MACHINE OPERATOR – TOOL ROOM

CURRICULUM/SYLLABUS
This program is aimed at training candidates for the job of a “Machine Operator - Tool Room”, in the “Petrochemical”
Sector/Industry and aims at building the following key competencies amongst the learner

Program Name MACHINE OPERATOR – TOOL ROOM

Qualification Document MACHINE OPERATOR – TOOL ROOM

Name & Reference ID. ID CPC/Q 5104
Version No. 1.0 Version Update Date

th
Pre-requisites to Training Minimum qualification –X Standard

Training Outcomes
This course encompasses 10 out of 10 Learning Outcomes (LO) of “Machine Operator-Tool Room Operator”
Qualification Document.
After completing this programme, participants will be able to:
 Understand and apply Safety measures while working in Tooling Industries
and familiarize work environment in the precision machining and
manufacturing industries
 Understand the job requirement while machining the components and tools
in manufacturing industries
 Read engineering drawings and produce CAD drawings of parts and products
 Operation of Conventional machines e.g. Lathe, Milling, Drilling, Grinding
 Precision Machining and Tooling
 Basic Programming and Operation on CNC-Lathe, CNC-Milling, CNC-EDM
machines.
 Appreciate the organisational structure and management of manufacturing
industries.

Sr. Theory Practical

Key Learning Corresponding
No Module Duration Duration Equipment Required
Outcomes LO Code
. (hh:mm) (hh:mm)
1 Maintain 12 28  Knowledge of CPC/N5109 1. Hand gloves,
basic health interpreting and goggles, Earplugs,
and safety applying the Helmet, Fire
practices at Occupational extinguishers etc.
the Health and Safety 2. Safety charts
workplace,5S  Demonstrate 3. First-aid kit
knowledge of 4. LCD Projector,
recognizing White Board with
situations requiring marker and duster,
emergency action charts etc.
 Demonstrate 5. Pen drives,
knowledge of computers etc. for
making appropriate conduct of class.
decisions
concerning first aid
 Demonstrate
knowledge of safe
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 work practices.
 Demonstrate
knowledge of safety
equipment, their
applications,
maintenance and
procedures for use.
 Ensure sorting,
streamlining &
organizing, storage
and documentation,
cleaning,
standardization
across the plant
and office premises
of the organization
2 Understandin 30 70  Demonstrate CPC/N51010 1. Drawing
g the basic knowledge of basic Board
concepts, drawings and their 2. Mini-Drafter
design, applications. 3. Pencil
drawings and  Demonstrate lines, 4. Engineering
planning for lettering, first angle geometric
machining &third angle instruments
components, projection. 5. Drawing
making tools Orthographic and Sheets
& dies and isometric projection. 6. Computer
coordinating  Demonstrate Hardware
with others knowledge of and Auto-
interpreting and CAD
extracting software
information from 7. LCD
drawings. Projector,
 Demonstrate White Board
knowledge of basic with marker
freehand sketches. and duster,
 Demonstrate charts etc.
knowledge of 8. Pen drives,
performing an computers
accurate drawing etc. for
from physical conduct of
measurements. class
 Demonstrate
surface finish
symbols
 Demonstrate
conventional
representation of
threads.
 Demonstrate
knowledge of views
of assembly and
detail drawings and
their applications.
 Demonstrate
knowledge of
sectional views of
the design drawing
and markings and
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 their applications.
Demonstrate
knowledge of
cutting tools, their
applications and
procedures for use.
 Demonstrate
knowledge of
cutting tool
geometry and its
use.
 Terminology
associated with
cutting tools.
 Types of cutting
tools and types of
cutting tool
materials and their
applications
3 Perform 30 70  Demonstrate CPC/N5111 1. Files
fitting knowledge of basic 2. Vices
operations on precision 3. Hand
machining measurement and hacksaw
components its use. 4. Power
using hand  Demonstrate hacksaw
tools knowledge of basic 5. Chisels
precision measuring 6. Scribers
instruments, their 7. Punches
applications and 8. Hammers
procedures for use. 9. Measuring
 Types of precision instruments
measuring 10. Steel rule,
instruments and try square
describe their marking
applications gauge
 Procedures used 11. surface plate
for transfer of sizes. 12. Vernier
 Demonstrate caliper
knowledge of files, 13. Micrometer
fittings and fitting (inside &
tools. outside)
 Study on Bench 14. Vernier
Vice, hammers, height gauge
hacksaw, power 15. Vernier
hacksaw, chisels, depth gauge
scribers, punches. 16. Standard
wire gauge
17. Combination
set
18. Screw
thread
gauge
19. Depth
micrometer
20. Radius
gauge
21. Caliper
22. Try square

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 23. Sine bar
24. Bevel
protector
25. Dial indicator
26. vernier
height gauge
27. C-clamp
28. Set of
standard slip
29. Gauges
30. Tap & Die
sets
31. LCD
Projector,
White Board
with marker
and duster,
charts etc.
Pen drives,
computers
etc. for
conduct of
class
32. Steel raw
material for
training on
machines
4 Operation on 30 70  Demonstrate CPC/N5112 1. Radial
Drilling knowledge of drills drilling
and drill, their machine
applications, 2. Bench
maintenance and drilling
procedures for use. 3. Machine
 To understand the 4. Pillar drilling
basic principles of machine
the Drilling 5. Drilling
machines machine
 Describe principle, 6. Drilling
construction and machine
working various work holding
kinds of drill and tool
machines holding
 Study of cutting devices
tools and machining 7. Set of Drill
operations carried bits
out on Drilling 8. Counter
machine boring drills
 Be able to operate 9. Counter
Drilling machines in sinking drills
a safe and 10. Centre
competent manner. drills.
11. Assorted
tools
and
Accessories
12. Steel raw
material for
training on

