Professional Documents
Culture Documents
Surdial
Surdial
SURDIAL
Version No.0R2135-1105
This Service Manual provides information for those who are engaged in inspection and repair of
SURDIAL. Only qualified service personnel and technicians must conduct works described in this
Manual. These service personnel and technicians must not only be competent to replace parts of
electronic equipment based on the microprocessor but also be knowledgeable about basics of
general dialysate circuit of the dialyzer. Before replacing parts of this equipment or maintaining the
equipment, service personnel and technicians must read this Manual and understand the contents
thoroughly.
This Service Manual is designed to be used together with the SURDIAL Instruction Manual. There
are only minimum contents which are overlapping between this Service Manual and the Instruction
Manual. In general, the Instruction Manual describes information required for operating SURDIAL
(although some chapters contain technical information) and this Service Manual describes
information about maintenance of the equipment, replacement of parts and setting of each item.
There are two types, Type I and Type II, of SURDIAL. When using this Service Manual, check the
type of installed SURDIAL first.
PREFACE-1
(1) Degree of safety hazard, damage and displays (attention-attracting symbols and signaling terms)
Degree of safety hazard and damage that result from improper handling is classified into 3 levels.
Each level will be indicated by a specific attention-attracting symbol and signaling term.
DANGER
This indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
WARNING
This indicates a potentially hazardous which, if not avoided, could result in death or injury.
CAUTION
This indicates a potentially hazardous, if not avoided, may result in moderate injury or
damage in property.
NOTE
Annotation is displayed. Use this as a reference when handling the unit.
Because of our ceaseless research and improvement, details of the design of the unit described in
this manual may be slightly different from those of the unit you purchased. If you have any question
about the unit you purchased or contents of this instruction manual, please contact the nearest
branch or agency.
SAFETY PRECAUTIONS-1
SAFETY PRECAUTIONS-2
SAFETY PRECAUTIONS-3
SAFETY PRECAUTIONS-4
SAFETY PRECAUTIONS
5. FLOW CHART
5.1. Fluid and blood lines··············································································· 5-1
5.1.1. Flow chart······················································································· 5-1
5.1.2. List of input components ································································ 5-3
5.1.3. List of output components ······························································ 5-4
5.1.4. List of other components ································································ 5-5
CONTENTS-1
CONTENTS-2
CONTENTS-3
9. MAINTENANCE MODES
9.1. Display···································································································· 9.1-1
9.2. Maintenance modes ··············································································· 9.2-1
9.2.1. ROM before Ver.2.40 ····································································· 9.2-1
9.2.2. ROM after Ver.3.00 ········································································ 9.2-3
9.3. Maintenance mode menu screen···························································· 9.3-1
9.4. Maintenance mode 1 screen ·································································· 9.4-1
9.4.1. ROM before Ver.2.40 ····································································· 9.4-1
9.4.2. ROM after Ver.3.00 ········································································ 9.4-2
9.5. Maintenance mode 2 screen ·································································· 9.5-1
9.6. Maintenance mode 3 screen ·································································· 9.6-1
9.7. Maintenance mode 4 screen ·································································· 9.7-1
9.8. Maintenance mode 5 screen ·································································· 9.8-1
9.8.1. When dialysis mode BC1 or BC2 is set·········································· 9.8-1
9.8.2. When dialysis mode AC is set ························································ 9.8-2
9.9. Maintenance mode 6 screen ·································································· 9.9-1
9.9.1. ROM before Ver.3.70 ····································································· 9.9-2
9.9.2. ROM after Ver.3.84 ········································································ 9.9-4
CONTENTS-4
10. ADJUSTMENT
10.1. Measurement of chamber capacity
and adjustment of silicone volume ······································ 10.1-1
10.1.1. Measurement of chamber capacity ·············································· 10.1-1
10.1.2. Adjustment of silicone oil volume ················································· 10.1-3
10.2. Adjustment of venous and arterial pressure sensors ···························· 10.2-1
10.2.1. Adjustment of venous pressure sensor ········································ 10.2-1
10.2.2. Adjustment of arterial pressure sensor ········································· 10.2-2
10.3. Adjustment dialysate pressure sensor ·················································· 10.3-1
10.3.1. TYPE I·························································································· 10.3-1
10.3.2. TYPE II························································································· 10.3-3
10.3.2.1. Adjustment dialysate pressure sensor ··································· 10.3-3
10.3.2.2. Adjustment of PD offset ························································· 10.3-5
10.4. Adjustment of temperature sensor························································ 10.4-1
10.5. Adjustment of pressure SW ·································································· 10.5-1
10.6. Adjustment of blood leak sensor··························································· 10.6-1
10.6.1. TYPE I: RK-GR1 ·········································································· 10.6-1
10.6.2. TYPE II: RK-GR2 ········································································· 10.6-3
10.6.2.1. Zero revision of blood leak detector······································· 10.6-3
10.6.2.2. Check of accuracy of blood leak sensor using pseudo filter ·· 10.6-4
10.6.3. TYPE II: BLD-01··········································································· 10.6-5
10.6.3.1. Zero offset of blood leak sensor············································· 10.6-5
10.6.3.2. Checking through pseudo blood leak filter ····························· 10.6-6
10.6.3.3. Adjustment of blood leak sensor············································ 10.6-7
10.7. Adjustment of reducing valve································································ 10.7-1
10.8. Adjustment of priming end pressure ····················································· 10.8-1
10.9. Adjustment of closed circuit pressure ··················································· 10.9-1
10.10. Adjustment of priming flow rate··························································· 10.10-1
10.10.1. Adjustment by Flow meter ·························································· 10.10-1
10.10.2. Adjustment by Discharge Flow Time ·········································· 10.10-2
10.11. Adjustment of bypass flow rate ··························································· 10.11-1
10.12. Adjustment of gaps between housing
CONTENTS-5
CONTENTS-6
CONTENTS-7
1-1
2-1
6. When the unit fails, do not attempt to fix it. Note the failure description on the machine and look for
professional help.
9. Check other handling precautions listed on the instruction manual of the unit.
3-1
(b) The symbol shown below means that electric shock is caused by contact with high voltage
applied live part.
4-1
IN OUT <HEX>
5.1.1. Flow chart
IN OUT
PR1 F H
T1 NV1 LS1 T2 BTW P1 AS1 <F6>
V11 IN OUT
RV3 PS
VPa <F5>
OUT BLD PH1 IN OUT <F2>
PH2
V4 V13
IN IN NO NO
V10 V6 V5 IN OUT
OUT NC COM COM NC
<F8> VCa V14
OUT IN
V3 VCb <F3>
NC NC
V8 V7
ACID
NO COM COM NO
NOTE
BTD1 BTD2
DRAIN
R2
VPb SL
PH3
RO WATER
PH4
B_concentrate
RV2
NV2
PD
BZ1 FSW R1 PC1 V9
NO
CD T3
BZ2 R3 NC COM
DISINFECTANT or ACID
A_concentrate or Acetate
AS2 P2 C1 FM
• Show the following flow chart that C2 is installed between NV1 to H.
LS2 FS2
RED F7
<PA> PV
DIALYSER
Lamp BD
BP
BPC
SP CLV 1)Blood lines is not included.
LS5
FROM PATIENT LS3
2)Dotted line and < > mean option.
TO PATIENT
• The machine can be separated two type, which is installed R3 or not. Confirm to install R3 or
5-1
5-2
RV1
machine.
IN OUT <HEX>
IN OUT
PR1 F H
T1 NV1 LS1 T2 BTW P1 AS1 <F6>
V11 IN OUT
C2 RV3 PS
VPa <F5>
PH1
RV4
OUT BLD IN OUT<F2>
PH2
V4 V13
IN IN NO NO
V10 V6 V5 IN OUT
OUT NC COM COM NC
<F8> VCa V14
OUT IN
V3 VCb <F3>
NC NC
V8 V7
ACID
NO COM COM NO
NOTE
BTD1 BTD2
DRAIN
R2
VPb SL
PH3
RO WATER
PH4
B_concentrate
RV2
NV2
PD
BZ1 FSW R1 PC1 V9
NO
CD T3
BZ2 R3 NC COM
DISINFECTANT or ACID
C1 FM
A_concentrate or Acetate
AS2 P2
LS2 FS2
RED F7
<PA> PV
DIALYSER
Lamp BD
BP
BPC
SP CLV 1)Blood lines is not included.
LS5
FROM PATIENT LS3
2)Dotted line and < > mean option.
TO PATIENT
• Show the following flow chart that C2 is installed between BTW and P1 or RV4 is installed in the
5.1.2. List of input components
5-3
5-4
5-5
6.1.1-1
6.1.1-2
04V0471 05V0725
04W0952 05W1368
6.1.1-3
6.1.1-4
Please read this section carefully and understand the information because there is the specific
combination between Conductivity cell Assy and Temperature sensor Assy.
6.1.1-5
Sensor
Sensor
6.1.2-1
There are two types of transducer, 19C015G3/SZ75582 and 19C015PV3K, but dimension and
performance of both types are compatible.
6.1.2-2
6.1.2-3
6.1.3-1
6.1.3-2
6.1.3-3
6.1.4-1
6.1.5-1
OR
OR
6.1.5-2
Air bubble ditector Assy comes with a substitute screw as Screw . So please exchange it to a
screw(M3×12) when installation.
6.1.6-1
6.2.1-1
6.2.2-1
6.2.2-2
6.2.2-3
6.2.3-1
6.2.3-2
6.2.3-3
6.2.4-1
6.2.5-1
6.2.5-2
6.2.5-3
6.2.5-4
Bellowphragm pump (hereinafter referred to as “VP ) which install in SURDIAL machine can be
separated 4 types.
1. Distinction of VP type
Distinguish VP type by sensor guide rod as follows,
Pin type 1: Install sensor guide rod which shape pin.
Plane type: Install sensor guide rod which shape plane.
Pin type 2: Install sensor guide rod same as pin type 1.
Distinguish this type from pin type 1 by green seal which paste to the side of VP
name plate.
Pin type 3: This has been modified from pin type 2 as a Shibuya product. Parts and the
structure are the same as those of pin type 2, but the VP nameplate is changed to
have a description of “Shibuya” for distinction.
2. Compatibility
Compatibility
Pin type1 Pin type2
Pin type2/3
Plane type
: Pin type 2 of VP is compatible with plane type of VP completely. (function and installation)
: Enabled to change from pin type 1 of VP to pin type 2 of VP / plane type of VP.
*1: Pin type 2 and pin type 3 are completely interchangeable. Note the following points (VP).
Difference of VP
Dialysate flow rate and UF rate ROM version
Set UF rate less than 4.00L/h when
Pin type1 Require before Ver.3.60. *1
dialysate flow rate is 300mL/min.
Pin type2/3 Set UF rate less than 2.70L/h when
Require after Ver.3.70.
/Plane type dialysate flow rate is 300mL/min.
*1: Enabled to install ROM after ver 3.70 in pin type 1 of VP.
Dilaysate flow rate and UF rate is referred as pin type 2 or 3 of VP in this case.
6.2.5-5
6.2.6-1
6.2.6-2
6.2.6-3
6.2.7-1
6.2.7-2
Fig. 6.2.7-2 Magnet gear pump Assy (TYPE II: Normal Type)
6.2.7-3
6.2.7-4
6.2.7-5
6.2.7-6
There are two types of Magnet Gear Pumps used for SURDIAL.
