Electrical Symbols Table FLUID POWER SYMBOLS

RENR8898 BASIC COMPONENT SYMBOLS

Hydraulic Symbols (Electrical) January 2006
MA IN A UX .
PU MP : VAR IA BL E a nd
PU M P o r MOTOR FL UID C ON D ITI ON ER S PR IN G C ON TR OL VA LVES RE STR ICTION L INE RES TRIC TION 2 -SE CTI ON P U MP P RES SU RE C OMP EN SATED
(FIXE D )

G M VARI ABILIT Y S PR IN G LIN E R E STR ICTION PR ESS U RE HY DR AU L IC PNE U MATIC L INE R ES TRIC TION ATTAC H MEN T
( ADJ U STABL E) ( VARIA BL E) C OMPE NSATION EN ER GY TRIA N GLE S VA RIA B LE and P RE S S URE
Transducer Transducer Generator Electric Motor
C OMPE NSA TE D

(Fluid) (Gas / Air) VALVES

VALVE ENVELOPES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY F OUR-WAY

CONTROL VALVES CHECK VALVES

Pressure Switch Pressure Switch Temperature Switch Electrical Wire AB AB

(Adjustable)
PT PT
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFT ED POSITION INFINITE POSITION SYMBOL LOADED CONTROLLED

MEASUREMENT ROTATING SHAFTS

Electrical Symbols (Electrical)

PRESSURE TEMPER ATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

T
FLUID STORAGE RESERVOIRS
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

525C, 535C, & 545C Wheel Skidder VENT ED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example
Hydraulic System COMBINATION CONTROLS

Current Standard Current Standard 525C: 535C: 545C: SOLENOID SOLENOID

or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Harness identification code

This example indicates 5251-UP 5351-UP 5451-UP MANUAL CONTROL SYMBOLS
wire 135 in harness "AG". Wire
Circuit Number Wir e Color
Identi fication
325-AG135 PK-14
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
325-PK
Circuit Identification Wire Color Wire Gauge PILOT CONTROL SYMBOLS
Number RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Previous Standard

Wire Wire Color EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

325-PK-14
B A
SPRING LOADED GAS CHARGED LINES CR OSSING LINES J OINING SINGLE ACTING DOUBLE ACTING
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONIN G P OSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL
Component Locations
Part Machine Schematic
Description BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PA RA LLE L CROS S F LOW A LLOWE D I N
Number Location Location DI RE CT I ON FL OW FLOW E I THE R DI RE CTI ON

Ac cu mu lat or Gp - Fr ont B rak e 23 8-82 32 1 F- 4

Ac cu mu lat or Gp - Pilot M anif old 1 70-8 531 2 C -5
Ac cu mu lat or Gp - R ear Brak e 23 9-99 41 3 F- 4
Ac tu ato r A s - Park in g B rak e 7 I-3 759 4 F- 3
Co ntr ol Gp - Fo ot Br ak e 2 60-1 921 5 F- 5 ©2006 Caterpillar Printed in U.S.A.
Co ntr ol Gp - Jo ystick (Gr apple Con trol ) All Rights Reserved
(5 25C O nly) Singl e Fu nctio n 23 8-98 05 6 C-3
Two Fu nctio n 23 8-98 04
Co oler Gp - H y drauli c Oil 2 52-6 567 7 B- 4
Cy lin der Gp - Boo m 2 00-3 195 8 E- 3
Cy lin der Gp - D ec ki ng Blad e L ift 16 0-09 42 9 E- 5
Cy lin der Gp - Lh Arc h 20 0-32 04 10 E- 4
Cy lin der Gp - Lh St eeri ng 2 52-5 871 11 E- 6
Cy lin der Gp - R h Arc h 2 00-3 202 12 E- 4 32 1 3 15 16 22 23 1 3 15 16 22 23
Cy lin der Gp - R h St eerin g 25 2-58 72 13 E- 6
14 20 34 2 37 24 26 27 30 33 SOS
Cylin der Gp - Tong (525 C) 22 6-78 64 24 26 27 30 33 24
(53 5C) 20 3-42 09 14 E- 3
(54 5C) 27 6-19 47
Fil ter G p - Implemen t & Steeri ng Retur n 2 14-6 589 15 B- 3
Fil ter G p - Pi lot M ani fol d R et urn 26 6-89 54 16 A- 4
15 16
Pump Gp - Imp lement / Steeri ng (52 5C/5 35C) 6E -60 12
17 A- 6
7 32
(54 5C) 16 1-57 15 7
Pum p Gp - M ec h Wi nc h P ilot 2 52-0 796 18 A- 5 37 32 TP2
Pum p Gp - Pilo t 2 51-4 315 19 A- 5
2
Ro ta tor G p - Gr appl e 22 5-94 57 20 E- 2
Sens or - Au to Gra b Pres s ure 22 1-34 05 21 E- 2
8
Sw itc h Gp - Low Bra ke Pr es su re 3E -78 06 22 E- 4
5
Switch Gp - Par ki ng Brake Pre ssur e 1 74-4 312 23 F- 3
21 25 17
Ta nk G p - H yd raulic Oil 22 0-86 28 24 B- 3 28 29
Valv e - Fl ow D iv ider 1 78-0 700 25 E- 3
Valve Gp - Accumulator Charg ing 9U-2 886 26 F- 5
17 18
Valv e Gp - C hec k 1 32-1 204 27 B- 4 19 FR ONT
FRA ME

