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Ultra-High-Performance

Concrete: An Emerging
Technology Report
Reported by ACI Committee 239
ACI 239R-18

Emerging Technology Series


First Printing
October 2018
ISBN: 978-1-64195-034-3

Ultra-High-Performance Concrete: An Emerging Technology Report


Copyright by the American Concrete Institute, Farmington Hills, MI. All rights reserved. This material
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ACI 239R-1 8
Ultra-High-Performance Concrete: An Emerging
Technology Report
Reported by ACI Committee 239
Theresa M. Ahlborn, Chair Charles Kennan Crane*, Secretary

Claus Brix Benjamin Graybeal James Milligan Surendra P. Shah


Eckart R. Buhler Brian H. Green John J. Myers Kay Wille
Dominique Corvez Katrin Habel Vic Perry
Ashish Dubey William M. Hale Carin L. Roberts-Wollmann
Sidney Freedman Fred Meyer Bjarne Roursgaard

Subcommittee 239-A
Sriram R. Aaleti Devin K. Harris Eric P. Steinberg
Jon S. Belkowitz Robert Moser Charles A. Weiss Jr.
*
Chair o f Subcommittee 239-A.

Consulting Members
James K. Hicks Antoine E. Naaman Larry Rowland

ACI encourages the development and appropriate use of new This emerging technology report gives an overview of ultra-high-
and emerging technologies through the publication of Emerging performance concrete. It briefy introduces the production of these
Technology Reports. These documents present information and concretes, their properties, design principles for their use, and
recommendations based on available test data, technical reports, example applications. It is not intended to be an exhaustive docu -
limited experience with feld applications, and the opinions o f ment, but rather to serve as a starting point for the concrete practi-
committee members. The presented information and recom- tioner on understanding this class of materials.
mendations, and their basis, may not be as extensively developed
and tested as those for more mature technologies. This report Keywords: applications; ductility; durability; fber-reinforced concrete;
f
identifes areas in which in ormation is believed to be less fully ultra-high-performance concrete.
developed and describes related research needs. The professional
using this document should understand the limitations of this CONTENTS
document and exercise judgment as to the appropriate applica-
tion of this emerging technology. CHAPTER 1 —INTRODUCTION AND SCOPE, p. 2
1 .1 —Introduction, p. 2
1 .2—Scope, p. 3

CHAPTER 2—DEFINITIONS, p. 3
ACI Committee Reports, Guides, and Commentaries are 2.1 —Defnitions, p. 3
intended for guidance in planning, designing, executing, and
inspecting construction. This document is intended for the use
o f individuals who are competent to evaluate the signifcance
CHAPTER 3—PRODUCTION, p. 3
and limitations o f its content and recommendations and who 3.1 —Materials, p. 3
will accept responsibility for the application o f the material it 3.2—Mixture proportioning, p. 3
contains. The American Concrete Institute disclaims any and 3.3—Mixing, p. 3
all responsibility for the stated principles. The Institute shall
not be liable for any loss or damage arising there from.
ACI 239R-1 8 was adopted and published October 201 8.
Reference to this document shall not be made in contract
Copyright ©201 8, American Concrete Institute.
documents. If items found in this document are desired by
All rights reserved including rights o f reproduction and use in any form or by
the Architect/Engineer to be a part o f the contract documents, any means, including the making o f copies by any photo process, or by electronic
they shall be restated in mandatory language for incorporation or mechanical device, printed, written, or oral, or recording for sound or visual
by the Architect/Engineer. reproduction or for use in any knowledge or retrieval system or device, unless
permission in writing is obtained from the copyright proprietors.
2 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

3.4—Placement, p. 4 1 . Homogeneity enhancement by eliminating coarse


3.5—Curing, p. 5 aggregates in the matrix
2. Density enhancement by optimizing the packing
CHAPTER 4—CONCRETE PROPERTIES, p. 5 density o f the matrix; this is achieved through optimizing
4.1 —Early-age and time-dependent properties, p. 5 gradation and mixture proportions between the main matrix
4.2—Mechanical properties, p. 5 constituents
4.3—Durability, p. 7 3. Ductility enhancement by introduction o f fbers. As the
matrix is very brittle, fber reinforcement is added to obtain
CHAPTER 5—STRUCTURAL DESIGN OF UHPC elastic-plastic or strain-hardening behavior in tension. Typi-
COMPONENTS, p. 7 cally, UHPC has fber contents o f 2 percent or more by
5.1 —Design principles, p. 7 volume. The maximum fber content is a function o f the fber
5.2—Structural design guidance for UHPC, p. 8 aspect ratio and fber shape as well as production issues such
5.3—Structural research needs, p. 8 as workability.
UHPC development originated with studies on high-
CHAPTER 6—APPLICATIONS, p. 9 strength cement pastes with low water-cementitious mate-
6.1 —Highway bridges, p. 9 rials ratios (w/cm ) o f 0.20 to 0.30 by Yudenfreund et al.
6.2—Pedestrian bridges, p. 9 (1 972a,b,c), Odler et al. (1 972a,b), and Brunauer et al.
6.3—Seismic retroft, p. 1 0 (1 973a,b). These pastes had low porosity leading to compres-
6.4—Rehabilitation, p. 1 0 sive strengths up to 29 ksi (200 MPa) and low dimensional
6.5—Piles/foundations, p. 1 2 changes. Strength enhancement by hot pressing techniques
6.6—Field-cast connections, p. 1 2 was frst applied by Roy and Gouda (1 973) and Roy et al.
6.7—Safety and security, p. 1 4 (1 972) and resulted in very-high-strength cement pastes
6.8—Spent nuclear fuel storage, p. 1 4 with compressive strengths up to 98 ksi (680 MPa). With
6.9—Facades, p. 1 5 the development o f high-range water-reducing admixtures
6.1 0—Impact resistance, p. 1 5 and pozzolanic admixtures such as silica fume, two kinds o f
6.11 —Aggressive environments, p. 1 6 materials emerged in the 1 980s. Polymer-modifed cementi-
6.1 2—Canopies/shells, p. 1 7 tious materials called macro-de fect- free (MDF) concretes
had a compact matrix but were susceptible to deterioration
CHAPTER 7—CONCLUSIONS, p. 1 8 by water and had high creep due to the presence o f certain
polymers (Kendall et al. 1 983; Alford and Birchall 1 985).
CHAPTER 8—REFERENCES, p. 1 8 Densifed systems containing homogeneously arranged
Authored documents, p. 1 8 ultrafne particles (DSP) used the interaction o f high-range
water-reducing admixtures and silica fume to decrease the
CHAPTER 1 —INTRODUCTION AND SCOPE porosity o f the material and to increase the strength. DSP
Ultra-high-performance concrete (UHPC) is a class o f still exists and was the basis for modern UHPC development
advanced cementitious materials with greater strength, (Bache 1 987). The density o f the matrix o f UHPC mixtures
tensile ductility, and durability properties when compared was theoretically investigated and optimized (de Larrard
to conventional or even high-performance concrete. For the and Sedran 1 994). The brittleness o f the matrixes was recog-
purposes o f this document, UHPC is limited to concrete that nized, and various combinations o f steel and synthetic fbers
has a minimum specifed compressive strength o f 22,000 were used to increase ductility o f the materials (Richard and
psi (1 50 MPa) with specifed durability tensile ductility Cheyrezy 1 995; Bache 1 987).
and toughness requirements; fbers are generally included The frst commercial applications o f UHPC started in the
to achieve specifed requirements. UHPC typically exhibits 1 990s in Europe and has spread worldwide. Several major
elastic-plastic or strain-hardening characteristics under research programs on UHPC have been carried out world-
uniaxial tension and has a very low permeability due to its wide, such as early research in France and Japan, resulting
dense and discontinuous pore structure. in code-style guidelines (AFGC 2002; Japanese Society o f
Civil Engineers 2008), a large federally funded program
1.1 —Introduction in Germany (Schmidt 2008), as well as several research
UHPC typically consists o f cement; silica fume; fne quartz programs in Canada and the United States (Russell and
sand; high-range water-reducing admixtures; and fbers with Graybeal 201 3; Graybeal 2011 ). UHPC has been used in
water-binder ratios (w/b ) usually ranging between 0.1 5 and multiple applications such as bridges and infrastructure,
0.25. However, multiple variations o f UHPC matrixes have facades, buildings, elements in aggressive environments,
been developed that contain other supplementary cementi- and for security and blast resistance. Applications include
tious materials and sometimes coarse aggregate. Alternate new construction and rehabilitation using both cast-in-place
formulations o ften make trade-o fs to achieve enhancement and precast UHPC components. UHPC in its present form
o f one property that may negatively impact others. The main became commercially available in North America in approx-
characteristics o f UHPC are achieved through the following imately 2000.
three principles (Richard and Cheyrezy 1 995):
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 3