Read following information carefully and take appropriate action when necessary.
Marking
(2) Maintenance
Components used for Normal Type and A Type are different and not compatible each other.
Please purchase the components to fit each Type.
Normal Type: Spare Kit SK-R2N
A Type: Spare Kit SK-R2N-34A
CAUTION
For Normal Type, please insert the direction with the slot on Flat Pin in front bearing. When
inserting wrong direction, there is a possibility of the suction capability of liquid being inferior,
producing poor discharge, and damaging a pump part.
For A Type, it does not need to be careful in the insertion direction since there is no slot on Flat
Pin.
6.2.7-7
6.2.8-1
6.2.8-2
6.2.9-1
6.2.9-2
6.3.1-1
6.3.1-2
6.3.2-1
6.3.3-1
6.3.4-1
6.3.5-1
6.3.5-2
OUT
From VP IN
6.3.5-3
PP body type
GVS filter
6.3.6-1
GVS filter
CL filter
6.3.6-2
6.3.7-1
6.3.7-2
6.3.7-3
6.3.8-1
6.3.8-2
6.3.9-1
6.3.9-2
From V2
To Chamber
01W0194 ~ 01W0213
6.3.9-3
From V2
From Chamber
6.3.9-4
Sampling port
Sampling port
6.3.10-1
Chamber
6.3.11-1
CAUTION
• Use “Snapper: SNP-4” for “Polyurethane tube: US code 15-10”.
• Use “Hose band: Yobi 26” for “Polyurethane tube: US code 25-10”.
6.3.11-2
Cross-section: A-A
6.3.11-3
6.3.11-4
6.3.12-1
6.3.12-2
6.3.12-3
6.3.12-4
Note: Make sure the direction of edge when replacement for №3 washer.
Make sure the direction of face and bottom when replacement for №4 gasket. There is
projection in the corner of rubber from spring side.
6.3.13-1
Note: Make sure the direction of edge when replacement for №3 washer.
Make sure the direction of face and bottom when replacement for №4 gasket. There is
projection in the corner of rubber from spring side.
6.3.13-2
6.3.13-3
6.3.13-4
6.3.14-1
6.3.14-2
6.3.15-1
6.3.15-2
6.3.16-1
Upper part
Lower part
7.1-1
Operation
7.1-2
Operation
Dialysate pressure
sensor board.
7.1-3
Only the D type differs from the other types in arrangement of components in the left side of the
electrical power box.
Breaker
Power SW
Noise filter
Terminal bed 1
DC+24V switching power source
DC+5V,DC+12V,DC-12V switching power source
or DC+5V,DC+12V,DC-12V power supply
Terminal bed 2
Relay
SSR
Terminal bed 3
Sub-board
FAN
Breaker
Noise filter
Transformer (Only 230V)
Fuse (6.3A×4)
Terminal bed
DC+24V switching power source
Relay
SSR
Sub-board
FAN
7.1-4
There are two types of electrical power boxes that differ in arrangement of the air bubble sensor
board and optional battery.
Main board
Venous pressure sensor board
Arterial pressure sensor board (option)
DSUB board
Buzzer board
Battery (option)
Bubble sensor board (*)
POWER BOX of sub-board side (left side)
Main board
Venous pressure sensor board
Arterial pressure sensor board (option)
DSUB board
Buzzer board
Battery (option) (*)
Bubble sensor board
POWER BOX of sub-board side (left side)
7.1-5
7.1-6
Flexible cable
Panel sheet
Connection
Connect flexible cable to CN3 of [operation panel board].
Adjustment
Not required
8.1-1
CAUTION
Replace operation panel sheet after turning off power SW under care not to be charged with
static electricity.
Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
DO NOT apply excess external force to operation panel because key SW’s and patterns
encased in the panel may be folded and/or damaged, resulting in malfunctioning of them, in
particular when the panel itself is stored or handled.
DO NOT reused removed panel sheet.
Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated, causing
machine failure.
8.1-2
CN2 CN1
VR1
CN3
CN5
CN4
VR2
RESISTOR
BZ1 SER.
LOT.
Connection
CN1 Connect to CN22 of [main board] through harness.
CN2 Connect to CN10 of [main board] through harness.
CN3 Connect to flexible cable of [operation panel].
CN4 Connect to CN2 of [LCD module] through harness.
CN5 Connect to CN1 of [LCD module].
Adjustment
See “10.17. Adjustment of contrast”.
8.2-1
CAUTION
Replace operation panel board after turning off power SW under care not to be charged with
static electricity.
It is recommended to replace the board after cooling to room temperature because temperature
of resistors placed on the board immediately tuning off power is high, potentially causing burn.
Handle flexible cable carefully so that it is not folded and/or damaged. Otherwise malfunction
may be caused.
Disconnect flexible cable from connector after unlocking it. If the cable is pulled out under
unlocking the connector, electrodes placed at the connector surface may be separated, causing
machine failure. Unlock as per the procedure specified in “8.1 Operation panel”.
LCD may not function normally after the board replacement. If so, adjust contrast.
There are two types of operation panel boards. For details, refer to 8.13 Operation Panel
Board, Main Board and Sub Board .
8.2-2
"UP" mark
CN1
UP
CN2
Connection
CN1 Connect to CN5 of [operation panel board].
CN2 Connect to CN4 of [operation panel board] through harness.
Adjustment
See “10.17. Adjustment of contrast”.
8.3-1
CAUTION
DO NOT apply excess mechanical impact to LCD because it is constructed by glass. If broken,
take care not to be injured by the glass fragments.
If liquid crystal is leaked from damaged LCD and your skin or cloth is contaminated with the
crystal, rinse out using soap immediately. Also oral contamination with it should be avoided.
DO NOT scratch polarizing plate covering LCD because the plate is composed of soft material.
Replace the module after turning off power SW under care not to be charged with static
electricity.
DO NOT try to disassemble LCD module because it is integrated as one unit.
After the replacement, LCD may not function correctly. If so, try to adjust contrast.
8.3-2
VR601 GND
SBY0160
CN601
CN602
TP
Connection
CN601 Connect to connector of [bubble sensor].
CN602 Connect to CN3 of [main board] through harness.
Adjustment
See “10.15.1. Adjustment of bubble sensor (SBY0160)”.
Replacement
CAUTION
Replace bubble sensor board after turning off power SW of machine under care not to be
charged with static electricity.
8.4-1
SBY0205
CN601
CN602
Connection
CN601 Connect to connector of [bubble sensor].
CN602 Connect to CN3 of [main board] through harness.
Adjustment
See “10.15.2. Adjustment of bubble sensor (SBY0205)”.
Replacement
CAUTION
Replace bubble sensor board after turning off power SW of machine under care not to be
charged with static electricity.
8.4-2
CN701
TP
VR701 VR702
GND
CN702
Connection
CN701 Connect to connector of [dialysate pressure sensor].
CN702 Connect to CN14 of [main board] through harness.
Adjustment
See “10.3.1. Adjustment of dialysate pressure sensor-TYPE I”.
8.5-1
CAUTION
Replace dialysate pressure sensor board after turning off power SW of machine under care not
to be charged with static electricity.
8.5-2
Connection
CN1 Connect to CN14 of [main board ] through harness.
CN2 Connect of connector of [dialysate pressure sensor].
Adjustment
See “10.3.2. Adjustment of dialysate pressure sensor TYPE II”.
Replacement
Do not replace only dialysate pressure sensor board.
Replace all Assy when replace dialysate pressure sensor board.
8.5-3
T T
R R
Connection
CN1 Connect to CN14 of [main board ] through harness.
Adjustment
See “10.3.2. Adjustment of dialysate pressure sensor TYPE II”.
Replacement
Do not replace only dialysate pressure sensor board.
Replace all Assy when replace dialysate pressure sensor board.
8.5-4
CN14 CN17
CN6 CN4
CN20
CN2
CN21
CN12
TM1
CN11
CN13
V.PRESS A.PRESS
PCB PCB
8.6-1
Adjustment
See “10.16. Adjustment of concentration”.
8.6-2
CAUTION
Main board TYPE II (SBY0164) needs to place ROM after Ver.3.00. This board does not work
properly if ROM before Ver.2.40 is placed.
There are two types of main boards (SBY0164) for Type II. For details, refer to 8.13
Operation panel board, main board and sub-board .
DIP
8.6-3
CAUTION
Replace main board or ROM after turning off power SW of machine under care not to be
charged with static electricity.
After the board replacement, re-input set values. It should be noted that the values found in
maintenance modes 5 and 6 are specific to machine. (Refer and use 12.3)
8.6-4
CN701
TP
VR701 VR702
GND
PSD701
Connection
When used as venous pressure sensor:
CN701 Connect to CN13 of [main board] through harness.
Adjustment
See “10.2. Adjustment of venous and arterial pressure sensors”.
8.7-1
CAUTION
Replace venous or arterial pressure sensor board after turning off power SW of machine under
care not to be charged with static electricity.
Connect tube to left side of sensor and expose right side of it to atmosphere. If connected to the
right side, measured pressure is incorrect.
After connecting tube to sensor, attach snapper. If not attached, tube may be disconnected by
pressure application, resulting in blood inflow .
Connect tubes for venous and arterial pressure monitoring to respective boards correctly.
8.7-2
VR501
CN502
CN503
SPACER
CN501
SPACER
CN504
8.8-1
Adjustment
Not required
Replacement
CAUTION
Replace DSUB board after turning off power SW of machine under care not to be charged with
static electricity.
After the replacement, set BP BACKUP volume to OFF position.
DO NOT miss parts used to fix. Spacer is fixed by nuts at its rear side.
8.8-2
CN801
BZ801
Connection
CN801
Electrical power box A/B/C Type: Connect to CN504 of [DSUB board] through harness.
Electrical power box D Type: Connect to CN402 of [SUB board] through harness.
Adjustment
Not required
8.9-1
CAUTION
Replace buzzer board after turning off power SW of machine under care not to be charged with
static electricity.
8.9-2
TAB401
CN406
CN407
FUSE403 TAB402 CN414
TAB403
CN405
RY402
FUSE404
FUSE402
CN401
CN416
FUSE405
CN413 CN408
CN402
CN403
CN409 CN415 CN412 CN411
CN410
8.10-1
Adjustment
Not required
8.10-2
CAUTION
There are two types of sub board (SBY0157) and sub board (SBY0163) each. For details, refer
to 8.13 Operation Panel Board, Main Board and Sub Board .
Board No. is silk screen printed at upper right side of sub-board. SBY0157 is for AC230V
and SBY0163 is for AC110V. Unnecessary numbers have been deleted with a line or a
marker. And also, concerning SBY0163 for AC110V, components are attached to CN416.
8.10-3
CAUTION
Replace sub-board or fuse after disconnecting power plug from receptacle. Only power SW OFF
is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle sub-board under care not to be charged with static electricity.
Power rating of sub-board should conform to that of power source of machine. Otherwise, fire
and/or machine failure may be caused.
Use fuse of correct rating. Otherwise, fire and/or machine failure may be caused.
5.1 0.6
0.1
0.2
20 0.5
5.2
8.10-4
CN406
CN407
CN414
FUSE404
FUSE402
CN404
VPb PCB SP PCB
CN401
CN416
VPa PCB BP PCB
FUSE405
SUB PCB
NCUX0266
0270
CN402 SBY0266
CN417 CN411
CN403
CN409 CN415 CN410 CN413 CN408
8.10-5
Adjustment
Not required
8.10-6
CAUTION
Handle Sub board carefully against static electricity.
