIONS
A. SITE DEVELOPMENT PLAN
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B. FRONT ELEVATION
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C. LEFT SIDE ELEVATION
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D. RIGHT SIDE ELEVATION
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E. REAR ELEVATION
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F. BASEMENT LEVEL PLAN
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G. GROUND LEVEL PLAN
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H. SECOND LEVEL PLAN
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I. 3RD TO 6TH LEVEL PLAN
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J. 7TH LEVEL PLAN
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K. 8TH LEVEL PLAN
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L. 9TH TO 45TH LEVEL PLAN
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M. 8TH TO 45TH RESIDENTIAL FLOOR PLAN
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N. 46TH LEVEL PLAN
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O. LOFT LEVEL PLAN
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P. ROOF DECK LEVEL PLAN
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PROGRESS REPORTS
Daily Journal Entry No. 1
It was our first day of training as interns of the Millennium Erectors Corporation (MEC), assigned
on an ongoing construction of the Grand View Tower at Gil Puyat Avenue, Pasay, and right after
the processing of pre-documents (waivers, endorsement letter, resume, etc.), we were sent to Safety
Ricky, one of the safety officers of the site, for a brief orientation of safety guidelines on site.
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poured within 4 hours, it would be considered a wastage or colloquially called, “panis”. This is
usually identified to have poor viscosity, and that is why it is being rejected.
The usual problems Engr. Gio experienced in this activity based on his experience are:
1. Overmix;
2. Pumpcrete and/or Its Piping Issue; and
3. Formwork Failure
If the overmix of the concrete occurs, which is the rare case scenario according to him, they will
have to reject or take out that overmixed concrete that was poured. Although Engr. Gio believed
that it still looks of good quality even after a bit of 4 hours, they will have to do it because their
Quality Assurance Team – “ATMCI” or “Asian Technicon Managers And Consultants,
Incorporated” – are very strict in the regulation (the Quality Control Team of the site are the
MEC contractors themselves). For pumpcrete and piping issues, which is the usual problem in
concreting, their team use the “Crane-and-Bucket Method” as an alternative in pouring concrete
while fixing the problem on the pumpcrete. Although it is a much slower process than pumping
the concrete, it has to be done to save time. And as for the formworks failure, there are “Pouring
Guards” assigned below the floor level (on concrete pouring phase) who will hold on and fixed
that dysfunctional formwork to prevent concrete from pouring outside the struct element.
Here are the following documentaries that took place in our concreting activity:
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Vibrator Machine Being Utilized for Reducing Honeycomb Effect
The report must be done in a concise manner to save time. Engr. Ian said that we should do this
as an initial activity every site meeting, starting from the topmost floor to lowermost ones. We
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did it. Every time we go down floor below, we were taught of what to list for every construction
activity being done.
Stripping of Formworks
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Architectural Finish
But before went down, my co-interns and I witnessed the most productive hours of construction.
On the 9th floor, we witnessed simultaneous activities from different departments (Structural,
MEFPS, and Safety). We observed how rebar and formwork installation is done while rough-ins
and plumbing fixtures are also being installed. We also observed that there are color and dress
codes for each man on site:
• Brown Shirt – Laborer
• Yellow Shirt – Electrician
• Red Shirt – Steelman
• Blue Shirt – Formworks & Carpentry
• White Long-Sleeved Shirts – Foreman
• White MEC polo uniform – Site Engineers
Laying of Rebars
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Installation of Rough-ins (left); Installation of Temporary Piping (right)
Aside from this, we had witnessed many actual scenarios and terms in site that were not being
taught in class (e.g. “Bond beams” used for carrying architectural walls, “Rebokada” which is a
Tagalog term for “scratch coat” which is the rough part of plaster applied on CHBs before
smooth finishes are done, acetylene is used for cutting steel sections, “Aluma” which is a
colloquial term for aluminum steel sections used as component for scaffolding, “Anilyo” for tie
wires etc.). It was overwhelming for our part, but the engineers on-site helped us answer our
questions and demonstrate us the actual application of some theories being taught on class.