Valve Gp - Check Imp / Steer Return 2 53-7 537 27 A- 4

Valve Gp - Check P- Manif Re tur n 19 2-26 84 27 A- 4

RENR8898
Valv e Gp - F ree Spo ol Sole noid 25 7-63 64 28 C -1
TP1
Valve Gp - Gra pple Control
(525C / 53 5C) Arch / Tong / Rotate 19 5-50 15
(525C / 53 5C) Arch / Tong / Rotate / Winch 25 3-17 63
FRONT VIEW
(525C / 53 5C) Boom / Arch / Ton g / Rotate 19 5-50 14 29 C-3
(525C / 53 5C) Boom / Arch / Ton g / Rotate / Wi nch 25 3-17 70
10 21 25 4 11 5 35 17 18 9 9 11 9
(545C) Bo om / Arch / Tong / Rotate 19 5-08 21
12 28 29 31 13 33 36 19

12 Page
(545C) Bo om / Arch / Tong / Rotate / Winch
Valv e Gp - Park in g B rak e
25 3-33 48
25 2-07 42 30 F- 3 4 13 35
Imp/Steer Pump Test Ports
Valv e Gp - Pilo t M anif old 25 3-46 03 31 B- 5
Valv e Gp - St eer / D oz er C ont rol 2 53-1 762 32 C -5 Machine Component Locations 31 36
Valv e Gp - T ank R el ief Br eak er 4 T- 4145 33 B- 3
Wi nc h G p - H y dra ulic 25 2-52 06 34 F- 1
S econda ry St eering Att achment s
Pum p Gp - Sec on dary St eerin g 1 77-9 742 35 A- 5
Sens or - Im p / St eer Pres s ure 2 21-3 405 36 B- 5
Valv e Gp - C hec k I m p / St eer 1 83-9 322 37 C -6
Valv e Gp - C hec k S ec St eer ing 18 5-40 26 37 C -6
2
3
1
31 SOS
TP5 23
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
TP6
Description
Number Location
TP 1 Imp/Steer P ump Dischar ge Pressure B -6 TP8 26
TP 2 Imp/Steer P ump Signa l P ressure B -6
TP 3 Pilot Oil Pres s ure C -5 TP7
TP 4 Pilot Di ffere nti al L ock Pre ssur e C-5
TP 5 Rear Service Brake Accumula tor Pr essu re E -4
TP 6 Fr ont S ervice B rake Accumulator Pressure E -4
TP 7 Rear Service Brake Pr essur e F- 6
TP3 16
TP 8 Fr ont S ervice B rake Pressure F- 6
TP4
SO S Hy dr aulic Oil Sam pli ng Por t B -4 30

Service Brake Test Ports Pilot Manifold Test Ports Brake Accumulator Test Ports
 CONTROL GP- VALVE GP- ACCUMULATOR GP-
FOOT BRAKE ACCUMULATOR FRONT BRAKE ACCUMULATOR GP-
FRONT AXLE REAR BRAKE
260-1921 CHARGING 238-8232
9U-2886 239-9941 ACTUATOR AS-
PARKING BRAKE WINCH GP
7I-3759 HYDRAULIC
252-5206

