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A Nodal Approach For Applying Systems Analysis Tothe Flowing PDF
A Nodal Approach For Applying Systems Analysis Tothe Flowing PDF
MAR 5 1979
ABSTRACT
SPE 8025
A NODAL APPROACH FOR APPLYING SYSTEMS ANALYSIS TO THE
FLOWING AND ARTIFICIAL LIFT OIL OR GAS WELL
by
Joe Hach
Eduardo Proano
Kermit E. Erown
wfs - Pwf
tlP = P = Pressure Loss .Across Completion
2
L1P
3
= PUR - P
DR
= Pressure Loss Across Regulator, Choke
or Tubing Nipple
L1P 4 = P - P = Pressure Loss Across Safety Valve
USV DSV
L1P
S
= P
wh - P
DSC
= Pressure Loss Across Surface Choke
The various well configurations may vary from the very simple
system of Fig. 1 to the more complex system of Fig. 2, or any com-
bination thereof, and present day completions more realistically
include the various configurations of Fig. 2.
This paper will discuss the manner in which to interrelate
the various pressure losses. In particular, the ability of the
well to produce fluids will be interfaced with the ability of the
piping system to take these fluids. The manner in which to treat
the effect of the various components will be shown by a new nodal
concept.
In order to solve the total producing system problem, nodes
are placed to segment the portion defined by different equations
or correlations.
Figure 3 has be~n prepared showing locations of the various
nodes. This figure is the same as Figure 2 except only the node
positions are shown. The node is classified as a functional node
when a pressure differential exists across it and the pressure or
flow rate response can be represented by some mathematical or phys-
ical function.
Node 1 represents the separator pressure which is usually reg-
ulated at a constant value. There are two pressures that are not
a function of flow rate. They are P at Node 8 and P at Node 1.
r SEP
For this reason, any trial and error solution to the total system
problem must be started at Node 1 (P
SEP
)' Node 8 (P r ), or both
1 .1 INTRODUCTI ON
A nodal and new approach is presented for applying systems analysis to the complete well
system from the outer boundary of the reservoir to the sand face, across the perforations and completion
section to the tubing intake, up the tubing string including any restrictions and down hole safety
Fig. 1 shows a schematic of a simple producing system. This system consists of three phases:
Fig. 2 shows the various pressure losses that can occur in the system from the reservoir to the separator.
The various well configurations may vary from the very simple system of Fig. 1 to the more
complex system of Fig. 2, or any combination thereof, and present day completions more realistically
This paper wi II discuss the manner in whi ch to interrelate the various pressure losses. In
particular the ability of the well to produce fluids will be interfaced with the ability of the piping
system to take these fluids. The manner in which to treat the effect of the various components will
1 .2 NODAL CONCEPT
1.21 Introduction
In order to solve the total producing system problem, nodes are placed to segment
Figure 3 has been prepared showing locations of the various nodes. This figure is
the same as Fig. 2 except only the node positions are shown. The node is classified as a functional
node when a pressure differential exists across it and the pressure or flow rate response can be
Node 1 represents the separator pressure whi ch is usua lIy regu lated at a constant
value. The pressure anode lA is usually constant at either gas sales lines pressure or gas compressor
suction pressure. The pressure at node 1B is usually constant at a psig. Therefore, the separator
pressure will be held constant at the higher of the two pressures needed to flow single phase gas
from node 1 to node 1A or to flow single phase liquid from node 1 to node 1B. For the remainder
of our discussion it,will be assumed that the separator pressure is constant for any flow rate, and it
wi II be designated as node 1 .
Notice now that in the system there are two pressures that are not a function of flow
rate. They are*P at node 8 and P at node 1. For this reason any trial and error solution to the
r SEP
total system problem must be started at node 1 (P
SEP
)' node 8 (p) or both node 1 and 8 if an inter-
mediate node such as 3 or 6 is selected as the solution node. Once the solution node is selected the
pressure drops or gains from the starting point are added unti I the solution node is reached. The
following four examples show this procedure for the four possible nodes shown in Figure 4. Although
all nodes ore not shown the same node numbers will be maintained as shown in Figure 3.
* P can be a function of flow rate or drainage distribution in the reservoir, however for the flow
r6tes investiaated in this oacer. P :s assumed to be constant.