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 machines
13. Cutting fluid
5 Operation on 30 70  Demonstrate CPC/N5113 1. Shaper
Shaper knowledge of machine
Shapers, their 2. Shaper
applications, set up machine
and procedures for work and
use. tool holding
 Demonstrate devices
knowledge of 3. Single point
broaching and key & cutting
seating machines, tool
their applications, 4. Assorted
set up and tools
procedures for use. and
 Be able to operate Accessories
Shaping machine in 5. LCD
a safe and Projector,
competent manner. White Board
with marker
and duster,
charts etc.
6. Pen drives,
computers
etc. for
conduct of
class
7. Steel raw
material for
training on
machines
8. Cutting fluid
6 Operation on 30 70  Demonstrate CPC/N5114 1. Lathe
Lathe knowledge of machine
machine conventional lathes, 2. Lathe
their accessories, machine
attachments and work holding
applications. and tool
 Demonstrate holding
knowledge of lathe devices
tools and their 3. Single point
applications. tool, drill bit,
 Demonstrate tapset,
knowledge of threading
conventional lathes, tool, form
maintenance and tool
procedures for use. 4. Assorted
 Demonstrate tools
knowledge of and
tapers, their Accessories
attachments and 5. LCD
applications. Projector,
 Demonstrate White Board
knowledge of with marker
conventional lathe and duster,
drilling, boring, charts etc.
reaming, tapping 6. Pen drives,
and threading computers

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 operations. etc. for
 Be able to operate conduct of
Lathe machine in a class
safe and competent 7. Steel raw
manner material for
training on
machines
8. Cutting fluid
7 Operation on 30 70  Demonstrate CPC/N5115 1. Milling
Milling knowledge of machine
machine milling machines, 2. work holding
their accessories, and tool
attachments and holding
applications. devices
 Demonstrate 3. Set Milling
knowledge of cutters of
milling cutting tools HSS,
and their carbide,
applications insert type
 Identify the 4. Assorted
components and tools
controls of milling and
machines their Accessories
purpose and 5. Steel raw
operation. material for
 Identify types of training on
milling machine machines
accessories and 6. Cutting fluid
attachments their
applications and
maintenance
 Identify types of
cutting tools and
their applications
 Be able to operate
Milling machines in
a safe and
competent manner.
8 Operation on 30 70  Demonstrate CPC/N5116 1. Grinding
Grinding knowledge of machines-
machines Pedestal Grinding, pedestal
Bench Grinding, grinder-
Surface grinders, bench
Tool and cutter grinder-
grinder and their set surface
up, maintenance grinder-tool
and procedures for and cutter
use. grinder
 Considerations 2. Work holding
used to determine and tool
feed, speed and holding
depth of cut for devices
grinding operations. 3. Grinding
 Procedures used to wheels
set up grinders and 4. Wheel
align the work dresser
piece 5. Assorted
 Precautions used tools
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 for truing and and
dressing a grinding Accessories
wheel. 6. Steel raw
 Types of surface material for
grinders and training on
accessories used machines
for surface grinding 7. Cutting fluid
operations and
describe their
applications
 Procedures used to
set up and perform
grinding operations
on a surface
grinder.
 Be able to operate
Surface Grinding
machine in a safe
and competent
manner.
 Demonstrate
knowledge of
cylindrical grinders,
their set up
procedures for use.
 Ability to operate
Grinding machines
to produce
precision parts
 Considerations
used to determine
feed and depth of
cut for grinding
operations
 Procedures used to
plan the sequence
for grinding
operations.
 Identify types of
accessories and
attachments used
for cylindrical
grinding operations
 Be able to operate
Cylindrical Grinding
machine in a safe
and competent
manner.
9 Basic 60 140  Demonstrate CPC/N5117 1. Computer
programming knowledge of and its
and computer systems devices
operation on and their operation. 2. CNC
CNC  Demonstrate simulator
Machines knowledge of 3. CNC-Lathe
popular software machine,
packages and their Tool and
applications. work holding
 Demonstrate devices,
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 knowledge of cutting tool
security issues 4. CNC-Milling
related to machine,
computers. Tool and
 Use electronic mail work holding
 Demonstrate devices,
knowledge of CNC cutting tools
machine tools, their 5. CNC-EDM
accessories, machine,
attachments and Tool and
applications. work holding
 Advantages of devices,
using CNC machine electrodes
tools. 6. Steel raw
 Demonstrate material for
knowledge of basic training on
CNC programming. machines
 Demonstrate 7. Cutting fluid
knowledge of CNC 8. LCD
machine tools, their Projector,
set up, White Board
maintenance and with marker
procedures for use. and duster,
 Understand the role charts etc.
of CAD/CAM 9. Pen drives,
software as applied computers
to CNC Machines. etc. for
 Be able to operate conduct of
CNC machines in a class
safe and competent
manner.
 Be capable of tool
setting for CNC
Machines.
 Be capable of
inputting CNC
programs through
manual data input
10 Work 06 14  Demonstrate CPC/N5105 1. Charts
effectively knowledge of 2. LCD
with others the importance Projector,
of well- White Board
developed with marker
writing skills in and duster,
the charts etc.
Workplace. 3. Pen drives,
 Demonstrate computers
knowledge of etc. for
the purpose of conduct of
various types class
of workplace
correspondenc
e.
 Demonstrate
knowledge of
the principles
of effective
workplace
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 writing.
 Demonstrate
knowledge of
standard
formats for
letters
 Demonstrate
the ability to
prepare and
deliver an oral
presentation.
 Demonstrate
knowledge of
the importance
of effective
interpersonal
skills in the
workplace.
 Identify
common trade
specific forms
 Demonstrate
knowledge of
good customer
service
practices
Total Programme Duration: 960 Hours

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