Scratch Coat/Rough Plaster (left); Styrofoam as Separator for Wall and Beam (right)
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After our breaktime, we borrowed the plans and studied them on the conference room. With the
guidance of Engr. Jerome, Rebar Engineer, we were able to know what parts of the plan are
needed to be familiarized with and to be brought by us as cheat sheets when on site for
inspection. While reading the plan, we were able to understand terms such as “camber”, “Pipe
Sleeve”, “Flat Floor”, “Lintel Beam”, “Collector Bars” and “Shear Friction Bars” and reasons
why they are designed. During these hours, we were familiarized with the management for each
construction roles:
• Developer – Moldex Realty, Inc.
• Designer – Asya Design (Architectural) & Sy^2 + Associates, Inc.
• General Contractor – Millennium Erectors Corporation (MEC)
• Plumbing and Sanitary Works – A Plumbing
• Electrical Works - Society of Philippine Electrical Contractors (SPEC)
For the rest of the hours, my co-interns and I spend our time on site inspecting and monitoring
the construction activities. The most notable activity we learned is the minor inspection of rebar
layout. We checked if they follow what is specified on the plan. Here we learned the splicing
zones, development lengths, and anchorage specifications. We learned that they aren’t just
specifications, but they are given so that interconnected structural elements are properly joined
together. Engr. Jerome taught us some techniques when for example rebar is too long or too short
to follow on specifications. He uses the technique of splicing to be able to meet the requirements.
Analysis of rebar installation is the “bloodiest part” of construction activity, according to Engr.
Arvin.
Rebar Inspection
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Cutting of Rebars
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Daily Journal Entry No. 3
As we did our DCR, we learned a bit of terminologies and materials used in Architectural Works
from Archi. Belle:
• Rough Concreting is an indicator that ceiling is about to be finished.
• A stopper is a pre-cast block for car parking.
• Non-skid tiles are finishing used for ramps
• Waterproofing is a finishing for car parks
• Metal furring is used as a divider and is covered by plywood
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Metal Furring
We got the chance to estimate the volume of a wall and a stair from Engr. Gio. He taught us
techniques in using the measuring tape, especially when horizontal distances are longer and
vertical distances are higher as it looks. For the horizontal distances, we can cut the measurement
into segments; while for the vertical distances, you can put the tip of the tape on the floor and as
it gets higher, bend it by 45 degrees, and keep pulling the tape until you reach the desired
measurement.
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Measuring the stairs
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Concrete poured out on wheelbarrow (left); Slump Test (right)
Concrete Pouring of Perimeter Wall (left); Concrete Pouring and Distribution Nearly Completed
(right)
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Daily Journal Entry No. 4
We witnessed the finish product of our estimate (stair and perimeter wall), and currently the
stairs are being chipped, and the walls are being installed of vertical rebar extensions for the next
concrete pouring.
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Plumbness Test
Installation of Shoring
Daily Journal Entry No. 5
Architectural works, especially CHB laying and plastering are on the process for floors of the
podium. Sanding works for the smoothening of beams and column also took place.
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CHB Laying on the 1st Floor (left); plastering of CHB wall on the 4th floor (right)
I also observed some workers who are working at height greater than or equal 4 feet. It is risky to
look at but according to OSHA regulations being implemented by the safety officers, PPEs,
railings, and calculation of safe height are done and they make sure construction workers are safe
as they do that activity.
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Checking of the Length and Width of the Column Rebars
Checking the length of splicing (left) and the spacing of the ties/confinement (right)
We were curious at the 16-mm diameter bars being placed on the column bars, when it is not
specified on the plan. According to Engr. Fernand, these are known as fillers, and they are used
as support for joining the ties and the vertical bars of the column.
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Aside from checking of the specified measurements, we learned that we should also check for
mistakes done in the rebar layout; common examples are missing tie wires and improper
alignment of ties.
Our daily construction was refined today, thanks to Archi. Jonas as he walked with us and
guided us what to write in our report. We learned from him that Sanding can also be called as
Grinding Works, and rubcon (short for rub concrete) is also known as skim coating. Other
jargons we learned from him are pagsinsil or pagtiktik, which is also known as chipping, and
bordilyo for border.
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Inspection with Archi. Jonas (left); Archi. Jonas showing an example of skim coating (right)
Archi Jonas explained to us that chipping works are done for few reasons:
• Struct elements with honeycomb, and elements with risalte condition or the improper
alignment of the element are chipped because it helps the plaster become adhesive with
the struct element.
• Chipping is done to separate the in-between struct elements which are not supposed to be
connected with each other, this is to maximize the strength of the elements.