1.2—Scope Table 3.2—Two possible UHPC mixture


UHPC is still in the process o f fnding a broader use. The proportions by mass
objective o f this report is to introduce UHPC through a brie f UHPC component Mixture Proportion 1 Mixture Proportion 2
overview o f production, properties, design, and applications,
Cement 1 1

and to promote further use o f UHPC and integration into


Silica fume 0.325 0.389
today’s construction market. Because the cost o f UHPC is
high when compared to conventional concrete, use should Sand 1 .432 0.967
be focused toward applications that engage several o f the Quartz powder/silica
0.300 0.277
exceptional properties o f the material. Current research four
needs have been identifed as improved design guidance, High-range water-
0.027 0.01 7
standardization, and broader material knowledge. reducing admixture

Water 0.280 0.208


CHAPTER 2—DEFINITIONS
Steel fbers 0.200 0.31 0

2.1 —Def nitions Note: Mixture Proportion 1 is from Bonneau et al. (1 996). Mixture Proportion 2 is
from Williams et al. (2009).
Please re fer to the latest version o f ACI Concrete Termi-
nology for a comprehensive list o f defnitions. Defnitions and less variable. This reduction and more even distribu-
provided herein complement that resource. tion o f forces alleviates the formation o f microcracks in the
conventional concrete—concrete that has a specifed matrix and ultimately results in improved mechanical prop-
compressive strength for design of less than 8000 psi (55 MPa). erties. Table 3.2 depicts two representative mixture propor-
strain hardening —ability to carry increasing tensile load tions for UHPC and demonstrates how the mass proportions
beyond the point o f frst crack. can vary based on the particle sizes.
strain softening—ability to carry a reduced (but non- The matrix o f UHPC is optimized for particle packing,
zero) tensile load beyond the point o f frst cracking. that is, the mixture proportions o f typical components such
ultra-high-performance concrete —concrete that has a as sand, silica fume, and cement are optimized to achieve
minimum specifed compressive strength o f 22,000 psi (1 50 the densest packing possible, as investigated by de Larrard
MPa) with specifed durability tensile ductility and tough- and Sedran (1 994). Another unique aspect o f UHPC is that
ness requirements; fbers are generally included to achieve some cementitious material particles may not take part in
specifed requirements. the hydration process, but merely serve as fne aggregate in
the overall matrix. It is common for 30 to 50 percent o f the
CHAPTER 3—PRODUCTION cement to be hydrated in UHPC due to the low water content
(Morin et al. 2001 ; Habel et al. 2006).
3.1 —Materials
The materials used to make ultra-high-performance 3.3—Mixing
concrete (UHPC) are similar to those commonly found UHPC has been produced using a wide variety o f mixers,
in traditional concrete. Constituent materials are selected ranging from laboratory-sized pan mixers to revolving drum
based on their particle size to optimally pack the matrix to truck mixers. Mixing UHPC, in general, is a somewhat
reduce voids between the particles. While some commer- diferent process than mixing conventional concrete. UHPC
cially available UHPC mixtures are proprietary, with their typically includes a limited amount o f water and little, i f any,
exact composition not reported, other mixture compositions coarse aggregate. As such, the UHPC requires the input o f
are readily available. Some mixtures feature less common extra mixing energy both to disperse the water and to over-
components such as silica four, which is silica sand come the low internal mixing action from the lack o f coarse
ground to achieve a specifc particle size. The addition o f aggregate. A typical mixing process involves frst charging
high-strength steel fbers to the matrix results in improved the mixer with the dry components and ensuring that they
ductility and the ability to eliminate some o f the mild steel are fully blended. Thereafter, the water and the liquid admix-
reinforcement normally found in conventional reinforced tures are added and dispersed. Mixing continues, sometimes
concrete members (Graybeal 2006a). for an extended period depending on the mixer energy input,
until the UHPC changes from a dry powder into a fuid
3.2—Mixture proportioning mixture. Once fuid, the fber reinforcement (if included)
The high strengths and superior performance achieved is added in a deliberate manner to ensure uniform distribu-
with UHPC stem from the reduction o f void space in the tion through the mixture without agglomeration. After fber
matrix and discontinuous pore structure, depending more on dispersion, the mixing is complete and the UHPC is ready
the material’s behavior on a microscopic level than on the for discharge. Higher-energy shear mixers can produce
properties o f its constituent components. Through the proper UHPC in a few minutes, whereas lower-energy drum mixers
selection o f components based on both their particle size and could easily require 20 minutes or more to appropriately
mechanical properties, the number o f contact points between distribute the constituents and produce a f uid mixture. Care
particles is increased, which in turn causes the level o f stress should be taken to ensure that the mixing process does not
trans ferred between particles through the paste to be reduced greatly increase the temperature o f the UHPC, as this can
4 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 3. 3a—(a) Concrete truck mixing; and (b) feld mixing


using pan mixer.

result in a sti fer-than-desired mixture. Chilling the constitu-


ents, partially replacing mixture water with ice, or both, have
proven to be viable means o f reducing the temperatures o f
mixtures produced in higher temperature environments or in
lower-energy mixers. Two example mixers that have been
used for mixing UHPC are shown in Fig. 3.3a.
Once mixed, the workability o f the UHPC and the consis-
tency between mixtures is commonly verifed with a fow
table test as specifed by ASTM C1 437 and shown in Fig.
3.3b(a). While the typical consistency o f UHPC is that o f
self-consolidating concrete, UHPC mixtures have been
developed that can be cast with slopes up to 1 0 percent
(Brühwiler and Denarié 201 3). A sti fer mixture with less
static workability is shown in Fig. 3.3b(b) and a more fuid
mixture is shown in Fig. 3.3b(c).

3.4—Placement Fig. 3. 3b—Flow test as described in ASTM C1437.


Be fore placing UHPC, plan the process care fully to
ensure that a UHPC with the desired quality is produced. It sealed. The addition o f fbers can cause the material to be
is important to remember that UHPC can di fer greatly from f
very di cult to consolidate properly within the formwork.
conventional concrete. It can vary in consistency from that UHPC should be placed in a continuous placement without
o f self-consolidating concrete to that o f a very low-slump cold joints. Cold joints prevent the formation o f a contin-
mixture. Due to the potential high fowability and lack uous, well-distributed fber network across the joints. As in
o f coarse aggregate in the material, forms should be well conventional concrete, over-vibration o f UHPC can cause
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 5

fber settlement in the formwork and inadequate fber distri- Table 4.2—Comparison of conventional concrete
bution in the member. Overdosing the UHPC with water or and UHPC
high-range water-reducing admixtures during mixing will Conventional
compound this settlement problem. Fiber alignment is also Material characteristic concrete UHPC
dependent on the manner o f placement and how the UHPC 3000 to 6000 psi 22,000 to 36,000 psi
Compressive strength
fows in the formwork. (20 to 40 MPa) (1 50 to 250 MPa)