-3-
1.22 Example Problem '1
WaR: 0
P: 2200 psi
r
Find the oi I flow rate using node #8as the solution point.
Procedure:
1. Select flow rates for a trial and error procedure: Assume flow rates of 200, 400,
2. For each rate start at P == 100 and add all the pressure losses until reaching P
SEP r
at nodeS. From Fig. 4 we note that these losses would be AP3-1 + AP6-3 + A
or loss in surface flow line + loss in tubing string + loss in porous medium. These
a- 6
various losses for the assumed rates are noted in Table 1 .22 •
. TABLE 1.22
PRESSURE LOSSES FOR EXAMPLE #1
Horiz. Multiphase Flow Vertical Multiohase Flow IPR Total Loss
q EP P
3 MP3- 1 P
6 MP6 - 3 P APa-6 ""P 8 - 1
8
--
200 100 115 15 750 635 950 850
.i1-00 10O. 140 40 880 740 1280 400 1180
600 100 180 80 1030 850 1630 600 1530
800 100 230 130 1220 990 2020 800 ·1920
1000 100 275 175 1370 1095 2370 1000 2270
1500 100 420 1320 1840 1420 3340 1500 3240
-4-
3. PLot the created pressure vs. flow rate (Fig. 5). This represents the system
5. The intersection of the reservoir pressure line and the system performance line
Using solution node #6 to find the flow rate (flow.·()~ PotJo~ hole f(&,5~U4'~
Given data: Same "as Example Problem #1
For this solution pressure drops must be added from node 1 to node 6 and subtracted
Procedure:
(1) Since the predicted flow rate is already known from Example 1, the same flow
rates will be assumed: 200, 400, 600, 800, 1000, 1500 B/D.
(2) Determine the pressure loss from node 1 (separator) to node 6 (Pwf). For each
3. Determine the pressure loss (APa-6) from node 8 (f)r) to node 6 (P ). For
wf
a constant PI assumption this can be calculated from the equation AP -
8 6
=
Assumed Rate
;...;..;..~"""'-'---'-.;...;;...... These values are noted in Table 1 .23{B) •
. PI
4. Plot P6 vs. q from both step 2 and step 3 (Fig. 6). Node 6 is called the intake
node since this point is the intake from the reservoir into the production tubing.
5. The intersection of the PI line and the so-called intake curve is the predicted
flow rate for this system (900 BOPD) (Fig. 6). The presentation based on the
changing Pr ·s or different IPR curves. Notice the answer is the some as Example
Using solution node 3 to find the flow rate (PIt>w,"nJ weUhea,d. p.. essurre.)
Given Data:
For this solution we have selected the wellhead as the location of the solution node.
Therefore this is a common point at which we odd the pressure losses from node 1 to 3 and subtract
Procedure:
1. Assume the same flow rates as for the previous examples: 200, 400, 600, 800,
2. Determine the pressure loss from node 1 (separator) to node 3 (wellhead). For
TABLE 1.24(A)
PRESSURE LOSSES IN FLOWLINE FOR EXAMPLE PROBLEM #3
AP3-1 for
q
P
SEP Horiz. Multiphase Flow P
3
= P
wh
---- .- - _._ ...
200
400
lOr)
10!)
15
40
115
14fl
I
600 100 80 180
800 100 130 230
1000 100 175 275
1500 100 320 320
1__ .__--I
. 3. Determine the pressure loss from node 8 (P) to node 3 (P h). For each assumed
r w
rate start at Pr and odd AP8-6 + Ap6-3. These values are tabu lated in Table
1 .24(B).
TABLE 1.24(B)
PRESSURE LOSSES FROM NODE 8 (P ).TO NODE 3 (P h)
r w
EXAMPLE PROBLEM 3
q
-P P P AP6 - 3
r 6 APa-6 3
200 2200 2000 200 610 1390
400 2200 1800 400 440 1250
600 2200 1600 600 450 1150
800 2200 1400 800 330 1070
1000 2200 1200 1000 180 1020
1500 2200 700 1500
4. Plot P vs. q from both step 2 and step 3 (Fig. 7). Node 3 is called the flowing
3
wellhead pressure (Pwh).
