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Samms Spec PDF
Samms Spec PDF
Samms Spec PDF
1 Scope
1.1 This specification covers the minimum mandatory requirements for the
manufacture of shop fabricated pressure vessels made out of carbon steel, high
alloy and non-ferrous materials with diameter not exceeding 4 feet and a
tangent-to-tangent length not exceeding 12 feet, under the following design
conditions:
a) Design pressure no greater than 1.69 MPa (245 psi) and,
b) Design temperature no greater than 121°C (250°F)
Note: Such vessels are also referred to as small pressure vessels.
1.2 Vessels under the scope of this specification are purchased on a stand-alone
basis or as an integral part of a skid-mounted unit.
Note: This is applicable irrespective of the party contractually responsible for the
purchase order (Saudi Aramco facility, LSTK contractor, sub-supplier, etc.).
1.3 The requirements are in addition to and supplement the requirements of the
ASME Boiler and Pressure Vessel Code Section VIII Division 1.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
1.5 Pressure vessels having partial or complete cladding shall also conform to
32-SAMSS-031 in addition to the requirements of this specification.
1.6 Where a licensor's specification requirement is more stringent than that of this
specification, the licensor's specification requirement will govern.
1.7 A vessel that is an integral part of a skid-mounted unit shall be designed and
manufactured by a manufacturer of such unit per the relevant SAP database.
2.1 Any conflicts between this Specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Standard Drawings (SASDs), or
industry standards, codes, and forms shall be in writing by the Company or
Buyer Representative through the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
3 References
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
4 Definitions
Cyclic Services: Services that require fatigue analysis per 5.5.2 “Screening Criteria for
Fatigue Analysis” of ASME SEC VIII D2.
Design Engineer: The Engineering Company responsible for specifying on the data
sheet the mechanical design requirements for pressure vessels.
High - Alloy Steels: Steels with a total alloying content more than 5%.
Hydrogen Services: Process streams containing relatively pure hydrogen and process
streams containing hydrogen as a component with an absolute partial pressure of 350 kPa
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
Pressure Vessel and Vessel: As defined in the ASME Boiler and Pressure Vessel Codes.
SAP: Saudi Aramco corporate materials database that includes approved manufacturers.
Saudi Aramco Engineer: The Supervisor of the Process Equipment Unit, Consulting
Services Department, Dhahran.
Saudi Aramco Inspector: The person or company authorized by the Saudi Aramco
Inspection Department to inspect pressure vessels to the requirements of this specification.
Skid-mounted Units: Self-contained units for process and utility applications (e.g., air
dryers, portable air compressors, filtering unit, nitrogen generation, dehydration, etc.)
fabricated and skid-mounted in one section under the scope of 32-SAMSS-038. Such unit
consists of equipment (pressure vessels, compressors, pumps, storage tank, etc.),
interconnecting piping, electrical and/ or instrument components, and support structures.
Sulfide Stress Cracking (SSC) Environment: Process streams that introduce SSC
according to SAES-L-133.
Utility Services: Water, and air and nitrogen services within scope limitations of this
specification.
5 Responsibilities
The Vessel Manufacturer is responsible for the manufacture of pressure vessels, which
includes complete mechanical design, Code and structural calculations, supply of all
materials, fabrication, nondestructive examination, inspection, testing, surface
preparation, and preparation for shipment in accordance with the completed data sheet
and the requirements of this specification.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
6 Proposals
6.1 The Vessel Manufacturer's proposal shall be based on details for individual
vessels and the requirements of this specification.
6.2 The proposal shall include a detailed description of any exception to the
requirements of this specification.
7 Mechanical Design
7.1 General
7.1.1 All pressure vessels shall be designed in accordance with the rules of
the Boiler and Pressure Vessel Code, ASME SEC VIII D1 (hereinafter
referred to in this document as the Codes), and the requirements of this
specification.
7.1.2 Stress analyses according to the Code rules shall be executed by the
manufacturer. A third party under full control and responsibility of the
manufacturer may execute only finite element analysis.
The value of design pressure(s) shall be in accordance with the data sheet.
7.2.1 Unless otherwise specified on the data sheet the design pressure will be
assumed to be at the top of the vessel in the operating position.
7.2.2 Design pressure(s) acting at the bottom of vessels shall take into
account pressure heads, both static and dynamic, due to the maximum
liquid levels.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
7.7.2 A joint efficiency of 85% or higher shall be specified for the design of
all pressure containing components of ASME SEC VIII D1 pressure
vessels.