• Chipping is the treatment for occurrence of laitance, or what Archi. Jonas say sabaw ng
konkreto, (these are without coarse aggregate remains) and loose concrete (these are with
coarse aggregates).
• Rectification of the element
Chipping Work
Rectification of Gutter
According to Archi. Jonas, there is a difference between skim coating and plastering. The first 3-
4-mm coat being put is called skim coating; while 1-cm after-coat is known as plastering.
Plastering
We got the chance to also ask Archi. Jonas about the deformities of slab on the 5th floor.
According to him, this is caused by overmixing, and it was also affected by the rain as concrete
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pouring took place. The treatment they do usually for these cases is putting of epoxy or structural
grout for repairing the damage. He also suggested that pouring with wire mesh or structural fiber
is another good alternative.
Multi-line Laser
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After our DCR activity, we worked together with Engr. Fernand in checking the quantity of top
and bottom bars in slab and collector/friction bars near shearwalls. We used the cutting list, key
plan, and schedule as reference in doing the activity.
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Daily Journal Entry No. 7
In doing the Daily Construction inspection, we saw how concrete blocks are being fabricated. As
shown in the picture below, samples are being made at the ground floor.
Concrete Block
We also took photo of the columnation, as it will be our guide in doing the column rebar
inspection. For each column number and lettering (e.g. 6A, 3), there are corresponding layout as
specified in the plan.
Columnation
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One notable element being installed is the Spacer Boom. As the construction takes higher
continuously, it is installed for easy distribution of concrete.
Spacer Boom
Today we only did our daily construction inspection as engineers were busy, and here are some
of the notable observations as we did the activity.
Putting of binder
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Chipping of gutter
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After the activity, we stayed at the new conference room and saw the details of the project and its
current activities posted on the wall. See appendix for the pictures we took.
Our construction activity today focused more on the current floor of structural works (11th floor).
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Inspection with MEC (white) & ATMCI (black) (left); Rebar Layout Error (right)
Such error were repaired, by welding the exposed tie. To do so, the whole column rebar layout
was pushed to fully expose the error.
Spacer Boom
ATMCI people are performing the final inspection before concrete pouring. As said by the MEC
engineers, they are strict when it comes to all quality of the installation as they pinpoint the
mistakes in much smaller details as what’s specified in the plan and general notes.
ATMCI Inspection
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For the sanitary part of the construction, we saw an example of installed pipe sleeve in a beam
rebar layout. According to Engr. Gio, Structural Works do really have to wait for the sanitary
plumbers to install the pipes before finishing the rebar installation. This is to ensure that sleeves
will fit as specified.
Pipe Sleeves
The rest of the afternoon is the concrete pouring at segment 2 of the building; while formworks
are being installed at segment 1 in preparation for the next floor, and rebars are being installed at
segment 3.
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Daily Journal Entry No. 10
Today, we were tasked by Ma’am IG, one of the paperworks team, to estimate the volume of
highlighted walls in the plans she gave to us. The formula is simply multiplying the thickness,
length, and height. Height depends on the elevation specification. However, the computation is
not that simple, for you have to consider subtracting the doors and windows. You will have to
refer to the specification plan to determine the door and window schedules to be subtracted.
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After which, we went with Engr. Gio to inspect the beam rebars installed. He taught us how to
read the schedule, and we realized the schedule is literally specified; however knowledge of
RCD is important to understand it (top bars/bottom bars on the left/mid/right span).
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Daily Journal Entry No. 11
We prepared a report that is not a daily construction, rather a building completion. The
difference is that building completion report shows the activity done; while the daily
construction report shows the activity being done. Ma’am Ghinalyn, the finance control of MEC,
gave us a keyplan, and asked us to highlight the activities done on specific floors. She provided
us colors as reference in distinguished activities.
floor all segments are casted for beams and slabs, while formworks are installed in segment 1
and 2 for both columns; and rebars are laid in segment 3.
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12th floor Activities Completed
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Daily Journal Entry No. 12
Many engineers are at break today as ASEAN event has started, and only Engr. Fernand was the
QC inspecting the site. He was not able to accommodate us for he was too busy to keep the job
done. So we only did an inspection in the site.
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Daily Journal Entry No. 13
Heavy construction took place and only few engineers and inspectors are on the site. As usual
busy day, we inspected the construction activities.