Though the location of connecters on Sub board in SBY0266 and SBY0270 are same, the
components on the board are different. Explanation in this section is applied for SBY0270 only.
Connect the specific connector to CN416 for AC110V model. Confirm no connector on CN416
for AC230V model.
Board No. is printed on the board. This machine can accept to connect SBY0270 only.
Information which is not necessary is marked out by a permanent marker. Again, SBY0266
Sub-board cannot be used.
8.10-7
CAUTION
Replace sub-board or fuse after disconnecting power plug from the socket.
Handle sub-board under care not to be charged with static electricity.
Power rating of sub-board should conform to that of power source of machine. Otherwise, fire
and/or machine failure may be caused.
Use fuse of correct rating. Otherwise, fire and/or damage of board may be caused.
5.1 0.6
0.1
0.2
8.10-8
CN2
CN1
Connection
CN1 Connect to TERMINAL BLOCK1 through harness. Input AC voltage.
6
6 Pin AC N in (White)
4 Pin AC L in (Black)
1 Pin FG
1
8.11-1
CAUTION
Replace switching regulator after disconnecting power plug from receptacle. Only power SW
OFF is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle switching regulator under care not to be charged with static electricity.
Power rating of switching should confirm to that power source of machine. Otherwise, fire and/or
machine failure may be caused.
Use same connectors for output (CN2) and input (CN1). Confirm correct connecting.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.
C6:
CN2
CN1 For AC110V 680 F 200V
For AC230V 150 F 400V
8.11-2
CN2
CN1
Connection
CN1 Connect to TERMINAL BLOCK1 through harness. Input AC voltage.
1
1 Pin AC L in (Black)
3 Pin AC N in (White)
5 Pin FG
5
8.11-3
CAUTION
Replace switching regulator after disconnecting power plug from receptacle. Only power SW
OFF is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle switching regulator under care not to be charged with static electricity.
Power rating of switching should confirm to that power source of machine. Otherwise, fire and/or
machine failure may be caused.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.
C12:
CN1 AC110V 470 F 400V
CN2 AC230V 150 F 400V
8.11-4
CN2
CN1
Connection
CN1: Connect to CN51 of “DC+24V switching regulator”, using a harness, and input DC voltage.
1
1 Pin DC +24V in (Yellow)
3 Pin FG(Black)
3
8.11-5
CAUTION
Replace switching regulator after disconnecting power plug from receptacle. Only power SW
OFF is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle switching regulator under care not to be charged with static electricity.
Power rating of switching should confirm to that power source of machine. Otherwise, fire and/or
machine failure may be caused.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.
8.11-6
Terminal
SELECT connector
Connection
Terminal Connect to TERMINAL BLOCK1 and CN411 of SUB-board through harnesses.
8 : NC
7 : +V out (Yellow)
to CN411
6 : 0V out (Black)
5 : FG
4 : AC N in (White) from
TERMINAL BLOCK1
3 : AC L in (Black)
2 : NC
1 : NC
8.12-1
Fix DC+24V switching regulator by screws from right side of DENSO box.
Replace the board by removing right cover from DENSO box.
(1) Turn off power SW of machine.
(2) Disconnect power plug from receptacle.
(3) Remove right and left covers from upper part and DENSO box of machine.
(4) Remove funstone terminal which connect to CN411 on the SUB-board and DC+24V port on
the TERMINAL BLOCK1.
(5) Disconnect all connectors which connect to main board and DSUB board from right side of
DENSO box of machine.
Remove all the disconnected tube from DENSO box.
(6) Loosen all screws used to fix DENSO box. Move DENSO box to the left side of machine.
(7) Loosen four screws used to fix right DENSO box from right side of machine. Remove right
DENSO box from rear side of machine. Do not remove main board from DENSO box in this
case.
(8) Confirm three screws used to fix switching regulator after removing right DENSO box.
Loosen these screws to remove switching regulator.
(9) Prepare new switching regulator. It is required to set power source (AC110V/AC230V).
Refer as Fig. 8.12-2 for setting power source.
(10) Remove all harnesses from previous switching regulator and then connect these harnesses to
new one.
(11) Attach the new switching regulator under care that harnesses is not pinched between DENSO
box and switching regulator.
(12) Attach right DENSO box.
(13) Fix DENSO box to machine flame.
(14) Return the removed connectors and tubes to the original positions.
(15) Confirm the setting of input voltage.
(16) Insert power plug in receptacle.
(17) Turn on power SW of machine.
(18) Check correct function of machine.
(19) Return the removed covers to the original positions.
8.12-2
SEL
230V
SEL
115V
8.12-3
CN51
CN52 CN2
CN1
Connection
CN1 Connect to "TERMINAL BLOCK1" through harness. Input AC voltage.
1
1 Pin AC L in (Black)
3 Pin AC N in (White)
5 Pin FG
5
CN51: Connect to CN411 of SUB board and CN1 of DC+5V/±12V converter board, using
a harness. Output DC voltage.
6
6 Pin +V (Yellow)
5 Pin +V (Yellow)
4 Pin +V
3 Pin -V (Black)
2 Pin -V (Green)
1 1 Pin -V (Black)
8.12-4
CAUTION
Replace switching regulator after disconnecting power plug from receptacle. Only power SW
OFF is insufficient to avoid danger because AC supply placed at left side in DENSO box is not
disconnected, potentially causing electric shock.
Handle switching regulator under care not to be charged with static electricity.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.
8.12-5
CN1
CN51
Connection
CN1 Connect to "FUSE" through harness. Input AC voltage.
1
1 Pin AC L in (Black)
3 Pin AC N in (White)
5 Pin FG
5
1
1 Pin -V (Black)
2 Pin -V (Green)
3 Pin -V (Black)
4 Pin +V
5 Pin +V (Yellow)
6 Pin +V (Yellow)
6
Adjustment
Not required
Serial numbers installed
09T7158
09U0484
09V1838
09W2418
8.12-6
CAUTION
Replace switching regulator after disconnecting power plug from receptacle.
Handle switching regulator under care not to be charged with static electricity.
Inside of switching regulator has heat parts when power turns on.
DO NOT touch the part. Otherwise, a burn may be caused.
8.12-7
There are two types of flat cable connectors for the operation panel board, main board and sub
board used in SURDIAL. One is a MOLEX product and one is an OMRON product. Use these
connectors correctly, referring to the table below:
MOLEX connectors are used for boards OMRON connectors are used for boards
mounted on the following equipment. mounted on the following equipment.
99T0001 07T5502 07T5503
99U0001 07U0325 08U0326
99V0001 07V1433 07V1434
99W0001 07W1819 07W1820
98R0001 99R0160
OMRON
XG4
8.13-1
CN2
SER.
LOT.
CN5
DIP
S
CN10
ROM
V.PRESS A.PRESS
S
PCB PCB
8.13-2
CN408
S S
8.13-3
O RO
O RO
O RO
O RO
Connectable
OLE
OLE
Connectable
OLE
Connectable
O RO
OLE
Not
connectable
8.13-4
CN503
VR501
CN502
Connection
CN503 Connect to CN402 of [sub-board] through harness.
Adjustment
Not required
8.14-1
CAUTION
Replace VR board after turning off power SW of machine under care not to be charged with
static electricity.
After the replacement, set BP BACKUP volume to OFF position.
8.14-2
This section explains the fuses in the fuse holder of Power box.
The fuses on the sub-board is explained in “8.10. Sub-board: SBY0266”.
8.15-1
CAUTION
Replace sub-board or fuse after disconnecting power plug from the socket.
Power rating of sub-board should conform to that of power source of machine. Otherwise, fire
and/or machine failure may be caused.
Use slow blow fuse.
0.1
5.2 0.2
8.15-2
LCD is used to display various dialysis related information and setting screens by 40 letters in each
of 4 lines.
Many information and setting screens are available and desired screen can be displayed by SW
operation on operation panel.
Alarm screen
Setting I screen *Only when alarm
is actuated
[F 5]SW(DISP.)
[F 5]SW(DISP.)
[F 5](DISP.)SW Maintenance
Setting II screen
menu screen
[F 5]SW(MENU)
[F 1][F 2]SW
(MODE*)
CAUTION
LCD is easily scratched. DO NOT press or scratch its surface by pencil point or hard tool.
Glass is mainly used in LCD. DO NOT apply mechanical impact.
DO NOT press operation panel SW by pencil point or hard tool.
9.1-1
Dialysis related data indication, alarm setting, alarm release, machine function monitoring or
concentration calibration can be executed in selected maintenance mode.
10 maintenance modes are available. There are mode to indicate information only, mode enabling
setting at any time required and mode enabling setting under specified condition only .
Indication only
Mode to indicate information only. Setting is disabled.
9.2-1
(4) Operation SW’s [ ]/[ ] are displayed above [F 1][F 2] and items enabled to be set
blink.
DANGER
Setting or setting change of item to be maintained during dialysis is danger. DO NOT set or
change item to be maintained under the condition that patient is connected to machine.
DO NOT change set value without direction of doctor or technician.
Protect modes 2, 4, 5, 6 and 7 to prevent malfunction of machine always by setting
"20.MAINTENANCE MODE FREE" to OFF. Release the protection only when setting change is
required.
CAUTION
If ROM of different version is loaded, some maintenance values may be initialized. In such case,
reset the values.
When ROM or main board is replaced, or CPU is reset, set maintenance mode values followed
by checking them.
It is recommended to record maintenance mode values. Use supplement of this service manual
to record them.
9.2-2
Indication only
Mode to indicate information only. Setting is disabled.
9.2-3
(4) Operation SW’s [ ]/[ ] are displayed above [F 1][F 2] and items enabled to be set
blink.
DANGER
Setting or setting change of item to be maintained during dialysis is danger. DO NOT set or
change item to be maintained under the condition that patient is connected to machine.
DO NOT change set value without direction of doctor or technician.
Protect modes 2, 4, 5, 6 and 7 to prevent malfunction of machine always by setting
"25.MAINTENANCE MODE FREE" to OFF. Release the protection only when setting change is
required.
CAUTION
If ROM of different version is loaded, some maintenance values may be initialized. In such case,
reset the values.
When ROM or main board is replaced, or CPU is reset, set maintenance mode values followed
by checking them.
It is recommended to record maintenance mode values. Use supplement of this service manual
to record them.
9.2-4
In maintenance mode screen, selection and registration of desired maintenance mode are enabled.