1 50 to 440 psi 900 to 1 700 psi


3.5—Curing Direct tensile strength
(1 to 3 MPa) (6 to 1 2 MPa)
Many factors afect the manner and time period of curing
3,600,000 to 6,000,000 to
in UHPC. As with conventional concrete, high-range water- Elastic modulus (ASTM
4,400,000 psi 7,200,000 psi
C469/C469M)
reducing admixture dosage impacts initial set and can delay (25 to 30 GPa) (40 to 50 GPa)
set by up to 24 to 36 hours (Morin et al. 2001 ), although
certain cement types, chemical admixtures, or both, can ofset In special cases where early attainment o f mechanical
this efect. The method of curing can also impact the resulting properties is desired, a thermal treatment may be applied to
material properties of UHPC (Graybeal 2006b; Graybeal the UHPC after fnal set is achieved. As stated previously,
and Stone 201 2). Some varieties of UHPC require curing typical thermal treatments, which difer from early heat for
regimens that specify elevated temperatures and moisture accelerating setting, can be upwards o f 1 90°F (90°C) at 95
levels for specifc periods of time. UHPC may be subjected percent relative humidity, for approximately 48 hours. At the
to heat, pressure treatment, or both, at early ages. These treat- end o f the thermal treatment process, the mechanical proper-
ments can increase the density by reducing the entrapped ties are fully attained and the UHPC is considered dimen-
air by removing excess water and by accelerating chemical sionally stable.
shrinkage. Post-set thermal treatment, typically 1 94°F (90°C), UHPC is a portland-cement-based composite that experi-
accelerates the pozzolanic reaction and modifes the micro- ences volume changes due to creep and shrinkage (Habel
structure of the hydrates (Richard and Cheyrezy 1 995). The et al. 2006). The amount o f creep and shrinkage is depen-
addition of heat serves to accelerate the hydration process. dent on the curing regimen. Researchers have reported creep
Depending on the type of thermal curing, UHPC may not gain f
coe cients (ratio o f the ultimate creep strain to the elastic
additional strength following the completion of the curing strain) for UHPC from 0.31 (steam cured) to 0.8 (for non-
regimen. Depending on the hardened properties desired, this heat-cured) (Graybeal 2006b ; Wiens and Schmidt 2008).
type of curing may or may not be necessary. In addition, Shrinkage values are in the same order o f magnitude as
it may not be practical to provide an environment that can conventional concrete and can attain values o f up to 900 με,
achieve the temperature or moisture levels required during the dependent on the curing regimen (Kamen 2007; Graybeal
curing process; for example, for in-place applications. 2006b). Due to a high rate o f early shrinkage prior to the
development o f tensile resistance, caution should be taken to
CHAPTER 4—CONCRETE PROPERTIES minimize restraint due to formwork and existing structural
elements. Similar to early-age UHPC, long-term shrinkage
4.1 —Early-age and time-dependent properties is mostly autogenous shrinkage. Once UHPC has been cured
The rate o f early-age hydration o f ultra-high-performance or thermally treated, there is little to no additional shrinkage.
concrete (UHPC) is afected by cement type, admixtures
(type and quantity), and the temperature o f the material. As 4.2—Mechanical properties
with conventional concrete, the rate o f hydration may be As with conventional concrete and high-performance
faster in hot weather or with fast-setting cements and slower concrete (HPC), UHPC does not have a unique mixture
in cooler weather or with slower-setting cements. High formulation and, therefore, the mechanical properties o f
dosages o f admixtures containing set retarders can signif- UHPC vary. Likewise, the curing conditions and testing
cantly delay initial set o f UHPC (Morin et al. 2001 ). The age afect the mechanical properties o f both conventional
rate o f hydration may be accelerated by the application o f concrete and UHPC. When compared to conventional
heat or accelerating admixtures. When the hydration reac- concrete, UHPC has higher strength and a higher elastic
tion begins, it is characterized by a strong release o f heat and modulus. Table 4.2 provides typical ranges for selected
a rapid development o f the mechanical properties. mechanical properties o f conventional concrete and UHPC.
Due to the high binder content in UHPC, the heat o f The stress-strain behavior o f UHPC in compression is
hydration is higher than conventional concretes. Measured more linear than conventional concrete up to its compres-
temperature rises in insulated cylinders are reported to range sive strength, and the fracture o f compressive specimens is
between 65 and 1 26°F (36 and 52°C) (Russell and Gray- more brittle (Habel 2004).
beal 201 3 ; Kamen 2007 ; Habel 2004). As with all types o f The stress-strain responses in Fig. 4.2a, obtained from
portland-cement-based concretes, UHPC undergoes early- direct tensile tests on 2 in. (51 mm) square cross section
age shrinkage (that is, bulk volume reduction). Most o f this prisms (Graybeal 201 5), provide a comparison o f the tensile
shrinkage is autogenous shrinkage (UHPC binder hydrates behavior o f strain-hardening UHPCs, a pair o f fber-rein-
and chemically combines with the water within the mixture). forced concretes (FRC), and conventional plain concrete.
It can be seen that UHPC has a signifcantly higher tensile
6 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

strength and sustained tensile capacity than FRC and conven- UHPC can either be strain-hardening (that is, the resistance
tional concrete. Whereas the tensile strength o f conventional continues to increase after the cracking stress is reached) or
concrete is usually neglected in structural design calcula- strain-so ftening (that is, the resistance decreases after the
tions, the tensile behavior o f UHPC is commonly included cracking stress is reached). Once the highest tensile resis-
(re fer to Chapter 5). tance is reached, crack localization occurs.
The tensile behavior o f UHPC is characterized by its high Figure 4.2b shows the schematic tensile behavior o f a
strength, but more importantly by its post-cracking ductility strain-hardening UHPC in comparison to a conventional
when compared to conventional concrete. UHPC gener- FRC. Stage I consists o f linear-elastic behavior to the frst
ally contains discrete and distributed reinforcement on the cracking strength σcc (Point A). The strain hardening stage
microscale, with the most common reinforcement being (Stage II) only occurs in the UHPC and is characterized
steel fbers. The type and quantity o f reinforcement can be by the formation o f multiple fne cracks, and the overall
adjusted to tailor the tensile behavior to the requirements behavior can be seen as a phenomenon that occurs in the
for each application. The post-cracking tensile behavior o f entire specimen. In contrast, the stress drops in conventional
FRC after the frst cracking strength. Once the specimen
reaches the post-cracking stress σpc (Point B), crack local-
ization and so ftening occur for both the conventional FRC
and the UHPC (Stage III).
The increases in tensile cracking strength and post-
cracking tensile capacity, when compared to conventional
concrete, also afect UHPC’s impact response, toughness,
and energy dissipation. UHPC’s energy dissipation is 50 to
1 00 times greater than that o f conventional concrete (Dugat
et al. 1 996 ; Parant 2003). As expected, the blast response
o f UHPC is better than conventional concrete (Cavill et
al. 2006). Because o f UHPC’s impact response and energy
dissipation, there is also interest in UHPC for seismic appli-
Fig. 4. 2a—Example tensile behaviors of conventional cations (Zohrevand and Mirmiran 201 3 ; Hosinieh et al.
concrete, FRC, and UHPC (adapted from Graybeal 2015). 201 5 ; Wille et al. 201 2 ; Toutlemonde et al. 201 6).