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Daily Journal Entry No. 14
Right after our daily construction report, we talked to one of the paperworks team responsible for
processing the requests of material and change orders of MEC. She introduced us the forms
which the contractor used, and upon which they communicate this with the other teams,
especially, the ATMCI, as they are the general consultant of the construction.
The common reports a civil engineer that is assigned for this paperworks to be submitted to their
consultant are the following (Check appendix for sample figures):
• Request for Information (RFI) – This is for concerns about the plans of the designer such
as revisions or request for new specifications.
• Request for Installation and Inspection Checklist (RFII) – This is the form submitted
before inspection/installation activity are to be done.
o Structural Works
▪ Rebars
▪ Formworks
▪ Concreting
o Civil Works
o Architectural Works
• Request for Materials and Equipment Testing Checklist (RMET) – This is the form
submitted before testing of material/equipment are to be done.
• Request for Delivery and Inspection Checklist (RSDI) – This is the form submitted
before deliverables are to be used in the construction site.
• Technical Submittal Routing Form (TSRF) – This is for notifying the change of brand of
material or supplier. Technically, this is very important for cost control of the products.
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ATMCI Submittal Form Samples
After the brief discussion, we escorted her to the testing site of concrete materials to be used for
the construction. Their concrete tester is “J.M. Aguilar Construction Materials Testing Center”,
and it is few blocks from the site; while their rebar tester is “Steel Asia” in Alabang.
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Escorting Ma’am Wilma to Concrete Testing Center
After our brief meeting with Ma’am Wilma, we were oriented by Engr. Ace and his co-
mechanical engineer about the MEFPS works in the construction. Unfortunately, the MEFPS
works was not shown to us, for the works will only about to start next year. So they taught us
basic knowledge about Fire Protection Piping System, Waterline, Sewer Line, and Mechanical
Ducts (Aircon, Exhaust, Fire Exit).
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Grease Trap and Water Closet Specifications
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Daily Journal Entry No. 15
We did office works today, and we read the specifications manual about the construction
methodology of the site as per civil, structural, architectural, MEFPS, and all related aspect to the
construction. We learned the weekly cycle, the installation procedures, and testing procedures
being done.
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Engr. Jerome demonstrating cutting list in AUTOCAD (left); Pic with Engr. Jerome and Engr.
Angie (right)
Daily Journal Entry No. 16
Engineers were too busy to accommodate us today, and so we only did construction inspection.
The notable activity taking place was concrete pouring on the afternoon. According to Engr. Gio,
a 6-mm slump is recommendable when concrete is to be poured on hot temperatures as the
concrete will take longer to lose its water content compared to 9-mm slump concrete. For
anticipated damages since concrete pouring on hot temperature, epoxy or structural grout is
added to repair them.
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Daily Journal Entry No. 17
Ma’am IG gave us a task of estimating the quantity of toilet papers, towel holders, and soap
holders for each of the floors that have comfort rooms. The estimation is done with judgement
like 1:1 ratio for toilet paper to water closet.
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Sewer Pipes and Fittings
Engr. Ace allowed us to be escorted to the Sewage Treatment Plant in the basement. According
to him, works for the said plant will be done on the latter part of the construction process (which
is the usual case), as materials and subcon for that matter are also not yet being provided by the
developer. The said STP to be constructed is with reference to the design of a Sequence Batch
Reactor or SBR. In addition to this, sewer pipe going to the SBR are much larger pipes compared
to what is used in the units. And the reason is that it is the main pipe that will catch and transfer
all of them to the SBR.
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Open Spaces, which are the blower area of the STP
Daily Journal Entry No. 18
Today is our last day with the site, and we celebrated it with the engineers as we are grateful for
the opportunity they gave to us. The awarding of certificate took place right after the celebration.
And after the awarding, we bid farewell to the engineers.
Awarding of Certificates
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ATTENDANCE LOG
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PERFORMANCE EVALUATION FORM
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CERTIFICATE OF COMPLETION
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APPENDIX
Daily Construction Reports
November 18, 2019
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November 21, 2019
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November 22, 2019
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November 25, 2019
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November 28, 2019
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November 29, 2019
December 2, 2019
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December 6, 2019
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January 23, 2020
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Concrete Theoretical Strength Projection
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Sample Construction Inspection Note
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