PUNCAK EMAS INFRA SDN BHD

KAEDAH KERJA BAGI PEMBINAAN DINDING GABION

Prosedur
Semua aktiviti kerja pembinaan akan mengikut keadaan tanah semula jadi dan untuk
membolehkan penyebaran peralatan sepenuhnya. Kerja-kerja tambahan seperti jalan
masuk, dataran tinggi, kawasan himpunan dan stok akan dibina dan dikekalkan untuk
memastikan keselamatan, kemudahan, dan penyelia kerja berjalan lancer.
Dimensi Gabion dan Dinding Gabion akan dinyatakan oleh pelan.

1) Pembersihan tapak untuk Kawasan dinding gabion.

2) Memotong dan meratakan asas tapak.

3) Membina limpahan gabion disertakan ‘geotextile’ dan batu penapis.

4) Penggalian untuk mengekalkan kedalaman yang diperlukan untuk dinding gabion.

5) ‘Stonework’.

6) Memasang, mengikat, staking dan menegangkan.

7) Kerja Geotextile fabric.

8) Pelupusan tanah, lebihan bahan dan pengembalian semula pasir pengisi.

9) Bekalkan perforated riser yang dibalutkan dengan geotextile, jika ada.

10) Pemasangan paip lonkang.

11) Pembuangan sedimen terkumpul anggaran 2/3 ketinggian penapis termasuk pelupusan.

12) Untuk pemasangan dan pengisian gabion sila rujuk Lampiran 1

Rujukan

i) Arahan Teknik (Jalan) 16/03

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LAMPIRAN 1

Assembly, Installation and Filling of Gabions

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Assembly and Forming the Structure

1. Each gabion mesh will be unfolded on a hard, flat surface. All kinks will be stretched and
stamped out. It will be made sure that all creases are in the correct positions for forming
the box, one at the edge of each end panel and each diaphragm.

2. The side and end panels will be folded into the upright position to form a rectangular
box. The top corners of the box will be joined together with the thick selvedge wire which
is sticking out from the corners of each panel. This will make sure that the tops of all four
sides of the box are level.
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3. Wiring up will begin by securing the binding wire at the top corners of the panels to be
joined, by looping it through and twisting it together. Then the wire will be laced around
the selvedges with single loops and double loops in turn at 100 mm intervals. Finally, the
wire will be fastened securely at the bottom corner, and the loose end will be poked
inside the gabion. Next, the diaphragms will be lifted into the vertical position and will be
wired up to the side panels in exactly the same way.

4. When possible, small groups of gabions will be wired together off the site, and then will
be carried to the structure as complete sections for joining to other gabions already in
position. The ground where the gabion structure is to be built will be leveled as much as
possible before placing the empty gabions in position. The gabions will be wired
together, using exactly the same method as for assembling single gabions. The gabions
will be placed front to front and back to back so that pairs of facing lids can later be wired
down in one go.
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5. The empty gabion or group of gabions will be placed in position. The end from which
work is to start will be secured, through the two corners, into the ground and will be tied
firmly to a good anchorage. The remaining empty gabions will be wired one to another
as work proceeds. The opposite side or end of the gabion will be stretched. The top and
bottom are then will be kept stretched until the gabion has been filled, by tying them to a
fixed point. While the gabion is being stretched, it will be checked that the wiring together
has been properly carried out and is not pulling apart. If it is, the section will be rewired.
When on the structure, the gabions will be wired securely along the sides and ends to
the adjoining gabions and to the already filled gabions below.

Filling
1. The filling material to be used will not be larger than 200 mm and not smaller than the
size of the mesh. The gabions will be filled by hand or by machine, making sure that the
stone is tightly packed and has a minimum of voids. When possible, the last gabion will
left empty, as it is easier to join the next one to it. All the outside compartments of 1 m
high gabions will be filled only up to one third full. Then horizontal bracing wires will be
fixed in the gabions directly above the level of the stone in those compartments and the
bracing wires will be tied to keep the face even and free from bulging. Next, the gabion
will be filled up to two thirds and the bracing will be repeated. Finally it will be filled to the
top. 500 mm gabions will be filled in 2 'lifts' with bracing at half full. In order to allow for
settlement the fill will be leveled off 25 mm to 50 mm above the top of the mesh.
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2. The lids will be tightly stretched over the filling and will be wired down. The
corners will be temporarily secured first, to ensure that there is enough mesh to
cover the whole area. Some filling may have to be removed from the top of the
gabion to prevent the lid from being over-stretched.

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