O u r E x p e r t i s e W i l l F o r m Yo u r V i s i o n.

General Catalog
 ASB & The PET Container Industry – Growing Together for Over 35 Years Global Manufacturing & Technical Centers
As demand within the PET stretch blow molding industry has grown over the years, ASB has maintained and developed its manufacturing capacity, while
carefully investing in high level overseas production capabilities to ensure competitive pricing matched with global quality. In line with this growth, logistical
Throughout its history, ASB has continued as a leading pioneer in the stretch blow molding industry, 1978 Nissei ASB Machine Co., Ltd. established infrastructure has been improved and regional technical support has been enhanced to ensure our customers’ needs are fully satisfied.
continually expanding to match the needs of the market. No other manufacturer can boast a
pedigree as long as ASB’s filled with such a diverse range of “firsts” in the industry supported by 1983 First PP infusion bottle by ISBM
innovative designs and patents. Continuous development of molding machines around new
processes and materials is just a normal day at ASB. 1984 First multilayer by ISBM
1992 Customer Training School established 1986 First handled stretch blown PET bottle (ASB-AI5)
1995 1.5-step ISBM machine (PF Series) introduced 1978 1987 1990 1995 1997 2013 2015 2016 2017 & Beyond
1996 PET 5 gallon returnable bottle 1989 First in-mold labeled PET bottle (ASB-250) Sakaki, Japan Komoro (I), Japan Komoro (II), Japan Ueda R&D Unit, Japan ASB International Phase I, ASB International Phase II, Machine Mate, Ueda, Japan Technical Center, ASB International Phase III,
Mumbai, India Mumbai India Shizuoka, Japan Atlanta USA Mumbai, India
2001 ASB-50MB entry level machine for new generation Global Parts Center, Tomi, Japan

2013 PF24-8B introduced at K2013 2014 First sub-3mm diameter neck for PET bottle
1991 First in-mold inserted handle bottle

2007 ASB-15N/10E First All Electric ISBM

2010 Hot fillable wide mouth jars introduced
2016 Planning for Phase III at ASB International.
2012 Energy reduction by introduction of servo motor
2013 Mold Making Factory Expansion
2013 ASB promoted to 1st section of Tokyo Stock Exchange
Overseas Subsidiary & Branch Office Growth
In addition to over 40 partner agencies, ASB’s continually growing list of overseas sales and technical support subsidiaries and branch offices has built up into a
network that encompasses the globe. Regional staff from more than 30 nationalities ensure full language and cultural understanding providing fast and
accurate responses to your project inquiries.

1980 1983 1987 1993 1994 1995 1997 1998 1999 2002 2004 2005 2006 2012 2014 2015 2017 & Beyond Growing For The Future
Wherever the market We will continue to push the boundaries of injection stretch blow molding in the future, developing
Mexico City, Shanghai,
Mexico Mumbai, China takes us and machines and processes with ASB’s normal levels of excellence coupled with greatly reduced power
Atlanta, Peterberough, Duesseldorf, Singapore, New Delhi, India Pretoria, Chennai, Santander, Dubai, Jakarta, Lagos, Nairobi, Eindhoven, wherever our
Bangkok, Victoria, consumption – a key element in commercial competitiveness and most importantly, to help protect
USA UK Germany Singapore India Thailand Australia South Africa India Spain UAE Indonesia Nigeria Kenya Netherlands customers need local
Karachi,
Sao Paulo, Pakistan Manila,
support, we will be our planet’s diminishing resources.
Brazil Philippines sure to be there with
a new regional office. ASB – Continually growing to meet future challenges!
2 3
H ow are PET Containers Made?
A High pressure air compressor (blow)
Success is Built on Great Teamwork B
C
Low pressure air compressor (operation)
Compressed air receiver, dryer & filters
Purchasing the optimum molding machine is just the first crucial step towards high efficiency container production. By providing the correct D Cooling tower & pump system
factory infrastructure and selecting correctly specified ancillary equipment to support your machines, efficiency will be maximized while E Mold chiller (injection mold)

Anatomy of a Molding Factory Production Flow

The factory should be designed so that material & product handling is reduced as much as
possible. Raw material enters on the left and product is dispatched on the right.
manufacturing costs are minimized.
G
F Mold dehumidifier
Mold Temperature Controller (MTC)
H ASB-70DPH v4 1-step injection stretch blow
Molding PET containers efficiently requires the right molding machines, a
molding machine
wide range of specialized equipment, trained staff and good A
3 Warehouse & Dispatch I PET resin dryer
factory layout. Our highly experienced sales and Finished goods need protection against sunlight in
a well ventilated storage area. Empty bottles are
engineering team can advise you how to optimize bulky so sufficient warehouse space is a major
your factory from day one. consideration in factory planning.
D
2
2
B
Utilities
Electricity, compressed air and chilled water must all be C
controlled to give optimal molding conditions at the
machine. Properly specified utilities with adequate
8 3
redundancy are essential for efficient operation and
consistent product quality.

7
E
F

6 4

1 5

4 3
6 Small Scale Production
For niche & high value products such as cosmetics,
lower output, small molding machines such as the
6 I
9
ASB-12M with manual inspection and packing may G
be the best option. 2

7 Intermediate Production
Mid-range molding machines such as the ASB-70DP H
4 Series with semi-automatic packing systems offer
high efficiency & reduced manufacturing costs but
retain good production flexibility. 1
8 Large Scale Production
1 Raw Materials
5 For high volume output, machines such as the
Delivery may be by FIBC (Flexible
Intermediate Bulk Containers), or from local
ASB-150DPW and PF24-8B connected to Molding Machine Details
downstream online inspection systems and fully 1 Energy saving servo pump system
suppliers. Bulk road tanker delivery to silos automatic packing and palletizers will offer the
may be a cheaper option. 2 Injection unit
lowest cost of production.
4 Maintenance Workshops 3 Injection station
■ Team Effort 4 Conditioning station (behind)
Machines, molds and ancillaries all need routine 5 Quality Control 9 Offices
maintenance in order to work efficiently and Just like a top racing driver, success can only come with the support of a great team. While the ASB 5
Suitable space, staff and equipment must be Balancing inventory control with minimum mold Blow station
maintain production quality. Molds must be provided for routine inspection of product quality changeovers for least disruption to production is machine may be a very talented “star” in the PET molding factory, optimum efficiency relies on a 6 Product eject
cleaned, serviced and safely stored until the next as a method of monitoring the production process one of the essential tasks that can be provided by having a great team to back it. Our sales and technical staff at ASB are ready and willing to guide you
production run. and keeping your customers satisfied. the sales and production planning department. as you build your world beating team. *Some parts are omitted for clarity
4 5
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n. O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Essential Equipment Useful Equipment

Essential Ancillary Equipment Useful Additional Equipment

No molding machine can operate without a range of ancillary equipment to provide pre-dried resin, Apart from the essential equipment that you can purchase from ASB, to make your factory operate at
air, water and other vital utilities. ASB can supply all your needs directly, or we can advise on correct maximum efficiency and quality you may also choose to install a range of useful equipment that you
specification and recommend supply from our range of preferred global partners. can purchase either from ASB, or locally from specialized suppliers.

■ Resin Dryer ■ Mold Dehumidifier ■ Resin Silo & Handling Equipment ■ Overhead Crane & Lifting Equipment
Without doubt, the most important piece of support equipment In most parts of the world, ambient humidity As your factory grows, you may find it Properly specified cranes and lifting equipment can pay for
for the molding machine is a properly specified resin dryer. PET will be high enough to cause condensation on beneficial to invest in improved themselves within months as a result of faster and more
and many other moldable materials are hygroscopic and will chilled mold parts either on a seasonal basis or handling systems for your raw materials. efficient mold changes, reduced mold damage and less risk of
suffer irreversible damage if molded without proper pre-drying. all year round. A mold dehumidifier is often Doing so can reduce delivery costs, will injury to technical staff.
Machine efficiency and container quality would also be essential, however factors such as altitude and prevent contamination, reduce wastage
significantly reduced without a properly specified resin dryer. location play a critical role in deciding if it is and reduce handling costs.
required.

On-line Visual
Inspection System

Off-line
Top Load Tester

■ Mold Temperature Controller (MTC)

An MTC is a highly useful device for conditioning
various mold parts to specific temperatures for
special processing such as heat setting, annealing
and molding materials other than PET. On-line Leak Tester
■ Mold Chiller
The mold chiller's job is to take heat away from
key areas of the molding process. Most
significantly, the injected preforms need to
■ Air Receivers, Air Dryers & Filtration ■ Color Dosing Unit
have heat removed as fast as possible to offer
Air Receivers must be appropriately sized to
■ Container Inspection Equipment (Offline & Online)
best molding output and container quality. One of the most effective and efficient To guarantee consistent product quality, containers may require to go through regular inspection for
provide a stable reservoir of air pressure as methods of adding colorants to your dimensions, top load, vacuum strength, burst pressure etc. requiring a range of specialized inspection
process demand rises and falls. A stable air supply molding process is by the use of a color equipment. In some cases, customers may demand on-line inspection systems such as leak testers and
is essential in maintaining stable container quality. dosing unit mounted on the advanced visual inspection equipment.
Compressed air contains moisture and airborne barrel throat of the molding
■ High Pressure Air Compressor (blow) contamination that must be removed to prevent machine. A variety of coloring
PET is a very stiff material so depending on the damage to the molding machine and other additive systems are available
container design, up to 3.4MPa air pressure may ancillary equipment. Often, these are integrated from several makers and all are
be required to form the desired shape. with the compressor system but may have to be compatible with ASB's products.
specified separately.