Nominal thickness of shells and heads shall not be less than the following:
a) Carbon steels, 6 mm.
b) High alloy steels and non-ferrous materials, 5 mm.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
7.10.4 Minimum inside radius of knuckles for conical transition sections shall
not be less than 6% of the outside diameter of the adjoining cylindrical
section with conical transition section.
7.10.5 Minimum inside radius of knuckles for torispherical heads shall not be
les 6% of the outside diameter of the adjoining cylindrical section with
torispherical heads.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
7.12.2 Anchor bolts shall be designed for load combinations, based on the
allowable stress design method (Service Loads) in accordance with
SAES-M-001.
7.12.5 Combined stresses due to full pressure test and the greater of wind and
earthquake loads shall not exceed 90% of the lowest Specified
Minimum Yield Strength (SMYS) of the materials of construction at
test temperature. However, wind and earthquake design loads can be
reduced to 50% of its values.
Stress analysis due to piping, equipment, lifting, supports and other external
loads shall be completed in accordance with the procedures as detailed in
WRC 537, WRC 297 or a finite element analysis.
8.1 General
8.1.1 The quantities, types, sizes, ratings, (ASME pressure classes), facings,
elevations, and orientations of nozzles and manways shall be as
specified on the data sheet.
8.1.2 Unless otherwise specified on the data sheet, the minimum projections
for nozzles and manway necks, as measured from the outside surface
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
of the shell or head to the face of a flange, shall meet the following
requirements:
a) 6 inches for NPS 6 nozzles and smaller.
b) 8 inches for NPS 8 nozzles and larger and manways necks.
c) For insulated vessels, projection shall be sufficient to allow
bolting/unbolting without interference with the insulation.
d) For vessel drain connections and other connections, where a
process stream is likely to be stagnant, the projection shall not
exceed three times the connection nominal diameter.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
8.1.6 Vessels in services other than air and water shall be provided with a
minimum 2-inch NPS flanged steam-out connection.
8.1.8 The Vessel Manufacturer shall design nozzles that are required for the
supporting of mechanical mixers and shall include the additional loads
and dimensional tolerances as specified on the data sheet.
8.1.9 Minimum, four gusset plates shall be provided for the reinforcement of
nozzles supporting mixers.
8.2.2 Thickness of reinforcing pads shall not exceed that of the vessel where
the pad is located.
8.2.3 Use of internal reinforcing pad and internal nozzle projection is not
permitted.
8.3.1 The ASME pressure classes and facings shall be as specified on the
data sheet.
8.3.3 Pressure ratings for standard flanges shall be in accordance with the
following:
a) ASME B16.5 for flanges NPS 24 and smaller.
b) ASME B16.47, Series A for flanges larger than NPS 24.
8.3.5 Machined surfaces other than gasket contact faces shall not exceed
500 AARH.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
8.4 Manway
8.4.1 The number, nominal inside diameter and locations of manways shall
be as specified in the data sheet.
9 Internals
9.1 All fixed and removable internals, including distributors, screens, etc., shall be
specified on the data sheet.
9.2 The Vessel Manufacture shall design, supply and install all other internals, as
specified on the data sheet.
9.3 All removable internals are to be designed so that they may be passed through
vessel manways.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
10 Vessel Support
10.1 General
10.1.6 Base plates shall be designed by the Vessel Manufacturer for all
loading conditions in accordance with this specification.
10.1.7 The allowable concrete bearing stress to be used for the design of base
plates shall be 8300 kPa.
10.2.1 The data sheet shall specify the type, location and overall dimensions
required for the design of supports for vertical vessels.
10.2.2 The Vessel Manufacturer shall design all supports required, including
skirts, legs, lugs, and base-plates, number of anchor bolts in
accordance with the data sheet.
10.2.4 The mean corroded diameter of the shell and the mean diameter of the
skirt shall coincide [rounded off to the nearest 3 mm], and shall be
symmetrical about the vessel centerline. Exceeding this offset limit
shall require prior approval of the Saudi Aramco Engineer, as defined
in this specification, supported by stress analysis.
10.2.5 Skirt access opening diameter shall be minimum one half of the vessel
diameter. Skirt access opening diameters smaller than the above
specified shall require prior approval of the Saudi Aramco Engineer.