Fig. 4. 2b Schematic tensile behavior of strain-hardening UHPC and FRC (adapted from
Naaman [2002]).
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 7

4.3—Durability porosity as compared to conventional and high-performance


The durability o f UHPC is superior to that o f conventional concretes. The advanced mechanical and durability prop-
concrete. This is due to the dense matrix, discontinuous erties o f UHPC allow structural confgurations that were
microstructure, and well-dispersed microcracking o f the previously not possible through the use o f conventional
material. UHPC demonstrates improved resistance to many f
concrete materials. E cient engagement o f these proper-
kinds o f harmful gases and liquids, chloride attack, frost ties necessitates the use o f structural design principles that
action, and freezing-and-thawing cycles. These improve- extend beyond conventional methodologies.
ments are related to the higher density o f the hydration In the near term, the use o f UHPC is expected to focus
products and o f the transition zone between the matrix and on applications that use the advanced material properties
the aggregates (Schmidt and Fehling 2005). The porosity f
o f UHPC e ciently with respect to both strength and dura-
o f UHPC is approximately 9 percent when compared to bility. The high energy dissipation capacity o f UHPC can
1 5 percent for conventional concrete (Roux et al. 1 996). In f
also be used for e cient design o f members subjected to
addition, there are very few to no capillary pores in UHPC seismic or impact type loadings. While there is opportu-
(Cheyrezy et al. 1 995), which leads to a largely discon- nity for structural members to be made entirely o f UHPC,
tinuous pore structure. Research has shown that the water f
another e cient use can be through composite members
f
permeability coe cient is approximately one to two orders with conventional concrete or other materials. Opportunities
o f magnitude lower than that o f conventional concrete, even for deployment o f UHPC structures will mainly be limited to
when the UHPC exhibits some microcracking (Roux et al. applications where owners desire innovative solutions and
1 996; Charron et al. 2007). are willing to rely on engineering expertise combined with
The dense matrix o f UHPC slows the penetration o f dele- research results until design specifcations are published.
terious solutions into the microstructure, and so the mecha-
nisms that can cause conventional concrete to deteriorate 5.1 —Design principles
are mitigated (Thomas et al. 201 2). Consequently, durability In the design o f conventional concrete, it is typically
properties, as measured by permeability tests, freezing- assumed that the concrete itself only carries compression
and-thawing tests, scaling tests, abrasion tests, resistance and that all tensile forces are carried by discrete reinforce-
to chloride ingress, alkali-silica reaction, and carbonation ments such as de formed steel bars. Principles o f mechanical
are signifcantly better than those o f conventional concrete behavior have been combined with empirical relationships
(Russell and Graybeal 201 3). UHPC has a high ohmic resis- to create the codifed design specifcations that engineers
tance in comparison to conventional concrete, which further rely on today in the design o f reinforced concrete structures
reduces the corrosion risk o f embedded steel reinforcing for strength and serviceability.
(Roux et al. 1 996). The most signifcant potential deviation from conven-
The superior performance o f UHPC has been confrmed tional concrete design practice relates to the tensile
with feld experiments where two di ferent UHPC mixtures response o f UHPC as described in 4.2. I f the structural
were placed at the mid-tide level o f the marine exposure site members are detailed appropriately, this tensile capacity
at Treat Island, ME, under severe exposure conditions. Test can contribute a signifcant proportion o f the member’s
results after exposure periods o f 5 and 1 5 years showed no overall resistance to applied loadings while still afording
observed degradation o f mechanical or durability properties the slender member proportions commonly associated with
and confrmed the excellent durability properties o f UHPC UHPC components. There fore, in contrast to conventional
(Thomas et al. 201 2). Monitoring o f UHPC beams placed in concrete, the tensile capacity o f UHPC is usually included
the aggressive environment o f the water-cooling tower o f the in the design and analysis.
Cattenom nuclear power plant in France for over 1 0 years From a conceptual standpoint, the diferences between
also demonstrates the excellent durability o f UHPC (Tout- a conventional reinforced concrete structural design speci-
lemonde et al. 2009). Similar satis factory durability results fcation and one relevant to the advanced properties o f
have been obtained for Sakata Mirai pedestrian bridge and UHPC can be addressed through a basic understanding o f
Bourg-lès-Valence road bridges (Kono et al. 201 3; Toutle- mechanics o f materials. One convenient means o f directly
monde et al. 201 3). considering the stress-strain response o f UHPC in tension
Numerous studies have addressed fre resistance o f and compression is to use a strain-based design process. In
UHPCs (Russell and Graybeal 201 3). Special formulations a strain-based design process, the mechanical limits o f the
may be developed for enhanced fre resistance. In some concrete can be defned in terms o f both strength and strain.
cases, polypropylene fbers have been shown to increase the For an analytical design approach, the tensile and
fre resistance o f this class o f materials. compressive responses o f the UHPC are determined; appro-
priate factors o f safety are applied to the UHPC responses;
CHAPTER 5—STRUCTURAL DESIGN OF UHPC and a simplifed, conservative stress-strain relationship is
COMPONENTS obtained. This relationship is normally defned by a limited
As previously discussed, ultra-high-performance concrete number o f stress and strain parameters, as shown in Fig.
(UHPC) possesses a unique combination o f increased 5.1 a. A typical compressive stress-strain design response is
compressive and tensile strengths, increased stifness, shown in Fig. 5.1 a(a), with linear behavior until the design
sustained post-cracking tensile capacity, and extremely low compressive strength as well as a limiting strain value.
8 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 5. 1a—Example for constitutive relationships for UHPC at the ultimate limit state
(ULS) in: (a) compression; and (b) strain-hardening in tension.

as a moisture barrier. Crack width limitations are addressed


implicitly through the internal fber reinforcement in the
UHPC formulation, which provides a signifcant post-
cracking tensile resistance.

5.2—Structural design guidance for UHPC


Structural design specifcation development is underway
in various jurisdictions around the world. French guidelines
AFGC (2002, 201 3) were followed by NF P1 8-71 0, which is
a formal design standard for UHPC (Toutlemonde and Delort
201 6). AFGC (201 3) provides a framework for the design o f
UHPC components subject to the most common structural
loading conditions. The recommendations in this report are
based on and are relevant to the types o f UHPC formula-
tions that are commonly produced and deployed in France
and the United States. O f note, these guidelines include
methods for handling structural design o f fber-reinforced
f
UHPC, including local and global fber e ciency factors,
test methods for quantifcation o f the tensile response o f a
UHPC formulation, and resistance factors based on struc-
Fig. 5. 1b—Bending constitutive relationships at ULS for: (a) tural testing o f UHPC components.
reinforced UHPC; and (b) reinforced conventional concrete. Design guidance has been developed in Japan (Japanese
Society o f Civil Engineers 2008), Germany (Schmidt 2008),
Example tensile design responses include a strain-so ftening
and Switzerland (Cahier Technique prSIA 2052 201 4).
behavior, a strain-hardening behavior (Fig. 5.1 a(b)), an
The International Federation o f Structural Concrete (fb ) is
elastic-plastic behavior, and a rigid-plastic response at the
developing guidance through Task Group 8.6 that aligns
tensile cracking strength through a limiting strain value.
with the 201 0 Model Code and more broadly the Eurocode
As an example, Fig. 5.1 b(a) provides typical strain, stress,
(Walraven 201 2).
and force diagrams for a UHPC beam in bending at its ulti-
mate limit state (ULS), where the beam satisfes the well-
known hypothesis that plane sections remain plane. For
5.3—Structural research needs
Because the immediate practical relevance o f a UHPC
comparison, the typical design relationships for conven-
structural application commonly drives the research being
tional concrete are given in Fig. 5.1 b(b). Diferences occur
completed and the behavioral relationships being devel-
in both the compression and tension zones o f the materials.
oped, some jurisdictions have focused on the development
Addressing di ferences in the durability o f UHPC as
o f component-specifc design guidance. In the United States,
compared to conventional concretes can also be handled
the Federal Highway Administration has published guidance
through modifcations to existing design specifcation provi-
for the design and construction o f feld-cast UHPC connec-
sions. Structural design specifcations commonly address
tions between pre fabricated structural components (Gray-
durability considerations through provisions that speci fy
beal 201 4). Researchers have also produced a guideline for
reinforcement cover requirements and that speci fy rein-
the design o f two-way ribbed precast UHPC bridge deck
forcement confgurations to e fectively limit crack widths.
systems (Aaleti et al. 201 3). In Australia, a guideline for the
The reduced permeability o f UHPC can facilitate a reduc-
f
tion in cover requirements and make e cient use o f UHPC
design o f prestressed UHPC beams has also been published
(Gowripalan and Gilbert 2000).
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 9

CHAPTER 6—APPLICATIONS
Ultra-high-performance concrete (UHPC) has been
employed in a variety o f applications ranging from pedes-
trian bridges to architectural facades. In this chapter, selected
examples o f the use o f UHPC are discussed. Many more
examples exist within and beyond these categories.