■ Cooling Tower
■ Water Treatment System
Evaporative cooling towers provide the
Most industrial water supplies are low
most common method of eliminating
quality and pose a risk of long term
waste heat from the entire molding
■ Low Pressure Air Compressor (operation) damage to machines, molds and ancillary
process. Cooling tower water is used by
Many machine movements require compressed air at devices. To avoid mineral scaling and
almost every other piece of equipment
0.7-1.0MPa for proper function. Not only our molding corrosion to essential equipment, it is
including chillers, dryers, compressors ■ Semi / Full Automatic Packaging Systems
machine but downstream equipment such as packaging strongly recommended to dose the
and dehumidifiers. Depending on factors such as container type, size, production rates and frequency of mold
systems, leak tester etc. all require low pressure air. water system with specialized chemicals
in order to maintain the chemical balance changeover, some form of semi or full automatic packaging and palletizing systems may assist
of the water. in improved efficiency and quality.
Equipment described here is based on standard PET container manufacture. Non-standard product design or non-PET molding materials may require different process conditions.
6 For detailed information, contact your nearest ASB representative. 7
S PET
pecialized & Diverse Materials
The 1-step process with
preform conditioning extends the range of
what is possible from standard grades.
RPET
Fully reprocessed RPET is
physically & chemically identical to virgin PET
so may be used for all products.
PCR
Simply reprocessed PCR may have
reduced physical properties and
contamination making it suitable for
non-food products only.

PCTA
Specialized co-polymers allow
extremely thick molding for
glass-like cosmetic containers.
PLA
Made from corn-starch, PLA is
biodegradable and has limited barrier
properties but is ideal for drinking water.

PEN
Similar to PET but with vastly
superior properties,
PEN is ideal for
returnable & refillable applications.
PC
Excellent heat, scratch and impact
resistance are ideal for
a wide range of lamp covers.
Tritan (Co-Polyester)
With extreme toughness and
high temperature resistance,
Tritan is ideal where rugged,re-usable or
returnable food & drink containers are required.

GPPS
High clarity and stiffness combine
with easy processing for
many food based applications.

HIPS
High Impact Polystyrene
can be easily molded into
PP
Good flexibility and excellent heat resistance
are important for a wide range
of medical and infusion bottles.

HDPE
LDPE
Where small squeezable
bottles are required,
LDPE molded by our IBM systems is ideal.

Small lightweight containers with

excellent stiffness and
corner sharpness can be molded by
our IBM systems for a wide variety of uses.
COP/COC
With zero crystallization, high heat resistance
and excellent optical properties,
these are perfect for high grade cosmetics
PES/PPSU
Proven to be safe for
medical applications,
it is ideally suited for baby feeding bottles.

PMMA (Acrylic)
Another excellent choice
for lamp covers,
already used in modern LED lamps.

lightweight dairy containers such and medical use.

as yoghurt cartons.

■ Moldable Materials
Most Commonly Molded non-PET Resins Code Technical Name Common Application Key Property ASB-12M Medium Container/Low Cavitation Small Container/High Cavitation

Specialized & Diverse Materials with ◆ Polypropylene (PP)

PET
RPET
Polyethylene Terephthalate
Recycled PET
Food, Non-food, Cosmetic
Food, Non-food
Clarity, Toughness, Creep resistance
Fully recycled by re-polymerization

ASB Series Excellent barrier to moisture makes it very suitable for cosmetic lotions or dry powdered products. It can also be
sterilized at up to 121°C for medical applications.
PCR
PCTA
PETG
Post-Consumer Resin (PET Flake)
Polycyclohexylenedimethylene Terephthalate
Polyethylene Terephthalate Glycol
Non-food
Cosmetic
Cosmetic
100% flake
Very low crystallization
No crystallization
Our ASB Series 1-step molding machines are renowned for their ability to mold a wide range ◆ Tritan (Co-Polyester) PEN Polyethylene Naphthalate Medical, Cosmetic Heat resistance, Barrier, Chem. Resistance
It is a food safe resin with high heat resistance making it ideal for a wide range of re-usable products such as sports PLA Polylactic Acid Water Biodegradable, Sustainable, Low barrier
of unusual container designs and resins other than PET. PC Polycarbonate Lamp Cover Heat resistance, Toughness
bottles, baby feeding bottles and 5 gallon returnable water bottles, or can be used for high grade cosmetic bottles. Tritan
While PET is a very good resin for most general container applications, there are many other ◆ Polyphenylsulfone (PPSU)
Copolyester Baby Feeding, 5 Gallon Heat resistance, Toughness
GPPS General Purpose Polystyrene Vaseline Clarity
materials that surpass PET’s chemical and physical properties in specific areas making them With a long history of use in the medical industry, its safety is assured and with high heat resistance it has now become HIPS High Impact Polystyrene Dairy product Impact resistance
PP Polypropylene Medical, Cosmetic, Food Moisture barrier, Heat resistance
better suited to certain market needs. Where specialized performance is required for the resin of choice for baby feeding bottles in many markets. COC Cyclic Olefin Copolymer Medical Optical, Heat resistance, Moisture barrier
extreme heat resistance, re-usability, glass-like appearance or special chemical resistance ◆ Polycarbonate (PC) COP Cyclic Olefin Polymer Medical Optical, Heat resistance, Moisture barrier
HDPE High Density Polyethylene Pharmaceutical, Food, Toiletry Chem. resist, Impact resistance, Moisture barrier
then the ASB Series can be relied upon to mold the resin into the high quality product of High heat and scratch resistance are its major benefits. Has been largely superseded for food use by other materials but
LDPE Low Density Polyethylene Eye drop Chem. resist, Low temp., Moisture barrier
your choice. still has many uses in the non-packaging markets for products such as lamp covers. PPSU Polyphenylsulfone Baby Feeding, Medical Heat resist., Chem. resist.
PES Polyethersulfone Baby Feeding, Medical Heat resist., Chem. resist.
While the ASB Series is most suited to alternative materials, our PF Series models are also Our customers are constantly challenging us with newly developed molding materials for a variety of specialist applications. PMMA Polymethyl Methacrylate (Acrylic) Lamp Cover Clarity, Heat resistance
capable of molding materials having similar stretch-blow properties to PET such as PLA Contact us if you have an “out of the box” project. At ASB we are proud to rise to any challenge! PA Polyamide Nylon Non-Food Impact resistance, Wear
PAR Polyarylate Medical, Cosmetic Heat resist., UV resist., Impact resistance
and PEN. Key to table on opposite page; : Successful experience with this mold type. : Experience with this material. No specific problems expected. : Not expected to be practical.
PAN Polyacrylonitrile Chemical High barrier
IBM: Moldable by this model in Injection Blow Molding mode Medium Container/Low Cavitation: Molded on machines such as the ASB-12M
and ASB-70DPH Small Containers/High Cavitation: Molded on machines such as the ASB-70DPW SAN Styrene-acrylonitrile Cosmetic Clarity, Heat resistance

8 9
 ASB PF
Series Series
5 : Preform Temperature Stabilization & Special Processing

4 : Re-heat Station
3: Preform Temperature Stabilization &
Pitch Adjustment

3: Stretch Blow Molding Station 6 : Stretch Blow Molding

The original 1-step process 2:Conditioning Station Unique concept by Nissei ASB, 2: Secondary Cooling

developed by Nissei ASB. specialist of the 1-step system.

By utilizing the residual heat from the preform injection molding process, energy
consumption of the 1-step process is dramatically lower than that required for
2-step molding.
After injection molding, preforms are transported throughout the rest of the process
by the lip cavity (neck split). Necks and body parts never contact another preform
with the result that visual quality of the finished containers are completely free from
the scuff marks or blemishes that are a common feature of 2-step molding. And,
because the preform stays within the machine, hygiene is assured.
The flexibility of the ASB Series conventional 1-step machines is ideally suited to
extreme custom molding and non-PET applications.
In designing the PF Series concept our engineers carefully looked at the advantages of the 1-step and
2-step manufacturing processes, broke them into individual elements, then re-combined them into the 1: Preform Injection &
most efficient method yet devised for manufacture of PET containers. Primary Cooling
In the “PF Series” machines, the preform is injection molded, partially cooled, temperature equalized,
1:Injection Station
re-heated and blown in what is termed a“cool parison” system. This concept, incorporates the advantages
of both the 1-step and 2-step systems container molding methods in a unique bottle production system.
The practical result is a very compact injection clamp system at the preform injection station, while the
blow station uses 2, 3 or 4 times less blow cavities to achieve a matching output. 7: Container Eject
4 : Container Take-Out This vastly reduces the mold investment cost when molding a variety of bottle shapes from common preforms.
Further simplification of the molds also results in vastly reduced downtime during mold changeover. *PF6-2B molding concept is illustrated.

Preform Temperature Preform Temperature

Injection Station Conditioning Station Stretch Blow Molding Station Container Take-Out Preform Injection & Secondary Cooling Stabilization & Re-heat Station Stabilization & Stretch Blow Molding Container Eject
Primary Cooling Pitch Adjustment Special Processing
Preforms are injected and cooled to below the crystallizing temperature This is where the legendary flexibility and stability of the ASB Series The basic stretch blow molding process can be modified in a variety of Containers are ejected from the lip cavity, having been precisely held By separating the injection and blow Unlike other systems, the preforms Preforms are allowed to stabilize their Infra red heating by halogen heating A variety of specialized processing Either at step 3 or step 5, the pitch of the Containers are removed from the
of PET, but enough heat is retained to be blown without further originates from. A variety of technologies can be applied to optimize the ways (see pages 14 & 15 for details). Most common amongst these are since the injection of the preform. Necks are precisely oriented processes, we designed the injection undergo additional cooling by either a temperature from skin to core, an lamps allows precise and consistent techniques can be added here, including; preforms is changed from the injection machine and can be placed onto an
re-heating. Specialized preform designs and adjustments to injection preform temperature profile allowing maximum utilization of material, heat-setting and handle forming or insertion. If the preform design is throughout the molding process and are protected from scuffing or station with reduced preform pitch, cooling block or by staying on a second essential requirement for stable molding control of wall thickness, heating lamps Neck Orientation, Spot Cooling*, Handle mold pitch to the blow mold pitch. Blow optional take-out conveyor.
parameters can be used to optimize material distribution in the finished enabling lightweight, strong containers to be molded in a variety of materials. compatible, a variety of container shapes can be formed by only changing damage. The body too, is maintained scuff free so container appearance allowing the use of a high strength but set of injection cores even after the next and optimized material utilization. are fully adjustable for position and Orientation*, Preferential Heating, Handle molds may be cooled (standard) or
containers. By exchanging these low cost parts, round, square or oval containers can the blow mold. is second-to-none making 1-step molding ideally suited to applications compact injection clamp design. injection cycle starts, allowing greater Where applicable pitch between power setting. Inserter Device and others. Additionally, heated where special molding
Since the preform is custom designed for each specific container, special easily be produced from a common preform without the need to modify requiring the highest visual quality. efficiency from the injection cycle and preforms is changed to the blow cavity the preform skin temperature is allowed requirements exist such as semi-heat set.
features such as non-standard necks can easily be incorporated. more expensive injection mold parts. This station can also compensate for reduced cycle times. pitch. to stabilize with the core temperature *Not applicable to PF24-8B
outside variables such as utility supply, ambient conditions and molding once more.
10 11
resins thereby offering more stable molding. (See page 19 for more details.)
 CM Series
†
PM CM HSB ASB
Series Series Series Series
2: Preform Neck is Crystallized
3a : Re-heating

HSB Series
3:Bottle is Blown
ASB has been continually developing and refining Pitch Change

the double blow heat-setting method over more than two decades.
Containers produced by this method have unique properties 3b : First Blow Mold
(Hot)
that expand the uses of PET resin into new market segments.
Applications
• Heat-Set bottles and jars are commonly used for filling juices, teas, pickles, sauces and other bacteria sensitive products under pasteurized conditions. 3c : Second Blow Mold
Typical filling and/or pasteurization temperatures will vary from 65 to 95°C* depending on the product to be filled. (Conditioned)
• Heat-Setting can also be applied to returnable/refillable containers that need to be rinsed at high temperatures.
This minimizes shrinkage and adds other advantages to the container such as improved stiffness and scratch resistance. PET resin

Illustration of heat-set jar molding

PM Series CM Series HSB Series

Preform before and after neck crystallization with heat-set PET jar
1: Preforms are Molded

Preforms are Molded

A PM Series preform molding machine may be

Preform Neck is Crystallized

A CM Series neck crystallizer is used. For

Container is Blown

Using one of our HSB Series blow molding

3a Re-heating

The preform is re-heated to a temperature

3b First Blow Mold (Hot)

In an HSB Series machine, the primary blow

used to injection mold the preform (as per
normal 2-step molding). If neck crystallization
is required, the molded neck diameter will
typically be slightly larger than the target
neck size.
12
bottles, crystallization is not always required;
the requirement depends on neck design,
filling procedure and what type of cap is to be
used.
machines, the preform is re-heated and stretch
blow molded. Refer to the following three
steps for details of the HSB process.
suitable for stretch blow molding. Up to this
point, the molding process has been identical
to conventional 2-step stretch blow molding
but now it becomes different.
mold is electrically heated in excess of 175°C, it
is also larger than the target container size by
around 20%. After blowing is completed, the
pressurized air is exhausted from the container
but the blow mold remains closed a little longer.
The high temperature causes partial
crystallization of the molded container,
additionally, the container shrinks which has
the effect of removing stress from the PET
polymer chains.
3c Second Blow Mold
(Conditioned)
The shrunken and partially crystallized
PM Series
container is transferred into the secondary
blow mold where it is blown to the final shape.
This mold is temperature conditioned to
around 100°C. The final container leaves the
mold with a high percentage of crystal growth
and low stress. In the case of hot-filling, the
container has the ability to be hot-filled at up to
95°C* or withstand pasteurization after filling.
* Maximum achievable temperatures are subject to container Note: As with all heat-setting, the heat resistance of the container will drop
design and specification. Heat-set containers made by various double blow heat-set machines by a few degrees when stored for long periods in high humidity.
† Using ASB Series machine with Double Blow mechanism. 13
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Specialized Molding Solutions
Nissei ASB has developed many specialized techniques enabling enormous flexibility of production.
■ Ultra-Narrow Neck
By utilizing a special preform
molding technique combined with
re-shaping of the preform at the
conditioning station, our ASB Series
models can mold containers with a
neck bore diameter as low as 2.5mm
suitable for very small containers.
0.67mm
■ Thick Wall & Base
Using special injection cavities that
change shape during injection
molding, base thicknesses of 10mm
or more can be achieved while
maintaining perfect clarity. The
finished visual impression is a PET
container that is indistinguishable
from glass. Combine this with a
thick wall to produce the extreme
high quality for premium cosmetic
products. (ASB)
■ Injected Shoulder
Where a specialized container
shoulder is required having
exceptional detail for market
appeal or precise capping, the
shoulder can be molded as a flange
on the preform in the injection
cavity. (ASB)
14
■ IBM/Sharp Corner Molding
ASB’s conventional 4-station
0.41mm molding Injection Stretch Blow
Molding (ISBM) process can be
converted* to the 2-station Injection
Blow Molding (IBM) process. With a
suitable mold, this process is
especially useful for molding small
bottles in a variety of materials that
feature extremely sharp corner radii
of 0.24-0.97mm, even in PET.
*with compatible models
■ Tilted Neck
For baby feeding bottles this
specialized container design
provides distinct advantages at
feeding time. The same technique
can be used to mold containers with
eye-catching visual appeal to aid in
product marketing. (ASB)
■ Stackable
By blow molding with a deeply inset
base, containers can be stacked
directly on top of each other
reducing volume for storage and
transportation and reducing
interlayer packaging materials.
(ASB/PF/HSB)
*Some models may require option parts.
No Conditioning
3 1
Conditioning Applied
Delayed up Operation
Before
■ Deep Pinch Grip
With ASB’s deep pinch grip technology,
containers can be molded having handle
grips much deeper than has ever been
possible before. The result is the ability to
mold large containers that can be
comfortably held by everyone.
■ Front Parting Line
Thanks to our high quality mold
manufacturing techniques, parting lines
are virtually invisible. By designing oval
containers with the parting line on the
front / rear face, cavitation and
productivity can be raised by up to 80%.
■ Extreme Oval
Preforms can be molded using ovalized
injection cores or cavities. Preform
temperature can be modified by use of
ovalized conditioning station components
(ASB), or Preferential Heating (PF). As a result,
high ovality ratios are easily achieved while
maintaining perfectly equal wall thickness.
■ Champagne Base
Deeply dished bases for pressurized
containers can be easily molded using the
built in “bottom mold delay” of the
molding machine with an appropriate
mold design. (ASB/PF/HSB)
After
*Some models may require option parts.
■ Split Type Conditioning Blow
An ASB Series machine can utilize split type
conditioning blow in order to stretch blow
mold polypropylene narrow necked
containers with increased molding
stability. The technique can also be used to
more easily mold very thick walled PET
containers.
Specialized Molding
Conditioning
Spot Cooling
Air Spot Cooling
■ Handle Molding
A variety of handled bottles can be molded including post-molding and in-mold types
(ASB/PF) and integral (PF). By applying spot cooling in the conditioning station, the
preform is stretch blown to the ideal condition for stable molding of handled
containers.
■ PET Can
The ability to injection mold a very thin
flange means the container can go through
the standard aluminium can lid crimping
process. A transparent container enhances
the product appeal. (ASB)
■ Off-Center Necks
Household trigger spray and similar
containers are often designed with necks
that are off-center. At ASB we have many
experiences with this type of container
design and can offer off-center ratios as
high as 2:1† (standard) , 7:3† (specialized).
1 X
■ Fixed Neck Orientation
Since the neck of the container is held
throughout the molding process
(ASB), the neck will always be in the correct
orientation. Users of PF Series machines
can achieve the same result with the
optional neck orientation system.
■ Super Light Weight/Bag In Box
Extreme light weight containers can be
molded to allow the body to collapse to
eliminate air space, for storage prior to
filling or efficient compacting of recycled
materials. (ASB)
■ Asymmetric Parting Line
ASB’s superb quality blow mold
manufacturing allows complex container
shapes with undercuts to be molded by
designing the blow mold parting line off
the normal axis. (ASB/PF)
■ Complex Neck Design/Very
Short Necks
Since the preform is custom designed for the
container, the end user can specify virtually
any neck that is moldable (ASB/PF). In ASB
Series machines, the neck of the container
can be as short as 3mm† allowing greater
flexibility on cap design and lighter weight.
■ Zero/Minimum Support Ring
Containers molded in ASB Series machines
do not require any support ring as the neck
is always firmly held by the molded threads.
In PF Series machines, the support ring
diameter can be as low as 2mm greater than
the preform diameter. Weight can be saved
and the appearance is enhanced.
■ Bottle-to-Bottle Recycling
With the simple addition of a specially
designed PET resin dryer, ASB’s full range of
machines can mold suitably re-processed
post-consumer resin directly into many
containers for a wide range of applications,
contributing toward a cleaner environment
and cost reductions in raw materials.
† Depending on the container specification. 15
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
ASB Solutions