It is the vessel manufacturer's responsibility to determine the need for
reinforcing the opening, according to the applicable Code.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
10.2.9 Leg supports, lug supports, and lifting lugs that will impose stress
levels higher than the acceptable Code limits shall be welded to an
attachment pad. The pad shall be a minimum 10 mm (3/6 in) thick but
not greater than the vessel thickness.
10.3.1 Two saddles with anchor bolts shall be used to support horizontal
pressure vessels. The vessel shall be fixed at one saddle support and
free to slide at the other saddle. Saddles shall be in full contact with
the foundation.
10.3.2 The data sheet shall specify locations of the fixed and sliding saddles
and dimension from vessel centerline to underside of saddle base plate.
10.3.3 Saddle supports and the vessel shell shall be analyzed for operating and
hydrotest loads including any piping loads.
10.3.5 The anchor bolt holes on the sliding-end saddle shall be slotted to
facilitate thermal expansion/ contraction along the longitudinal axis of
the vessel.
10.3.6 The sliding saddle height shall take into account the thickness of low
friction sheet assembly under the sliding saddle. The low friction sheet
assembly shall be provided by the vessel manufacturer.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
10.4.1 The Vessel Manufacturer shall determine the size and number of
anchor bolts required.
11.1 General
The Vessel Manufacturer shall supply and install all clips and attachments as
specified on the data sheet.
11.2.1 Support for insulation system shall be according to the data sheet.
11.2.2 The Vessel Manufacturer shall supply and install supports required for
insulation.
11.2.3 The bottom heads of vertical vessels that are externally insulated shall
be provided with 12 mm blank nuts. Blank nuts shall be welded edge
and located on 300 mm square centers.
11.3.1 Support for fireproofing system shall be according to the data sheet.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
11.3.2 The Vessel Manufacturer shall supply and install supports required for
fireproofing materials.
11.3.3 Vertical vessels, which are not externally insulated, shall be provided
with a 5 mm thick steel weather cap on the skirt to provide a flashing
for fireproofing.
All pressure vessels shall be provided with a grounding lug connection welded
to the vessel support in accordance with PIP VEFV1100.
11.5.1 A davit for the lifting of equipment shall be supplied when specified on
the data sheet.
Lifting devices (lifting lugs, trunnions, tailing lugs) shall be specified for vessels
to facilitate shipping and handling purposes.
11.7.1 Reinforcing and wear pads for internal and external welded
attachments shall be sized to meet requirements of paragraph 7.11.8 of
this specification. Pads shall be a minimum of 10 mm (⅜") thick, but
shall not exceed the shell thickness; with all of their corners rounded to
a minimum radius of 50 mm. Distance from any edge of the
attachment to the closest edge of the reinforcing pad shall not be less
than 50 mm (2 inches).
If the welds for the wear pads do not meet the spacing requirements
(eg: for leg supports with pads) alternatives such as thicker shell
material to avoid the use of pads may be considered.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
12 Materials
12.1 General
12.1.1 All carbon steel, high alloy and non-ferrous materials required for
pressure and non-pressure components shall be as specified on the data
sheet.
12.1.2 Prior approval by the Saudi Aramco Engineer is required for use of
alternative materials of construction. Alternative materials must
comply with all the requirements of the applicable Code and this
specification.
12.1.3 All materials must be clearly identified and provided with legible
original or certified true copies of Mill Test Certificates. Lack of
adequate identification and certification shall be cause for rejection.
12.1.4 Use of solid high alloy steels, including austenitic stainless steels, shall
be on a case-by-case basis, with prior approval of the Saudi Aramco
Engineer as defined in this specification. Material selection shall be
based on the design temperature, minimum design metal temperature
and intended service.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
12.1.9 Specimens for material testing shall be taken per the following, based
on the maximum heat-treated thickness (T):
a) Plates
Specimens shall be taken from each plate transverse to the rolling
direction in accordance with SA-20 at the standard test locations
and at a depth of ½T location. If required, ½T specimens should
be used for hot tensile and step cooling tests.
b) Standard flanges according to ASME B16.5
For flanges with T equal to or less than 50 mm (2 inches),
specimens shall be removed in accordance with the material
specification.
c) Pipe
Specimens shall be taken from each heat and lot of pipe,
transverse to the major working direction in accordance with used
material specification except that test specimens should be taken
from a depth of ½T.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
flanges under the scope of ASME B16.47) are restricted to: SA-
350 (Grade LF1 or Grade LF2).
b) Special forgings (long weld neck flanges, non-standard forged
flanges, integrally reinforced nozzles and manways, forged
butt-welded fittings, etc.) are restricted to: SA-266 (Grades 2 or
4), SA-350 (Grade LF1 or Grade LF2) and SA-765 Grade II.
c) Studs are restricted to: SA-193 B7M or SA-320 L7M.
d) Nuts are restricted to: SA-194 Grade 2HM.
e) It shall satisfy the requirements of ISO 15156 and NACE RP0472.