5. The intersection of the flow line pressure drop line and the downhole performance
curve is the predicted flow rate for the system (900 BOPD) (Fig. 7). The
In this example the separator pressure is held constant at 100 psi and is designated as
node 1. Therefore all pressure losses from node 8 (P) to node 1 (separator) are determined and then
r
subtracted from node 8.
Procedure:
1. Assume flow rates of: 200, 400, 600, 800, 1000, 1500 B/D.
2. For each rate, start at Pr = 2200 psi and subtract ~P8-6 + AP6-3 + AP3-1. This
TABLE 1.25
PRESSURE LOSSES FROM NODE 8 (Pr) TO NODE 1 (P )
SEP
From Horizontal
Multiphase Flow
Pr~
m IPR I=rl'"\rn V", ..H,., ,I ~A ,I •
I J: I ~.. ,J
-
AP8- 6 P AP6 - 3 PI AP3 - 1 : APa- 1
q
610 1390
I 595
---
15 1605
400
600
80n
2200
2200
2200
180 0 400
160 a 600
.() 800
140
550
450
330
1250
1150
1070
I 524
412
255
26
38
75
1676
- 1788
1945
1000 2200 120,0 1000 180 1020 PI <0 ~P3"~ 180 6P8~~ 22 o
1500 2200 700 1500 13<0 I
Pl~O I1Pa·t >- 22 I)
-- -
the predicted flow rate (900 BOPD) (Fig. 8). The presentation based on the
separator or header pressures. Noti ce that th e predi cted rate of 900 BOPD remai ns
the same.
-8-
1.26 Discussion of Example Problems 1.22 Through 1.25
It is important to notice that when starting at the reservoir (node 8), the slope of the
resulting system curve on the pressure-flow rate diagram at the solution node is zero or negative. This
can be observed clearly in Fi gures5 through 8. Th i sis expected since any system curve cleve loped !:ly
starting at Pr (regardless of the solution node) includes reservoir performance in the form of PI or IPRo
.
A pressure-flow rate curve generated by starting at Pr actually displays the IIrequiredll pressure at the
solution node for the reservoir to produce the stated flow rate. For example, the vertical and IPR
curve shown on Fig. 7 shows that if a flowing wellhead pressure of 100 psi could somehow be created,
In contrast, notice that when starting at the separator pressure (node 1), the slope of
the resulting systems curve on the pressure-flow rate diagram at the solution node is zero or negative.
This is again shown clearly in Figures 5 through 8. The pressure-flow rate curve generated by starting
at the separator pressure displays the IIcreatedll pressure at the solution node for each flow rate. For
example, the flowline curve shown on Figure 7 shows that for a production rate of 1100 BOPD the
The total producing system wi II produce only where the "createdll pressure at any node
is. equal to the "required" pressure at that node for the stated producing rate. This occurs where the
two curves intersect as shown in Figures 5 through 8. Notice on Fig. 7 for 1100 BOPD the IIrequiredll
pressure is 100 psi at node 3 (wellhead pressure) and the II created II pressure is 300 psi. Therefore,
this system wi II not produce 11 00 BOPD. Obviously, the rate possible must be the same irrespective
of the node selected to solve the problem. Different nodes are selected for convenience based on
which system parameter is to be studied. For example, suppose in our example problem it is desired to
know what this well will produce with a 3 11 ID flow line. A new flow line system curve could be
generated and overlayed on Fig. 7 as shown on Fig. 9. Node 3 was selected for the solution node
because of clarity of presentation showing the flow line pressure loss. Notice that the some vertical
1.31 Introduction
Thus far the discussion has pertained to the rather simple system shown in Fig. 4.
Notice on this system there is only one flow line size and one tubing size. Of course it is possihle
and sometimes advantageous to change one of these pipE" sizes in the middle of the string. To
evaluate a system of this nature, the solution node could be placed at the point where the pipe size
changes.
Suppose in the previous example that for some reason it was necessary to set a liner
from near 3500' through the producing zone at 5000 1 and this liner was of such ID that 2-3/8" tubing
was the largest size tubing that could be installed. Let us investigate the possible production rate
increases by installing larger than 2-3/8" tubing above the liner from 3500' to the surface. Refer
to Figure 10.