INDICATION DESCRIPTION
MODE1:DATA Dialysis related data indication mode
MODE2:ALARM SETTING Alarm setting mode
MODE3:ALARM FORCED OFF Alarm release mode
MODE4:FUNCTION MONITOR Function monitor and manual operation mode
MODE5:CONCENTRATE DATA Concentration calibration mode
MODE6:CHARACTERISITICS Instrument adjustment mode
MODE7:SYSTEM System setting mode
MODE8:SERVICE FREQUENCY Operation frequency indicating mode
MODE9:MACHINE FILLING Air purge mode
PROCEDURE
MODE10:ALARM HISTORY Alarm history indicating mode
9.3-1
INDICATION DESCRIPTION
1.TREATED BLOOD VOLUME Treated blood volume indication
2.TREATMENT TIME Executed dialysis time indication
3.SN AVG.BLOOD FLOW Mean SN blood flow rate indication
4.SN STROKE VOLUME One stroke SN1 blood volume indication
5.BLD REAL VALUE Leaked blood level indication
6.BLD AUTO ZERO Blood leak auto zero value indication
7.BLD SENS VALUE Blood leak SENS value indication
8.BLD RED RIGHT Blood leak red value indication
9.BLD GREEN RIGHT Blood leak green value indication
10.VCa UF LEAK NEG.PR Leaked closed circuit resulted A chamber negative
pressure indication
11.VCb UF LEAK NEG.PR Leaked closed circuit resulted B chamber negative
pressure indication
12.VCa UF LEAK POS.PR Leaked closed circuit resulted A chamber positive
pressure indication
13.VCb UF LEAK POS.PR Leaked closed circuit resulted B chamber positive
pressure indication
14.CONDUCTIVITY Conductivity indication
15.CONCENTRATION Concentration indication
16.VENOUS PRESSURE Venous pressure indication
17.ARTERIAL PRESSURE Arterial pressure indication
18.DIALYSATE PRESSURE Dialysate pressure indication
19.TMP TMP indication
20.UF.COEFF UFRP indication
21.TEMP.SET VALUE Set temperature indication
22.TEMPERATURE (T3) Dialysate temperature T3 indication
23.TEMPERATURE (T2) Heater outlet temperature T2 indication
24.TEMPERATURE (T1) Supply water temperature T1 indication
25.ROM Ver. ROM version indication
9.4-1
INDICATION DESCRIPTION
1.TREATED BLOOD VOLUME Treated blood volume indication
2.TREATMENT TIME Executed dialysis time indication
3.SN AVG.BLOOD FLOW Mean SN blood flow rate indication
4.SN STROKE VOLUME One stroke SN1 blood volume indication
5.BLD REAL VALUE Leaked blood level indication
6.BLD AUTO ZERO Blood leak auto zero value indication
7.BLD SENS VALUE Blood leak SENS value indication
8.BLD RED RIGHT Blood leak red value indication
9.BLD GREEN RIGHT Blood leak green value indication
10.VCa UF LEAK NEG.PR Leaked closed circuit resulted A chamber negative
pressure indication
11.VCb UF LEAK NEG.PR Leaked closed circuit resulted B chamber negative
pressure indication
12.VCa UF LEAK POS.PR Leaked closed circuit resulted A chamber positive
pressure indication
13.VCb UF LEAK POS.PR Leaked closed circuit resulted B chamber positive
pressure indication
14.CONDUCTIVITY Conductivity indication
15.CONCENTRATION Concentration indication
16.VENOUS PRESSURE Venous pressure indication
17.ARTERIAL PRESSURE Arterial pressure indication
18.DIALYSATE PRESSURE Dialysate pressure indication
19.TMP TMP indication
20.TMP OFFSET TMP OFFSET indication
21.UF.COEFF UFRP indication
22.TEMP.SET VALUE Set temperature indication
23.TEMPERATURE (T3) Dialysate temperature T3 indication
24.TEMPERATURE (T2) Heater outlet temperature T2 indication
25.TEMPERATURE (T1) Supply water temperature T1 indication
26.ROM Ver. ROM version indication
27.MACHINE TYPE Machine type indication
9.4-2
In maintenance mode 2 screen, alarm value can be set. When setting is protected, indication only is
enabled and setting is disabled.
INDICATION DESCRIPTION
1.V.PRESS MAX RANGE Auto-setting of upper venous pressure alarm limit
2.V.PRESS MIN RANGE Auto-setting of lower venous pressure alarm limit
3.A.PRESS MAX RANGE Auto-setting of upper arterial pressure alarm limit
4.A.PRESS MIN RANGE Auto-setting of lower arterial pressure alarm limit
5.D.PRESS MAX RANGE Auto-setting of upper dialysate pressure alarm limit
6.D.PRESS MIN RANGE Auto-setting of lower dialysate pressure alarm limit
7.TMP(I) Setting of TMP alarm limit
8.CONDUCTIVITY MAX Setting of upper conductivity alarm limit
9.CONDUCTIVITY MIN Setting of lower conductivity alarm limit
10.TEMPERATURE MAX Setting of upper dialysate temperature alarm limit
11.TEMPERATURE MIN Setting of lower dialysate temperature alarm limit
12.BLOOD LEAK Setting of blood leak alarm limit
13.UF MAX AGAINST BLF Setting of upper UF alarm limit
14.SN HIGH/LOW RANGE Setting of upper and lower SN alarm limits
15.SN STROKE TIME Setting of SN stroke time alarm limit
16.VCS UF LEAK TEST Setting of leak detection level from closed circuit
17.UF LEAK VALUE a Setting of leak detection level a from closed circuit
18.UF LEAK VALUE b Setting of leak detection level b from closed circuit
19.UF LEAK TIME c Setting of leak detection time c from closed circuit
20.UF LEAK TIME d Setting of leak detection time d from closed circuit
21.RESET SW TIME Setting of no reset SW press alarm time
22.DIALYSIS SW TIME Setting of no dialysis SW press alarm time
23.BYPASS SW TIME Setting of no bypass SW press alarm time
9.5-1
9.5-2
In maintenance mode 3 screen, alarm can be released and resumed at any time required.
INDICATION DESCRIPTION
1.V.PRESS Release of upper/lower venous pressure alarm limits
2.A.PRESS Release of upper/lower arterial pressure alarm limits
3.D.PRESS/TMP Release of upper/lower dialysate pressure alarm limits and
TMP alarm limit
4.TEMPERATURE Release of upper/lower dialysate temperature alarm limits
5.AIR BUBBLE Release of bubble alarm
6.BLOOD LEAK Release of blood leak alarm and blood leak sensor error
7.SYSTEM ALL Release of all alarms registered in system
8.SYSTEM E02 Release of T1 temperature sensor error
9.SYSTEM E03 Release of T2 temperature sensor error
10.SYSTEM E04 Release of T3 temperature sensor error
11.SYSTEM E07 Release of upper limit set by dialysate pressure limiter
12.SYSTEM E08 Release of lower limit set by dialysate pressure limiter
13.SYSTEM E11 Release of upper limit set by venous pressure limiter
14.SYSTEM E12 Release of lower limit set by venous pressure limiter
15.SYSTEM E15 Release of upper limit set by arterial pressure limiter
16.SYSTEM E16 Release of lower limit set by arterial pressure limiter
17.SYSTEM E26 Release of short water supply alarm
18.SYSTEM E33 Release of viscous pump (Vpa) drive error
19.SYSTEM E34 Release of viscous pump (Vpb) drive error
20.SYSTEM E35 Release of VP aspiration volume set by limiter
21.SYSTEM E44 Release of deaeration tank AS2 error
9.6-1
WARNING
DO NOT release any alarm during dialysis. Otherwise, machine failure may be caused.
CAUTION
Monitor machine functions continuously during release of any alarm.
9.6-2
9.7-1
DANGER
DO NOT operate any component manually under the condition that patient is connected to
machine to avoid his/her injury.
CAUTION
Manual operation of any component should be performed by engineer familiar with its
construction and function.
DO NOT operate P1 or P2 pump without priming with fluid. Empty run may caused the pump
failure.
9.7-2
In maintenance 5 screen, dialysate concentration can be set and information related to dialysate
preparation in dialysis mode selected in setting screen can be indicated.
Currently set dialysis mode is found in screen title. If setting is protected, indication only is enabled
and setting is disabled. Indicated items are common to both BC1 and BC2, while value different
from other can be set.
( )
INDICATION DESCRIPTION
1.VCa W+A RATIO Setting of [water A] ratio in A chamber
2.VCb W+A RATIO Setting of [water A] ratio in B chamber
3.THEORETICAL W+A Setting of theoretical [water A] concentration
4.VCa W+B RATIO Setting of [water A] ratio in A chamber
5.VCb W+B RATIO Setting of [water A] ratio in B chamber
6.THEORETICAL W+B Setting of theoretical [water B] concentration
7.CHAMBER Indication of functioning chamber. Disabled setting
8.MODE Setting of dialysate preparation function at calibration
9.COND. W+A+B Calibration of [water A B] conductivity
10.CONC. W+A+B Calibration of [water A B] concentration
CAUTION
Both BC1 and BC2 are bicarbonate dialysis modes. If different dialysate preparation information
is registered, it is recommended to record that the information is registered in which mode BC1
or BC2 after checking concentrate type to be used.
See “Concentration Calibration Procedure”.
9.8-1
Currently set dialysis mode is found in screen title. If setting is protected, indication only is enabled
and setting is disabled.
( )
INDICATION DESCRIPTION
1.VCa W+AC RATIO Setting of [water AC] ratio in A chamber
2.VCb W+AC RATIO Setting of [water AC] ratio in B chamber
3.THEORETICAL W+AC Setting of theoretical [water AC] concentration
4.CHAMBER Indication of functioning chamber. Disabled setting
5.MODE Setting of dialysate preparation function at calibration
6.COND. W+AC Calibration of [water AC] conductivity
7.CONC. W+AC Calibration of [water AC] concentration
CAUTION
AC is acetate dialysis mode. It is recommended to record registered information after checking
concentrate type to be used.
See “Concentration Calibration Procedure”.
9.8-2
In maintenance mode 6 screen, data specific to instrument and the like can be set. If setting is
protected, Indication only is enabled and setting is disabled.
9.9-1
INDICATION DESCRIPTION
1.YEAR Setting of calendar year
2.MONTH Setting of calendar month
3.DATE Setting of calendar day
4.HOUR Setting of clock hour
5.MINUTE Setting of clock minute
6.V.PRESS OFFSET Indication of venous pressure determined by input value
added venous pressure sensor value
7.A.PRESS OFFSET Indication of arterial pressure determined by input value
added arterial pressure sensor value
8.D.PRESS OFFSET Indication of dialysate pressure determined by input value
added dialysate pressure sensor value
9.VCa VOLUME Setting of A chamber capacity
10.VCb VOLUME Setting of B chamber capacity
11.VPa FLOW Setting of one pulse flow rate of A chamber viscous pump
(instrument specific value)
12.VPb FLOW Setting of one pulse flow rate of B chamber viscous pump
(instrument specific value)
13.UF CORR.COEFFICIENT a Indication of coefficient in UF calibration formula
(instrument specific value)
14.UF CORR.COEFFICIENT c Indication of coefficient in UF calibration formula
(instrument specific value)
15.UF CORR.COEFFICIENT d Indication of coefficient in UF calibration formula
(instrument specific value)
16.SEQUENTIAL H.D b Indication of coefficient in UF calibration formula in SQHD
(instrument specific value)
17.BPF(GAIN) Indication of gain value to calibrate blood pump flow rate
(instrument specific value)
18.BPF(OFFSET) Indication of offset value to calibrate blood pump flow rate
(instrument specific value)
19.ROLLING TUBE TYPE Setting of blood pump intended to be used
20.HEATER CONT.COEFFICIENT Kt Indication of coefficient in heater control
21.HEATER CONT.COEFFICIENT Kp Indication of coefficient in heater control
22.HEATER CONT.COEFFICIENT Ki1 Indication of coefficient in heater control
23.HEATER CONT.COEFFICIENT Kd Indication of coefficient in heater control
24.HEATER CONT.COEFFICIENT Kj Indication of coefficient in heater control
25.HEATER CONT.COEFFICIENT Ki2 Indication of coefficient in heater control
26.HEATER CONT.COEFFICIENT Lt1 Indication of coefficient in heater control
9.9-2
DANGER
Change of setting other than calendar year, month and day; and clock hour and minute in
maintenance mode 6 may cause significant changes of UF volume, conductivity (concentration)
and dialysate temperature resulting in giving serious injury to patient. DO NOT change setting by
any person other than engineer familiar with the setting.