12.1.13 Material for nameplate mounting brackets shall be of the same type
and material grade as the pressure retaining component to which it is
attached.
12.1.14 SA-36 and SA-285 materials may be used only for pressure retaining
components of vessels in water and air services with plate thickness
not exceeding 19 mm.
12.1.17 SA-105 shall not be used for applications requiring impact testing.
SA-266 (Grade 2 or Grade 4) may be used for applications requiring
impact testing, provided the energy values at the impact test
temperature per this specification are satisfied.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
12.4.3 Minimum acceptable Charpy impact energy values for all materials of
construction (base and weld metals) shall not be less than 34/27 Joules.
Commentary Note:
12.4.5 Impact testing of materials and welding procedures are required when
test temperature is lower than -28°C.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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12.5 All forgings shall be forged as close as practicable to finished shape and size to
develop metal flow in a direction most favorable for resisting the stresses
encountered in service.
12.6 All flanges, fittings and piping for use as integral parts of pressure vessels shall
be purchased from Saudi Aramco approved manufacturers, either directly or
through approved stockists. Procurement of these items from stockists shall be
in accordance with SAEP-347.
13 Fabrication
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
13.1.3 Dished heads shall achieve at least the minimum required thickness in
all areas after forming.
13.2.1 Tapered transitions shall be made only on the external surface of the
vessel, according to the rules of the applicable Code, in the following
conditions:
a) There will be an interference with the removal of a vessel's
internals.
b) Vessels that have strict requirements regarding smooth internal
profiles for flow or internal volume constraints.
13.2.2 The beveled edges of weld preparations for carbon steel plates shall be
magnetic particle examined for linear discontinuities. Defects shall not
exceed limits as per ASME SA-20.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
13.2.7.1 ¼ - inch telltale vent holes drilled and tapped for ⅛ -inch
NPT shall be provided in reinforcing pads for welded
attachments, including nozzles and manways, per the
following:
1) One hole in single piece reinforcing pad.
2) Where a pad is split, each segment shall have at least
one hole.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
13.2.9 All internal and external attachments, including clips, welded directly
to pressure-retaining parts, shall be fully seal welded, except for blank
square nuts used for external insulation where tack welding is allowed.
13.2.10 No tack welding is permitted between heads and skirts on the inside of
skirts.
Carbon Steels P-1 Greater than 5 PWHT per the applicable Code
Table 6.2 of ASME Section VIII, (Exception: Austenitic stainless steel formed
High Alloy Materials
Division 2 heads shall be solution annealed
irrespective of the calculated fiber elongation
strain εf)
Commentary Note:
PWHT per the applicable Code shall be performed for cold spun heads.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
Cylinders and cones formed from plate εf = (50 t / Rfc) [1-(Rfc / Ro)]
Where:
ln is the natural logarithm
Db is the diameter of unformed blank plate or diameter of intermediate
product
Df is original outside diameter
Rfd is the smallest mean radius of curvature of formed segment (mean
radius of spherical segment, mean knuckle radius of knuckle
segment of multi sectional semi-ellipsoidal or torispherical heads)
Rfc is the mean radius of curvature of finished product (mean radius of
cylinder, mean radius of the smaller diameter of cone)
Ro is the mean radius of initial product (flat plate) or the intermediate
product (in case of unformed initial product equals to infinity)
t is the nominal thickness of the plate before forming or intermediate
product
Commentary Notes:
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
13.3 Welding
13.3.2 Dissimilar metal welds (DMW) are not permitted in sulfide stress
cracking environment as defined in this specification. Welds in clad
systems are acceptable if the DMW interface with the ferritic steel is
beyond the liquid phase by minimum 600 mm (24 inches).
13.3.3 Maximum allowable carbon equivalent (CE) of 0.43% shall be met for
pressure vessels intended for sulfide stress cracking environment.