ASB’s solutions offer an unlimited range of High-efficiency, high-reliability, high-versatility ASB solutions. ASB is world famous for versatility and customized molding solutions.
Our range of machines is ideally suited to the needs of the custom molder
container possibilities. Select the one that meets your diversified requirements. or to the needs of small and medium scale in-line filling operations.

▼ page 21 ▼ page 21 ▼ page 21 ▼ page 21 ▼ page 21 ▼ page 20 ▼ page 20 ▼ page 20 ▼ page 21 ▼ page 22 ▼ page 23 ▼ page 23 ▼ page 23 ▼ page 24-25 ▼ page 26 ▼ page 27

ASB- ASB- ASB- ASB- ASB- ASB- ASB- ASB- PF8-4B PF4-1BH PF3-1 PM CM HSB
ASB-12M 650EXHS PF24-8B
50MB 15N／10E 70DPH 70DPW 150DP 150DPW 150DPX 650EXHD PF6-2B PF3-1BH BHLL Series Series Series
Molding Type Key Requirements of Machine & Mold

Custom Molding

Machines ideally suited to high output of small containers.

Small Containers/Cosmetics
Non-PET Containers
Many Non-Round Shapes
High-cavitation individual machines or low-cavitation
multiple machines.
Highly versatile machines with customized conditioning
stations for each container shape or resin type.

High clamping force relative to machine size.

Jars Maximum cavitation for large-diameter necks.
110L 115L 6L 12L
Large Containers Possibility to mold up to 6L to 15L containers.

Very Large Containers Preform Molding Jars

Very Large Containers Possibility to mold up to 20L containers up to 900 grams in weight.
(ASB/PF) (PM) (ASB)

Filling – Small Scale

Mineral Water/Edible Oil Medium production rate.

Fruit Juices Partial heat-setting - machines with heated blow molds.

S S S S SS/T S/T
Possibility to mold containers with integral handle on
Integral / Inserted Handle preforms or inserted handles before / after blowing.
110L 115L 55L 66L 112L
Large Containers Possibility to mold up to 6L to 15L containers.

Very Large Containers Possibility to mold up to 20L containers up to 900 grams in weight.
Handled Bottles Household Bottles Heat-Set Containers Food & Beverage Containers
(ASB/PF) (ASB/PF) (HSB) (ASB/PF/HSB)
Filling – Medium Scale

Mineral Water/Edible Oil

High production rate of bottles and small jars.
Carbonated Soft Drinks
C
Hot-Fill Full heat-setting for bottles/jars with up to 95°C filling temperature.

Preform Molding
C
Preform High quality preform molding for bottles/jars.
Hot Fill Jars Cosmetics Containers Shampoo & Toiletry Bottles Non-PET Containers Small Bottles
16
(HSB) (ASB) (ASB/PF) (ASB) (ASB) The chart illustrates the wide range of generic possibilities using machines from Nissei ASB. For detailed understanding of each machine’s capabilities, please study individual machine specifications and consult with Nissei ASB. S: Inserted handle, T: Integral handle, C: Preform neck crystallizing only 17
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Technology Focus

Innovative Technology From Nissei ASB

IServo Hydraulics IPreform Conditioning – The Original ASB Advantage

Servo hydraulic technology allows for dramatic energy savings over more common systems. In a recent update of our ASB-70DPH It’s no secret that one of the key advantages of our four station ASB Series
Final bottle shape from above : Equal thickness
and ASB-70DPW models, the actual power requirement while molding the same container reduced by up to 60% compared to the models is preform conditioning in the second station of the machine. (for reference)
previous fixed displacement pump system and up to 40% compared to the variable displacement pump system. With four distinct types of conditioning system available, machines such as our
Apart from direct power savings, a servo hydraulic machine runs much quieter and more smoothly. As a result, the life of oil seals ASB-70DPH can offer a huge array of options for molding almost any resin into
and machine components is prolonged, oil changes become less frequent and less energy is used to cool the oil. almost any shape of container. Core Core Core

Localized heating can be applied via radiant heating either internally or

■ How it Works externally, while profiled conditioning cores or spot conditioning parts can be
The flow demand of oil in a molding machine varies throughout the cycle so energy requirement used to apply cooling in specific areas to allow optimized molding into the most Oval bottle Triangular bottle Asymmetric bottle
typically varies as shown in the graph below.
elaborate shapes imaginable. Illustration of the effect on preform temperature using various cross section
Even when no oil is required, a fixed displacement pump driven by a constant speed motor conditioning cores. Preform areas that are contacted are cooler resulting in
Wall thickness in non-round containers can be precisely controlled without the
wastes energy by dumping oil back to the tank. differential stretch rates to optimize material distribution.
A variable displacement pump improves on this by adjusting the flow output of the pump, but need to make expensive modifications to injection mold parts.
the motor still rotates at a constant speed. Our conditioning methods have been specifically developed to allow molding
In a servo system, the motor speed varies to match the load requirements. The motor can slow that would otherwise be impossible, giving you greater production versatility.
dramatically and can even be stopped completely at certain points in the cycle giving maximum
savings in energy. ■ Flexible & Easy Customization
Because all conditioning elements are machined from aluminium, it is a relatively simple and low
(kW)
cost operation to manufacture different shaped parts for a common preform design, allowing easy
30 optimization into a range of different containers such as round, oval, square, triangular or
Molds
Inject Hold Charge Cool / Blow Molds Open
■ Why not all-electric?
Close asymmetric shapes.
Actually, we at ASB introduced the world’s first
Changing over production from a plain round to a fully optimized extreme oval container can be as
25
all-electric 1-step stretch blow molding machine, the
simple as a quick blow mold change and a change of conditioning core. Initial set-up time and
Fixed Displacement ASB-15N/10E, back in 2007.
process optimization becomes faster while container quality is superior with lower mold
While the power consumption is even lower than a
Variable Displacement investment costs.
20 servo driven pump system, and it may be essential for
clean room operations such as pharmaceutical
containers, all-electric systems require intricate and
■ Consistency Under Difficult Conditions
Core
15 Stable injection molding conditions are vital for consistent container quality, but in the real world
bulky mechanical parts that come at a premium price.
no molding factory ever runs under perfect conditions. Variations such as ambient conditions,
Servo By utilizing servo driven hydraulic pumps, energy
cooling water quality & flow, raw material quality and operator skill levels are just a few of the
10 consumption can be reduced very close to the level of
Energy factors that could influence container quality.
Saving all-electric levels while keeping the simple and compact
By utilizing the additional control that the conditioning station provides, a molding technician
Energy hydraulic actuators unchanged. Pot
Saving can quickly and easily apply compensations that are not available in competitor’s machinery.
5
The result is improved production stability resulting in greater machine efficiency and improved Illustration of complex heating pot and conditioning core profile.
profitability. Only the blue contact parts of the conditioning core cool the
preform. Red parts of the pot provide localized heating.
0
18 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19
Time (sec)
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
1-Step Inje c tion Stre tch Blow Molding Machines: ASB Series

ASB Series – Continuing Industry Leadership. ASB Series

Line-up
ASB-
50MB
ASB-
12M
ASB-
15N／10E
ASB-
70DPH
ASB-
70DPW
ASB-
150DP
ASB-
150DPW
ASB-
150DPX
ASB- ASB-
650EXHS 650EXHD

Our first ASB Series 4-station machine was delivered nearly 40 years ago. Medium sized machines for small narrow necked bottles Small machines with exceptional capabilities ideal for Dedicated machines for molding very large containers
up to wide mouthed jars small scale bottle & jar production
They have become globally renowned as the standard in 1-step injection stretch blow molding and still remain in huge demand.
Over the years, several competitors have tried to emulate the success of this model range - none have succeeded. IASB-70DPH IASB-70DPW IASB-50MB IASB-12M IASB-650EXHS IASB-650EXHD
Every model in the ASB Series has its own specific features and capabilities but all provide tremendous flexibility of container
production with applicable molding resins. Hence the reason why demand for them has not only been maintained but has IASB-15N/10E
been increasing.
Today ASB continues to expand the possibilities by developing models with totally new capabilities to ensure they continue to
meet the future market needs of quality and flexibility combined with high output with low power consumption.