The solution node (node 5) selected to solve this problem is located at the tubing
taper (Fig. 10). In this example the pressure drops must be added from node 1 to node 5 and
subtracted from node 8 to node 5. In keeping with the same nomenclature as Fig. 3, we have
Procedure:
1. Assume flow rates of 200, 400, 600, 800, 1000, and 1500 B/D.
2. Determine the pressure loss from node 1 (separator) to node 5 (taper connection).
TABLE 1.26(A)
PRESSURE LOSSES FROM NODE 1 TO NODE S
(EXAMPLE PROBLEM IS)
(2-7/8" tubing)
Horiz. Multiphase Flow Vertical Multiohase Flow
P P AP ... P Ap 3
q SEP 3 3 1 s S-
! 20f)
4f)f)
Ion
100
T1,) 1:)
140 If-O
- -475 ,3Q1)
500 36()
i
I
600 100 180 80 6t)0 420
I l3f) 718 488
j
800 100 230
I, 1000 100 275 175 R2f) 545
I
1500 lOt) 420 3'2f) 970 550
I!
I
.-
.~-
(3" ID tubing)
Horiz. M Itiphase Flow Vertical Multiphase Flow
P P AP3- 1 P APS- 3
q SEP 3 s
- -q.2-0-
2f)O 100 . -115 15 3"5
4()t) 100 I 140 40 475 335
6()0 It)f) 180 80 560 38()
80f) 1()0 230 130 660 43()
1()0f) 100 275 175 780 505
150') lOt) 42() 320 ·9f)O 48()
3. Determine the pressure losses from node 8 to node S. For each rate start at
P = 2200 psi and subtract 4Pa-6 +AP - ' These results are noted in Table 1.26(B).
r 6 S
TABLE 1.26(B)
PRESSURE LOSSES FROM NODE 8 TO NODE S
(EXAMPLE PROBLEM IS)
flow rate of about 1020 BOPD for 2.5 11 ID tubing and 1045 BOPD for 3 11 ID tubing. Remember for a
2.0 11 ID tubing string the predicted rate was 900 BOPD. .2.0 11 ID
tubing string the predicted rate was 900 BOPD. Notice the increase in rate from 2.0" ID to 2.5 11 ID
is much more significant than the increase in rate from 2.5 11 ID to 3 11 ID. As pointed out previously
this problem could have been solved by placing the solution node at any point in the system. However,
this approach can simplify the procedure depending on the manner in which the curves or computer
programs available are formated. This same procedure could be used if a change in flow line con-
figuration occurs at some point along the path of the horizontal system.
1 .41 Introduction
In the previous discussion it has been assumed that no pressure discontinuity exists
across the so~ution node. However, in a total producing system there is usually at least one point or
node where this assumption is not true. When a pressure differential exists across a node, that node
is termed a IIfunctional node ll since the pressure flow rate response can be represented by some physical
or mathematical function. Figure 3 shows examples of some common system parameters which are
Of course there are many other surface or downhole tools or completion methods which
could create pressure drops with flow rate as those shown in Figure 3. However, the ensuing discussion
will be limited to the surface wellhead choke. Other system restrictions such as safety valves,
perforations, etc., are discussed in separate publications by the authors of this paper.
It is important to notice that for each restriction placed in the system shown on Figure
3 the calculation of pressure drop across that node as a function of flow rate is represented by the same
general form.
I. ,... n
uP - q -.,- 1.0
-12-
That is, the pressure drop, AP, is proportional to the flow rate. In fact, there
are many equations available in the literature to describe these pressure drops for common system
restrictions. It is not the purpose of the paper to discuss the merit of the different equations but
rather to show how to use them once the selection has been made, considering the entire producing
system.
Refer to Figure 12 for a physi cal description of the well with a surface choke installed.