14 Nondestructive Examination
14.1 General
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
14.1.3 All required NDE for final acceptance of the vessel shall be performed
after the completion of all welding and repairs and prior to pressure
testing. In vessels requiring PWHT, all NDE for final acceptance shall
be performed after the final PWHT.
14.1.5 All pressure and non-pressure welds shall be visually inspected where
accessible. All segments of longitudinal, circumferential or built-up
head pressure weld seams covered or rendered inaccessible by
internals, lifting lugs or other attachments shall be fully radiographed
the entire affected length plus 50 mm (2 inches) either side prior to
installation of the attachment.
14.3.1 Plates with thickness more than 12.5 mm (0.5 inch) shall be ultrasonically
examined by the vessel manufacturer in accordance with ASME SA-435.
Any area where one or more discontinuities produce a continuous total
loss of back reflection accompanied by continuous indications on the
same plane (within 5% of plate thickness) that cannot be encompassed
within a 25 mm (1 inch) diameter circle is unacceptable.
14.3.2 100% Ultrasonic examination is required for the following weld joints:
a) Butt-welds in vessel supports.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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14.4.2 Prods are not permitted for use on air-hardenable materials, materials
that require impact testing, and on the fluid side of pressured
components for vessels in wet sour service.
1. If wet visible MPI is used, a white color contrast coating shall be applied
prior to the examination.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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2. Examination shall be performed at the root pass and final weld surface
for items a), b) and c).
14.4.4 All edges prepared for welding and all openings shall be 100%
magnetic particle examined in accordance with the applicable Code.
Examination shall be performed at the root pass and final weld surface
for items a), b) and c).
14.5.2 All edges prepared for welding and all openings in non-Ferro magnetic
vessels shall be 100% liquid penetrant examined in accordance with
the applicable Code.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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1. Nozzle or manway without a reinforcing RT of butt weld in vessel for a length equal
pad installed onto a butt weld in vessel to three times the diameter of the opening Same as when PWHT is required.
wall. with the center of the opening at mid-length.
RT of butt weld in vessel for a length equal
N/A to three times the diameter of the opening
2. Nozzle or manway with a reinforcing pad
(Such detail is not permitted per paragraph with the center of the opening at mid-length.
installed onto a butt weld in vessel wall.
8.5.2 of this specification) The butt weld shall be ground flush prior to
installation of the pad.
3. Nozzle or manway, without a reinforcing RT of butt weld in vessel for a length equal
pad, encroaching on a butt weld in vessel to three times the diameter of the opening Same as when PWHT is required.
wall. with the center of the opening at mid-length.
4. Reinforced nozzle or manway with the N/A RT of butt weld in vessel for a length equal
reinforcing pad encroaching on the butt (Such detail is not permitted per paragraph to three times the diameter of the opening
weld in vessel wall. 8.5.2 of this specification) with the center of the opening at mid-length.
Note 1: NDE for final acceptance of the vessel shall be performed after the final PWHT per paragraph 14.1.3 of this specification.
Note 2: 100% UT, employing methods that generate permanent records, must be approved by Inspection Department prior to commencement of
any work.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
15.1 Postweld heat treatment shall be done when required by the Code or when
specified on the data sheet.
15.2 Code exemptions for postweld heat treatment of ferritic materials based on the
use of austenitic or nickel-based electrodes are not permitted for vessels in
sulfide stress cracking environments as defined in this specification.
15.4 The maximum post weld heat treating soaking temperature for quenched and
tempered carbon steel materials shall not exceed either the tempering
temperature shown on the Mill Test Reports or 650°C maximum.
15.5 The holding temperature for post weld heat treatment for carbon steel vessels
shall be 620°C – 650°C (1150°F – 1200°F).
15.6 Final postweld heat treatment shall follow all welding and repairs but shall be
performed prior to any pressure test.
15.7 A sign shall be painted on a postweld heat treated vessel and located such that it
is clearly visible from grade reading:
16.1 Examination
16.1.1 The responsibility for examination rests with the Vessel Manufacturer
in accordance with the Code and the requirements of this specification.
16.1.2 Additional examination of any weld joint at any stage of the fabrication
may be requested by the Saudi Aramco Inspector, including repeating
examination of previously examined joints. The Saudi Aramco
Inspector also has the right to request or conduct independent
Nondestructive Examination of any joint. If such examination should
disclose nonconformance to the requirements of the Code or this
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
16.1.3 All necessary safety precautions shall be taken for each examination
method.
16.1.5 Examination of all welds shall include a band of base metal at least one
inch wide on each side of the weld.
16.2 Inspection
16.2.1 The Saudi Aramco Inspector shall have free access to the work at all
times.
16.2.2 Saudi Aramco shall have the right to inspect the fabrication at any
stage and to reject material or workmanship, which does not conform
to the specified requirements.
16.2.4 Saudi Aramco may reject the use of any materials, equipment, or tools
that do not conform to the specification requirements, jeopardize safety
of personnel, or impose hazard or damage to Saudi Aramco property.
16.2.5 All of the rights of Saudi Aramco and their designated representatives
for access, documentation, inspection, and rejection shall include any
work done by sub-contractors or sub-vendors.
16.2.6 The Vessel Manufacturer shall provide the Saudi Aramco Inspector all
reasonable facilities to satisfy him that the work is being performed as
specified.
16.2.7 The fabricator shall furnish, install, and maintain in a safe operating
condition all necessary scaffolding, ladders, walkways, and lighting for
a safe and thorough inspection.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
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Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
16.2.9 Prior to final inspection and pressure testing, the inside and outside of
the vessel shall be thoroughly cleaned of all slag, scale, dirt, grit, weld
spatter, paint, oil, etc.
16.2.10 Inspection at the mill, shop, or fabrication yard shall not release the
Vessel Manufacturer from responsibility for repairing or replacing any
defective material or workmanship that may be subsequently
discovered in the field.
16.3.3 Hydrostatic test pressure shall be held for a minimum of one hour.
16.3.4 Pressure testing for acceptance of the vessel shall not be made prior to
the final postweld heat treatment.
16.3.6 Telltale holes in external attachments must not be plugged during the
vessel pressure test. Telltale holes in internal attachments must be seal
welded prior to pressure testing of the vessel.
16.3.7 The use of shellacs, glues, lead, etc., on gaskets during testing is
prohibited. No paint or primer shall be applied to a vessel prior to
pressure testing.
16.3.8 The Vessel Manufacturer shall furnish all test materials and facilities,
including blinds, bolting, and gaskets.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
16.3.9 Pressure testing shall be performed with gaskets and bolting identical to
those required in service and as specified on the data sheet. These
gaskets may be used as service gaskets if the bolted joint is not
disassembled after completion of pressure testing.
16.3.11 The test pressure measured at the top of the vessel shall be 1.3 times
the Maximum Allowable Working Pressure (MAWP) of the vessel
multiplied by the lowest ratio (for the materials of which the vessels is
constructed) of the allowable stress for the test temperature to the
allowable stress for the design temperature.
16.3.12 Water used for pressure testing shall be potable. For vessels manufactured
from stainless steel, the water shall not contain more than 50 ppm
chlorides with pH value not exceeding 7 at the time of filling the vessel
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
16.3.14 Vertical vessels that are tested in the horizontal position shall be
adequately supported such that the primary stresses in any part of the
vessel do not exceed 90% of the minimum specified yield strength of
the vessel material.
16.3.15 Vessels shall be protected from being over pressured, while being
pressure tested, by use of pressure test relief valve(s) meeting the
following:
a) Relief valves shall be of adequate capacity set to relieve at 10%
above the test pressure, provided requirements of paragraph
7.12.4 are met.
b) Sizing of relief valve(s) shall be according to API RP 520, Part I.
c) The relief valve(s) shall be tested, dated, and tagged within one
week prior to the pressure test.
d) The pressure test relief valve shall be accompanied with a
calibration certificate that includes the cold differential test
pressure (CDTP), test date and the spring range. The CDTP shall
be within the spring range.
16.4.1 The Saudi Aramco Engineer must review and approve crack repair
procedures, required by the Code, prior to commencement of repairs.
It is the responsibility of the manufacturer to ensure that repairs done
by the mill of any material defects, per the Code, are documented.
16.4.2 After completion of repairs required by the Code the following shall be
repeated:
a) Heat treatment of the repaired section if it has been heat-treated
prior to the repairs.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
17.1 Each vessel shall be identified by a nameplate and marked with the information
required by the Code and the requirements of this specification.
17.2 Vessels manufactured inside and outside Saudi Arabia shall be Code stamped
for all services in accordance with the Code.
17.3 Nameplates and nameplate mounting brackets shall be located such that they
will not be covered by insulation and are easily readable from grade or a
platform. Brackets shall extend from the outside of vessel to clear insulation,
and with sufficient access for surface preparation, and painting. The nameplate
markings as required by the Code shall be stamped or engraved such that the
nameplate material is permanently deformed with the symbols.
17.4 Nameplates shall be 3-mm minimum thickness and manufactured from type 304
stainless steel or Monel and continuously welded to the mounting bracket
according to PIP VEFV1100.
17.5 The bracket shall be continuously seal welded and positioned such as not to
allow for collection of moisture or rain.
17.6 Nameplate for internally coated vessels shall show: the Saudi Aramco Painting
System Numbers, type of coating, brand name, and date of application.
18.1 Type of coating and painting systems to be applied shall be as specified on the
Vessel Data Sheet.
18.2 Surfaces to be coated shall be cleaned and prepared prior to its coating in
accordance with the applicable coating and painting systems, in accordance with
SAES-H-001.
18.3 Gasket contact surfaces shall be properly protected from blasting and shall not
be coated or painted.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
19 Shipping Requirements
19.1 General
19.1.3 The Vessel Manufacturer is responsible for ensuring that the vessels
and internals being shipped are adequately braced and shall provide
temporary supports where appropriate to ensure adequate supporting of
the vessel during shipment.
19.2.1 Thoroughly dry the internal surface of the vessel. Remove all free
water. Thoroughly purge vessel with dry air so that relative humidity
inside vessel is less than 40% at the lowest ambient temperature likely
to be experienced in shipping and storage.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
19.2.2.6 Vessels must be sealed vapor tight using metallic covers, for
inhibitors to be effective.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
19.2.4 For vessels that have permanent internal coatings covering some or all
of the vessel internals, the Vessel Manufacturer shall contact the Group
Leader, Material Engineering & Corrosion Project Support, Capital
Program Support Division, CSD, and obtain prior written agreement on
required preservation techniques.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
19.2.6 Other preservation products or methods may be applied with the prior
written approval of the Group Leader, Material Engineering &
Corrosion Project Support, Capital Program Support Division, CSD.
19.3.2 Telltale holes in reinforcing pads shall be protected with wooden plugs
or packed with rust preventative grease.
19.3.3 Flanged connections and all other machined surfaces shall be protected
by a coating suitable for the metallurgy of the vessel and can be easily
removed in the field. Connections shall be fitted with steel or wood
cover, 3 mm thick and neoprene gaskets.
19.3.5 Flanges with permanent blind flanges or covers shall be secured with
the gaskets and bolting specified for service.
20.1 The Vessel Manufacturer shall Prepare drawings, calculations, and data in
accordance with NMR-7919-1, Nonmaterial Requirements. Calculations shall
include, but not limited to:
a. ASME Code Section VIII calculations.
b. Wind and earthquake calculations, as applicable.
c. Support calculations.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
20.2 Drawings and calculations that are approved by the Design Engineer shall not
relieve the Vessel Manufacturer from the responsibility to comply with the
Codes, and this specification.
20.3 Vessel manufacturer shall prepare drawings which indicate the ultrasonic
thickness of the vessel shell section, heads and nozzles. An adequate number of
readings shall be taken to represent the actual thickness of the components.
20.4 All approved data sheets, drawings and forms are to be submitted to Engineering
Drawings Services Division (EDSD) for inclusion into Corporate Drawings
Management System.
Revision Summary
31 August 2014 Major revision to reaffirm contents of the document and reflect applicable requirements of the
latest edition of 32-SAMSS-004.
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Document Responsibility: Vessels Standards Committee 32-SAMSS-036
Issue Date: 31 August 2014
Next Planned Update: 31 August 2019 Manufacture of Small Pressure Vessels
Notes:
(1) Inspection for Category - D weld joint shall meet the following:
For attachments without a reinforcing pad, the whole joint shall be either 100% magnetic particle (MP) or
100% liquid penetrant (LP) examined at the root pass, after each 6 mm depth of weld deposit and the final
weld surface. Where PWHT is required, final surfaces of weld joints shall be examined for acceptance
after final PWHT.
For attachments with a reinforcing pad, similar examination as in (i) above shall be performed at the
nozzle. 100% MT or 100% LP shall be also performed on the final surface of the fillet welds attaching the
reinforcing pad to vessel and nozzle.
(2) Inspection requirements for connections attached to nozzles and manways per paragraph 8.5.2 shall be
according to Note 1 of this table.
(3) 100% MT or 100% LP shall be applied to the root pass and final surface of lap-welded Category - C weld joint.
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