6.1 —Highway bridges


The advanced properties o f UHPC facilitate the develop-
ment o f novel bridge superstructures whose longer spans,
shallower depths, and enhanced durability provide new
opportunities for the bridge sector. The tensile response o f
UHPC can allow for the reduction o f primary reinforce-
ments and the elimination o f secondary reinforcements, thus
reducing fabrication costs and mitigating long-term corro-
sion degradation issues. The high ultimate compressive
stress can allow for increased prestressing levels and, thus,
f
more e cient structures.
The U.S. Federal Highway Administration has led an
e fort through its UHPC research program to develop a
family o f UHPC prestressed bridge girders for single-span
bridges spanning up to 1 35 ft (40 m). The elements o f the
research program are shown in Fig. 6.1 . The pi-girder is a
bulb-double-tee shape with an integral deck and a high span-
depth ratio. Computational modeling, full-scale fabrication,
structural performance testing, and an initial feld deploy-
ment have been completed. The pi-girder resists shear
forces through the UHPC in the webs, thus eliminating the
need for conventional shear reinforcement and the asso-
ciated concrete cover. The 4 in. (1 00 mm) thick pi-girder
deck is capable o f distributing loads well in excess o f the
design wheel loads in bridge design specifcations. The
bridge system includes longitudinal deck-level connections
between elements and transverse diaphragms connecting the
bulbs (Graybeal 2009a,b ; Keierleber et al. 201 0 ; Chen and
Graybeal 201 0, 201 2 ; Zhang et al. 201 3).

6.2—Pedestrian bridges
The frst UHPC pedestrian/bikeway bridge (Fig. 6.2a)
was built in Sherbrooke, QC, Canada in 1 997. The bridge is
an open-web space truss and spans 1 97 ft (60 m) across the
Magog River in downtown Sherbrooke. The top and bottom
chords o f the bridge were cast with a concrete that had a
compressive strength o f 29,000 psi (200 MPa). The bridge
deck is 1 .2 in. (30 mm) thick and is 1 30 in. (3.3 m) wide
(Blaise and Couture 1 999). Another example o f a UHPC
pedestrian bridge is the Sakata-Mirai Bridge in Sakata,
Japan (Fig. 6.2b). The bridge spans 1 65 ft (50.2 m) and
consists o f six precast segments. The bridge’s self-weight
is approximately 80 percent less than a similar bridge cast
with conventional concrete. The reduction in self-weight
resulted in a cost reduction o f 1 0 percent (Rebentrost and
Cavill 2006).
Other examples o f pedestrian bridges are the extremely
slender U-shaped footbridge to the MuCEM in Marseille,
France (Fig. 6.2c) (Mazzacane et al. 201 3), and the U-shaped Fig. 6. 1 —FHWA research on UHPC highway bridges.
truss bridge over the Oveja’s ravine in Alicante, Spain (Fig.
6.2d) (Lopez et al. 201 4).
10 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)


Fig. 6. 2a Sherbrooke Pedestrian Bridge (photo courtesy
of Lafarge).

Fig. 6. 2d—Pedestrian Bridge over Oveja’s ravine, Alicante,


Spain (photo courtesy of B. Massicotte).

in two column jackets to improve drift capacity o f an existing


concrete pier to accommodate lique faction displacements at
the Mission Bridge, Mission, BC, Canada (Fig. 6.3(b) and
6.3(c)). The jackets were a simple solution to more tradi-
tional steel or concrete elliptical jackets, which are costly for
large rectangular columns (Kennedy et al. 201 5).

6.4—Rehabilitation
UHPC has been used in the rehabilitation o f structures.
Examples include thin unreinforced and reinforced water-
Fig. 6. 2b—Sakata-Mirai Bridge (photo courtesy ofLafarge).
tight protection layers and reinforced structural layers on
bridge decks (Fig. 6.4(a) and (b)). The density o f the UHPC
allows elimination o f separate waterproofng. UHPC is o ften
used to fulfll the dual purpose o f enhancing mechanical
performance and durability o f the structure. Strengthening
o f slabs typically consists o f increases in fexural capacity,
particularly in negative moment regions, an increase in
punching shear capacity, or both. It can be achieved using
UHPC with and without added reinforcing bars. Studies
and feld applications have shown that debonding between
existing concrete and UHPC is typically not a concern
when appropriate surface preparation methods are used.
The UHPC used in these overlay applications is typically
self-consolidating, but can accommodate a slope o f up to 1 0
percent on the free top deck surface (Brühwiler and Denarié
201 3). Typical layer thickness for unreinforced UHPC
Fig. 6. 2c—MuCEM Pedestrian Bridge, Marseille, France layers is approximately 1 .25 in. (30 mm), and 2 in. (50 mm)
(photo courtesy of Ben Graybeal). for reinforced layers. The UHPC layer can either accommo-
date a 2 in. (50 mm) thick asphalt layer or it can have gravel
pressed into the surface to obtain a skid-resistant wearing
6.3—Seismic retroft
surface.
Recent research has shown that UHPC can also be used for
The frst UHPC overlay was constructed in 1 992 in Taiwan.
seismic retroft o f columns. Massicotte et al. (201 3) proposed
f
UHPC to retroft insu cient reinforcing bar splices typically
Another was constructed in Switzerland in 2004 (Fig. 6.4(a))
and has been regularly monitored since. The UHPC overlay
found in older bridge pier columns (Fig. 6.3(a)). The aim
in Switzerland continues to be in good condition and shows
o f this retroft is to replace existing concrete with UHPC,
no signs o f deterioration. Figure 6.4(b) shows a large-scale
reduce reinforcing bar splice length, and eliminate spalling
UHPC deck overlay for strengthening and increasing dura-
and longitudinal bar buckling. In another seismic applica-
bility on the Chillon Viaducts in Switzerland in 201 4 (Brüh-
tion, UHPC combined with steel reinforcing bars was used
wiler et al. 201 5). More than 3200 yd3 (2400 m3 ) o f UHPC
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 11

Fig. 6. 3—(a) Seismic reinforcing bar splice retro ft (Massi-


cotte et al. 2013); (b) casting of Mission Bridge UHPC
jacket (Kennedy et al. 2015); and (c) fnal Mission Bridge
UHPC jackets (Kennedy et al. 2015). Fig. 6. 4—(a) UHPC bridge deck rehabilitation in Switzer-
land (Brühwiler and Denarié 2013); (b) large-scale struc-
were mixed in a mobile plant on site and placed in an auto- tural UHPC deck overlay, Viaduc de Chillon, Switzerland
mated process over more than 540,000 ft2 (50,000 m2 ) o f (Brühwiler et al. 2015); and (c) pier repair in Canada
deck area. UHPC has also been applied as protective layers (Doiron and Perry 2014).
to vertical elements such as roadside barriers and bridge
piers (Fig. 6.4(c)) in Switzerland and Canada (Doiron and
Perry 201 4).
12 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 6. 5—Implementation of UHPC in prestressed precast pile foundations: (a) cross section details; (b) feld splicing; (c) pile
driving; (d) condition of H-pile after driving; and (e) feld testing of UHPC pile (Vande Voort et al. 2008; Aaleti et al. 2012).

6.5—Piles/foundations behavior under diferent soil and driving conditions and to


Steel H-piles and precast, prestressed concrete piles are develop connection details (Fig. 6.5(b)) for feld implementa-
most commonly used in bridge foundations to trans fer tion (Aaleti et al. 201 2). This study found that the UHPC pile
the vehicular load to the soil. Minimizing bridge founda- did not experience any damage during driving (Fig. 6.5(d))
tion deterioration is a primary challenge that signifcantly and had 86 percent higher axial load capacity compared to
increases bridge service life and reduces life-cycle mainte- a standard HP 1 0 x 57 piles; thus, fewer piles could be used
nance costs. Traditional piles composed o f steel and concrete for a given application. Following this study, the frst UHPC
are subjected to corrosion and deterioration. During the pile- H-pile in the United States was implemented in a 223 ft (68
driving process, steel piles are susceptible to local buck- m) long integral abutment bridge in Sac County, Iowa. The
ling, whereas prestressed concrete piles are susceptible to pile was 55 ft (1 6.8 m) long and was driven in a clay soil
cracking due to high tensile and compressive stresses. site as a replacement for a standard steel pile (Garder 201 2).
Taking advantage o f the durability and mechanical prop-
erties (high compressive and sustainable tensile strengths) 6.6—Field-cast connections
o f UHPC, an optimized, prestressed H-pile was developed The use o f pre fabricated components in infrastructure
(Vande Voort et al. 2008). The optimized H-pile section construction is commonplace; however, the deployment o f
(re fer to Fig. 6.5(a)) consists o f ten 0.5 in. (1 2.7 mm) diam- this type o f construction process places unique demands
eter prestressing strands and has the same outer dimensions, on the connections between the elements. These connec-
moment capacity, and mass as the standard HP 1 0 x 57 steel tions should facilitate construction and provide appropriate
piles. An extensive research study involving laboratory and resistance to structural and environmental loads, and should
feld testing (Fig. 6.5(e)) was done to characterize the section not signifcantly increase the cost o f the overall structure.
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 13

Fig. 6. 6—Field-cast UHPC connections.

Connection details used to connect concrete components in for a reduction or elimination o f the interlacement o f rein-
the past have sometimes exhibited poor performance while forcements emanating from mating components have also
not o fering signifcant construction advantages. been developed and tested.
The advanced properties o f UHPC allow for the redesign Field-cast UHPC connections are beginning to be used
o f connection details to create robust systems that are easier in highway bridges around the United States and Canada
to construct and emulate or exceed the performance o f mono- (Fig. 6.6). Over 1 30 bridges have been constructed with this
lithic systems. In this application, UHPC can be viewed connection technology through 201 5 in the United States and
as a feld-cast grout whose properties allow for shortened Canada (Federal Highway Administration 201 6). The New
development length o f embedded reinforcements, increased York State Department o f Transportation and the Ontario
bond strength to mating surfaces, and enhanced durability Ministry o f Transportation have been lead agencies in the
as compared to commonly deployed grouts. Physical testing adoption o f this technology. Connection types used include
under static and cyclic loads has demonstrated that mild steel longitudinal and transverse deck-level connections, deck-to-
deformed reinforcing bars can be developed within approxi- girder connections, decked-girder connections, adjacent box
mately eight times the bar diameter, thus allowing for the beam connections, link slab connections, barrier rail connec-
lap splicing o f straight bars within comparatively narrow tions, and pre fabricated substructure connections.
connections (Graybeal 201 4). Shear connections that allow
14 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 6. 7a—Back side of UHPC panel (Cavill et al. 2006).

Fig. 6. 7c—UHPC roof security panels ready for delivery


and after installation (Cavill et al. 2006).
Fig. 6. 7b—Back side of 7252 psi (50 MPa) concrete panel
(Cavill et al. 2006).
were installed to provide increased security against weapons
6.7—Safety and security efects on the roo f o f the structure.
As with most UHPC applications, the higher strengths,
increased ductility, and post-cracking tensile strength make 6.8—Spent nuclear fuel storage
it an attractive option and solution for structures requiring The nuclear power industry depends heavily on the use o f
resistance to blast and projectile loadings. The high-fbered dry storage casks to store spent nuclear fuel rods following
matrix allows for bridging o f microcracks and post-cracking their removal from a wet storage pool inside the reactor
elasto-plastic behavior, which distribute strains across a containment vessel. The casks are o f several designs, but
larger area o f the panel. Concrete security panels cast with normally have thick stainless steel outer and inner walls with
UHPC can be thinner but perform better than panels cast the gap flled with concrete. The concrete serves a structural
with conventional concrete. Through blast loadings, frag- function to protect the spent fuel rods from natural and
ment impact simulations, close charge tests, and ballistic manmade disasters and a protective function to shield those
tests, the blast response and impact resistance o f UHPC outside the cask from nuclear radiation. Once loaded with
panels were examined (Cavill et al. 2006). Two o f the panels spent fuel rods, the casks are welded shut and positioned on
are shown in Fig. 6.7a and 6.7b. Both panels were located an engineered concrete slab for long-term storage. In their
equal distances from the same explosive load. As seen in the current form, the casks use conventional concrete produced
fgures, the damage in the UHPC panel was less than that with a high-density aggregate to improve radiation shielding
in the conventional concrete panel. When compared with abilities. The long-term durability o f the casks is not known;
conventional concrete panels, UHPC panels can be thinner thus, the Nuclear Regulatory Commission only certifes
and injury caused by concrete fragments almost eliminated them for 20 years be fore recertifcation is required (United
(Cavill et al. 2006). States Nuclear Regulatory Commission 1 997).
An example o f the use o f UHPC for high security instal- While there are no ultra-high-performance concrete
lation is shown in Fig. 6.7c. The 4 in. (1 00 mm) thick panels (UHPC) casks currently in use, this is a potential future use
o f the material that deserves further study. The application
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 15

o f UHPC in dry storage casks could result in a reduction in it is anticipated that certifcation for longer than 20 years
the diameter and mass o f the dry storage casks, allowing the would be possible. Preliminary studies o f UHPC containers
placement o f more casks on the same storage pad. In addi- with respect to mechanical shock resistance were performed
tion, based on the improved durability and strength charac- by Sercombe et al. (1 998).
teristics o f UHPC in comparison to conventional concrete,
6.9—Facades
Building facades are becoming an important application
of ultra-high-performance concrete (UHPC). It is used for
second-skins, solar shadings, latticework, and opaque mineral
panels. For facades, the use of UHPC has many advantages.
It provides high durability for those exposed elements and
allows very complex forms to be produced with tight construc-
tion tolerances. The quality of the fnished surface is also an
important architectural criterion. The Museum for European
and Mediterranean Civilizations (MuCEM) in Marseille,
France, is an example of UHPC applications (Fig. 6.9)
(Mazzacane et al. 201 3). The building is inside an UHPC lace;
openwork panels allow light and air inside while breaking the
wind. Three hundred and eighty- four net facade panels were
cast with UHPC to cover two sides of the museum and its
roof. The panels are 1 9.7 x 9.8 ft (6 x 3 m) and the full/empty
ratio is approximately 50 percent.

6.10—Impact resistance
One unique application for ultra-high-performance
concrete (UHPC) recently studied by the U.S. Army Corps
o f Engineers is retroftting critical locations in inland navi-
gation structures (for example, locks and dams) (Green et
al. 201 4). One critical location studied is wall armoring
systems on lock walls, approach walls, and barrier walls
that are frequently impacted by vessels. The presence and
adequate performance o f these wall-armoring systems is
important to mitigate damage to critical components in the
lock (miter gates) and to ensure safety to users o f the lock
(prevent damaged concrete or bent steel from encroaching
into the lock chamber). Figure 6.1 0a depicts a damaged
armor component near a miter gate recess in an inland navi-
Fig. 6. 9—MuCEM general overview and close-up of facade gation structure.
panels (photos courtesy of Ben Graybeal).

Fig. 6. 10a—Typical damage vertical armor plate component at miter gate recess in inland
navigation lock structure (photo courtesy of Robert Moser).
16 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 6. 11a—UHPC troughs for the Gold Bar Wastewater


Fig. 6. 10b—Placement of UHPC repair material in cavity Treatment Plant, Edmonton, AB, Canada (McCraven 2007).
behind armor plate.
durability properties allow it to compete against materials
A small-scale feld demonstration project was constructed such as stainless steel for wastewater treatment plant troughs
at Newt Graham Lock and Dam near Tulsa, OK (Green et (Fig. 6.11 a). At the Gold Bar Wastewater Treatment Plant in
al. 201 4). A fber-reinforced prepackaged UHPC was mixed Edmonton, AB, Canada, 3280 ft (1 000 m) o f UHPC troughs
on-site using a twin paddle mixer. Following mixing, the were installed (McCraven 2007). The 2 x 2 ft (0.6 x 0.6 m)
UHPC was placed into the cavity behind the armor plate troughs have a wall thickness o f 0.7 in. (1 7.5 mm) and are
by pouring through ports in the surface o f the armor plate. 1 5 ft (4.6 m) long.
External vibration was applied to consolidate the material The City o f Naperville, IL, began to use UHPC at the end
after placement. Figure 6.1 0b shows examples o f the place- o f 2006 to repair deteriorated manhole access shafts, which
ment and the UHPC material as seen from the exposed top constitute a very aggressive environment. The city trained
o f the armor plating. No heat treatment was applied to the and used its own crew to mix and install the product, which
UHPC following placement. Given the limited access to was sprayed using a rotating nozzle head (Fig. 6.11 b).
a heat or steam source for typical UHPC curing, ambient An example o f the use o f UHPC restoring a dam spillway
curing was performed with temperatures ranging from 60 to subjected to high abrasion and cavitations in a saturated
70°F (1 5 to 21 °C). This project was success fully completed condition is the Caderousse Dam (Fig. 6.11 c) (Guingot et
in 201 3. al. 2009). The UHPC was batched and mixed in concrete
trucks, then pumped over 460 ft (1 40 m) to the repair surface
6.11 —Aggressive environments area o f 880 ft2 (82 m2 ).
Ultra-high-performance concrete’s (UHPC) low perme- Due to their low mass and high corrosion resistance,
ability and high abrasion resistance makes it suitable for UHPC precast prestressed girders were selected and installed
corrosive and harsh environments such as underground utili- in Cattenom nuclear cooling tower between 1 996 and 1 998
ties, marine structures, hydro-electric dams, and products to support mechanical equipment for an upgrade to the plant
for wastewater treatment plants. Its strength, ductility, and (Fig. 6.11 d). The beams are located in the cooling water fow
ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 17

Fig. 6. 11d—UHPC beams for Cattenom Nuclear Cooling


Tower (Toutlemonde et al. 2009).

Fig. 6. 12a—The Shawnessy Light Rail Transit (LRT) Station


Fig. 6. 11b—Rotating spray nozzle and fnished sprayed
(photo courtesy of Lafarge).
surface (photos courtesy of City of Naperville).

6.1 2—Canopies/shells
The frst use o f ultra-high-performance concrete (UHPC)
for a thin-shelled canopy roo f was in Calgary, AB, Canada
in 2004 (Fig. 6.1 2a). This very thin, 3/4 in. (20 mm), archi-
tectural and structural shell consists o f 24 double curved
thin-shelled precast concrete canopies measuring 1 6 x 20 ft
(5 x 6 m) in plan, each supported by three struts on single
columns all manufactured with UHPC (Vincenzino et al.
2005). Due to the low permeability o f the UHPC, the shells
provide a watertight surface and there is no waterproofng
membrane applied to the structure, permitting the aesthetics
o f the smooth white surface to be visible.
The tollgate roo f o f the Millau Viaduct in France was
designed as a twisted horizontal concrete wall, 320 ft (98
m) long and 92 ft (28 m) wide, with a 2-degree angle (Fig.
6.1 2b). UHPC allowed the use o f thin membranes and light
Fig. 6. 11c—Placing UHPC in Caderousse Dam Spillway by and complex shapes. UHPC also aforded high durability and
pump (photo courtesy of Lafarge). tight construction tolerances necessary for this project. The
roo f is composed o f 53 prefabricated segments connected by
and are subjected to heating and cooling cycles, abrasion and
horizontal prestressing. The shell thickness varies between
corrosive waters containing chlorine, and sulfates (Toutle-
8 and 22 in. (200 and 850 mm) and is composed o f two 4
monde et al. 2009). Following 1 0 years o f exposure, cores
in. (1 00 mm) concrete skins and an expanded polystyrene
were taken from the beams during a maintenance shut down.
(EPS) foam core. UHPC containing steel fbers was used,
Analysis o f these cores confrmed the absence o f corrosion
which eliminated the need for any passive steel reinforce-
within the beams.
ment (Hajar et al. 2004 ; Krummenacher 2007).
18 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

Fig. 6. 12b—General overview of Millau Viaduct toll gate roof.

CHAPTER 7—CONCLUSIONS Aaleti, S.; Petersen, B.; and Sritharan, S., 201 3, “Design
Ultra-high-performance concrete (UHPC) is an advanced f
Guide for Precast UHPC Wa e Deck Panel Systems,
cementitious material with greater strength, tensile ductility, Including Connections,” Report No. FHWA-HIF-13-032 ,
and durability properties when compared with conventional Federal Highway Administration, Washington, DC, 1 27 pp.
and high-performance concrete. Because o f these improved AFGC, 2002, “Bétons Fibrés à Ultra-Hautes Perfor-
properties, opportunities and applications that were not mances, Recommandations Provisoires, (Ultra HighPerfor-
possible with conventional concrete are now possible with mance Fibre-Reinforced Concretes, Interim Recommen-
UHPC. As with any emerging technology, UHPC must fnd dations),” SETRA-AFGC, Groupe de travail BFUP, Paris,
its niche within the world construction marketplace. Over France, Jan. (in French and English).
the coming years, increased experience among pro fes- AFGC, 201 3, “Bétons Fibrés Á Ultra-Hautes Perfor-
sionals, improved design guidance, standardization, and mances: Recommendations,” Association Française de
broader material availability will facilitate the increase o f Génie Civil, Paris, France.
UHPC usage. This report serves to educate the pro fession on Alford, N. M., and Birchall, J. D., 1 985, “The Properties
this class o f materials and make project owners, designers, and Potential Applications o f Macro-De fect-Free Cement,
and contractors aware o f what UHPC has done and inspire Symposium on Very High Strength Cement-Based Mate-
them to use it for new and varied applications in the future. rials,” Materials Research Society Symposia Proceedings , J.
F. Young, ed., Pittsburgh, PA, pp. 265-276.
CHAPTER 8—REFERENCES Bache, H. H., 1 987, “Introduction to Compact Reinforced
Committee documents are listed frst by document number Composite,” Nordic Concrete Research No. 6, pp. 1 9-33.
and year o f publication followed by authored documents Blaise, P. Y., and Couture, M., 1 999, “Precast, Prestressed
listed alphabetically. Pedestrian Bridge—World’s First Reactive Powder Concrete
Structure,” PCI Journal, V. 44, No. 5, Sept.-Oct., pp. 60-71 .
ASTM International doi: 1 0.1 5554/pcij.09011 999.60.71
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Static Modulus o f Elasticity and Poisson’s Ratio o f Concrete P., 1 996, “Reactive Powder Concretes from Theory to Prac-
in Compression tice,” Concrete International, V. 1 8, No. 4, Apr., pp. 47-49.
ASTM C1 437-1 5—Standard Test Method for Flow o f Brühwiler, E.; Bastien-Masse, M.; Muehlberg, H.;
Hydraulic Cement Mortar Houriet, B.; Fleury, B.; Cuennet, S.; Schaer, P.; Boudry,
F.; and Maurer, M., 201 5, “Strengthening o f the Chillon
Association Française de Normalisation Viaducts Deck Slabs with Reinforced UHPFRC,” IABSE
NF P1 8-71 0:201 6—Complément national à l’ Eurocode 2 Conference—Structural Engineering: Providing Solutions
– Calcul des structures en béton: règles spécifques pour les to Global Challenges, Geneva, Switzerland, pp. 11 71 -11 78.
bétons fbrés à ultra-hautes performances (BFUP) (National Brühwiler, E., and Denarié, E., 201 3, “Rehabilitation and
Addition to Eurocode 2 – Design o f Concrete Structures: Strengthening o f Concrete Structures Using Ultra-High
Specifc Rules for Ultra-High Performance Fibre-Reinforced Performance Fibre Reinforced Concrete,” Structural Engi-
Concrete (UHPFRC)) neering International, V. 23, No. 4, pp. 450-457. doi: 1 0.27