Since the wellhead choke is usually placed at node 2, this will be the solution node
selected to solve the problem. It is necessary to solve this problem in two parts. The first part of
the solution is exactly the same as previously shovyn in Example 3. For the given data used in the
previous examples the results of this analysis are shown in Fig. 7. Inspection of Figures 12 and 7 show
that the "vertical and IPR performance curve" actually represents the upstream pressure from node 2
(P ' Fig. 7) and the "horizontal system performance curve ll actually represents the downstream
wh
pressure from node 2 ({PDSC' Fig. 7). Thus for, we have considered no pressure drop across the node
and therefore the predicted rate is where upstream pressure equals the downstream pressure (Pwh =
PDSC). However, we know the wellhead choke will IIcreatell a pressure drop across functional node
2 for each flow rate. This created AP can be calculated with one of many pressure drop equations
for choke beans. Therefore, the solution procedure is to find and plot the required AP vs. q from
Figure 7 and overlay the created AP vs. q from the choke bean performance calculations.
EXAMPLE PROBLEM #6 - Determine Effect of Surface Choke Sizes Using Node 2 as the Solution Node
Procedure:
1. Generate the total system analysis curve using node 2 as the solution node exactly
2. Select arbitrary required pressure drops across node 2 (AP = Pwh -PDSC) and
determine the flow rate for each AP as shown in Figure 13. (Notice Figure 13
":18-
TABLE 1.27(A)
RESULTS OF EXAMPLE PROBLEM #6
r q, B/D
100 800
2nO 690
3()() 560
400 41n
4. Calculate the created pressure drop vs. flow, rate for choke beans of interest.
P
wh = Flowing wellhead pressure, psi
R = GLR, MCF/STB
Gilbert noted that his formu la was good when the downstream pressure (P DSC)
choke bean sizes: 16/64, 20/64, 24/64, 28/64. Table 1.27(B) is prepared
TABLE 1.27(B)
Ap vs RATE FOR DIFFERENT CHOKE SIZES (PROBLEM 6)
A L
• 0
FPD~r .~ I POSC/Pwh I 6P - ~I..- Yr\c::r
BOPD
n~~ 13
From
Eo.2
i 3()() 128 370 .35 242
. Il-
...:--- l 400
5()1)
140
160
494
617
.28
.26
354
457
"t 61)0 180 741 . 24 561
<
q
~se
rom From
t"wh' pSI ~Dsd~wh 6P =~wh - rOse
2-
0
/'9- 300
son
70()
128
160
200
237
395
553
.54
.41
.30
11)9
235
353
900 250 711 .35 461
, .
,
q T
DSe "r wh' pSI rose 'wh 6P = f>DSC~ t'wh
From From
Fig. 13 Eo. 2 ,i
24/t,f 501)
700
160
200
274
384
.58
.52
114
184
:
!
I
I
I,
! : I
q -P - psi POSC!Pwh 6P =P ose - Pwh
From
rOSe
Fig. 13
wh'
From
Eo. 2
I .
2.'%,1- r- 80fJ
L
227 322 . 7f) 95 ,I
I 1000 275 403 .68 128 I
I
I
1200
.
330
-- --- _--
..
484 .68
I
154 1I
- 15 -
The dp's calculated are unique to the example system since the downstream
pressures were calculated for the example system. Notice that in each case a
check was made to ensure PDsdPwh ~ 0".7 so that Gi Ibert's equation would
apply. If this is not the case a subcritical flow equation must be used to
5. From the tables generated, plot the choke bean performance as shown on
Fig. 15.
Figure 16 displays the total system performance for different wellhead choke sizes.
The system performance curve shows the "requiredll AP for various flow rates considering the entire
system from reservoir to separator. The choke performance curves show the IIcreatedll .6.p for
various flow rates considering choke performance for different choke sizes. The intersection points
of the created and required AP's represent the possible solutions. For example the rate will drop
from 900 BOPD to 715 BOPD with the installation of a 24/64 wellhead choke.
The· presentation shows the entire system performance which sometimes is advantageous. The same
techniques discussed in this paper are used to generate this type of analysis. Notice that this
well, starting ~rom the static pressure (P r ) and ending at the sepa-
rator, are considered. This includes flow through the porous medium,
safety valve, flow in the horizontal flow line with passage through
the pressure losses are converged on that point from both directions.
. offers a means
HORIZONTAL FLOWLINE
FLOWING WELLHEAD j, >"" "
PRESSURE ~. SEPARATOR
STOCK TANK
..... I VERTICAL OR
INCLINED TUBING
SEPARATOR·
LlQUID
b
....