Large machines for mass production of bottles and large wide-mouthed containers

IASB-150DP IASB-150DPW IASB-150DPX

These machines are the largest in the ASB Series capable of the highest
outputs in the range. The ASB-150DP is aimed at larger bottles and very
wide mouthed jars, whereas the double row preform configuration of the
ASB-150DPW allows very high output of smaller bottles and jars at up to
36 cavities. The ASB-150DPX is dedicated to very high output of small PET
containers. Advanced hydraulic systems ensure vastly improved power
consumption over earlier machines. Where economy of scale is required,
these will give the optimum choice.
ASB-150DPW
ASB-70DPH v4
These medium sized machines are amongst our best sellers for a reason –
moderate investment costs and mold changeover times are well balanced
by huge versatility of production. The ASB-70DPH is targeted at the
medium to large bottle and jar market while the double row preform
configuration of the ASB-70DPW is ideally suited for high scale production
of bottles up to 1 L capacity.
ASB-650EXHS v2
ASB-15N/10E
ASB-50MB An ideal low-cost entry machine that is one of our best sellers, Based on the original ASB-650 design concept, there are no better
even in many developed markets. Upgraded specifications machines than these for molding 20L PET, PC or CoPolyester (Tritan) bottles
give improved versatility and productivity with low energy in single (EXHS) or twin (EXHD) cavities. They can also mold much smaller
consumption. containers in larger cavitations in a range of other materials.
Since its launch, over 2,000 units have been delivered due to With updated hydraulic and electronic control systems these machines
its wide appeal for containers such as medicines, cosmetics, provide state-of-the-art reliability & low power consumption.
healthcare products, foodstuffs etc.
ASB-12M With a higher specification than the ASB-50MB, the ASB-12M is
ideally suited to more demanding applications offering a
wider range of molding options for pilot or full scale
production.
The machine has set new standards for higher cavitation with
lower energy consumption through the use of servo driven
hydraulic pumps. Molds from previous models can be fitted to
this machine with simple modifications.
ASB-15N/10E This all-electric machine is particularly suited to clean room
production environments and has extremely low power
consumption.

20 ASB Series product samples ASB-650EXHS/ASB-650EXHD product samples – 5 US gallon PET & PC 21
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
1. 5 - S t e p I n j e c t i o n S t r e t c h B l o w M o l d i n g M a c h i n e s : PF Series

PF Series – Innovative Efficiency PF Series

Line-up
PF24-8B PF8-4B PF6-2B PF4-1BH PF3-1BH
PF3-1
BHLL

1.5-step molding combining the best features of 1-step and 2-step.

The PF Series machines are optimized for molding bottles in PET. Compact size makes them ideal for small to medium in-line
filling operations while extended versatility appeals to custom molding operations as well.
In addition to outstanding productivity and cost performance, the PF Series is also available with optional equipment to enable
the production of flat oval bottles, bottles with handles and other specialties.
Since their introduction, in excess of 1,600 PF Series machines have been sold worldwide, the majority of them being repeat
orders to our many satisfied customers.
Small & medium bottle production
IPF6-2B IPF8-4B
The best sellers in the PF Series are capable of molding containers up to 1.5L (PF8-4B) and 3L (PF6-2B). Optional neck
orientation or preferential heating systems expand the capabilities of these machines for extreme oval designs. The
PF8-4B is perfectly suited to 500ml water or sports drinks containers, while the PF6-2B is ideal for containers in the 1.5L
to 3L range including in-mold inserted or post-molding inserted handles.
Large PET bottle molding with huge product variety
IPF3-1BH IPF4-1BH
The PF3-1BH and PF4-1BH machines are optimized for molding PET bottles up to 6L capacity. With only a single blow
cavity, mold investment cost is minimized and with numerous optional features, containers having integrated, inserted
or post-molding inserted handles, off-center necks, or extreme unique designs can easily be molded.

Increased output for a wide range of PET bottles The PF24-8B can mold PET resin direct to bottles in just 25∼30% of the typical floor-space
Very large PET bottle molding

IPF24-8B
required for a similar capacity 2-step molding operation. The base model can be converted with integral handles
between 24-8 cavities molding at up to 9,000bph (500ml water), and 12-4 cavities molding at up to
2,400bph (5 L square oil) for great production output and versatility making it a viable alternative
to a traditional 2-step molding setup. The 12H variant is designed specifically to allow containers
IPF3-1BHLL
with inserted handle to be molded by the use of an optional handle inserter unit.

• Very small footprint

• Convertible cavitation
• Stable molding
• Hybrid operation

5.0L Handle 0.5L

PF8-4B v4

This largest PF Series machine in terms of container

size, can mold containers up to 12L capacity with an
integrated handle if required, making it ideal for
one-trip water bottles. Design, operation and
maintenance are identical to the smaller PF Series
machines ensuring easy training and operation.

PF24-8B

22 PF6-2B/PF8-4B product samples PF3-1BH/PF3-1BHLL/PF4-1BH product samples 23

 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Preform Injection Molding Machines: PM Series

PM Series – First Step To Success. PM Series

Line-up
PM- PM-
170／111M 70／111N
PM-
70／65NII

Small to medium scale preform production.

The PM Series preform molding machines follow Nissei ASB’s proven vertical clamping concept Small & medium bottle preform production up to 24 cavities
which ensures excellent preform accuracy with extremely compact design.
The machines incorporate preform after-cooling systems to reduce cycle times so no additional
handling or cooling equipment is required.
IPM-70/111N IPM-70/65NII Vertical clamping system for jar preforms

Highly efficient hydraulic systems ensure low power consumption and short gate/gateless hot PM-170/111M product samples.
Jar preforms up to 120mm neck
runner technology simplifies the preform molding process.

Jar & bottle preforms up to 48 cavities With 1,669kN clamping force, the PM-170 machine is ideally suited to the production of 63mm neck jar
preforms in 24 cavities. Its output is closely matched to work in line with our HSB-6M double blow
I PM-170/111M heat-set molding machine, but is also suitable for molding a wide range of other preforms including
120mm jar preforms in 6 cavities or bottle preforms in 32 to 48 cavities.

Vertical clamping system for bottle preforms

PM-70/111N
PM Series product samples
Bottle preforms (PET and PP)

These models are ideally matched to our CM and HSB machines for
production of hot-fillable PET bottles. On the other hand, they can be
used in any general molding operation for a range of preforms from
0.3L up to 5L, neck sizes up to 48mm (thread diameter) and from 8 to
24 cavities.

24 25
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n. O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Preform Neck Crystallizers: CM Series Double Blow Re-heat Stretch Blow Molding Machines: HSB Series

Ultimate heat resistance with CM Series

Line-up
CM-
2000M
CM-
6000M
CM-
6000N
CM-
12000
HSB Series – Taking The Heat HSB Series
Line-up
HSB-2M HSB-
2M/6
HSB-4N HSB-6N

crystallized necks. Double blow re-heat blow molding-

a compact, solution for heat resistant containers.
Where hot-fill/pasteurization temperatures reach the limits of amorphous PET, crystallization of the preform neck finish Together with the PM Series preform molding machines, and the CM Series neck crystallizers, the HSB Series double blow
provides ultimate integrity of the neck seal. re-heat blow molding machines provide an integrated and matched solution to your hot-filling and pasteurization needs.
To answer this need, Nissei ASB provides perfectly matched solutions in the shape of the CM Series neck crystallizer machines. Using a full mold set in the double blow mechanism will allow molding of containers that are capable of being filled at up to 95°C*.
By switching to a standard mold set, production of semi hot-fill or standard (non-hot-fill) containers is possible, increasing
Heat resistant jar – preform neck crystallizer production flexibility and cost effectiveness.
These machines provide an ideal solution for any small to medium scale filling company.
ICM-2000M ICM-6000M
*Subject to container design and specification.

To mate up with our HSB-2M and HSB-6M Double blow heat-set wide mouth jars Double blow heat-set bottles
hot-fillable jar molding machines, these models
are designed to crystallize jar preform neck IHSB-2M IHSB-4N
IHSB-2M/6 IHSB-6N
diameters up to 113mm (CM-2000M) and 63mm
(CM-6000M).