After setting change, perform trial test of instrument to check its normal function.
• Perform UF test to check that UF error is within specified range.
• Measure conductivity to check that difference between the measured one and set one is within
specified range.
• Check that measured blood pump flow rate is within ±5% of set flow rate.
• Check also that temperature control is normal and dialysate temperature is stabilized.
WARNING
DO NOT change "19.ROLLING TUBE TYPE" during dialysis to avoid trouble .
CAUTION
BP flow rate calibration (GAIN and OFFSET) values are those determined using standard
NIPRO blood line. When blood line of smaller sized or other manufacturer is used, adjustment is
required. Also when blood line of smaller sized is used, adjust gap between BP rotors and
housing.
DO NOT change of setting calendar year, month and day; and clock hour and minute in
maintenance mode 6 during rinse include pre rinse.
Start time and day with pre rinse is decided by calendar function. Change of setting calendar
year, month and day; and clock hour and minute in maintenance mode 6 during rinse, pre rinse
may not be executed setting time.
9.9-3
INDICATION DESCRIPTION
1.YEAR Setting of calendar year
2.MONTH Setting of calendar month
3.DATE Setting of calendar day
4.HOUR Setting of clock hour
5.MINUTE Setting of clock minute
6.V.PRESS OFFSET Indication of venous pressure determined by input value
added venous pressure sensor value
7.A.PRESS OFFSET Indication of arterial pressure determined by input value
added arterial pressure sensor value
8.D.PRESS OFFSET Indication of dialysate pressure determined by input value
added dialysate pressure sensor value
9.VCa VOLUME Setting of A chamber capacity
10.VCb VOLUME Setting of B chamber capacity
11.VPa FLOW Setting of one pulse flow rate of A chamber viscous pump
(instrument specific value)
12.VPb FLOW Setting of one pulse flow rate of B chamber viscous pump
(instrument specific value)
13.UF CORR.COEFFICIENT a Indication of coefficient in UF calibration formula
(instrument specific value)
14.UF CORR.COEFFICIENT c Indication of coefficient in UF calibration formula
(instrument specific value)
15.UF CORR.COEFFICIENT d Indication of coefficient in UF calibration formula
(instrument specific value)
16.SEQUENTIAL H.D b Indication of coefficient in UF calibration formula in SQHD
(instrument specific value)
17.BPF(GAIN) Indication of gain value to calibrate blood pump flow rate
(instrument specific value)
18.BPF(OFFSET) Indication of offset value to calibrate blood pump flow rate
(instrument specific value)
19.ROLLING TUBE TYPE Setting of blood pump intended to be used
20.FLUSHBACK VOLUME OFFSET Setting of flushing offset value in concentrate line
21.CHM Setting of priming offset value in concentrate line
20.HEATER CONT.COEFFICIENT Kt Indication of coefficient in heater control
21.HEATER CONT.COEFFICIENT Kp Indication of coefficient in heater control
22.HEATER CONT.COEFFICIENT Ki1 Indication of coefficient in heater control
23.HEATER CONT.COEFFICIENT Kd Indication of coefficient in heater control
24.HEATER CONT.COEFFICIENT Kj Indication of coefficient in heater control
25.HEATER CONT.COEFFICIENT Ki2 Indication of coefficient in heater control
9.9-4
DANGER
Change of setting other than calendar year, month and day; and clock hour and minute in
maintenance mode 6 may cause significant changes of UF volume, conductivity (concentration)
and dialysate temperature resulting in giving serious injury to patient. DO NOT change setting by
any person other than engineer familiar with the setting.
After setting change, perform trial test of instrument to check its normal function.
• Perform UF test to check that UF error is within specified range.
• Measure conductivity to check that difference between the measured one and set one is within
specified range.
• Check that measured blood pump flow rate is within ±5% of set flow rate.
• Check also that temperature control is normal and dialysate temperature is stabilized.
WARNING
DO NOT change "19.ROLLING TUBE TYPE" during dialysis to avoid trouble .
CAUTION
BP flow rate calibration (GAIN and OFFSET) values are those determined using standard
NIPRO blood line. When blood line of smaller sized or other manufacturer is used, adjustment is
required. Also when blood line of smaller sized is used, adjust gap between BP rotors and
housing.
DO NOT change of setting calendar year, month and day; and clock hour and minute in
maintenance mode 6 during rinse include pre rinse.
Start time and day with pre rinse is decided by calendar function. Change of setting calendar
year,
month and day; and clock hour and minute in maintenance mode 6 during rinse, pre rinse may
not be executed setting time.
9.9-5
In maintenance mode 7 screen, system and option settings can be performed. If setting is protected,
Indication only is enabled and setting is disabled.
9.10-1
INDICATION DESCRIPTION
1.SYRINGE RATE Setting of cross-sectional area ratio of syringe intended to
be used to NIPRO syringe as 100%. When the ratio is
50%, infusion rate is doubled.
2.BP STOP AFTER POWER FAIL Setting to ON when blood pump SW is turned off at return
to normal after power failure
3.V,A,DP ALARM RESETTING Setting of time required to reset upper/lower alarm limit s
of venous, arterial and dialysate pressure during dialysis
4.DISINFECTION RATIO Setting of dilution rate of Na hypochlorite in disinfection/
rinse
5.ACID RATIO Setting of dilution rate of acetic acid in acid rinse
6.VP MAX ALARM LIMIT Limiting of allowable upper venous pressure alarm limit
7.VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit
8.AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit
9.AP MIN ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit
10.DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit
11.DP MIN ALARM LIMIT Limiting of allowable lower dialysate pressure alarm limit
12.INITIAL UF GOAL Setting of initial value of target UF volume
13.INITIAL UF RATE Setting of initial value of UFR
14.MINIMUM UF Setting of minimum UFR
15.ACID PORT OPTI0N Setting to ON when acid rinse port (option) is used
16.ART. PRESSURE OPTION Setting to ON when arterial pressure sensor (option) is
used
17.BACK UP OPTION Setting to ON when back-up unit (option) for power failure
is used
18.SYRINGE OPTION Setting to ON when syringe pump is used
19.CONSOLE MODE Setting to ON when operated in console mode
20.MAINTENANCE MODE FREE Setting to ON when protected settings in MODE 2 and
MODE 4 to MODE 7 are released
WARNING
Connection of each option should conform to its setting. Otherwise, disabled function of the
option or malfunction of machine may be caused.
CAUTION
Set each item value after full understanding its function.
9.10-2
INDICATION DESCRIPTION
1.SYRINGE RATE Setting of cross-sectional area ratio of syringe intended to
be used to NIPRO syringe as 100%. When the ratio is
50%, infusion rate is doubled.
2.BP STOP AFTER POWER FAIL Setting to ON when blood pump SW is turned off at return
to normal after power failure
3.V,A,DP ALARM RESETTING Setting of time required to reset upper/lower alarm limit s
of venous, arterial and dialysate pressure during dialysis
4.DISINFECTION RATIO Setting of dilution rate of Na hypochlorite in disinfection/
rinse
5.ACID RATIO Setting of dilution rate of acetic acid in acid rinse
6.HOT DISINFECTION RATIO Setting of dilution rate of chemical liquid in hot disinfection
rinse (option)
7.HOT WATER RINSE TEMP. Setting of temperature in hot water rinse (option)
8.HOT DISINF. TEMP. Setting of temperature in hot disinfection rinse (option)
9.VP MAX ALARM LIMIT Limiting of allowable upper venous pressure alarm limit
10.VP MIN ALARM LIMIT Limiting of allowable lower venous pressure alarm limit
11.AP MAX ALARM LIMIT Limiting of allowable upper arterial pressure alarm limit
12.AP MIN ALARM LIMIT Limiting of allowable lower arterial pressure alarm limit
13.DP MAX ALARM LIMIT Limiting of allowable upper dialysate pressure alarm limit
14.DP MIN ALARM LIMIT Limiting of allowable lower dialysate pressure alarm limit
15.INITIAL UF GOAL Setting of initial value of target UF volume
16.INITIAL UF RATE Setting of initial value of UFR
17.MINIMUM UF Setting of minimum UFR
18.TMP OFFSET Setting to ON when TMP calculation is used
19.ACID PORT OPTI0N Setting to ON when acid rinse port (option) is used
20.ART. PRESSURE OPTION Setting to ON when arterial pressure sensor (option) is
used
21.BACK UP OPTION Setting to ON when back-up unit (option) for power failure
is used
22.HOT RINSE OPTION Setting to ON when hot rinse Assy is used
23.SYRINGE OPTION Setting to ON when syringe pump is used
24.CONSOLE MODE Setting to ON when operated in console mode
25.MAINTENANCE MODE FREE Setting to ON when protected settings in MODE 2 and
MODE 4 to MODE 7 are released
9.10-3
CAUTION
Set each item value after full understanding its function.
9.10-4
In maintenance mode 8 screen, service frequency of each component is indicated by operation time
or operation frequency.
9.11-1
INDICATION DESCRIPTION
1.POWER Indication of power connection time of machine
2.FAN Indication of fan operation time
3.P1 Indication of deaeration pump P1 operation time
4.P2 Indication of dialysate pump P2 operation time
5.CLV Indication of clamp operation frequency
6.V2 Indication of two way electromagnetic valve (EMV) V2
operation frequency
7.V3 Indication of two way EMV V3 operation frequency
8.V4 Indication of two way EMV V4 operation frequency
9.V5 Indication of three way EMV V5 operation frequency
10.V6 Indication of three way EMV V6 operation frequency
11.V7 Indication of three way EMV V7 operation frequency
12.V8 Indication of three way EMV V8 operation frequency
13.V9 Indication of three way EMV V9 operation frequency
14.V10 Indication of two way EMV V10 operation frequency
15.V11 Indication of two way EMV V11 operation frequency
16.V12 Indication of two way EMV V12 operation frequency
17.V13 Indication of two way EMV V13 operation frequency
18.V14 Indication of two way EMV V14 operation frequency
19.V15 Indication of two way EMV V15 operation frequency
20.V17 Indication of two way EMV V17 operation frequency
CAUTION
Once zero cleared, the cleared operation time or frequency can not be resumed.
9.11-2
Monitor screen is indicated by selecting OFF/ON DIPSW2 and OFF DIPSW3 on main board.
Operation time or frequency of each component is indicated.
Input screen is indicated by selecting OFF DIPSW2 and ON DIPSW3 on main board.
Operation time or frequency of each component can be changed.
Zero cleared screen is indicated by selecting ON DIPSW2 and ON DIPSW3 on main board.
Operation time or frequency of each component can be changed to 0.
NOTE
• Operation time or frequency of all component is changed to 0 by pressing [CLEAR SW over
than 3 seconds.
9.11-3
CAUTION
Once zero cleared, the cleared operation time or frequency can not be resumed.
9.11-4
In maintenance mode 9 screen, air purge process can be executed according to instruction
indicated in the screen.
Press [F 1] SW to execute air purge process. Repress [F 1] SW to forcibly stop the process.
Press [F 5] SW to display maintenance mode menu screen though the display is disabled during air
purgeing.
9.12-1
INDICATION DESCRIPTION
Indication of day/month/year of alarm actuation
Indication of time of error actuation
Indication of error No. of actuated alarm
9.13-1
CAUTION
TYPE II is changed following points.
7:19. CONSOLE MODE 24. CONSOLE MODE in maintenance mode 7
7:20. MAINTENANCE MODE FREE 25. MAINTENANCE MODE FREE in maintenance mode 7
In the cases such as replacement of viscous chamber or viscous pump, silicone oil volume in the
chamber may be changed. Measure the chamber capacity based on the below procedures and
input the measured result into machine.
(6) By pressing [PRIP.] SW to shift to preparation process, machine is started from console mode.
(7) Check dialysate temperature stabilization.
(8) Isolate air discharge line of AS1 from drain line by clamping upper tube of AS1 by forceps or
the like.
10.1-1
(10) Each of the capacities should satisfy the below requirement. If not so, adjust silicone oil
volume in each of the chambers followed by performing the measurement 3 times for each of
them.
10.1-2
Add silicone oil to the chamber when the capacity is larger than specified volume and aspirate it
from the chamber when smaller than the volume based on the following procedures:
10.1-3
DANGER
Take care for air not to be included in silicone oil to prevent conductivity (concentration) error or
UF error potentially causing patient injury.
WARNING
Use silicone oil of acceptable quality, viscosity, purity and the like specified by manufacturer. DO
NOT use any other silicone oil.
Add or aspirate silicone oil to or from chamber when the chamber capacity is larger or smaller
than specified volume.
10.1-4
PV PCB
PV PCB Venous pressure sensor board
PA PCB Arterial pressure sensor board
(option) PA PCB
10.2-1
(9) Expose manometer to atmosphere and try to indicate venous pressure of 0mmHg in the
screen by turning VR701.
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate venous
pressure of 300mmHg in the screen by turning VR702.
(11) Repeat the above steps (9) and (10) until each of 0mmHg and 300mmHg is indicated.
(11) Input “6.V.PRESS OFFSET” value recorded at the above step (6) in maintenance mode 6
screen.
(12) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
(13) Disconnect the syringe and manometer.
(14) Return the removed covers to the original positions.
Adjust arterial pressure sensor based on the same procedures as the case of the venous pressure
sensor. Offset value and adjusting means are as follows:
Offset value
Maintenance mode 6 screen ”7.A.PRESS OFFSET”
Adjusting means
Manometer reading Adjusting means
0mmHg PA_PCB VR701
300mmHg PA_PCB VR702
10.2-2
PD Assy
10.3-1
(9) Expose manometer to atmosphere and try to indicate dialysate pressure of 0mmHg in the
screen by turning VR701.
(10) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate
pressure of 300mmHg in the screen by turning VR702.
(11) Repeat the above steps (9) and (10) until each of 0mmHg and 300mmHg is indicated.
(12) Input “8.D.PRESS OFFSET” value recorded at the above step (6) in maintenance mode 6
screen.
(13) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
(14) Remove the syringe and manometer.
(15) Return the removed covers to the original positions.
10.3-2
PD Assy
10.3-3
(10) Expose manometer to atmosphere and try to indicate dialysate pressure of 0mmHg in the
screen by turning VR701.
(11) Pressurize manometer to 300mmHg by advancing syringe plunger and try to indicate dialysate
pressure of 300mmHg in the screen by turning VR702.
(12) Repeat the above steps (10) and (11) until each of 0mmHg and 300mmHg is indicated.
(13) Input “8.D.PRESS OFFSET” value recorded at the above step (7) in maintenance mode 6
screen.
(14) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
(15) Remove the syringe and manometer.
(16) Return the removed covers to the original positions.
10.3-4
NOTE
Adjust dialysate pressure same as manometer indicated pressure if manometer connects to
coupler when adjustment.
Be sure to adjust gas purge pressure after input PD offset.
Check dialysate pressure or venous pressure after stabilization.
10.3-5
Connect resistor for calibration to terminal bed on main board and adjust temperature sensor by
input from operation panel.
MAIN PCB
W
T3 W
R
W
T2 W
R
W
T1 W
R
TM1
W
115.54 R
(40.0 )
10.4-1
(9) Remove the resistor from terminal bed and attach temperature sensor followed by connecting
it as shown in Fig. 10.4-1under care of correct color matching of harness (W: white; R: red).
(10) Protect setting by selecting OFF of ”20.MAINTENANCE MODE FREE” in maintenance mode 7
screen.
(11) Return the removed covers to the original positions.
10.4-2
Apply pressure to pressure SW to adjust pressure when the SW is ON by turning adjusting screw
based on the following procedures.
10.5-1
(11) Remove the syringe and manometer and return the pressure SW connection to the original.
(12) Return the removed cover to the original position.
10.5-2
Turn volume of blood leak sensor under checking value indicated in screen based on the following
procedures.
CAUTION
Perform acid and chemical rinse and then clean the window inside blood leak detector, before
you calibrate it. Blood leak detector which is not cleaned detect blood leak even it does not
happen blood leak.
DO NOT calibrate another adjustment volume except specified volume.
DONOT use blood leak detector when another adjustment volume is rotated.
This detector is required calibration in manufacturer.
10.6-1
NOTE
R41 has large sensitivity because it is used for rough adjustment. Adjust R41 (rough adjustment)
and R47 (fine adjustment). Total value in both volume become adjustment values due to R41
connect to R47 in series. Adjustment value is not stable when adjusted point of R47 is shifted.
Adjusted point of R47 is required to return to center point when R41 adjust. The center point of
R47 is seventh rotation. (Total of R47 is fourteenth rotation.)
(12) Attach the removed sensor cover to the sensor to return it to the original position.
(13) Return the removed left cover to the original position.
10.6-2
Adjust the zero revision of blood leak detector when “6.BLD AUTO ZERO” value less than
-150ppm in maintenance mode 1 screen during preparation process.
CAUTION
Perform acid and chemical rinse before you calibrate it.
Check no bubble inside cartridge of blood leak detector when zero revision is performed.
Can not revise if pressed SW time is less than 1 second. (Green LED also do not blink.)
Initialize zero revision value if pressed SW time is more than 5 second.
Green LED blinks twice.
Fig. 10.6-2 BLD cover Fig. 10.6-3 Front view of BLD TYPE II
10.6-3
CAUTION
It is possible that “E22 BLOOD LEAK SENSOR ERROR” is detected when cartridge removes.
In this situation, set pseudo filter after resetting above alarm.
CAUTION
It is not necessary to remove tube.
(4) Check “6. BLD AUTO ZERO” value to 400 650ppm in maintenance mode 1 screen
when cartridge as shown Fig.10.6-5 set.
10.6-4
The blood leak sensor needs to be offset to zero when the value of “6. BLD AUTO ZERO” on the
maintenance mode 1 screen becomes less than -150ppm in the standby process.
CAUTION
Check the value after removing stains fully by water rinsing and chemical rinsing. Offsetting
with any stains may cause deviation of blood leak detection value.
(1) The standby process can be started only in a properly rinsed status.
(2) Turn the adjustment volume 1 to the left in 5 minutes or more in the standby process.
Adjust the volume until “6. BLD AUTO ZERO” becomes within “-40 through -30ppm”.
(*1) Check that there is no air bubble in the cartridge of the blood leak sensor during zero
offset.
(*2) Do not turn the volume excessively in the zero direction of “6. BLD AUTO ZERO”.
Doing so may display a value slightly lower than the actual blood leak value.
10.6-5
(1) Turn ON the power to the equipment and leave it for more than 5 minutes.
(2) Dismount the cartridge of the blood leak sensor as shown below:
(3) Check the value of “6. BLD AUTO ZERO” when the cartridge for zero offset is mounted.
Displayed value (A)
(4) Check the value of “6. BLD AUTO ZERO” when the cartridge with a pseudo blood leak filter is
mounted.
Displayed value (B)
(6) Check the standard value displayed on the cartridge with a pseudo blood leak filter.
Standard value (D)
(7) It is acceptable if the value (C) is within “(D) ±80ppm”. If not, follow the procedure described
in “Adjustment of Blood Leak Sensor”.
10.6-6
If the value of “6. BLD AUTO ZERO” is out of a designated range when the cartridge with a pseudo
blood leak filter is mounted in “Checking through Psuedo Blood Leak Filter”, adjustment is required
again. Follow the procedures described in [Adjustment 1] and [Adjustment 2] one by one as
described below.
(Check the value of “6. BLD AUTO ZERO” on the maintenance 1 screen.)
[Adjustment 1]
(1) Mount a cartridge for zero offset.
* Check that there is no air bubble in the cartridge.
(2) Turn the adjustment volume 2 until the value of 6. BLD AUTO ZERO becomes
80±10ppm. (If it is already within this range, adjustment is not required.)
(4) Turn the adjustment volume 1 until the value of “6. BLD AUTO ZERO” becomes within
“-(standard value displayed on the pseudo blood leak filter + 80)”. (If it is already within this
range, adjustment is not required.)
10.6-7
(Adjustment 1)
Adjustment Value Adjustment Section
Cartridge for zero offset 80±10ppm Adjustment volume 1
Cartridge with pseudo blood leak (standard value
Adjustment volume 2
filter 80)±10ppm
(6) After adjustment is finished, check the value of “6. BLD AUTO ZERO” when the cartridge for
zero offset is mounted.
Displayed value (A)
(7) After adjustment is finished, check the value of “6. BLD AUTO ZERO” when the cartridge with
pseudo blood leak filter is mounted.
Displayed value (B)
(8) Calculate the value of “(A) (B)”. This value is the adjustment value in [Adjustment 2].
(A) (B) (C)
[Adjustment 2]
(1) Mount the cartridge with pseudo blood leak filter.
(2) Turn the adjustment volume 1 until the value of “6. BLD AUTO ZERO” becomes equal to (C)
calcluated in [Adjustment 1]. A tolerance at this time is ±8ppm.
(Adjustment 2)
Adjustment Value Adjustment Section
Cartridge with pseudo blood leak (Value (C) calculated in
Adjustment volume 1
filter [Adjustment 1])±8
(3) Dismount the cartridge with pseudo blood leak filter from the blood leak sensor.
(4) After mounting the cartridge of the initial blood leak sensor, adjustment is finished.
10.6-8
Adjust actuating pressure of reducing valve by turning adjusting screw of the valve by measuring
manometer pressure after priming completion based on the following procedures.
NV1
PR F T1
Manometer
IN
V10
Fig.10.7-1 Connection of reducing valve to manometer
OUT
(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align with
reducing valve horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 0.0333 to
0.0363 MPa (250 to 270mmHg / 0.34 to 0.37kgf/cm2) during stop of the discharge by
loosening set nut followed by turning adjusting screw of reducing valve.
ER0883ZSS8/RW83 ER0884ZBS8
10.7-1
Adjusting value
Reducing valve 0.0333 0.0363MPa (250 270mmHg 0.34 0.37kgf/cm2)
(11) Remove the manometer and the connection means to return to the original condition.
(12) Return the removed cover to the original position.
10.7-2
Adjust priming end pressure by checking pressure at priming end by turning relief valve 1 based on
the following procedures.