~
~
I
AP7 = AP2 = Pwfs-Pwf = LOSS ACROSS COMPLETION
Pwf-Pwh AP3 = PUR - POR -- . II II
II
RESTRICTION
dP4 = PUSy-POSY = SAFETY' VALVE
APS = Pwh- Pose =
.. II
SURFACE CHOKE
II
l\Ps = Pose-Psep = IN FLOWLINE
l\P7 = Pwf -Pwh = TOTAL LOSS IN TUBING
II II
l\Pa = Pwh - Psep = " FLOWLINE
++++-+J+
+++++~+++++
j
l\P2 = (PWfs-P:;)+~ +++++~-L\PI =(Pr -Pwfs)
CD'
@
NODE LOCATION
CD SEPARATOR
® Pwh
® Pwf
8PS-3= ® Pr
(Pwf- Pwh)
- Pwf
-
C)
IJ..
0 0 0 0
0 0 0 0
0 to 0 to
C\J
ISd C Jd
0
0
LO (\J
~
IJJ
0 --J
a.. al
0 '0
m
0::
0 ,0..
0
en
0 W
0
0 Q :--J
a. ,0..
~ I~
... 1<:(
O!X
0- W
0
t-
o Z
0 0
to
-
I-
:::>
--J
0
en
<0
•
(!)
-I.L.
0
o o o 0 0
o o o 0
o
(\J
LO o It)
0
0
to
V
en :E
a.
IJJ
0 -J
0
0
a.
,m
II
0 :0
c- oo :0::
a.
Q,)
(/)
0 e..
0
0 lLJ
0
0 -J
0 !e..
a.. I
0 !:E
CD i«
,.
~ ~( ... x
~~O 0 lLJ
C"
~~«" !
C'0 ;0
~CJ~ I-
~~
Q~ Z
¢.. 0
<?~ 0
<v~
0
to -
l-
t?" ::l
~ i-J
0
en
en
•
-
(.!)
LL
0
0 0 0 0 0 0 0
0 0 0 0 0 0
<0 10 ~ rc> C\I
ISd cda~d
HORIZONTAL FLOWLINE
5' )'5>'"
CD
TUBING
@ Pwh
® TAPER CONNECTION
® Pwf
++
~2-3/8"
@ Pr
TUBING
LINER I~
l\Ps - 5
TAPERED STRING
5000' - 3500' 2" TUBING
3500'- O' 2-7/8" TUBING
2000 0
-
3500' - 0' 3" TUBING
1500
(f)
a.
~
"-
Q)
c..
c TUBING
~ 1000 _------:::::v 2·3" 7/8 II
- _ _.0
500 ABOVE
NODE LOCATION
CD SEPARATOR, Psep
.@ SOLUTION NODE
(FUNCTIONAL NODE)
@ Pwh
® Pwf
®. Pr
__ 0·. •
400-
300
CJ)
a.
a.'"
<:]
200
100
q0 =900 SOPO AT ~p =0
0' , )[ , , !
qo J BOPD
FIG. 14 TOTAL SYSTEMS PERFORMANCE CURVE FOR SURFACE CHOKE
PROBLEM NO.6
0
0
lO
!
:
IJJ
(.)
Z
, «
~
CD :E
....... ! 0:::
CX)
(\J
0
l.L.
0
0
c::
0 L1J
0 n-
o..
0
aJ ;e--
0
.. ,
,:
<:(
0'" ! W
i CD
t
I IJJ
0
i0
I
l :I:
~
0 t
lO ,t;,
~
c..>
f• 10
t
~
r
-
,I (!)•
I
I
~
:
-
IJ..
o o o o o
o o ·0 o o
lO q- rei (\J
ISd'dV
500» 3 •
16/64
400
300 -
-
( /)
1 t \k 24/64
~
a..
a... .
<1
200
iOO
0' ' ) I t I
a 500 1000 1500
qo,BOPD
FIG. 16 SYSTEMS PERFORMANCE FOR VARIOUS WELLHEAD CHOKES
2500. i
1f:J1r
2000 elllrv€"
a. 1500
(J)
ft
IJJ
0::
::>
en
en
w
~ 1000 ..-
a.
500~-
0 1 ' , ! I
o 500 1000 1500
qo,BOPD