These models have been developed These HSB Series machines have
specifically for the production of wide been optimized for molding
mouthed hot- fillable/pasteurizable HSB-2M/HSB-2M/6 product samples bottles with necks up to 38mm HSB-4N/HSB-6N product samples
CM-6000M jars, ideal for many foodstuffs including pickles, thread diameter.
jams, marmalade and a wide range of sauces. They utilize the same tried and The HSB-4N can mold up to 2L hot-fill or up to 3L standard bottles,
trusted double blow technique used in the bottle production machines, so high whereas the HSB-6N has been optimized for smaller containers – 0.6L
container performance is assured. As with the bottle molding models, this hot-fill or 1.5L standard bottles.
machine can also be configured to mold standard (non-hot- fill) jars.
CM Series product samples – jar preforms

Heat resistant bottle – preform neck crystallizer These bottle preform neck crystallizers offer nominal outputs of

ICM-6000N ICM-12000 6,000 and 12,000 crystallized preforms per hour for bottles with up
to 30(38)*mm thread diameter. *Option

HSB-2M/6
HSB-6N

CM-6000N
26 CM Series product samples – bottle preforms 27
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Mold Production

ASB Molds – Guarantee Your Profits From Day One.

Nissei ASB is not only a maker of injection stretch blow molding machines – a major part of our business has always been full I PM-170/111M Preform Mold Set
product design, mold manufacturing and product testing. ASB is well known for producing specialized low cavitation mold sets
With 40 years of experience designing and building molds for our unique molding processes, it is easy to understand that we know but we also manufacture up to 48 cavity preform injection molds for
better than anyone else how to get the best performance from the mold, or how to customize the machine for your specific project. use with our PM Series machines.
As more and more customers have come to realize the advantages of ASB’s molds, demand has been continually increasing to the
point where we now supply over 250* sets per month across our entire range of machines.
Only ASB molds will be able to maximize your efficiency and profit. * Equivalent mold sets based on ASB-50MB

IProduct Design IPilot Molds I Mold Production

Our highly experienced design team can offer For major projects we can manufacture and test Our overseas production unit is state-of-the-art
advice on design optimization, or even create single cavity molds for filling line and marketing providing world class engineering. Using over 120
completely new designs in accordance with our trials before you commit to a multi-cavity CNC machine tools, mold components are
customer’s ideas. production mold. manufactured to an exacting quality standard.

I Wide Array of Manufactured Parts

I Component Inspection
Full and vigorous component inspection means
our customers can be confident of the very best
possible quality. An essential point when dealing
with the increasing demands of the container
molding industry.
28
IPerformance Testing
In-house mold testing ensures that when the
mold arrives in your factory, no further testing
will be required. You can start producing
containers and profits immediately.
I Local Start Up
Where required, local engineers from one of our
many regional offices will be dispatched to offer
mold start-up and product acceptance in your
factory.
Normal mold manufacturing at ASB can include anything from
hot runners and injection cores to a huge range of blow cavities
from 5ml up to 20L and from single to 48 cavities.
At ASB, we have every test machine and facility available for full testing of your mold before delivery.
If you are buying a machine and mold as a set, then we will test them as a pair in our factory before
shipment. Or, if you are only adding additional molds to your existing inventory, you can be sure that only
ASB is able to offer a comprehensive testing facility on the same specification machine in one of our
factories or localized technical centers. In fact, we make it a standard rule that no mold is dispatched to the
customer untested, no matter how simple the molded product may be.
When comparing quotes for mold delivery times, remember that at ASB, all testing is done in-house so that
when it arrives at your factory, operation is virtually plug-and-play. As a result, you can be sure that it is going
to produce perfect products and will be generating profits for you within hours of un-crating the mold.
29
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Upstream & Downstream

Optional Upstream & Downstream Equipment

Nissei ASB can also supply a wide range of additional off-the-shelf or custom designed equipment to further
enhance your container quality or provide convenient additional features for value addition.

■ Linear & Rotary Leak Testers

Leak testing confirms ultimate safety & quality especially
where filled products are aggressive chemicals.
Linear - up to 3,500 bph, Rotary – up to 8,000 bph

■ In-Mold Labelling
Enhance product appeal with a smooth, wrinkle free
■ Take-Out Units ■ Gate Cutters label that resists peeling.
Our range of customized take-out units are ideally suited to various ASB Series models enabling placing of containers If using thermal gate hot runners with various ASB
onto a conveyor for further downstream handling. PF and HSB Series machines have their own built-in container Series machines while molding cosmetic grade
handling systems. quality or small containers, an optional gate cutter is
recommended. Units are available for each model
and cavitation. ■ Preform Unscramblers
For bottles up to 12,000 pph and jars up to 4,000 pph
these are most suited to our range of neck crystallizers
and HSB Series blowing machines.

■ Handle Inserters
Handles and other add-on features can be inserted into
the blow mold so that they are permanently locked in to We are always ready to develop new methods of container
the body of the blown container. For ASB and PF Series value addition. If you have a need for any type of customized
machines.
container processing equipment either before or after
molding, be sure to contact one of our representatives.
30 31
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Global Support

From design consultation to after sales care and maintenance.

We are ready to serve you at any time in any place around the world.

I International Manufacturing India Factory (Mumbai, India) Head Office and Main Factory (Komoro, Japan)

Nissei ASB is able to offer an efficient and superior service by utilizing the international talents of
our global design, manufacturing and service personnel. In addition to our primary design facility
in Japan where the focus is on group R&D, design and assembly of custom built machinery, our
India factory takes prime responsibility for manufacturing our high volume product lines.
In particular, the state-of-the-art mold manufacturing facility in our India factory allows us to offer
faster delivery times for molds from design, through manufacturing and on to final product NISSEI ASB GmbH
(Duesseldorf)
testing.
With more than 1,300 staff in 37,700m² of total factory space operating 24 hours per day, the NISSEI ASB FZE
NISSEI ASB (Dubai) NEW DELHI
Ambernath unit provides the ASB group with a cost effective manufacturing solution that has MEDITERRANEA, S.L.U. PAKISTAN (Rep.) (New Delhi) (Komoro)
NISSEI ASB COMPANY
(Santander) (Karachi) (Atlanta)
allowed us to offer continued competitive pricing with outstanding quality.
ASB
INTERNATIONAL
PVT. LTD.
I Global Organization Assures Local Understanding (Mumbai)

ASB is a truly international company - we directly employ staff from 33 different nationalities TAIWAN
(Branch)
NISSEI ASB
speaking more than 30 languages giving us a unique understanding of the global and local needs AFRICA LIMITED CHENNAI (Taipei)

(Lagos) (Chennai)
of our customers. We manufacture internationally with factories in multiple countries, we have PHILIPPINES
(Rep.)
sales offices in every major region of the world plus agents and sales representatives in huge range Comprehensive Spare Parts Support (Manila) Shizuoka Factory (Shizuoka, Japan) Technical Support Center (Atlanta, U.S.A.)

of locations. NISSEI ASB ( THAILAND)

CO., LTD. NISSEI ASB
In addition to our main products, we can deliver ancillary equipment on a global basis or can supply CENTRO AMERICA, S.A. DE C.V.
I Spare Parts & Service (Bangkok)
(Mexico City)
locally manufactured products through a range of partner companies for ease of service and NISSEI ASB
Any mechanical device, no matter how well designed, SOUTH AFRICA ( PTY) LTD. NISSEI ASB PTE. LTD.
maintenance. The choice is yours. (Pretoria) (Singapore)
built or maintained will eventually need replacement AUSTRALIA (Rep.)
parts. PT. ASB INDONESIA
(Melbourne)

I Long Term Player At ASB we have continually endeavored to provide

(Jakarta)
NISSEI ASB
SUDAMERICA LTDA.
Today, ASB is the longest serving machine supplier in the PET container molding industry with an advice to our customers on spare parts stock (Sao Paulo)

unbroken record of nearly 40 years dedicated to developing the technology of stretch blow recommendations, to supply emergency parts in the
molding. shortest possible time and to provide the necessary ● Factory ● Regional Office ● Branch Office ● Local Sales Agency

Our long term commitment to our “family” has seen deliveries of over 10,000 machines and 20,000 expertise and knowledge to keep your machines and
mold sets to more than 130 countries across the globe, with a high percentage being repeat orders. molds operating at full efficiency.
We remain as an independent company that continues to return profits back into the development Our reputation for good service has not gone ■ Nissei ASB Customers Around the World
of next generation products so you can be reassured that ASB will remain your technical partner for unnoticed with many new customers citing ASB’s • Afghanistan • Barbados • Cameroon • D. R. Congo • Finland • India • Jordan • Micronesia • Oman • Polynesia • Serbia • Sweden • Tunisia • Vanuatu
many years to come. excellent service reputation as one of the key reasons • Albania • Belarus • Canada • Denmark • France • Indonesia • Kazakhstan • Moldova • Pakistan • Portugal • Seychelles • Switzerland • Turkey • Venezuela
• Algeria • Belgium • Chile • Dominican • Germany • Iran • Kenya • Morocco • Palestine • Puerto Rico • Singapore • Syria • Turkmenistan • Vietnam
to select us as their supplier. • Argentina • Bolivia • China Republic • Ghana • Iraq • Kuwait • Myanmar • Panama • Qatar • Slovakia • Taiwan • U.A.E. • Yemen
We know it makes sense, and always bear in mind the • Armenia • Bosnia and • Colombia • Ecuador • Greece • Ireland • Lebanon • Nepal • Papua New • Reunion • Slovenia • Tanzania • U.S.A. • Zambia
• Australia Herzegovina • Congo Republic • Egypt • Guatemala • Israel • Libya • New Caledonia Guinea • Romania • South Africa • Thailand • Uganda • Zimbabwe
simple premise that while the salesman sells the first • Austria • Brazil • Costa Rica • El Salvador • Honduras • Italy • Lithuania • New Zealand • Paraguay • Russia • South Korea • The Netherlands • Ukraine
machine to a customer, it is good service and technical • Azerbaijan • Brunei • Croatia • Estonia • Hong Kong • Ivory Coast • Luxembourg • Nicaragua • Peru • Saint Lucia • Spain • Togo • United Kingdom
• Bahrain • Bulgaria • Cyprus • Ethiopia • Hungary • Jamaica • Malaysia • Nigeria • Philippines • Saudi Arabia • Sri Lanka • Trinidad and • Uruguay
support that wins repeat orders. • Bangladesh • Cambodia • Czech Republic • Fiji • Iceland • Japan • Mexico • Norway • Poland • Senegal • Sudan Tobago • Uzbekistan
32 33
 O u r E x p e r t i s e W i l l F o r m Y o u r V i s i o n.
Products & Machine Specifications

■ Variable Cavity Machines Ref:2015/04/20 ■ Machine Specifications Ref.: 180219REV62

Standard Inj. Driving +

Unit / Screw Option Screw Theoretical Injection Clamping Blow Clamping Chilled Water*1 Cooling Tower Main Driving Method Driving Power Heater Power*3 Heater Power*3 Oil Tank Machine Dimensions Machine Mass Max. Blow Operation
■ ASB Series ASB-50MB v3 ■ ASB Series ASB-70DPW v4 Diameter Injection Capacity Force Force Water*2 - Rated - Rated Capacity L×W×H Air Pressure Air Pressure
Diameter - Rated
Cavity Number cavity 1 2 3 4 5 (6) 7 8 9 10 12 14 16 18 20 24 28 32 36 Cavity Number cavity 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 24 28 32 36
Max. Capacity L 2.5 1.5 0.6 0.25 0.1 0.03 – – – – – – – – – – – – – Max. Capacity L – – – – – – – 1.0 – 0.9 0.8 0.6 0.4 – 0.25 0.1 – – – type/mm mm cm3 kN kN L/min. L/min. – kW kW kW L mm kg MPa MPa
Max. Neck Diameter T mm 63 42 32 27 25 17 – – – – – – – – – – – – – Max. Neck Diameter T mm – – – – – – – 57 – 56 47 38 32 – 26 24 – – –
Max. Body Diameter BD mm 115 90[100] 68[74] 56 45 35 – – – – – – – – – – – – – Max. Body Diameter BD mm – – – – – – – 85 – 85 79 66 54 – 45 37 – – – ■ ASB Series
Max. Height HB mm 300 200 150 – – – – – – – – – – – – – Max. Height HB mm – – – – – – – 270 – 270 – 270 – – – ASB-50MB v3 IU-10/44 26, 32, 38 152 60 78 40 90 Fixed Hydraulic 19.3 14.0 33.3*5 250 3,768 × 1,170 × 2,910 3,000 2.5 1.0
Max. Weight*1 g 129 65 43 32 26 22 – – – – – – – – – – – – – Max. Weight*1 g – – – – – – – 55 – 44 36 31 27 – 22 18 – – –
ASB-12M IU10 IU-10/44 26, 32, 38 152 137 116 60 55 Servo Hydraulic 30.3 16.1 46.4*7 220 4,625 × 1,210 × 3,076 4,800 3.5 0.8
ASB-12M IU10L IU-10L/44 – 228 137 116 60 55 Servo Hydraulic 30.3 16.1 46.4*7 220 4,625 × 1,210 × 3,076 4,800 3.5 0.8
■ ASB Series ASB-12M ■ ASB Series ASB-150DP
ASB-15N/10E IU-10E/40 36, 44 157 150 120 60 12 All Electric 32.8 20.5 53.3*8 – 4,783 × 1,232 × 3,000 5,850 3.5 1.0
Cavity Number cavity 1 2 3 4 5 6 (7) (8) 9 10 12 14 16 18 20 24 28 32 36 Cavity Number cavity 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 24 28 32 36
Max. Capacity L 2.5 1.5 0.9 0.4 0.25 0.1 0.03 0.02 – – – – – – – – – – – Max. Capacity L 15 15 10 8 5 4 3 2 1.8 1.5 0.7 0.45 0.3 – – – – – – ASB-70DPH v4 IU-35/54 44, 64 366 687 242 180 140 Variable (Servo) 33 (63) 38.5 71.5*6 (101.5*7 ) 600 5,708 × 1,932 × 3,224 11,200 3.5 1.0
Max. Neck Diameter T mm 83 62 48 38 32 25 17 15 – – – – – – – – – – – Max. Neck Diameter T mm 168(223) 158(168) 158 132 117 100 91 83 63 53 39 32 28 – – – – – – ASB-70DPH v4 IU50 IU-50/72 – 651 687 242 180 140 Variable (Servo) 58 (63) 38.5 96.5*6 (101.5*7 ) 600 5,708 × 1,932 × 3,224 12,500 3.5 1.0
Max. Body Diameter BD mm 118 90[100] 66[84] 54[68] 55 44 29 27 – – – – – – – – – – – Max. Body Diameter BD mm 260 260 230 200 160 135 115 100 90 80 68 56 48 – – – – – – ASB-70DPW v4 IU-35/64 44, 54 515 687 242 360 140 Variable (Servo) 33 (63) 49.8 82.8*6 (112.8*7 ) 600 5,708 × 1,932 × 3,809 12,700 3.5 1.0
Max. Height HB mm 300 200 150 – – – – – – – – – – – Max. Height HB mm 350 – – – – – – ASB-150DP IU-111/84 75, 95 1,330 1,472 653 360 200 Variable (Servo) 82.5 (87.5) 59.2 141.7*6 (146.7*7 ) 1,000 7,773 × 2,890 × 4,390 26,000 3.5 1.0
Max. Weight*1 g 129(194) 65(97) 43(65) 32(48) 26(39) 22(32) 18(28) 16(24) – – – – – – – – – – – Max. Weight*1 g 1,130 565 377 282 226 188 161 141 126 113 94 81 71 – – – – – –
ASB-150DPW IU-111/84 75, 95 1,330 1,472 653 360 200 Variable (Servo) 82.5 (87.5) 82.8 165.3*6 (170.3*7 ) 1,000 7,773 × 2,810 × 4,390 27,000 3.5 1.0
ASB-150DPX IU-111/84 75, 95 1,330 1,472 653 360 200 Servo Hydraulic 87.5 124.7 212.2*7 1,000 7,773 × 2,810 × 4,390 27,000 3.5 1.0
■ ASB Series ASB-15N/10E ■ ASB Series ASB-150DPW
ASB-650EXHS v2 IU-110/75 64, 84 1,060 511/581*4 343 240 180 Variable Hydraulic 55.4 55.4 110.8*6 910 7,333 × 3,005 × 3,896 20,000 3.5 1.0
Cavity Number cavity 1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 24 28 32 36 Cavity Number cavity 1 2 3 4 5 6 7 (8) 9 10 12 14 16 (18) 20 24 (28) (32) (36)
Max. Capacity L 2 1.25 0.75 0.4 0.25 0.1 0.07 0.04 0.03 0.02 – – – – – – – – – Max. Capacity L – – – – – – – 1.5 – 1.5 1.5 1.5 1.3 0.9 0.6 0.5 0.3 0.2 0.15 ASB-650EXHD v2 IU-110 (x2)/75 64, 84 1,060 × 2 511/581*4 494 240 220 Variable Hydraulic 92.4 85.3 177.7*6 1,000 7,800 × 3,255 × 3,896 24,000 3.5 1.0
Max. Neck Diameter T mm 72 62 48 42 38 30 24 19 18 15 – – – – – – – – – Max. Neck Diameter T mm – – – – – – – 94(101) – 85(90) 78(83) 72(77) 67(72) 63 55 42 32 27 24.5
Max. Body Diameter BD mm 118 90 90 71 55 45 39 33 29 26 – – – – – – – – – Max. Body Diameter BD mm – – – – – – – 98 – 98 98 98 93 83 74 61 51 45 39.5 ■ PF Series
Max. Height HB mm 250 – – – – – – – – – Max. Height HB mm – – – – – – – 250 – 250 PF24-8B/24 IU-111N/84 95 1,330 687 637 700 200 Variable Hydraulic 78.5 96.7 175.2*6 600 9,698 × 2,165 × 3,259 22,000 3.5 0.7
Max. Weight*1 g 133 67 44 33 27 22 19 17 15 13 – – – – – – – – – Max. Weight*1 g – – – – – – – 141 – 113 94 81 71 63 56 47 40 35 31
PF24-8B/12 IU-111N/84 95 1,330 687 637 550 200 Variable Hydraulic 78.5 92.6 171.1*6 600 9,698 × 2,165 × 3,259 22,000 3.5 0.7
PF24-8B/12H IU-111N/84 95 1,330 687 637 550 200 Variable Hydraulic 82.2 92.6 174.8*6 600 9,698 × 2,165 × 3,259 22,000 3.5 0.7
■ ASB Series ASB-70DPH v4 ■ ASB Series ASB-150DPX ■ ASB Series ASB-650EXHS v2 ASB-650EXHD v2
PF8-4B v4 IU-35/64 44, 54 515 460 242 320 140 Variable Hydraulic 34.0 39.9 73.9*6 450 5,985 × 2,100 × 2,955 10,500 3.5 0.7
Cavity Number cavity 1 2 3 4 5 6 7 8 (9) 10 (12) 14 16 18 20 24 28 32 36 Cavity Number cavity 24 36 48 Cavity Number cavity 1 2 (3) 4 1 2 3 4
Max. Capacity L 10 4.5 3.5(4.5) 3 1.8 1 0.6 0.4 0.35 0.25 0.1 – – – – – – – – Max. Capacity L 0.3 0.25 0.15 Max. Capacity L 20 20 12 5(7) – 20 – 7 PF6-2B v4 IU-35/64 54 515 460 181 220 140 Variable Hydraulic 34.0 39.6 73.6*6 450 5,985 × 1,960 × 2,955 9,500 3.5 0.7
Max. Neck Diameter T mm 149(158) 120 99(111) 95 73(77) 57(60) 42 36 34 27 18 – – – – – – – – Max. Neck Diameter T mm 38 37 25 Max. Neck Diameter T mm 140 120 90 84 – 120 – 84 PF4-1BH v4 IU-35/64 – 515 658 181 140 140 Variable Hydraulic 34.0 45.3 79.3*6 450 5,985 × 1,960 × 2,955 9,500 3.5 0.7
Max. Body Diameter BD mm 204 153 130 120 99 79 66(68) 54 53 45(47) 37 – – – – – – – – Max. Body Diameter BD mm 55*5 53*5 41*5 Max. Body Diameter BD mm 280 235(280) 230 180 – 280 – 180 PF3-1BH v4 IU-35/64 – 515 658 181 110 140 Variable Hydraulic 34.0 45.1 79.1*6 450 5,985 × 1,960 × 2,955 9,500 3.5 0.7
Max. Height HB mm 350 – – – – – – – – Max. Height HB mm 150 Max. Height HB mm 510 – 510 – 510 PF3-1BHLL v3 IU-110/75 84 1,060 948 309 230 230 Variable Hydraulic 59.0 64.6 123.6*6 710 7,200 × 2,500 × 3,499 16,500 3.5 0.7
Max. Weight*1 g 311(552) 156(276) 104(184) 78(138) 62(110) 52(92) 44(78) 39(69) 35(61) 31(55) 26(46) – – – – – – – – Max. Weight*1 g 47 31 23.5 Max. Weight*1 g 901 450 300 225 – 901 – 450