Manometer V11
PS
(8) After lifting manometer sufficiently, release the clamping followed by lowering it to align with
chamber horizontally.
(9) Check visually water discharge from machine and set the manometer indication to 0.0932 to
0.0981 MPa (698 to 735mmHg / 0.95 to 1.00kgf/cm2) during stop of the discharge by
loosening set nut of relief valve 1 followed by turning the valve. Take care for silicone tube not
to be twisted.
(10) Tighten the set nut. This may cause small change of the set value. Check the value again.
Adjusting value
Priming end pressure 0.0932 to 0.0981 MPa (698 to 735mmHg / 0.95 to 1.00kgf/cm2)
(11) Remove the manometer and the connection means to return to the original condition.
(12) Return the removed cover to the original position.
10.8-1
NOTE
Check the upper edge of float when dialysate flow adjustment.
10.9-1
Adjust priming flow rate of water by turning control valve NV1 by measuring discharge flow rate
which is substantially same as priming flow rate. Follow the below procedures.
(8) By pressing [PRIP.] SW to shift to preparation process, machine is started from console mode.
(9) Check dialysate temperature stabilization.
(10) During V2 is ON, adjust discharge flow rate from 700 to 750ml/min by turning adjusting screw
of NV1 by referring to data in maintenance mode 4 screen. V2 should not be OFF.
Adjusting value
Priming flow rate 700 750mL/min
10.10-1
Adjust priming flow rate of water by turning control valve NV1 by measuring discharge flow time
which is substantially same as priming flow rate. Follow the below procedures.
(7) By pressing [PRIP.] SW to shift to preparation process, machine is started from console mode.
(8) Check dialysate temperature stabilization.
(9) Measure discharge flow time from start of discharge to end of discharge. Discharge flow is
intermittent.
flow
NOflow
29-31sec.
(10) Adjust discharge flow time from 29 to 31sec by turning adjusting screw of NV1. Turn NV1 right
crease the rate of discharge , turn NV1 left increase the rate of discharge.
Adjusting value
Priming flow time 29 31sec
10.10-2
10.10-3
During V9 is OFF (that is, dialysate line is bypassed), adjust dialysate flow rate by turning adjusting
screw of pinch cock 1 (PC1) under monitoring flow rate indication of flow meter based on the
following procedures.
(1) Remove left cover form lower part of machine to expose PC1.
(2) Turn on power SW of machine.
(3) Turn on [DIALYSIS] SW to shift to dialysis wait process.
(4) Press [PREP.] SW to shift to preparation process. Engage coupler with bypass connector. If
dialysate concentrate is not used, connect dummy resistor to conductivity sensor.
(5) Check stabilization of dialysate temperature and concentration.
(6) Check that [BYPASS] SW is OFF (released bypassing and dialysate flow through coupler
line).
(7) Adjust dialysate flow rate to 500ml/min by turning adjusting screw of NV2 under monitoring
dialysate flow rate indication of flow meter.
(8) Turn on [BYPASS] SW to bypass dialysate line.
(9) Adjust bypass flow rate to 500ml/min by turning adjusting screw of PC1 under monitoring
bypass flow rate indication of flow meter. Tube should be centered at PC1 and plates of PC1
should be aligned correctly.
10.11-1
Adjust the gaps by application of water head pressure to blood line set to blood pump based on the
following procedures.
1.5m
Open
Fig. 10.12-1 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Lift the bottle so that height of water level in it from center of the rotor becomes about 1.5m.
Open outflow end of the rolling tube above water receiver.
(7) Loosen set screw of the roller by hexagon wrench . Turn shaft by screwdriver to repeat
narrowing and widening of gap between the roller and housing of blood pump. Initially, set the
gap to allow water discharge from the outflow end.
(8) Tighten the set screw at a moment when the water discharge is stopped by turning the shaft
slowly.
(9) Repeat the above procedures until all the gaps are adjusted.
10.12-1
Adjust the gaps by application of water pressure to blood line set to blood pump by syringe based
on the following procedures.
Open
Fig. 10.12-2 Adjustment of gaps between housing and rotor rollers of blood pump
(6) Connect syringe and manometer to inflow end of the tube and open outflow end of it
above water receiver.
(7) Loosen set screw of the roller by hexagon wrench . Turn shaft by screwdriver to repeat
narrowing and widening of gap between the rotor and housing of blood pump. Initially, turn the
shaft to stop water discharge from the outflow end when a water pressure of 0.02Mpa
(kgf/cm2 ) is applied to the tube through the inflow end by operating the syringe.
(8) Tighten the set screw at a moment when the water discharge is started under the pressure
application by turning the shaft slowly.
(9) Repeat the above procedures until all the gaps are adjusted.
10.12-2
Adjust blood pump flow rate by setting blood line to blood pump to input GAIN and OFFSET values
of blood pump flow rate by referring to actually measured flow rate (discharged water weight or
volume/min) in maintenance mode 6 screen based on the following procedures.
Blood line
BP
WATER
Electronic balance
Fig. 10.13-1 Adjustment of blood pump flow rate
(7) Set blood pump flow rate to 50mL/min and operate the pump.
(8) Measure the discharged water weight or volume per one minute.
Flow rate (g/min or mL/min) = measured weight or volume ÷ time (one minute)
(9) Input “18.BPF(OFFSET)” value of blood pump flow rate in maintenance mode 6 screen value
to try to adjust the actual flow rate to about 50mL/min. Decrease (increase) the value if the
actual flow rate is higher (lower) than the set flow rate.
10.13-1
(1) See chapter 10.12 and adjust gaps between housing and rotor rollers by using Small Rolling
Tube.
(2) Change “NORMAL” to “SMALL” at [19.ROLLING TUBE TYPE] in Maintenance mode 6.
(3) (Max blood flow is 350mL/min)
(4) Set 2 pies of Tube holder(See Chapter 6.2 of Operation Manual) at inlet and outlet of Blood
pump unit.
(5) See chapter 10.13.1 and adjust blood pump flow as same method. But adjust 50mL/min to
OFFSET and adjust 250mL/min to GAIN.
10.13-2
Leak test of clamp is performed to find whether gap adjustment of the clamp is required based on
the following procedures.
Leak value (mmHg) = Leak value from clamp and test setup Leak value from test setup
= (A B) (B C)
Acceptable range
Clamp leak value 1.00mmHg
Manometer
Manometer
10.14-1
If leak from the clamp is detected, adjust the clamp gap based on the following procedures.
Adjusting value
Clamp gap 1.3 to 1.5mm
1 Change based on venous tube diameter if different from standard.
(9) After checking correct gap adjustment, tighten the set screw (nut) .
(10) Perform the leak test again to check whether the gap is correctly adjusted.
(11) Return the removed cover to the original position.
Enlarged view of A
10.14-2
Adjust bubble sensor by setting water filled blood line to bubble detector followed by turning volume
of bubble sensor board based on the following procedures.
VR601 PIN601(GND)
SBY0160
CN601
CN602
PIN602(TP)
10.15-1
Adjust bubble sensor by setting water filled blood line to bubble detector followed by turning volume
of bubble sensor board based on the following procedures as step 1 and step 2.
WJ1(GND) VR1(A)
SBY0205 CAUTION
CN601
CN602 There are two VR1 on the SBY0205 board.
Use VR1(B) for this adjustment.
10.15-2
WJ1(GND) VR1(A)
SBY0205 CAUTION
CN601
CN602 There are two VR1 on the SBY0205 board.
Use VR1(A) for this adjustment.
10.15-3
Adjust dilution ratio of dialysate concentrate intended to be used to input the adjusted ratio and
calibrate indicated dialysate conductivity and concentration by manipulation of operation panel
based on the following procedures.
Start of adjustment
Calibration of indicated
conductivity and concentration
10.16-1
Select dialysis mode: bicarbonate 1 (BC1), bicarbonate 2 (BC2) or acetate (AC) to be adjusted in
setting II screen. Concentrate data of the selected mode is displayed in maintenance mode 5
screen.
10.16-2
Input basic concentrate data in maintenance mode 5 screen. When bicarbonate dialysis mode
(BC1or BC2) is selected in setting II screen, input A and B concentrate data. When acetate dialysis
mode (AC) is selected, input acetate concentrate data. See the data specified in the operation
manual. Also set concentration to theoretical value derived from the concentrate data in setting II
screen.
( )
10.16-3
( )
10.16-4
10.16-5
10.16-6
10.16-7
After adjustment completion of each dilution ratio and conductivity stabilization, calibrate indicated
conductivity and concentration in maintenance mode 5 screen.
10.16-8
Adjust contrast of LCD by turning volume of operation panel board under observing the LCD based
on the following procedures.
VR1
LCD
RESISTOR
10.17-1
Adjust pressure during gas purge. Adjust pressure by turning adjusting screw of pinch cock 2 (PC2)
under monitoring dialysate pressure in dialysis screen based on the following procedures.
(1) Remove left cover from under part of machine to expose PC2.
(2) Turn on power SW of machine.
(3) Release setting protection by selecting ON of “20.MAINTENANCE MODE FREE” in
maintenance mode 7.
(4) Set “8.MODE” to W in maintenance mode 5.
(5) Turn on [DIALYSIS]SW to shift to dialysis wait process.
(6) Press [PREP.]SW to shift preparation process.
(7) Check stabilization of dialysate temperature.
(8) Work gas purge by shorting connector of FSW in AS2 using conducted material.
(9) Adjust gas purge pressure 0-100 mmHg during priming by turning adjusting screw of PC2
under monitoring dialysate pressure in dialysis screen.
Turning adjusting screw counterclockwise Reduce gas purge pressure
Turning adjusting screw clockwise Increase gas purge pressure
Tube should be centered at PC2 and plates of PC2 should be aligned correctly.
(10) Apply adhesive or the like to adjusting screw of PC2 for fixing.
(11) Turn off [DIALYSIS]SW to shift to dialysis wait process.
(12) Return to setting “8.MODE” in maintenance mode 5.
(13) Protect setting by selecting OFF of “20.MAINTENANCE MODE FREE” in maintenance mode
7 screen.
(14) Turn off power SW of machine.
(15) Return the removed covers to the original positions.
NOTE
Confirm to regular value in “8.D.PRESS OFFSET” in maintenance mode 6 before adjustment of
gas purge pressure.
Adjust gas purge pressure within 50±20 mmHg.
10.18-1
CAUTION
The flushing volume between V17 line for acid rinse (optional unit) and V12 line is same.
The length of each line must be same.
IN OUT
<V17> Concentrate line
ACID
IN OUT
V12
DISINFECTANT
NOTE
Enabled adjustment of flushing volume after ROM version 3.84.
Flushing means that water is flowed in concentrate line after chemical or acid rinse.
Flushing is performed when machine aspirates concentrate during chemical or acid rinse.
(1) Remove right cover from upper part of machine and right cover from lower part of it to expose
dipswitch on the main PCB.
(2) Turn on DIPSW1.
(3) Remove concentrate line from V12 and then remove fluid inside silicone tube under
connecting concentrate connector for disinfectant. Return concentrate line to V12 after
removal of fluid.
(4) Turn on [DIALYSIS] SW to shift to dialysis wait process.
(5) Select “RINSE2:CHEMICAL” in rinse menu.
(6) Turn on [RINSE] SW to shift to chemical rinse process.
Confirm opening of V12 and then machine shift to aspirate concentrate under maintenance
mode 4.
10.19-1
Adjustment range
Flushing volume The middle of FEP tube
(9) Turn off DIPSW1and then return the removed covers to the original position.
Adjustment screen
Maintenance mode 6
20.FLUSHBACK VOLUME OFFSET
Flushing volume Input + Shift concentrate to concentrate tank side.
Input –1 Shift concentrate to machine side
(3) Protect setting by selecting OFF of “25.MAINTENANCE MODE FREE”in maintenance mode 7
screen.
(4) Turn off power SW of machine.
10.19-2
CAUTION
The priming volume between V17 line for acid rinse (optional unit) and V12 line is same.
The length of each line must be same.
IN OUT
<V17> Concentrate line
ACID
IN OUT
V12
DISINFECTANT
NOTE
Enabled adjustment of priming volume after ROM version 3.84.
Priming means that concentrate is aspirated in concentrate line until V12 (V17) when first step of
chemical or acid rinse.
Aspirate concentrate based on the setting of dilute ratio after priming.
(1) Remove right cover from upper part of machine and right cover from lower part of it to expose
dipswitch on the main PCB.
(2) Turn on DIPSW1.
(3) Remove concentrate line from V12 and then remove fluid inside silicone tube under
connecting concentrate connector for disinfectant. Return concentrate line to V12 after
removal of fluid.
(4) Turn on [DIALYSIS] SW to shift to dialysis wait process.
(5) Select “RINSE2:CHEMICAL” in rinse menu.
10.20-1
Adjustment range
Priming volume From concentrate tank to after V12
(8) Turn off DIPSW1and then return the removed covers to the original position.
Adjustment screen
Maintenance mode 6
21.CHM PRIM VOL.OFFSET
Priming volume Input +1 Shift concentrate to machine side
Input –1 Shift concentrate to concentrate tank side
(3) Protect setting by selecting OFF of “25.MAINTENANCE MODE FREE”in maintenance mode 7
screen.
(4) Turn off power SW of machine.
10.20-2
Adjust infusion flow of syringe pump by setting syringe ratio. Default value is 100% based on the
surface area (292.5mm2) of NIPRO 20mL syringes.
When syringe ratio is set 50%, this means the cross area of syringe is smaller +100%(=×1/2).
In this case, actual infusion speed is changed to double against default setting (=100%).
When syringe ratio is set 200%, this means the cross area of syringe is larger –100%(=×2).
In this case, actual infusion speed is changed to half against default setting (=100%).
(Be constant the speed during pressing [F.F] SW.)
(3) Turn “ON” the setting of “25.MAINTENANCE MODE FREE” by pressing [F 1]SW.
(4) Confirm that display [+],[ ] in [F 1][F 2]SW and blink the setting clauses.
(5) Blink “1.SYRINGE RATE” by pressing [F 3][F 4]SW.
(6) Change the setting of syringe ratio by pressing [F 1][F 2]SW.
10.21-1
Manometer
10.22-1
Connect resistor for calibration to terminal bed on main board and adjust conductivity sensor by
volume of main board.
MAIN PCB
W
T3 W
R
W
T2 W
R
W
T1 W
R
TM1
240 360
switch
10.23-1
VR1
VR4
PIN7
PIN16
VR6
PIN4
VR5
Fig. 10.23-3
(8) After finishing the step 4), check again that the voltage in the step 3) is within the adjustment
range. If not, adjust it again. (Repeat the adjustment until the values in the step 3) and step
4) become within the adjustment range.)
(9) Remove the resistor for calibration from the terminal block and mount the conductivity sensor
to each target, referring to Fig. 10.23-3. Pay attention to the harness color at this time.
(GND:BLACK NONE:RED)
(10) Return the removed covers to the original positions.
10.23-2
(1) Remove right cover from upper part of machine and right cover from DENSO box to expose
dip SW’s placed on main board.
MAIN PCB
DIPSW
SW1 SW2 SW3 SW4
ON
OFF
(2) Check Nos. of dip SW’s; SW1 to SW4 from the left in sequence.
(3) By shifting each dip SW to UP, it is turned on and by shifting it to DOWN, it is turned off.
11.1-1
By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by the
manufacturer only.
Keep dip SW2 OFF during any process other than execution of maintenance.
By turning on dip SW3, service frequency indicated in maintenance mode menu 8 screen can be
cleared to 0. Turn on dip SW3 to display maintenance mode menu 8 screen for indicating
[CLEAR] SW and for blinking service frequency. Select item to be cleared and press [CLEAR]
SW.
Keep dip SW3 OFF during any process other than execution of maintenance.
Not used
CAUTION
Usable functions are limited to those operated by SW1 and SW3. DO NOT operate SW2
because it is intended to be used by manufacturer only.
Keep all dip SW’s OFF during any process other than execution of maintenance.
11.2-1
By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by the
manufacturer only.
By turning on dip SW2 during turning on dip SW3, service frequency indicated in maintenance
mode menu 8 screen can be changed to 0. Turn on both SW to display maintenance mode menu
8 screen for indicating [CLEAR]SW and for blinking service frequency.
Select item to be cleared and press [CLEAR]SW.
Clear all clauses by pressing [CLEAR]SW over than three seconds.
Keep dip SW2 OFF during any process other than execution of maintenance.
By turning on dip SW3 during turning off dip SW2, service frequency indicated in maintenance
mode menu 8 screen can be changed to any values. Turn on dip SW3 to display maintenance
mode menu 8 screen for blinking service frequency.
Select item to be changed and press [+],[-]SW. Turn on both SW, service frequency indicated in
maintenance mode menu 8 screen can be changed to 0.
Keep dip SW3 OFF during any process other than execution of maintenance.
Not used
CAUTION
Usable functions are limited to those operated by “skip of rinse mode”, ”Changed service
frequency”, “Cleared service frequency”. DO NOT operate SW2 because it is intended to be
used by manufacturer only.
Keep all dip SW’s OFF during any process other than execution of maintenance.
11.2-2
By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by the
manufacturer only.
By turning on dip SW2 during turning on dip SW3, service frequency indicated in maintenance
mode menu 8 screen can be changed to 0. Turn on both SW to display maintenance mode menu
8 screen for indicating [CLEAR]SW and for blinking service frequency.
Select item to be cleared and press [CLEAR]SW.
Clear all clauses by pressing [CLEAR]SW over than three seconds.
Keep dip SW2 OFF during any process other than execution of maintenance.
By turning on dip SW3 during turning off dip SW2, service frequency indicated in maintenance
mode menu 8 screen can be changed to any values. Turn on dip SW3 to display maintenance
mode menu 8 screen for blinking service frequency.
Select item to be changed and press [+],[-]SW. Turn on both SW, service frequency indicated in
maintenance mode menu 8 screen can be changed to 0.
Keep dip SW3 OFF during any process other than execution of maintenance.
Turning the breaker to ON from OFF while SW4 is ON initializes the memory in the equipment.
After initialization is finished, make sure to input each setting item and adjust the concentration.
For other than initialization, set the dip switch to OFF.
CAUTION
Usable functions are limited to those operated by “skip of rinse mode”, ”Changed service
frequency”, “Cleared service frequency”. DO NOT operate SW2 because it is intended to be
used by manufacturer only.
After initialization is finished, all setting values including those inherent in the equipment are
initialized. Make sure to input them again.
Keep all dip SW’s OFF during any process other than execution of maintenance.
11.2-3
By turning on dip SW1, releasing of alarm at Dialysis process is enabled. Displaying maintenance
mode menu 3 screen and release of the alarm.
Keep dip SW1 OFF during any process other than execution of maintenance.
By turning on dip SW2, indication of adjustment mode in LCD is enabled for use by the
manufacturer only.
By turning on dip SW2 during turning on dip SW3, service frequency indicated in maintenance
mode menu 8 screen can be changed to 0. Turn on both SW to display maintenance mode menu
8 screen for indicating [CLEAR]SW and for blinking service frequency.
Select item to be cleared and press [CLEAR]SW.
Clear all clauses by pressing [CLEAR]SW over than three seconds.
Keep dip SW2 OFF during any process other than execution of maintenance.
By turning on dip SW3 during turning off dip SW2, service frequency indicated in maintenance
mode menu 8 screen can be changed to any values. Turn on dip SW3 to display maintenance
mode menu 8 screen for blinking service frequency.
Select item to be changed and press [+],[-]SW. Turn on both SW, service frequency indicated in
maintenance mode menu 8 screen can be changed to 0.
Keep dip SW3 OFF during any process other than execution of maintenance.
Turning the breaker to ON from OFF while SW4 is ON initializes the memory in the equipment.
After initialization is finished, make sure to input each setting item and adjust the concentration.
For other than initialization, set the dip switch to OFF.
11.2-4
11.2-5
CAUTION
Type machine need ROM after Ver.3.00.
DO NOT install ROM before Ver.2.40 in Type II machine. Malfunction of machine may be
caused.
Can install ROM after Ver.3.00 in Type I machine.
12.1-1
There are four types of electrical power boxes to be used for SURDIAL.
When ordering parts, place the correct order suited to the type of used electrical power box.
Check the label attached to the upper part of the right side of the electrical power box.
LABEL
S R L
. SR
12.2-1
S R L S R L
SR E SR
12.2-2
LAMP
POWER BLOCK 3 PANEL PCB
SWITCH CN1 CN2
PS FSW LS1
FILTER
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
DC+5V LS5 CLV
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
V5 V6 V7 V8
12.2-3
12.2-4
TERMINAL RELAY
BLOCK 2
KEY
LCD
SWITCH HEATER SHEET
GEAR SSR
CN3 CN4 CN5
TERMINAL
12.2.3. B Type
LAMP
POWER BLOCK 3 PANEL PCB
SWITCH CN1 CN2
PS FSW LS1
FILTER
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
DC+5V LS5 CLV
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
V5 V6 V7 V8
TERMINAL RELAY
BLOCK 2
KEY
LCD
SWITCH HEATER SHEET
GEAR SSR
CN3 CN4 CN5
TERMINAL LAMP
12.2.4. C Type
FILTER
POWER
SUPPLY
CN411
DC+24V LS2 FS
CN5
CN15
CN408
TERMINAL POWER
BLOCK 1 SUPPLY
LS5 CLV
DC+5V
CN412
CN18
MAIN PCB
CN1
DC+12V SUB PCB
CN413
DC-12V
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
TM1
CN6 CN4 T1
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
V5 V6 V7 V8
12.2-5
12.2-6
RELAY
KEY
NOISE LCD
HEATER SHEET
FILTER
SSR
POWER
TERMINAL
SWITCH
BLOCK
12.2.5. D Type
only 230V
FUSE 6.3A
FUSE 6.3A
LS2 FS
CN5
CN15
CN408
POWER
SUPPLY
LS5 CLV
CN411
DC+24V
CN18
MAIN PCB
CN1
SUB PCB
CN413
FAN LS3
CN16
CN406
CD
CN9
BATTERY
CN402
T1
TM1
CN6 CN4
CN414
T2
CN415 CN410 CN409 CN401
T3
CN2
BP
VPb VPa
V5 V6 V7 V8
12.3. Record sheet of setting value
12.3-1
12.3-2
12.3-3
12.3-4
12.3-5
12.3-6
12.3-7
12.3-8
12.3-9
12.3-10
12.3-11