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International Federation for Structural Concrete (Fédéra - Brunauer, S.; Yudenfreund, M.; Odler, I.; and Skalny,
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Aaleti, S.; Heine, J.; and Sritharan, S., 201 2, “Experi- Brunauer, S.; Skalny, J.; Odler, I.; and Yudenfreund, M.,
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and Concrete Research , V. 3, No. 3, pp. 279-293. doi: FHWA-HRT-06-103 , Federal Highway Administration,
1 0.1 01 6/0008-8846(73)90031 -8 Washington, DC.
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et Exécution,” Swiss Society o f Engineers and Architects, sion No. PB2009-11 5495, Federal Highway Administration,
Zurich, Switzerland. Washington, DC, 1 45 pp.
Cavill, B.; Rebentrost, M.; and Perry, V., 2006, “Ductal®— Graybeal, B., 2009b, “Structural Behavior o f a 2nd Gener-
An Ultra-High Performance Material for Resistance to ation Ultra-High Performance Concrete Pi-Girder,” NTIS
Blasts and Impacts,” First Specialty Conference on Disaster Accession No. NTIS PB2009-11 5496, Federal Highway
Mitigation, Calgary, AB, Canada. Administration, Nov., 11 3 pp.
Charron, J.-P.; Denarié, E.; and Brühwiler, E., 2007, Graybeal, B., 2011 , “Ultra-High Performance Concrete,”
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Concretes (UHPFRC) Under High Stresses,” Materials tration, Washington, DC, 8 pp.
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s11 527-006-91 05-0 Cast UHPC Connections,” Report No. FHWA-HRT-14-084,
Chen, L., and Graybeal, B., 201 0, “Finite Element Analysis Federal Highway Administration, Washington, DC, 36 pp.
o f Ultra-High Performance Concrete: Modeling Structural Graybeal, B., 201 5, “Tensile Mechanical Response o f
Performance of an AASHTO Type II Girder and a 2nd Genera- Ultra-High-Performance Concrete,” Advances in Civil Engi-
tion Pi-Girders,” NTIS Accession No. PB2011 -1 00864, Federal neering Materials, V. 4, No. 2, pp. 62-74.
Highway Administration, Washington, DC, Oct., 1 77 pp. Graybeal, B., and Stone, B., 201 2, “Compression
Chen, L., and Graybeal, B., 201 2, “Modeling Structural Response o f a Rapid-Strengthening Ultra-High Performance
Performance o f 2nd Generation Ultra-High-Performance Concrete Formulation,” Report No. FHWA-HRT-12-065 ,
Concrete Pi-Girders,” Journal of Bridge Engineering, V. Federal Highway Administration, Washington, DC, 66 pp.
1 7, No. 4, July-Aug., pp. 634-643. doi: 1 0.1 061 /(ASCE) Green, B. H.; Moser, R. D.; Scott, D. A.; and Long, W. R.,
BE.1 943-5592.0000301 201 4, “Ultra-High Performance Concrete History and Usage
Cheyrezy, M.; Maret, V.; and Frouin, L., 1 995, “Micro- by the Corps o f Engineers,” Advances in Civil Engineering
structural Analysis o f RPC (Reactive Powder Concrete),” Materials, V. 4, No. 2, pp. 1 32-1 43.
Cement and Concrete Research , V. 25, No. 7, pp. 1 491 - Guingot, L.; Dekhil, D.; and Soulier, P., 2009, “Strengthening
1 500. doi: 1 0.1 01 6/0008-8846(95)001 43-Z of Hydraulic Structures with UHPC,” Proceedings of RILEM-
de Larrard, F., and Sedran, T., 1 994, “Optimization o f fb-AFGC International Symposium on UHPC, pp. 1 37-1 46.
Ultra-High-Performance Concrete by the Use o f a Packing Habel, K., 2004, “Structural Behaviour o f Elements
Model,” Cement and Concrete Research , V. 24, No. 6, June, Combining Ultra-High Performance Fibre Reinforced
pp. 997-1 009. doi: 1 0.1 01 6/0008-8846(94)90022-1 Concretes (UHPFRC) and Reinforced Concrete,” doctoral
Doiron, G., and Perry, V. H., 201 4, “Rehabilitation o f thesis No. 3036, EPFL, Lausanne, Switzerland.
Bridge Piers Utilizing UHPC,” Ninth International Confer- Habel, K.; Charron, J.-P.; Denarié, E.; and Brühwiler,
ence on Short and Medium Span Bridges, Calgary, AB, E., 2006, “Autogenous De formations and Viscoelasticity
Canada. o f UHPFRC in Structures—Part I: Experimental Results,”
Dugat, J.; Roux, N.; and Bernier, G., 1 996, “Mechanical Magazine of Concrete Research , V. 58, No. 3, Apr., pp.
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tion & Environmental Engineering, Iowa State University, neering Structures, V. 99, No. 1 5, Sept., pp. 388-401 . doi:
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Graybeal, B., 2006b, “Material Property Characteriza- ening UHPC under Thermo-Mechanical Efects),” doctoral
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20 ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8)

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Kendall, K.; Howard, A. J.; and Birchall, J. D., 1 983, “The comportements mécaniques d’ un composite cimentaire fbré
Relation between Porosity, Microstructure and Strength, and multi-échelles sous sollicitations sévères: fatigue, choc,
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Plant,” PCI Journal, V. 52, No. 6, Nov.-Dec., pp. 32-48. Report),” Deutscher Ausschuss fuer Stahlbeton , 561 pp.
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Fiber Reinforced Cementitious Composites (DFRCC)— S.; and Hossack, A., 201 2, “Marine Performance o f UHPC
Application and Evaluation (DFRCC-02) , Takayama, Japan, at Treat Island,” Proceedings of Hipermat 2012 3rd Inter-
pp. 33-57. national Symposium on UHPC and Nanotechnology for
Odler, I.; Yudenfreund, M.; Skalny, J.; and Brunauer, High Performance Construction Materials, M. Schmidt, E.
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ULTRA-HIGH-PERFORMANCE CONCRETE (ACI 239R-1 8) 21

Toutlemonde, F.; Chenaf, M.; Deveaud, J.-P.; Genereux, Committee for Structural Concrete (DAfStb),” Proceed-
G.; Moreira Fernades Luis, N.; and Simon, A., 201 6, ings of the Second International Symposium on Ultra High
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Enforced French Standard for UHPFRC Specifcation, and Fiber Reinforced Concrete: Achieving Strength and
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Materials, Kassel, Germany. T. S., 2009, “Laboratory Characterization o f Cor-Tuf
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Walraven, J., 201 2, “On the Way to International Design opment o f a Family o f Ultra-High Performance Concrete
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High Performance Construction Materials, M. Schmidt, Response o f Ultra-High-Performance Concrete-Filled FRP
E. Fehling, C. Glotzbach, S. Fröhlich, and S. Piotrowski, Tube Columns,” Journal of Earthquake Engineering, V. 1 7,
Kassel University Press, Kassel, Germany, pp. 51 -58. No. 1 , pp. 1 55-1 70. doi: 1 0.1 080/1 3632469.201 2.71 3560
Wiens, U., and Schmidt, M., 2008, “State o f the Art
Report on Ultra High Performance Concrete o f the German
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