■ PM Series
■ Fixed Cavity Machines ■ 2-Step Preform Molding & Double Blow Heat-Set Machines PM-70/65N II IU-65/75 – 883 760 – 750 120 Variable Hydraulic 50.5 46.3 96.8*6 600 6,190 × 1,705 × 2,996 10,000 – 0.7
SR PM-70/111N IU-111N/95 75, 84 1,700 760 – 750 150 Variable Hydraulic 60.5 57.4 117.9*6 700 6,810 × 1,735 × 3,031 11,500 – 0.7
Cavities Max. Max. Neck Max. Body Max. Max. ■ PM Series PM-70/65N II Preform Max. Max. Max.Preform Max.
Max. Neck Support Ring
T PM-170/111M IU-111/95 75, 84 1,700 1,669 – 950 300 Variable Hydraulic 83.0 69.9 152.9*6 1,100 8,850 × 2,170 × 3,600 26,000 – 0.7
Dia.(BD) Height (HB) Weight*1 ■ CM Series
1
■ PF Series Preform Blow Capacity Dia.(T) Preform Cavities cavity 6 8 12 (16) 24 32 48 Cavities Capacity Dia.(T) Dia.(SR) Length Weight* E
cavity cavity L mm mm mm g cavity L mm mm mm g I
Max. Neck Diameter T mm – 48 40 30(38) 30 – –
■ CM Series
PF24-8B/24 24 8 1.5 30(38) 90 350 47 Max. Preform Length mm – 165 – – CM-2000M – – 113 117 138 –
PF24-8B/12 12 4 5 48 180 345 94 CM-6000M – – 77 80 83 – CM-2000M – – – – – – 20 All Electric 1.9 56.0 57.9*6 – 6,160 × 2,825 × 2,745 7,000 – 0.7

NH
Max. Weight*1 g – 94 63 47 31 – –
PF24-8B/12H 12 4 3*3/5*4 48 130*3/180*4 345*3 94 CM-6000N – – 30(38) 33(42) 174 – ND*5 CM-6000M – – – – – – 20 All Electric 3.3 78.0 81.3*6 – 7,700 × 2,250 × 1,850 8,000 – 0.7
PF8-4B v4 8 4 1.5 32(38) 89 320(330) 55 ■ PM Series PM-70/111N CM-12000 – – 30(38) 33(42) 174 – CM-6000N – – – – – – 80 All Electric 2.4 56.0 58.4*6 – 9,237 × 2,605 × 2,586 12,000 – 0.5
PF6-2B v4 6 2 3 45 120 350 73 Preform Cavities cavity 6 8 12 (16) 24 32 48 CM-12000 – – – – – – 220 All Electric 0.8 86.0 86.8*6 – 12,100 × 3,330 × 3,244 22,500 – 0.5

HP
PF4-1BH v4 4 1 6 48/63*2 180 350 109

PL
Max. Neck Diameter T mm – 48 40 30(38) 30 – – Blow Max. Max. Neck Max. Body Max. Max.
PF3-1BH v4 3 1 6 48/63* 2
180 350 146 Max. Preform Length mm – 165 – – ■ HSB Series Cavities Capacity Dia.(T) Dia.(BD) Height (HB) Weight*1

HB
■ HSB Series

NH

BBH
PF3-1BHLL v3 3 1 12 63/73*2 230 430 300 Max. Weight*1 g – 181 120 90 60 – – cavity L mm mm mm g
HSB-2M-1 1 4 110 150 (160) 258 – HSB-2M – – – – 306 – 160*3 All Electric 17.9 114.2 132.1*6 40 5,420 × 2,025 × 3,245 9,500 3.5 0.7
● All figures are subject to container configuration.
● ( ) Optional figure. [ ] Figures in brackets are for HB<=200 ■ PM Series PM-170/111M HSB-2M-2 2 1 86 100 223 – HSB-2M/6 – – – – 306 – 320*3 All Electric 26.8 165 191.8*6 40 8,835 × 2,025 × 3,305 15,000 3.5 0.7
● Figures in these tables are generic. For detailes of opitions, refer to individual machine catalogs or contact Preform Cavities cavity 6 8 12 16 24 32 48 HSB-2M/6 6 1 86 100 223 – HSB-4N – – – – 490 0∼85*3 75∼160*3 All Electric 21.0 93.6 114.6*6 25 7,180 × 2,030 × 3,144 13,000 3.5 0.7
an ASB representative.
*1: Using standard screw and PET. Max. Neck Diameter T mm 120 104 85 – 63 38 30 HSB-4N 4 2 38 125 350 – HSB-6N – – – – 490 0∼85*3 75∼160*3 All Electric 21.0 77.4 98.4*6 25 7,180 × 2,030 × 3,144 13,000 3.5 0.7
*2: With integrated handle/without integrated handle Max. Preform Length mm 100 – 155 HSB-6N 6 0.6 38 74 350 –
*3: Please consult with ASB on a case-by-case basis. Actual container dimensions are subject to handle style and overall design. ● Specifications are subject to change without any obligation on the part of the manufacturer. ● If required injection capacity and product weight are near to the maximum value, please confirm with ASB. ● For details of machine options, refer to individual machine catalogs or contact an ASB representative.
*4: In case of without handle. Max. Weight*1 g 241 181 120 – 60 45 30
BD *1: At 10-15°C *2: At 28-32°C *3: Subject to container specification. *4: Upper/Lower
*5: BD dimensions shown are maximum achievable but may be reduced where the ND dimension of bottle is significantly smaller than BD.
Actual operating power consumption is much lower than the rated power, depending on molding conditions, typical values are; *5: 60% of rated *6: 45% of rated *7: 25% of rated *8: 20% of rated
Please contact an ASB representative for actual achievable values.
34 35
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Considerable effort has been undertaken to ensure that the information contained in this catalog is accurate but no warranties regarding accuracy are given. Products depicted in this catalog may include option parts and colors. All rights reserved. No reproduction or republication of any part is allowed without written permission. Catalog No.D20200（3）2018-03 Printed in Japan