TP7
TP8 VALVE GP-
PARKING BRAKE
SWITCH GP- T
SOLENOID
PARKING BRAKE
252-0742
PRESSURE
174-4312 G
U
TP6
24V
TP5 SWITCH GP-
REAR AXLE LOW BRAKE
SENSOR- FREESPOOL
PRESSURE CYLINDER GP-
3E-7806 TONG AUTO GRAB
226-7864 (525C) PRESSURE
BRAKE
CYLINDER GP- CYLINDER GP- 203-4209 (535C) 237-0957 WINCH
VALVE
LH STEERING RH STEERING BRAKE
CYLINDER GP- CYLINDER GP- 276-1947 (545C)
252-5871 252-5872 CYLINDER GP- CYLINDER GP-
DECKING BLADE LIFT BOOM BR
RH ARCH LH ARCH
160-0942 200-3195 200-3204 200-3202
DOZER
TONG

OPEN
RAISE
STEERING BOOM
ARCH ROTATOR GP-

RAISE
GRAPPLE DR
225-9457
C B A
VALVE-
LEFT FLOW DIVIDER
RAISE 178-0700

LS B A B A B A B A B A B A B A

ACCUMLATOR GP-
PILOT MANIFOLD VALVE GP-
VALVE GP- TP4 VALVE GP- VALVE GP- FREE SPOOL
170-8531 TP3 STEER/DOZER GRAPPLE CONTROL
CHECK SOLENOID
SEC STEERING CONTROL 195-5015 (525C/535C) ARCH/TONG/ROTATE 257-6364
185-4026 253-1762 253-1763 (525C/535C) ARCH/TONG/ROTATE/WINCH
NOTE A 195-5014 (525C/535C) BOOM/ARCH/TONG/ROTATE
253-1770 (525C/535C) BOOM/ARCH/TONG/ROTATE/WINCH
VALVE GP- 195-0821 (545C) BOOM/ARCH/TONG/ROTATE
CHECK 253-3348 (545C) BOOM/ARCH/TONG/ROTATE/WINCH
IMP/STEER
183-9322
NOTE A CONTROL GP-
JOYSTICK (GRAPPLE)
238-9805 (525C ONLY) SINGLE FUNCTION
238-9804 TWO FUNCTION
RENR8898
12 Page, Color 2

VALVE GP-
PILOT
MANIFOLD
253-4603 VALVE GP-
FILTER GP- TANK RELIEF
COOLER GP- IMPLEMENT & STEERING BREAKER
SENSOR-
TP2 HYDRAULIC OIL RETURN 4T-4145
IMP/STEER
252-6567 214-6589
PRESSURE HYD RAUL IC CI RCUI T COL OR D ESCRI PTIO NS
LINE PATTERNS
TP1 221-3417 IMPLEMENT AND STEERING PUMP OUTPUT
VALVE GP-
AIR VACUUM PILOT PUMP OUTPUT
Pressure Line
NOTE A CHECK MECHANICAL WINCH PILOT PUMP OUTPUT
132-1204 SECONDARY PUMP OUTPUT Pilot / Load Sensing Pressure
LS
SOS DOZER CYLINDER CONTROL CIRCUIT

AIR RELIEF
IMPLEMENT AND STEERING PUMP LOAD SENSE CIRCUIT Drain / Return Lines
PUMP GP- TANK GP- SUPPLY LINE
MECH WINCH HYDRAULIC OIL DRAIN / RETURN LINE Component Group
PILOT 220-8628 STEERING CIRCUIT
FILTER GP- BOOM CYLINDER CONTROL CIRCUIT
252-0796 Attachment
PILOT MANIFOLD TONG CYLINDER CONTROL CIRCUIT
RETURN HYDRAULIC WINCH CONTROL CIRCUIT
Air Line
266-8954 ARCH CYLINDER CONTROL CIRCUIT
BRAKE CONTROL CIRCUIT
GRAPPLE MOTOR CIRCUIT
CALLOUTS
VALVE GP- VALVE GP- TP 1 Taps (Pressure, Sampling,Sensor) by letter
CHECK CHECK
P-MANIF 52 Components by number
M IMP/STEER
RETURN
RETURN
192-2684 253-7537 NOTE A: FOR SECONDARY STEERING MACHINES ONLY.

PUMP GP- PUMP GP-

IMPLEMENT/ SECONDARY
STEERING PUMP GP- STEERING
6E-6012 (525C/535C) PILOT 177-9742 THIS SCHEMATIC IS FOR THE 525C, 535C, AND 545C WHEEL SKIDDER
161-5715 (545C) 251-4315 NOTE A PART #: 257-4985 CHG 00
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations