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Table of Contents

Hand Winches – for LIFTING or PULLING – Section 1 pages 2–9

Hand Winches
spur and worm
Spur Gear Spur Gear Spur Gear Worm Gear Worm Gear
up to 1000 lb up to 2000 lb up to 10,000 lb up to 4000 lb Speed Reducers

Power Winches – for LIFTING or PULLING – Section 2 pages 10–15

Power Winches
section 2
Series 4WP Series 477 Series 4WS
up to 2000 lb up to 2000 lb up to 6000 lb

Power Winches – for LIFTING or PULLING – Section 3 pages 16–29

Power Winches
section 3
Series 4WS Series 4HS Series 4HPF Series 4HPFC Series 4HWF
up to 26,000 lb up to 56,000 lb up to 25,000 lb up to 15,000 lb up to 8,100 lb

Davit and Floor Cranes – Section 4 pages 30–45

davit and floor


Cranes
Series 5122 Series 5123 Series 5124 Series 57 Model 548 Series 5FC
up to 500 lb up to 1400 lb up to 2000 lb up to 2200 lb up to 1000 lb up to 6000 lb
Winchoists • controls • wire rope

Winchoist and Accessories – Sections 5, 8, and 9 pages 46–52


Accessories

Winchoist Controls Switches Motor Controls Wire Rope Data Sheets


up to 2000 lb up to 7.5 hp up to 60 hp up to 75 ft

Form FF02-1201 visit us at www.thern.com Page 1


Spur Gear Hand Winches
Up to 2,000 lb capacity
Machine Cut Spur Gears for accurate and long lasting service.
Automatic Brake Models provide positive load control for lifting and
lowering operations. Brake models have PB suffix.
Corrosion Resistant zinc and iridescent dichromate plated finish pro-
tects against corrosion in harsh environments.
Quick Disconnect Anchor for quickly attaching or removing wire rope
M4022PB equipped with a swagged ball fitting.
Bronze and radial ball bearings provide smooth and efficient operation.
Large Diameter Drums minimize wear to extend wire rope life.
Gear Covers protect gears and help prevent injuries.
Stainless Steel Models Available for harsh environments, see models
with SS suffix. Stainless steel models are electro-polished for added
corrosion resistance.
M4312PB
Wire Rope Assemblies sold separately.

Spur Gear Hand Winches – Configurations and Performance Characteristics – Section 1 Pricing
load rating (lb) wire drum capacity (ft) 1 single double force 2 approx.
model 1st mid full rope 1st mid full gear gear to lift ship user 3
number description layer drum drum dia. layer drum drum ratio ratio 1000 lb wt. (lb) price
M401 500 lb – marine duty 500 400 300 1/8 7 60 130 — — — 8 $ 50
(for pulling only) 3/16 4 27 60
M4022 1000 lb – marine duty 1000 700 500 1/8 4 52 130 2.85:1 — 40 lb 11 141
(for pulling only) 3/16 3 26 57
M4022PB 1000 lb – marine duty 1000 700 500 1/8 4 52 130 2.85:1 — 41 lb 15 237
with brake (for lifting) 3/16 3 26 57
M4032 1000 lb – marine duty 1000 700 500 1/8 11 110 250 2.85:1 — 40 lb 13 152
(for pulling only) 3/16 7 51 110
M4032PB 1000 lb – marine duty 1000 700 500 1/8 11 110 250 2.85:1 — 41 lb 17 251
with brake (for lifting) 3/16 7 51 110
M4042PBSS 1000 lb – stainless steel 1000 800 600 1/8 in 12 110 240 3.83:1 — 46 lb 24 645
with brake (for lifting) 3/16 in 8 48 110 (single gear)
1/4 in 5 27 59
M4312 2000 lb – marine duty 2000 1600 1200 3/16 8 48 110 3.83:1 14.7:1 20 lb 23 305
(for pulling only) 1/4 5 27 59 (double gear)
5/16 4 17 39
M4312PB 2000 lb – marine duty 2000 1600 1200 3/16 8 48 110 — 14.7:1 17 lb 28 406
with brake (for lifting) 1/4 5 27 59 (double gear)
5/16 4 17 39
M4312PBSS 2000 lb – stainless steel 2000 1600 1200 3/16 in 8 48 110 — 14.7:1 17 lb 28 862
with brake (for lifting) 1/4 in 5 27 59 (double gear)
5/16 in 4 17 39
M4412 2000 lb – marine duty 2000 1600 1200 3/16 18 97 210 3.83:1 14.7:1 20 lb 25 336
(for pulling only) 1/4 14 52 120 (double gear)
5/16 11 35 77
M4412PB 2000 lb – marine duty 2000 1600 1200 3/16 18 97 210 — 14.7:1 17 lb 30 426
with brake (for lifting) 1/4 14 52 120 (double gear)
5/16 11 35 77
1
Actual drum capacities may be 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
2
Approximate handle force required to lift 1000 lb with an empty drum, and maximum handle length.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. See Dimensions on Next Page

Page 2 visit us at www.thern.com Form FF02-1201


Model M401 Wire Rope Model M4042PBSS
Installation –
M Model M401 L
S M
L bolt
S

Hand Winches
spur and worm
J J
K K

G H

H
G
drum CL
handle
rotation CL D C
T E
C
handle drum CL
rotation CL F A
T E D B

F A Wire Rope Installation – Model M4042PBSS


B

M4022 and M4022PB Base

Models M4022 and M4032 L


S M w ir e
rope

J Quick Disconnect Anchor Flange Clip Anchor


H K
G

drum CL
Spur Gear Hand Winches – Dimensions (in)
handle C
M401 M4022 M4022PB M4032 M4032PB M4042PBSS
rotation CL
E T D drum dia. 1.50 1.50 1.50 1.50 1.50 2.50
flange dia. 4.06 4.56 4.56 4.56 4.56 5.50
F A drum width 2.75 2.00 2.00 4.00 4.00 3.00
B
A 6.56 7.25 7.27 7.25 7.27 8.18
M4032 and M4032PB Base B 10.56 9.00 12.12 11.00 14.12 13.77
S C 4.56 6.12 6.14 6.12 6.14 6.90
M
L D 2.50 3.37 3.37 3.31 3.37 3.75
Models M4022PB and M4032PB E 2.50 2.00 2.00 2.00 2.00 2.25
F 5.81 4.96 8.05 6.96 10.05 9.76
J G4 8.50 11.03 10.59 11.03 10.59 10.59
H K H4 11.28 13.56 13.12 13.56 13.12 13.50
G J 2.19 1.84 1.84 3.00 3.00 1.66
C drum CL K 4.38 3.68 3.68 5.68 5.68 5.26
handle L 2.50 2.82 2.82 2.00 2.00 5.00
D rotation CL M 3.50 5.00 5.00 5.00 5.00 6.00
E T
S (hole dia.) .40 .43 .43 .43 .43 .41
A
F T .18 .18 .18 .18 .18 .18
B
Dimensions are for reference only and subject to change without notice.
4
Model M401, M4022PB, and M4032PB handles are adjustable, dimension
Wire Rope Installation – Models M4022, M4022PB, M4032, and M4032PB shown is for maximum handle length.

Important: It is the owner's or operator's responsibility to


determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
read the Owner's Manual supplied with the equipment before
w ir e
rope operating it.

Quick Disconnect Anchor Flange Clip Anchor See Additional Dimensions on Next Page

Form FF02-1201 visit us at www.thern.com Page 3


Models M4312 Models M4312PB and M4412PB
and M4412
M L
M
L S
S
J
K
J
K
G H
H
G
handle drum CL
C
drum CL handle rotation CL
rotation CL E D C
T
D E
T F A
A B
F
B
Model M4312PBSS
M
S L

Wire Rope Installation – Models M4312, M4312PB, M4312PBSS,


J
M4412, and M4412PB
K

H G

w ir e
rope
drum CL handle
rotation CL
D C E
Quick Disconnect Anchor
T

A F
B

Spur Gear Hand Winches – Dimensions (in)


M4312 M4312PB M4312PBSS M4412 M4412PB
drum diameter 2.50 2.50 2.50 2.50 2.50
flange diameter 5.50 5.50 5.50 5.50 5.50
drum width 3.00 3.00 3.00 6.00 6.00
A 10.00 10.00 10.00 10.00 10.00
Flange Clip Anchor B 12.70 14.50 14.50 15.70 17.50
C 7.15 7.05 7.31 7.15 7.05
D 4.00 3.92 4.19 4.00 3.92
Important: It is the owner's or operator's E 4.00 3.92 4.19 4.00 3.92
F 7.90 10.78 10.54 10.90 13.78
responsibility to determine the suitability of the
equipment to its intended use. Study all G 8.75 10.59 10.59 8.75 10.59
applicable codes, manuals, and regulations. Be H 13.35 15.19 15.19 13.35 15.19
sure to read the Owner's Manual supplied with J 3.31 3.31 3.33 6.31 6.31
the equipment before operating it. K 5.31 5.26 5.26 8.31 8.26
L 5.00 5.00 5.00 5.00 5.00
M 6.00 6.00 6.00 6.00 6.00
S (hole dia.) .40 .40 .41 .40 .40
T .18 .18 .18 .18 .18
Dimensions are for reference only and subject to change without notice.

Page 4 visit us at www.thern.com Form FF02-1201


band brake
handle
Spur Gear Hand Winches
Double Reduction

Hand Winches
Up to 10,000 lb capacity

spur and worm


Machine Cut Spur Gears for accurate and long lasting service.
Automatic Brake Models provide positive load control for lifting and
lowering operations. Brake models have B suffix.
Corrosion Resistant durable paint finish combined with zinc and irides-
cent dichromate plating protects against corrosion.
Bronze and radial ball bearings provide smooth and efficient operation.
Large Diameter Drums minimize wear to extend wire rope life.
MB451
Disc Brake M452 Spring Loaded Ratchets for positive engagement with gear.
Steel Gear Covers protect gears and help prevent injuries.
Handles Adjust in length to change force required to move load.
Wire Rope Assemblies sold separately.

Spur Gear Hand Winches – Configurations and Performance Characteristics – Section 1 Pricing
load rating (lb) wire drum capacity (ft) 1 single double force 2 approx.
model 1st mid full rope 1st mid full gear gear to lift ship user 3
number description layer drum drum dia. layer drum drum ratio ratio 1000 lb wt. (lb) price
M452 4000 lb – marine duty 4000 3300 2500 1/4 23 130 300 4.42:1 19.54:1 10 lb 81 $ 888
(for pulling only) 5/16 18 89 200 (double gear)
3/8 14 64 140
M452B 4000 lb – marine duty 4000 3300 2500 1/4 23 130 300 — 19.54:1 10 lb 89 1,082
with brake (for lifting) 5/16 18 89 200 (double gear)
3/8 14 64 140
M452B-A 4000 lb – marine duty 4000 3300 2500 1/4 13 83 190 — 19.54:1 10 lb 75 1,018
with brake (for lifting) 5/16 9 56 120 (double gear)
4 inch drum width 3/8 7 40 89
M492 10,000 lb – marine duty 10,000 7400 5400 5/16 27 240 540 5.00:1 25.00:1 8 lb 166 1,351
(for pulling only) 3/8 21 170 390 (double gear)
1/2 15 100 230
M492B 10,000 lb – marine duty 10,000 7400 5400 5/16 27 240 540 — 25.00:1 8 lb 173 1,582
with brake (for lifting) 3/8 21 170 390 (double gear)
1/2 15 100 230
M492-12 10,000 lb – marine duty 10,000 7400 5400 5/16 46 380 850 5.00:1 25.00:1 8 lb 183 1,408
(for pulling only) 3/8 37 270 610 (double gear)
12 inch drum width 1/2 27 160 360
M492B-12 10,000 lb – marine duty 10,000 7400 5400 5/16 46 380 850 — 25.00:1 8 lb 190 1,631
with brake (for lifting) 3/8 37 270 610 (double gear)
12 inch drum width 1/2 27 160 360
MB451 disc brake only for M452 (for lifting) 13 234
MB491 disc brake only for M492 and M492-12 (for lifting) 15 264
HW452 hand wheel only for M452 (for pulling only) 19 315
HW492 hand wheel only for M492 and M492-12 (for pulling only) 20 331
1
Actual drum capacities may be 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
2
Approximate handle force required to lift 1000 lb with an empty drum, and maximum handle length.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

See Dimensions on Next Page

Form FF02-1201 visit us at www.thern.com Page 5


Models MB451 and MB491 Models M452,
N
M492, and
R
M492-12
G
U H

C drum CL
Q
V handle
T E rotation CL D

F A
P
B

Models M452B, M452B-A,


Disc Brakes – Dimensions (in) 4 M492B, and M492B-12
G
MB451 MB491 H
N 4.97 5.15
P 10.44 10.62 handle
rotation CL
Q5 21.25 21.38
R 4.87 4.87
U 2.44 2.44
V 8.62 10.56 F
4 B
Dimensions are for reference only and are subject to
change without notice.
5
Handles are adjustable, dimension shown is for
maximum handle length. Base for M452, M452B,
M452B-A, M492, M M
and M492B Models L L

S S

Wire Rope Installation – All Models


J J Base for M492-12
K V and M492B-12
K

Spur Gear Hand Winches – Dimensions (in)


set screw M452 M452B M452B-A M492 M492B M492-12 M492B-12
drum dia. 4.00 4.00 4.00 5.00 5.00 5.00 5.00
flange dia. 8.50 8.50 8.50 12.38 12.38 12.38 12.38
drum width 6.38 6.38 4.00 7.62 7.62 12.00 12.00
A 15.25 15.25 15.25 20.38 20.38 20.38 20.38
B 22.00 21.90 19.50 25.12 25.00 29.50 29.38
C 10.69 10.69 10.69 14.00 14.00 14.00 14.00
D 5.81 5.81 5.81 7.50 7.50 7.50 7.50
Important: It is the owner's or operator's E 5.81 5.81 5.81 7.50 7.50 7.50 7.50
responsibility to determine the suitability of the F 14.81 16.43 14.06 18.44 19.53 22.82 23.90
equipment to its intended use. Study all G4 18.62 18.38 18.38 22.50 18.50 22.50 18.50
applicable codes, manuals, and regulations. Be H4 24.44 24.19 24.19 30.00 26.00 30.00 26.00
sure to read the Owner's Manual supplied with
J 6.75 6.75 4.50 8.00 8.00 8.00 8.00
the equipment before operating it.
K 9.50 9.50 7.12 12.00 12.00 16.38 16.38
L 11.25 11.25 11.25 15.50 15.50 15.50 15.50
M 12.50 12.50 12.50 17.00 17.00 17.00 17.00
S (hole dia.) .56 .56 .56 .81 .81 .81 .81
T .25 .25 .25 .38 .38 .38 .38
V – – – – – 12.38 12.38
Dimensions are for reference only and subject to change without notice.
4
Handles are adjustable, dimension shown is for maximum handle length.

Page 6 visit us at www.thern.com Form FF02-1201


Worm Gear Hand Winches
Up to 4000 lb capacity

Hand Winches
Machine Cut Worm Gears provide accurate operation

spur and worm


and long lasting service.
Enclosed Oil Bath provides continuous lubrication of
465 gears to minimize wear, except on Model 465. On Model
4WM2 oil seals keep oil in and dirt out.
Hex Drive and handle are included. Model 4WM2 can be
power driven with a maximum 400 rpm drill-motor.
Automatic Brake Models provide positive load control
for lifting. Brake models have a PB or B suffix.
Model 4WM2 features an internal mechanical brake.
4622PB Corrosion Resistant durable paint finish protects against
corrosion in harsh environments.
. Bronze Bearings on most models for smooth operation.
Large Diameter Drums minimize wire rope wear.
Handles Adjust in length to change force required to
move the load.
Mounting Options include floor, wall, or ceiling. Add
10% for factory modification for wall or ceiling mount,
4WM2 adapter plate may be required.
Wire Rope Assemblies sold separately.

Worm Gear Hand Winches – Configurations and Performance Characteristics – Section 1 Pricing
load rating (lb) wire drum capacity (ft) 1 force 2 approx.
model 1st mid full rope 1st mid full gear to lift ship user 3
number description layer drum drum dia. (in) layer drum drum ratio 1000 lb wt. (lb) price
465 750 lb – open gears 750 600 400 1/8 7 58 130 20:1 21 lb 12 $ 116
(recommended for pulling only) 3/16 4 27 59
462 1000 lb – enclosed gearing 1000 700 500 1/8 7 61 140 15:1 34 lb 15 176
(recommended for pulling only) 3/16 4 28 61
4622PB 1000 lb – enclosed gearing 1000 700 500 1/8 7 61 140 15:1 26 lb 20 327
with brake (for lifting) 3/16 4 28 61
472 2000 lb – enclosed gearing 2000 1700 1300 3/16 15 65 140 24:1 24 lb 32 288
(recommended for pulling only) 1/4 11 35 77
5/16 8 23 52
4WM2 2000 lb – enclosed gearing 2000 1500 1200 1/4 11 35
32:1 77
14 lb 43 500
with brake (for lifting)
ED120BD – electric drill-motor drive kit – for 4WM2 only – 400 rpm – 120 VAC with 1-1/8” hex socket 12 550
482 4000 lb – enclosed gearing 4000 3300 2500 1/4 23 140 300 26:1 31 lb 97 759
(recommended for pulling only) 5/16 18 91 200
3/8 14 65 140
482B 4000 lb – enclosed gearing 4000 3300 2500 1/4 23 140 300 26:1 31 lb 110 998
with brake (for lifting) 5/16 18 91 200
3/8 14 65 140
1
Actual drum capacities may be 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
2
Approximate handle force required to lift 1000 lb with an empty drum, and maximum handle length.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. See Dimensions on Next Page

Form FF02-1201 visit us at www.thern.com Page 7


Model 465

L M
S S
L M
G H
J
handle
J K
K rotation CL
C
Models 462, drum CL
E
472, and 482 D
T
H

G
F A
B
drum CL
C
handle D
T
E rotation CL
L M
F
A S
B
G H
J
Important: It is the owner's or operator's K handle
rotation C
L
responsibility to determine the suitability of the C
Models 4622PB, drum C
equipment to its intended use. Study all E L
and 482B
applicable codes, manuals, and regulations. Be T D
sure to read the Owner's Manual supplied with
the equipment before operating it. F A
B

Wire Rope Installation Model 4WM2 Install wire rope Top View
Model 465 correctly as shown,
Side View M
handle or brake will not K (hole
G rotation UP J
H operate properly. dia.)
S
handle
rotation CL
C drum CL
E L
D

F A
B Rear View 1.125 in. hex input
Wire Rope Installation –
Models 462, 4622PB
Worm Gear Hand Winches – Dimensions (in)
465 462 4622PB 472 482 482B 4WM2
drum diameter 1.50 1.50 1.50 2.50 4.00 4.00 2.50
flange diameter 4.00 4.06 4.06 5.00 8.50 8.50 5.00
bolt
drum width 2.81 2.81 2.81 5.00 6.50 6.50 5.00
A 6.50 7.75 7.50 10.12 13.97 13.97 13.50
B 10.50 10.25 11.81 12.00 18.88 20.94 15.56
C 5.44 5.63 5.62 7.12 12.80 12.80 8.56
D 3.40 2.38 2.40 3.06 5.75 5.75 3.31
Wire Rope Installation – E 1.40 4.38 4.38 5.81 10.38 10.38 6.04
Models 472, 482, and 482B F 6.38 5.88 7.60 7.94 12.50 15.47 11.56
G4 8.75 9.00 10.59 7.25 12.25 18.38 10.59
H4 10.59 13.38 15.59 13.38 22.62 29.19 17.30
J 2.00 2.00 2.00 3.75 7.00 7.00 1.75
set K 5.75 4.44 4.44 6.69 9.00 9.00 3.75
screw L 2.50 2.50 2.50 4.00 6.00 6.00 4.00
M 4.50 3.50 3.50 5.00 8.00 8.00 13.50
S (hole dia.) .40 .40 .40 .40 .56 .56 .41
T .19 .19 .19 .25 .50 .50 –
Dimensions are for reference only and subject to change without notice.
4
Handles are adjustable except on model 4WM2, dimension shown is for maximum handle length.

Page 8 visit us at www.thern.com Form FF02-1201


Worm Gear Speed Reducers
750 to 4000 lb-in. ratings

Hand Winches
Machine Cut Worm Gears for accurate and long lasting service.

spur and worm


Position with the
Enclosed Oil Bath provides continuous lubrication of gears to minimize
input shaft on top.
wear. P Series includes oil seals to keep oil in and contaminants out.
Corrosion Resistant durable paint finish protects against corrosion.
47P
Bronze Bearings on input and output shafts of P Series Reducers provide
Important: not recommended for medium- smooth and efficient operation. Models 47P and 48P include ball thrust
speed or high-speed continuous duty bearings on the input shaft. H Series Reducers operate without bearings.
applications due to low heat dissipation.
Handle Assemblies are available for H Series.

Worm Gear Speed Reducers – Performance Characteristics – Section 1 Pricing


reducers for manual input reducers for power input
46H 1 47H 1 48H 1 46P 47P 48P
gear ratio 15:1 24:1 26:1 20:1 32:1 62:1
input – 100 rpm
output rpm – – – 5 rpm 3.1 rpm 1.62 rpm
input horsepower – – – .10 hp .09 hp .17 hp
output torque – – – 750 lb-in. 1089 lb-in. 4000 lb-in.
input – 580 rpm
output rpm – – – 29 rpm 18 rpm 9.35 rpm
input horsepower – – – .41 hp .39 hp .82 hp
output torque – – – 580 lb-in. 880 lb-in. 3590 lb-in.
approx. ship weight 8 lb 18 lb 55 lb 5 lb 17 lb 50 lb
user price $ 173 $ 224 $ 571 $ 286 $ 398 $ 806
handle weight 3 lb 3 lb 5 lb – – –
handle user price $ 61 $ 61 $ 87 – – –
1
Please contact the factory for specifications on Series H speed reducers. Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

Worm Gear Speed Reducers – Dimensions (in)


Models 46H, 47H, 48H, 46P, 47P, and 48P
46H 46P 47H 47P 48H 48P
input shaft dia. .62 .62 .62 .75 1.00 .75
input
shaft CL
output shaft dia. .75 .75 1.00 1.00 1.50 1.50
A 7.62 5.44 10.12 5.62 13.60 7.94
B 4.62 6.81 6.75 8.94 12.10 15.00
E C 5.06 5.06 7.25 6.94 12.25 12.25
D 1.81 1.81 2.81 2.81 5.44 5.44
J
E 3.81 3.81 5.56 5.56 10.06 10.06
B F 5.94 5.94 5.94 5.94 7.81 7.81
G2 7.25 7.25 7.25 7.25 12.25 12.25
H2 7.59 7.59 7.59 7.59 12.69 12.69
C H J .88 3.06 .88 3.06 .88 4.06
G K 5.31 3.06 7.50 3.06 9.75 4.06
output input shaft keyway – .19 x 3.00 – .19 x 3.00 – .19 x 4.00
shaft CL output shaft keyway – .19 x 3.00 – .25 x 3.00 – .38 x 3.00
D handle
rotation CL Dimensions are for reference only and subject to change without notice.
2
Handles are adjustable, dimension shown is for maximum handle length.
K
A F
Important: It is the owner's or operator's responsibility to determine the
Shafts on H Series Handle Assembly for H suitability of the equipment to its intended use. Study all applicable codes,
are not keyed. Series only manuals, and regulations. Be sure to read the Owner's Manual supplied with the
equipment before operating it.

Form FF02-1201 visit us at www.thern.com Page 9


Series 4WP
Worm Gear Power Winches
Up to 2000 lb capacity
Machine Cut Worm Gears provide accurate operation
and long lasting service.
Enclosed Oil Bath provides continuous lubrication of
gears to minimize wear. Oil seals keep oil in and dirt out.
115 Volt Single Phase Electric Motor includes power
cord with grounded plug and a momentary contact-
type push button pendant control on a control cord.
4WP2T8-2000-8 Internal Mechanical Brake provides positive load
control for lifting and lowering operations.
Wire Rope Assemblies sold separately.
Ball Bearings and self-aligning bronze bearings provide
Cast Aluminum construction, for lightweight strength. smooth and efficient operation.
Corrosion Resistant durable paint finish protects against Pressure Plate on series 4WP2T8 only, applies pressure to
corrosion in harsh environments. drum and wire rope to help maintain uniform winding.
Large Diameter Drums minimize wear to the wire rope Dual Function Cable Anchor for quick disconnect of wire
and help extend its life. rope with swagged ball fitting, or recessed cable anchor
with set screw for wire rope with unfinished end.
Clutch Model allows operator to manually disengage the
drum to rapidly unwind wire rope. Clutch models do not Mounting Options include floor, wall, or ceiling.
include pressure plates..

Series 4WP – Performance Characteristics – Section 2 Pricing


amps load rating (lb) wire line speed (fpm)5 drum capacity (ft) 1 approx.
motor full 1st mid full rope 1st full 1st mid full ship user 3
series description hp load layer drum drum dia. (in) layer drum layer drum drum wt. (lb) price
4WP2 2 115/1/60 VAC – 6 ft pendant 1.3 16 2000 1500 1200 1/4 8 13 11 35 77 83 $ 1,291
4WP2T8-2000-8 4 includes controls 1.3 16 2000 1200 800 1/4 8 19 19 130 280 101 1,531
ATLAS winch – 8” drum – for pulling or lifting 5/16 8 19 15 85 190
4WP2TC-2000-8 4 includes controls 1.3 16 2000 1200 800 1/4 8 19 12 87 190 100 1,708
clutch model – 5.5” drum – for horizontal pulling only
1
Actual drum capacities may be 25-30% less, due to nonuniform winding.
Motor Options – add motor code to model number when ordering. Tension in wire rope will also affect drum capacity.
example: 4WP2T8-2000-8-PN (pneumatic winch) 2
Model 4WP2, 115 VAC motor includes 8 ft power cord with grounded plug,
-A 5 115 volt 1 phase – no controls or power cord – TENV LESS $90 and push button pendant control on 6 ft cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and
-B 5 230 volt 1 phase – no controls or power cord – TEFC add $35
delivery.
-D 5 230 volt 3 phase – no controls or power cord – TEFC add $75 4
For 4WP2T8 and 4WP2TC, 115 VAC motor includes 16 ft power cord with
-E 5 460 volt 3 phase – no controls or power cord – TEFC add $75 grounded plug, and push button pendant control on 16 ft cord.
-F all other voltages or hertz CALL 5
Controls are sold separately for all non-standard electric motors (-A, -B, -D,
-PN 8-vane air motor w/controls (mounted) add $425 and -E), see table below.

Options and Accessories – Section 2 Pricing


model description approx. ship wt. user price 3
CSD-4WP26 NEMA 1 drum control switch – for AC models (mounted and wired) 3 lb $ 265
CSW-4WP26 NEMA 4 weatherproof drum control switch – for AC models (mounted and wired) 4 lb 403
EHC-4WP2 Emergency Hand Crank – does not include handle – available for Series 4WP2 and 4WP2T8 only 3 lb 248
TPL-4WP2 Two Part Line Kit – available for Series 4WP2T8 only 4 lb 232
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
6
Controls for 115 volt, single phase, 60 cycle include an 8 ft. power cord with grounded plug. See Dimensions on Next Page

Page 10 visit us at www.thern.com Form FF02-1201


Top View

Options and Model 4WP2 Install wire rope correctly as shown, M


or brake will not operate properly. K
Accessories J (hole
dia.)
C S
Emergency Hand Crank Side View Rear View

for manual operation in


case of power failure. Does P
not include handle. Avail-
able for Series 4WP2 and H

4WP2T8 only.
Two Part Line Kit to
convert to double line
rigging. Available for
B A drum CL
Series 4WP2T8 only.

Power Winches
Rotary Limit Switches for Series Install wire rope correctly as shown, (hole
M
dia.) K
secondary shut-off to limit 4WP2T8 or brake will not operate properly. S
J

section 2
load travel in one or two C
N
directions. Not available
on clutch models.
H P
Special Motors and Con- drum CL
trols including severe drum CL
duty and explosion proof.
D
Special Finishes for haz-
ardous environments. R F M E
B A
Torque Limiters as part
of the motor controls on Series 4WP2TC Install wire rope correctly as shown, (hole
M
dia.) K
J
electric models. Clutch Models or brake will not operate properly. S C
N
Important: It is the owner's or
operator's responsibility to
determine the suitability of P

the equipment to its intended H drum CL


use. Study all applicable drum CL
codes, manuals, and
regulations. Be sure to read D
the Owner's Manual supplied
with the equipment before R F M E
operating it. B A

Series 4WP – Dimensions (in)


model number A B C D E F H J K M N P R S (hole dia.)
4WP2 15.63 17.28 1.88 – – – 12.84 1.75 3.75 13.50 – 4.00 – .41
4WP2T8-2000-8 16.62 17.80 2.75 4.88 1.44 6.43 14.25 2.25 5.81 10.25 1.25 7.00 11.38 .41
4WP2TC-2000-8 17.34 17.80 4.02 4.88 2.16 6.43 14.25 2.25 5.81 10.25 1.25 7.00 11.38 .41
Dimensions are for reference only and subject to change without notice.

Series 4WP – Drum Dimensions


Fleet Angle
model drum flange drum fleet angle
Load extension diameter diameter width distance 4
4WP2 2.50 in 5.00 in 5.00 in 8.0 ft
Recommended Distance
From Drum to Sheave
4WP2T8-2000-8 2.50 in 7.00 in 8.00 in 12.75 ft
4WP2TC-2000-8 2.50 in 7.00 in 5.50 in 8.75 ft
Dimensions are for reference only and subject to change without notice.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 11


Series 477 Helical/Worm Gear
Power Winches
Up to 2000 lb capacity
Machine Cut Gears for accurate and long lasting service.
Enclosed Oil Bath provides continuous lubrication of
gears to minimize wear. Oil seals keep oil in and dirt out.
Internal Mechanical Brake for positive load control.
Cast Aluminum construction for lightweight strength,
with durable paint finish to resist corrosion.

4771 Ball Bearings ensure smooth and efficient operation.


Series 4777 is designed with a 4 inch wide drum for tight
fleet angle installations.
Accessory Options include limit switches, cable pressure
plates, torque limiting controls, and manual overrides.
4771PN Wire Rope sold separately.

Series 477 – Configurations and Performance Characteristics – Section 2 Pricing


amps load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx.
model motor full 1st mid full rope 1st full 1st mid full ship user 3
number motor description hp load layer drum drum dia. (in) layer drum layer drum drum wt. (lb) price
4771 2 115/1/60 VAC – 6 ft pendant 1.2 16 2000 1500 1200 5/16 13 22 13 40 90 88 $ 1,672
4771AC-1PH 115/1/60 VAC – less controls 1.2 16 2000 1500 1200 5/16 13 22 13 40 90 87 1,602
4771AC-1PH2 115/230/1/60 VAC – less controls 1.5 16/8 2000 1500 1200 5/16 13 22 13 40 90 115 1,734
4771AC-3PH 5 230/460/3/60 VAC – less controls 1.5 5/2.5 2000 1500 1200 5/16 13 22 13 40 90 111 1,712
4771DC 6 12 VDC – with 10 ft pendant 1.0 100 2000 1500 1200 5/16 13 22 13 40 90 105 2,039
4771PN 6, 7 pneumatic – less controls 1.2 2000 1500 1200 5/16 13 22 13 40 90 74 1,784
4771HY 6, 7 hydraulic – less controls 2.3 2000 1500 1200 5/16 13 22 13 40 90 72 1,821
4777 2 115/1/60 VAC – 6 ft pendant 1.2 16 2000 1500 1200 5/16 13 22 7 27 60 93 1,887
4777DC 6 12 VDC – with 10 ft pendant 1.0 100 2000 1500 1200 5/16 13 22 7 27 60 105 2,342
1
Actual drum capacities may be 25-30% less, due to nonuniform winding. Tension in wire rope will also affect drum capacity.
2
Motor includes an 8 ft. power cord with grounded plug, and a push button pendant control on 6 ft cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
5
For Model 4771AC-3PH, please specify voltage when ordering.
6
For pneumatic, hydraulic, and DC models, line speed is based on rated load, actual line speed varies with load weight and power supply.
7
For Model 4771PN, ratings are for 80 cfm at 100 psi. For Model 4771HY, ratings are for 4 gpm at 1000 psi.

Series 477 – Controls – Section 2 Pricing


model description approx. ship wt. user price 3
477CS 8 control switch – for AC models (mounted and wired) 3 lb $ 264
477CSW 8 weatherproof control switch – for AC models (mounted and wired) 4 lb 407
477PN-CNTRL pneumatic control valve (not mounted or plumbed, no hoses) 6 lb 404
477PN-HS6 6 ft hoses for pneumatic controls (not plumbed) 4 lb 98
477HY-CNTRL hydraulic control valve (not mounted or plumbed, no hoses) 5 lb 355
477HY-HS6 6 ft hoses for hydraulic controls (not plumbed) 4 lb 87
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
8
Controls for 115 volt, single phase, 60 cycle include an 8 ft. power cord with grounded plug.

See Dimensions on Next Page

Page 12 visit us at www.thern.com Form FF02-1201


Model 4771 – Typical Top View Model 4771HY

Install wire rope correctly as shown,


or brake will not operate properly.
S (hole dia.)
drum CL
Q
H
P H

C
B A K L B A

Series 477 – Winch Dimensions (in)

Power Winches
model number A B C H K L P Q S (hole dia.)
4771 14.38 8.86 3.55 17.45 6.75 6.31 5.70 2.16 .34

section 2
4771AC-1PH 14.38 8.86 3.55 22.00 6.75 6.31 5.70 2.16 .34
4771AC-1PH2 14.38 8.86 3.55 21.00 6.75 6.31 5.70 2.16 .34
4771AC-3PH 14.38 8.86 3.55 19.00 6.75 6.31 5.70 2.16 .34
4771DC 14.38 8.86 3.55 18.69 6.75 6.31 5.70 2.16 .34
4771PN 14.38 8.86 3.55 14.94 6.75 6.31 5.70 2.16 .34
4771HY 14.38 8.86 3.55 11.84 6.75 6.31 5.70 2.16 .34
4777 14.38 8.86 3.49 17.45 6.75 6.31 5.70 2.16 .34
4777DC 14.38 8.86 3.49 18.69 6.75 6.31 5.70 2.16 34
Dimensions are for reference only and subject to change without notice.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 477 – Drum Dimensions


model extension drum diameter flange diameter drum width fleet angle distance 4
4771 3.00 in 6.00 in 6.00 in 9.5 ft
4771AC-1PH 3.00 in 6.00 in 6.00 in 9.5 ft
4771AC-1PH2 3.00 in 6.00 in 6.00 in 9.5 ft
4771AC-3PH 3.00 in 6.00 in 6.00 in 9.5 ft
4771DC 3.00 in 6.00 in 6.00 in 9.5 ft
4771PN 3.00 in 6.00 in 6.00 in 9.5 ft
4771HY 3.00 in 6.00 in 6.00 in 9.5 ft
4777 3.00 in 6.00 in 4.00 in 6.4 ft
4777DC 3.00 in 6.00 in 4.00 in 6.4 ft
Dimensions are for reference only and subject to change without notice.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 13


Series 4WS — Worm/Spur Gear Power Winches
Up to 6,000 lb capacity
Modular design allows us to make-to-order each winch to meet your exact needs. Stan-
dard features include TEFC brakemotors, enclosed machine cut gearing, flange style ball
bearings, and 2-year limited warranty. Custom modifications are also available.
Please order wire rope and controls separately.

Series 4WS Electric – Configurations and Performance Characteristics – Section 2 Pricing


When ordering, please indicate Model Number and Extensions examples: 4WS1M6-1000-20-A (without clutch); 4WS1M6-1000-20-A-C (with clutch)

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. 2 user price 3
model load line motor clutch motor 1st mid full rope 1st full 1st mid full ship 115/230 230/460
number rating speed codes option hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 1 phase 3 phase
4WS1M6 800 15 A, B, D, E, F C .5 800 550 420 3/16 17 33 21 110 260 155 $ 1,895 $ 1,875
4WS1M6 800 30 A, B, D, E, F C .75 800 550 420 3/16 29 55 21 110 260 165 2,135 2,115
4WS1M6 800 40 A, B, D, E, F C 1 800 550 420 3/16 43 82 21 110 260 175 2,175 2,155
4WS1M6 1100 20 A, B, D, E, F C .75 1100 800 600 1/4 18 32 16 62 140 165 2,165 2,140
4WS1M6 1100 30 A, B, D, E, F C 1 1100 800 600 1/4 30 54 16 62 140 175 2,215 2,180
4WS1M6 1100 40 D, E, F C 1.5 1100 800 600 1/4 44 81 16 62 140 170 — 2,250
4WS1M6 1500 20 A, B, D, E, F C 1 1500 1000 800 1/4 18 32 16 62 140 175 2,240 2,205
4WS1M6 1500 30 D, E, F C 1.5 1500 1100 800 1/4 30 54 16 62 140 170 — 2,275
4WS1M6 1500 40 B, D, E, F C 2 1500 1100 800 1/4 44 81 16 62 140 180 2,465 2,415
clutch option for 4WS1M6 (for pulling only) add: 5 $ 770 $ 770
4WS3M10 2000 15 A, B, D, E, F C 1 2000 1300 1000 5/16 14 29 34 220 500 310 $ 2,985 $ 2,950
4WS3M10 2000 20 D, E, F C 1.5 2200 1400 1000 5/16 18 39 34 220 500 305 — 3,020
4WS3M10 2500 20 B, D, E, F C 2 2500 1600 1200 3/8 22 46 27 160 360 320 3,210 3,160
4WS3M10 3000 15 D, E, F C 1.5 3000 2000 1500 3/8 14 29 27 160 360 305 — 3,060
4WS3M10 3000 20 B, D, E, F C 2 3000 2000 1500 3/8 19 39 27 160 360 320 3,250 3,200
4WS3M10 3500 7 A, B, D, E, F C 1 3500 2300 1700 7/16 8 15 23 120 270 330 3,120 3,060
4WS3M10 3500 15 B, D, E, F C 2 3700 2500 1800 7/16 14 29 23 120 270 320 3,320 3,260
4WS3M10 3500 20 D, E, F C 3 3700 2500 1800 7/16 23 46 23 120 270 330 — 3,360
clutch option for 4WS3M10 (for pulling only) add: 8 $ 790 $ 790
4WS6M12 3000 10 D, E, F C 1.5 3400 2200 1600 3/8 12 25 40 300 660 515 — $ 4,715
4WS6M12 3000 20 B, D, E, F C 2 3100 2000 1500 3/8 20 42 40 300 660 530 4,905 4,855
4WS6M12 4000 10 B, D, E, F C 2 4500 2900 2100 7/16 12 25 34 220 500 530 5,015 4,965
4WS6M12 4000 20 D, E, F C 3 4000 2500 1900 7/16 24 50 34 220 500 540 — 5,125
4WS6M12 6000 4 A, B, D, E, F C 1 6200 4000 3000 1/2 4 8 30 170 390 535 5,225 5,165
4WS6M12 6000 10 D, E, F C 3 6400 4200 3100 9/16 12 25 26 140 310 540 — 5,325
4WS6M12 6000 20 D, E, F C 5 6400 4200 3100 9/16 24 50 26 140 310 585 — 5,585
clutch option for 4WS6M12 (for pulling only) add: 12 $ 980 $ 980
motor codes 1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
2
A 115 volt 1 phase Weight may vary with motor.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
B 230 volt 1 phase
D 230 volt 3 phase Electric Drum Control Switches – Order Separately – Section 2 Pricing
E 460 volt 3 phase
model description 115/1/60 5 230/1/60 230/3/60 460/3/60 user price 6
F All other voltages –
please contact factory. EL1CS NEMA 1 to 1 hp to 2 hp to 3 hp to 3 hp $ 157
EL2CS NEMA 1 to 1 hp to 3 hp to 5 hp to 7.5 hp 376
EL1CSW NEMA 4 – weatherproof to 1 hp to 2 hp to 3 hp to 3 hp 284
EL2CSW NEMA 4 – weatherproof — to 3 hp to 5 hp to 7.5 hp 616
EL1PD 6 ft pendant control to 1 hp — — — 266
5
Controls for 115 volt single phase motors up to 1 hp, include an 8 foot power cord with grounded plug.
6
Please contact factory or nearest Thern Distributor for firm fixed price
and delivery. See page 45 for details on Electric Drum Control Switches. See Dimensions on Next Page

Page 14 visit us at www.thern.com Form FF02-1201


S (hole dia.)

R M N

drum CL

H drum CL
P

B E C J

Power Winches
A K
Side View Front View Top View

section 2
Series 4WS – Winch Dimensions (in)
model extension A B C D E H J K M N P R S (hole dia.)
4WS1M6-800-15 20.50 21.62 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-800-30 21.25 22.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-800-40 21.25 23.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1100-20 21.25 22.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1100-30 21.25 23.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1100-40 21.25 22.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1500-20 21.25 23.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1500-30 21.25 22.38 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS1M6-1500-40 21.25 24.25 3.00 6.75 2.25 11.75 1.75 6.00 9.75 1.25 8.50 11.00 .44
4WS3M10-2000-15 27.25 26.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-2000-20 27.25 25.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-2500-20 27.25 27.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-3000-15 27.25 25.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-3000-20 27.25 27.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-3500-7 27.25 32.00 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-3500-15 27.25 27.75 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS3M10-3500-20 28.00 33.00 5.00 10.12 2.38 17.50 2.38 10.00 15.00 1.88 12.75 16.50 .59
4WS6M12-3000-10 32.50 26.75 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-3000-20 32.50 28.75 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-4000-10 32.50 28.75 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-4000-20 33.25 29.25 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-6000-4 32.50 33.00 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-6000-10 33.25 29.25 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
4WS6M12-6000-20 33.25 34.00 5.62 12.88 2.50 22.50 3.25 12.00 19.00 1.88 18.25 22.00 .88
Dimensions are for reference only and subject to change without notice.

Fleet Angle Series 4WS – Drum Dimensions


Load
model drum flange drum fleet angle
extension diameter diameter width distance 4
Recommended Distance
4WS1M6 2.88 in 7.00 in 6.00 in 9.5 ft
From Drum to Sheave
4WS3M10 4.50 in 11.50 in 10.00 in 15.9 ft
4WS6M12 5.50 in 14.00 in 12.00 in 19.1 ft
Important: It is the owner's or operator's responsibility to Dimensions are for reference only and subject to change without notice.
4
determine the suitability of the equipment to its intended Recommended minimum distance between drum and lead sheave for smooth drum.
use. Study all applicable codes, manuals, and regulations.
Be sure to read the Owner's Manual supplied with the
equipment before operating it.

Form FF02-1201 visit us at www.thern.com Page 15


Typical Rigging Layouts
For Lifting and Hoisting Applications
sheave sheave secondary
tie-off critical fleet
angle distance
critical fleet angle critical fleet angle load
distance distance
travel
distance travel winch
distance
travel
distance conveyor
winch load winch load winch

Floor Mounted Floor Mounted Floor Mounted Base Mounted


Lifting with Lifting with Lifting Hinged Positioning
Overhead Sheave 2-Part Line Load Radial Stacker
Wire rope passes through 2-part line decreases load Wire rope passes through Multi-part rigging
overhead sheave to load. capacity at the winch. overhead sheave to load. decreases load capacity
at the winch.
Brakemotor provides load Brakemotor provides load Brakemotor provides load
control for lifting. control for lifting. control for lifting. Brakemotor provides load
control for lifting.
Winch is easily accessible Winch is easily accessible Winch is easily accessible
for maintenance and for maintenance and for maintenance and Secondary tie-off secures
operation. operation. operation. load when stationary.

sheave winch winches


sheave no critical
critical fleet angle critical
fleet angle fleet angle
distance winch distance
distance
with free load load out
travel travel chute
travel distance distance
distance
winch
load load
load

Wall Mounted Ceiling Mounted Ceiling Mounted Base Mounted


Lifting with Lifting with Lifting Direct to Positioning
Overhead Sheave Overhead Sheave Load Load-Out Chute
Wire rope passes through Wire rope passes through Load must be free to Two winches operate
overhead sheave to load. overhead sheave to load. move side to side or be separately to accurately
guided in track. position chute arm.
Brakemotor provides load Brakemotor provides load
control for lifting. control for lifting. Brakemotor provides load Brakemotor provides load
control for lifting. control for lifting.
Winch is easily modified Winch is easily modified
for wall mounting. for ceiling mounting. Winch is easily modified Secondary tie-off secures
for ceiling mounting. load when stationary.

Thern, Inc. • 5712 Industrial Park Road


PO Box 347 • Winona, MN 55987
Phone 800-843-7648 • 507-454-2996
FAX 507-454-5282 • e-mail: sales@thern.com

Page 16 visit us at www.thern.com Form FF02-1201


Typical Rigging Layouts
For Pulling Applications
critical wire ropes leave drum critical travel
travel fleet angle in opposite directions fleet angle distance
distance distance travel distance
fleet angle distance both sides load
distance
cable load
guide winch
cart
Load
critical
fleet angle
wire ropes leave load distance wire ropes leave
winch track winch drum in same travel both sides drum in same
direction distance winch direction

Floor Mounted Mounted In-Line Mounted Off-Side Mounted Off-Side


Pulling Cart Single Drum Single Drum Single Drum
on Wheels Closed Loop Closed Loop Closed Loop
Cart is pulled in one Cars can be moved in Cars can be moved in Cars can be moved in
direction, toward winch. both directions. both directions. both directions.
Manual clutch allows Both ends of the wire Both ends of the wire Both ends of the wire
drum to be disengaged rope are anchored to the rope are anchored to the rope are anchored to the
for rapid load hook-up. same drum. same drum. same drum.
Cart is guided by tracks or Spring sheave maintains Spring sheaves maintain Spring sheaves maintain
rails to maintain fleet angle. tension in wire rope. tension in wire rope. tension in wire rope.

railcar barges
railcar barge

winch winches
winch winches

Mounted In-Line Mounted Off-Side Mounted Off-Side Mounted Off-Side


Single Line Closed Loop Dual Winch Dual Winch
Pulling Rail Cars Pulling Rail Cars Barge Positioning Barge Positioning
Rail cars are pulled Cars can be moved in Controls operate each Controls operate each
toward winch, or rope is both directions. winch individually or winch individually or
passed around sheave to both of them together. both of them together.
Both ends of the wire
reverse direction.
rope are anchored to the Brakemotors maintain Brakemotors maintain
Manual clutch allows same drum. tension in line to limit tension in line to limit
drum to be disengaged drift and deliver quick drift and deliver quick
Spring sheaves maintain
for rapid load hook-up. and accurate positioning. and accurate positioning.
tension in wire rope.

Thern, Inc. • 5712 Industrial Park Road


PO Box 347 • Winona, MN 55987
Phone 800-843-7648 • 507-454-2996
FAX 507-454-5282 • e-mail: sales@thern.com

Form FF02-1201 visit us at www.thern.com Page 17


Series 4WS
Worm/Spur Gear Power Winches
Up to 26,000 lb capacity
Modular design allows us to make-to-order each winch to meet your exact
needs. Standard features include TEFC brakemotors, enclosed gearing, flange
style roller bearings, and 2-year limited warranty. Custom modifications are
also available.
Please order wire rope and controls separately.

Series 4WS Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4WS9M18-9000-15-D; 4WS9M18-9000-20-E

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor motor 1st mid full rope 1st full 1st mid full ship 230/460
number rating speed codes hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase
4WS9M18 7000 20 D, E, F 5 7300 5000 3800 5/8 21 41 59 340 760 1098 $ 7,885
4WS9M18 7000 30 D, E, F 7.5 7500 5200 4000 5/8 32 61 59 340 760 1095 8,385
4WS9M18 10000 10 D, E, F 5 10,000 6900 5300 5/8 13 24 59 340 760 1098 7,975
4WS9M18 10000 20 D, E, F 7.5 10,000 6900 5300 5/8 21 41 59 340 760 1095 8,450
4WS9M18 10000 30 D, E, F 10 10,000 6900 5200 5/8 32 61 59 340 760 1151 8,960
4WS16M20 13000 15 D, E, F 7.5 13,000 8800 6700 3/4 14 26 65 400 880 1550 12,290
4WS16M20 13000 20 D, E, F 10 13,300 9100 6900 3/4 18 35 65 400 880 1610 13,180
4WS16M20 13000 35 D, E, F 15 13,000 8900 6700 3/4 35 68 65 400 880 1650 14,360
4WS16M20 16000 15 D, E, F 7.5 16,000 11,100 8500 7/8 12 24 54 290 640 1550 12,420
4WS16M20 16000 20 D, E, F 10 16,000 11,100 8500 7/8 16 31 54 290 640 1610 13,310
4WS26M26 22000 20 D, E, F 15 22,800 16,700 13,200 1 18 31 82 370 830 3110 21,390
4WS26M26 22000 25 D, E, F 20 22,600 16,500 13,100 1 25 43 82 370 830 3290 22,470
4WS26M26 22000 35 D, E, F 25 22,200 16,300 12,900 1 36 63 82 370 830 3350 23,210
4WS26M26 26000 10 D, E, F 10 26,200 19,400 15,400 1-1/8 10 17 71 300 660 3070 20,540
4WS26M26 26000 15 D, E, F 15 26,000 20,200 16,500 1-1/8 16 27 71 300 660 3110 21,520
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase
E 460 volt 3 phase
F All other voltages –
please contact factory. Electric Motor Controls – Please Order Separately – Section 8 Pricing
model description approx. ship wt. user price 3
EL 4020 electric motor controls 230/3/60 to 3 hp 25 lb $ 875
EL 4029 electric motor controls 230/3/60 to 7.5 hp 25 lb 1,001
EL 4030 electric motor controls 230/3/60 to 10 hp 28 lb 1,184
EL 4031 electric motor controls 230/3/60 to 20 hp 28 lb 1,655
EL 4052 electric motor controls 230/3/60 to 30 hp 60 lb 2,337
EL 4021 electric motor controls 460/3/60 to 7.5 hp 25 lb 830
EL 4032 electric motor controls 460/3/60 to 15 hp 25 lb 1,126
EL 4033 electric motor controls 460/3/60 to 20 hp 28 lb 1,095
EL 4053 electric motor controls 460/3/60 to 40 hp 60 lb 2,024
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and
wiring to motor. See page 44 for details on Electric Motor Controls.

See Dimensions on Next Page

Page 18 visit us at www.thern.com Form FF02-1201


Side View Front View Top View

R M S (hole dia.)
N
C

drum CL drum CL
H
D P

B E
A
J
L
K
Series 4WS – Winch Dimensions (in)
model extension A B C D E H J K L M N P R S (hole dia.)
4WS9M18-7000-20 43.25 36.75 8.50 17.75 5.12 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4WS9M18-7000-30 44.75 38.50 8.50 17.75 5.12 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4WS9M18-10000-10 43.25 36.75 8.50 17.75 5.12 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4WS9M18-10000-20 44.75 38.50 8.50 17.75 5.12 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4WS9M18-10000-30 44.75 40.00 8.50 17.75 5.12 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4WS16M20-13000-15 47.75 34.75 9.50 20.00 6.25 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4WS16M20-13000-20 47.75 36.75 9.50 20.00 6.25 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4WS16M20-13000-35 47.75 39.25 9.50 20.00 6.25 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19

Power Winches
4WS16M20-16000-15 47.75 34.75 9.50 20.00 6.25 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4WS16M20-16000-20 47.75 36.75 9.50 20.00 6.25 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4WS26M26-22000-20 60.50 43.25 12.50 25.38 8.25 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38

section 3
4WS26M26-22000-25 60.50 47.00 12.50 25.38 8.25 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4WS26M26-22000-35 60.50 49.75 12.50 25.38 8.25 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4WS26M26-26000-10 60.50 42.00 12.50 25.38 8.25 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4WS26M26-26000-15 60.50 43.25 12.50 25.38 8.25 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 4WS – Drum Dimensions


series drum diameter flange diameter drum width fleet angle distance 4
4WS9M18 9.00 in 20.00 in 18.00 in 28.6 ft
4WS16M20 10.75 in 24.00 in 20.00 in 32 ft
4WS26M26 14.00 in 28.00 in 26.00 in 42 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 19


Series 4HS
Helical/Spur Gear Power Winches
Up to 26,000 lb capacity
Modular design allows us to make-to-order each winch to meet your exact
needs. Standard features include TEFC severe duty brakemotors, enclosed
gearing, flange style roller bearings, and 2-year limited warranty. Custom
modifications are also available.
Please order wire rope and controls separately.

Series 4HS Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4HS6M-6600-25-D (without clutch); 4HS6M-6600-25-D -C (with clutch)

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor clutch motor 1st mid full rope 1st full 1st mid full ship 230/460 clutch 5
number rating speed codes option hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase adder
4HS6M 5000 15 D, E, F C 2 5100 3800 3100 1/2 13 22 60 220 500 568 $ 6,270 $1,490
4HS6M 5000 20 D, E, F C 3 5100 3800 3100 1/2 20 33 60 220 500 588 6,350 1,490
4HS6M 5000 30 D, E, F C 5 5100 3800 3100 1/2 33 55 60 220 500 588 6,480 1,490
4HS6M 6600 15 D, E, F C 3 6600 5000 4000 1/2 15 25 60 220 500 588 6,460 1,490
4HS6M 6600 25 D, E, F C 5 6600 4900 4000 1/2 25 41 60 220 500 588 6,590 1,490
4HS6M 6600 40 D, E, F C 7.5 6600 5000 4000 1/2 39 64 60 220 500 645 6,920 1,490
4HS11M 9000 20 D, E, F C 5 9000 6200 4700 5/8 19 35 59 340 760 1074 8,730 1,960
4HS11M 9000 30 D, E, F C 7.5 9000 6200 4700 5/8 27 51 59 340 760 1120 9,170 1,960
4HS11M 9000 40 D, E, F C 10 9000 6200 4700 5/8 37 70 59 340 760 1160 9,980 1,960
4HS11M 11000 15 D, E, F C 5 11,000 7600 5800 5/8 15 28 59 340 760 1074 8,850 1,960
4HS11M 11000 20 D, E, F C 7.5 11,000 7600 5800 5/8 21 40 59 340 760 1120 9,290 1,960
4HS11M 11000 30 D, E, F C 10 11,000 7600 5800 5/8 27 51 59 340 760 1160 10,120 1,960
4HS16M 13000 20 D, E, F C 7.5 13,000 8900 6700 3/4 19 37 65 400 880 1573 11,340 2,410
4HS16M 13000 25 D, E, F C 10 13,000 8900 6700 3/4 24 46 65 400 880 1633 12,090 2,410
4HS16M 13000 40 D, E, F C 15 13,000 8900 6700 3/4 37 72 65 400 880 1674 13,220 2,410
4HS16M 16000 10 D, E, F C 5 16,100 11,000 8300 3/4 11 21 65 400 880 1516 10,960 2,410
4HS16M 16000 15 D, E, F C 7.5 16,000 10,900 8300 3/4 16 30 65 400 880 1573 11,470 2,410
4HS16M 16000 20 D, E, F C 10 16,100 11,000 8300 3/4 20 38 65 400 880 1633 12,240 2,410
4HS26M 22000 15 D, E, F C 10 22,000 16,200 12,800 1 16 27 82 370 830 3122 21,660 2,850
4HS26M 22000 25 D, E, F C 15 22,000 16,100 12,700 1 23 40 82 370 830 3164 22,590 2,850
4HS26M 22000 30 D, E, F C 20 22,900 16,800 13,200 1 29 50 82 370 830 3343 23,570 2,850
4HS26M 26000 15 D, E, F C 10 26,000 19,000 15,000 1 13 23 82 370 830 3122 21,840 2,850
4HS26M 26000 20 D, E, F C 15 26,000 19,000 15,100 1 19 33 82 370 830 3164 22,780 2,850
4HS26M 26000 25 D, E, F C 20 26,000 19,100 15,000 1 26 45 82 370 830 3343 23,760 2,850
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase 5
Clutch option is for pulling only. Weight shown is without clutch, contact factory for clutch weight.
E 460 volt 3 phase Electric Motor Controls – Please Order Separately – Section 8 Pricing
F All other voltages –
model description approx. ship wt. user price 3
please contact factory.
EL 4020 electric motor controls 230/3/60 to 3 hp 25 lb $ 875
EL 4029 electric motor controls 230/3/60 to 7.5 hp 25 lb 1,001
EL 4030 electric motor controls 230/3/60 to 10 hp 28 lb 1,184
EL 4031 electric motor controls 230/3/60 to 20 hp 28 lb 1,655
EL 4021 electric motor controls 460/3/60 to 7.5 hp 25 lb 830
EL 4032 electric motor controls 460/3/60 to 15 hp 25 lb 1,126
EL 4033 electric motor controls 460/3/60 to 20 hp 28 lb 1,095
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price
and delivery. All prices include mounting and wiring to motor.
See page 44 for details on Electric Motor Controls. See Dimensions on Next Page

Page 20 visit us at www.thern.com Form FF02-1201


Side View Front View Top View

R M S (hole dia.)
N
C

drum CL drum CL
H
D P

F E
B A
J
L
K
Series 4HS – Winch Dimensions (in)
model extension A B C D E F (clutch) H J K L M N P R S (hole dia.)
4HS6M-5000-15 36.00 27.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS6M-5000-20 36.00 29.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS6M-5000-30 36.00 29.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS6M-6600-15 36.00 29.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS6M-6600-25 36.00 29.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS6M-6600-40 36.00 29.25 8.75 12.88 2.50 2.50 22.50 3.25 18.00 – 25.00 1.88 18.25 22.00 .88
4HS11M-9000-20 41.00 31.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4HS11M-9000-30 41.25 34.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4HS11M-9000-40 42.25 36.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19

Power Winches
4HS11M-11000-15 41.00 31.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4HS11M-11000-20 41.25 34.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19
4HS11M-11000-30 42.25 36.75 8.50 17.75 5.25 2.50 31.00 4.00 18.00 – 26.00 2.75 22.00 27.50 1.19

section 3
4HS16M-13000-20 46.00 37.25 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS16M-13000-25 46.75 39.50 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS16M-13000-40 46.75 41.75 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS16M-16000-10 46.00 34.50 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS16M-16000-15 46.00 37.25 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS16M-16000-20 46.75 39.50 9.50 20.00 6.25 2.00 34.00 4.00 20.00 10.00 29.00 2.75 27.50 33.00 1.19
4HS26M-22000-15 60.25 42.50 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4HS26M-22000-25 60.25 44.75 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4HS26M-22000-30 60.25 48.50 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4HS26M-26000-15 60.25 42.50 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4HS26M-26000-20 60.25 44.75 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
4HS26M-26000-25 60.25 48.50 12.50 25.38 8.25 2.50 44.50 5.88 26.00 13.00 38.00 3.00 36.00 42.00 1.38
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or Fleet Angle


operator's responsibility to
determine the suitability of Load
the equipment to its intended
use. Study all applicable
Recommended Distance
codes, manuals, and From Drum to Sheave
regulations. Be sure to read
the Owner's Manual supplied Series 4HS – Drum Dimensions
with the equipment before
series drum diameter flange diameter drum width fleet angle distance 4
operating it.
4HS6M 7.00 in 14.00 in 18.00 in 29 ft
4HS11M 9.00 in 20.00 in 18.00 in 29 ft
4HS16M 10.75 in 24.00 in 20.00 in 32 ft
4HS26M 14.00 in 28.00 in 26.00 in 42 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 21


Series 4HS
Helical/Spur Gear Power Winches
Up to 56,000 lb capacity
Modular design allows us to make-to-order each winch to meet your exact
needs. Standard features include TEFC severe duty brakemotors, enclosed
gearing, flange style roller bearings, and 2-year limited warranty. Custom
modifications are also available.
Please order wire rope and controls separately.

Series 4HS Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4HS40M-40000-25-D (without clutch); 4HS40M-40000-25-D-C (with clutch)

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor clutch motor 1st mid full rope 1st full 1st mid full ship 230/460 clutch 5
number rating speed codes option hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase adder
4HS40M 33000 20 D, E, F C 20 33,100 24,100 18,900 1-1/4 19 34 95 460 1030 5568 $39,320 $4,800
4HS40M 33000 30 D, E, F C 30 33,000 24,100 18,900 1-1/4 29 51 95 460 1030 5652 40,590 4,800
4HS40M 33000 40 D, E, F C 40 33,100 24,100 18,900 1-1/4 39 68 95 460 1030 5799 42,370 4,800
4HS40M 40000 20 D, E, F C 20 40,300 29,300 23,000 1-1/4 17 29 95 460 1030 5568 39,570 4,800
4HS40M 40000 25 D, E, F C 30 40,300 29,400 23,100 1-1/4 23 41 95 460 1030 5652 40,840 4,800
4HS40M 40000 35 D, E, F C 40 40,000 29,400 22,900 1-1/4 34 59 95 460 1030 5799 42,620 4,800
4HS56M 48000 20 D, E, F C 30 48,000 36,600 29,600 1-1/2 21 34 130 550 1230 9217 62,570 5,420
4HS56M 48000 30 D, E, F C 40 48,000 36,600 29,600 1-1/2 28 45 130 550 1230 9364 64,610 5,420
4HS56M 52000 35 D, E, F C 50 52,200 39,800 32,100 1-1/2 33 53 130 550 1230 9479 65,480 5,420
4HS56M 56000 20 D, E, F C 30 56,000 42,700 34,500 1-1/2 18 30 130 550 1230 9217 62,850 5,420
4HS56M 56000 25 D, E, F C 40 56,000 42,700 34,500 1-1/2 24 39 130 550 1230 9364 64,890 5,420
4HS56M 56000 30 D, E, F C 50 56,200 42,900 34,600 1-1/2 30 48 130 550 1230 9479 65,760 5,420
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase 5
Clutch option is for pulling only. Weight shown is without clutch, contact factory for clutch weight.
E 460 volt 3 phase
F All other voltages – Electric Motor Controls – Please Order Separately – Section 8 Pricing
please contact factory.
model description approx. ship wt. user price 3
EL 4031 electric motor controls 230/3/60 to 20 hp 28 lb $ 1,655
EL 4052 electric motor controls 230/3/60 to 30 hp 60 lb 2,337
EL 4033 electric motor controls 460/3/60 to 20 hp 28 lb 1,095
EL 4053 electric motor controls 460/3/60 to 40 hp 60 lb 2,024
EL 4054 electric motor controls 460/3/60 to 60 hp 60 lb 3,950
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and
wiring to motor. See page 44 for details on Electric Motor Controls.

See Dimensions on Next Page

Page 22 visit us at www.thern.com Form FF02-1201


Side View Front View Top View
M
C N

drum CL
P
H drum CL

B F E S (hole dia.) J
A L
K

Series 4HS – Winch Dimensions (in)


model extension A B C D F E H J K L M N P S (hole dia.)
4HS40M-33000-20 91.00 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS40M-33000-30 93.75 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS40M-33000-40 95.75 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS40M-40000-20 91.00 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS40M-40000-25 93.75 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS40M-40000-35 95.75 60.00 14.00 27.00 2.75 6.75 51.00 7.00 30.00 – 44.00 4.00 52.00 1.75
4HS56M-48000-20 108.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75

Power Winches
4HS56M-48000-30 110.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75
4HS56M-52000-35 113.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75

section 3
4HS56M-56000-20 108.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75
4HS56M-56000-25 110.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75
4HS56M-56000-30 113.00 72.00 18.00 32.00 2.75 8.75 62.00 7.00 36.00 18.00 54.00 4.50 63.00 1.75
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 4HS – Drum Dimensions


series drum diameter flange diameter drum width fleet angle distance 4
4HS40M 18.00 in 36.00 in 30.00 in 48 ft
4HS56M 24.00 in 44.00 in 36.00 in 58 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 23


Series 4HPF
Helical/Parallel Gear Power Winches
Up to 26,000 lb capacity
Helical/parallel gearing provides efficiency required for applications involving
quick line speeds or long travel distances. Standard features include TEFC
severe duty brakemotors, enclosed gearing, flange style roller bearings, and
2-year limited warranty. Custom modifications are also available.
Please order wire rope and controls separately.
Clutch models are available, please contact the factory for information.

Series 4HPF Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4HPF9M-9000-20-D; 4HPF9M-9000-40-E

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor motor 1st mid full rope 1st full 1st mid full ship 230/460
number rating speed codes hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase
4HPF2M 2000 20 D, E, F 1 2100 1300 1000 5/16 17 38 34 250 560 170 $ 3,140
4HPF2M 2000 35 D, E, F 2 2100 1300 1000 5/16 34 76 34 250 560 200 3,350
4HPF3M 3000 20 D, E, F 1.5 3000 2100 1600 3/8 19 33 33 160 360 250 3,960
4HPF3M 3000 35 D, E, F 3 3300 2300 1800 3/8 33 59 33 160 360 260 4,190
4HPF5M 5000 20 D, E, F 3 5000 3100 2300 1/2 22 49 52 400 890 495 5,350
4HPF5M 5000 35 D, E, F 5 5000 3100 2300 1/2 37 81 52 400 890 495 5,430
4HPF7M 7000 25 D, E, F 5 7300 5400 4300 5/8 24 40 51 230 510 645 6,820
4HPF7M 7000 40 D, E, F 7.5 7300 5400 4300 5/8 38 64 51 230 510 760 7,190
4HPF9M 9000 20 D, E, F 5 9000 6500 5100 3/4 21 37 65 310 700 1000 9,760
4HPF9M 9000 40 D, E, F 10 9000 6500 5100 3/4 41 73 65 310 700 1115 10,990
4HPF15M 15000 25 D, E, F 10 14,300 10,900 8800 7/8 26 41 57 210 480 1340 13,820
4HPF15M 15000 35 D, E, F 15 15,100 11,500 9300 7/8 36 59 57 210 480 1370 14,780
4HPF20M 20000 20 D, E, F 10 20,100 14,100 10,800 1 17 31 97 520 1160 2395 20,790
4HPF20M 20000 40 D, E, F 25 20,100 14,000 10,800 1 43 81 97 520 1160 2620 23,800
4HPF25M 25000 20 D, E, F 15 25,200 19,200 15,500 1-1/8 20 32 96 380 840 3185 28,400
4HPF25M 25000 40 D, E, F 30 25,000 19,000 15,400 1-1/8 42 68 96 380 840 3440 29,600
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase
E 460 volt 3 phase
Electric Motor Controls – Please Order Separately – Section 8 Pricing
F All other voltages –
please contact factory. model description approx. ship wt. user price 3
EL 4020 electric motor controls 230/3/60 to 3 hp 25 lb $ 875
EL 4029 electric motor controls 230/3/60 to 7.5 hp 25 lb 1,001
EL 4030 electric motor controls 230/3/60 to 10 hp 28 lb 1,184
EL 4031 electric motor controls 230/3/60 to 20 hp 28 lb 1,655
EL 4052 electric motor controls 230/3/60 to 30 hp 60 lb 2,337
EL 4021 electric motor controls 460/3/60 to 7.5 hp 25 lb 830
EL 4032 electric motor controls 460/3/60 to 15 hp 25 lb 1,126
EL 4033 electric motor controls 460/3/60 to 20 hp 28 lb 1,095
EL 4053 electric motor controls 460/3/60 to 40 hp 60 lb 2,024
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and
wiring to motor. See page 44 for details on Electric Motor Controls.

See Dimensions on Next Page

Page 24 visit us at www.thern.com Form FF02-1201


Front View Side View Top View
N
drum CL S (hole dia.)
P
drum CL
H
D

C E B
M K J
A L
V
Series 4HPF – Winch Dimensions (in)
model extension A B C D E H J K L M N P S (hole dia.) V
4HPF2M-2000-20 37.50 17.00 7.56 8.00 2.38 14.28 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF2M-2000-35 39.00 17.00 7.56 8.00 2.38 14.28 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF3M-3000-20 42.00 17.00 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF3M-3000-35 42.00 17.00 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF5M-5000-20 54.25 26.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF5M-5000-35 54.25 26.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF7M-7000-25 56.00 26.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF7M-7000-40 59.00 26.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF9M-9000-20 64.25 31.00 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF9M-9000-40 69.25 31.00 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF15M-15000-25 71.50 31.00 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75

Power Winches
4HPF15M-15000-35 74.00 31.00 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF20M-20000-20 90.00 43.00 21.00 19.50 6.75 34.50 1.50 16.00 32.00 51.62 1.50 40.00 1.38 48.00
4HPF20M-20000-40 96.50 43.00 21.00 19.50 6.75 34.50 1.50 16.00 32.00 51.62 1.50 40.00 1.38 48.00

section 3
4HPF25M-25000-20 93.25 43.00 21.00 19.50 6.75 34.50 1.50 16.00 32.00 51.62 1.50 40.00 1.38 48.00
4HPF25M-25000-40 99.75 43.00 21.00 19.50 6.75 34.50 1.50 16.00 32.00 51.62 1.50 40.00 1.38 48.00
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 4HPF – Drum Dimensions


series drum diameter flange diameter drum width fleet angle distance 4
4HPF2M 4.50 in 12.00 in 10.00 in 15.9 ft
4HPF3M 5.50 in 12.00 in 10.00 in 15.9 ft
4HPF5M 7.00 in 18.00 in 16.00 in 25.4 ft
4HPF7M 9.00 in 18.00 in 16.00 in 25.4 ft
4HPF9M 10.75 in 22.00 in 20.00 in 31.8 ft
4HPF15M 11.50 in 22.00 in 20.00 in 31.8 ft
4HPF20M 14.00 in 30.00 in 30.00 in 47.7 ft
4HPF25M 16.00 in 30.00 in 30.00 in 47.7 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 25


Series 4HPFC
Helical/Parallel Gear Power
Winches with Clutch
Up to 15,000 lb capacity
Helical/parallel gearing provides efficiency required
for applications involving quick line speeds or long
travel distances. Standard features include TEFC se-
vere duty brakemotors, enclosed gearing, flange
style roller bearings, and 2-year limited warranty.
Manually operated jaw clutch allows you to disengage the drum for Custom modifications are also available.
rapid payout of wire rope when not under load. An adjustable drag
brake on the drum prevents overspooling during payout. Clutch Please order wire rope and controls separately.
units are for horizontal pulling only.

Series 4HPFC Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4HPF9MC-9000-20-D; 4HPF9MC-9000-40-E

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor motor 1st mid full rope 1st full 1st mid full ship 230/460
number rating speed codes hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase
4HPF2MC 2000 20 D, E, F 1 2100 1300 1000 5/16 17 38 34 250 560 265 $4,225
4HPF2MC 2000 35 D, E, F 2 2100 1300 1000 5/16 34 75 34 250 560 295 4,420
4HPF3MC 3000 20 D, E, F 1.5 3300 2300 1800 3/8 17 60 33 160 360 275 5,120
4HPF3MC 3000 35 D, E, F 3 3300 2300 1800 3/8 34 61 33 160 360 295 5,355
4HPF5MC 5000 20 D, E, F 3 5000 3100 2300 1/2 21 45 52 400 890 545 6,720
4HPF5MC 5000 35 D, E, F 5 5000 3100 2300 1/2 36 80 52 400 890 545 6,800
4HPF7MC 7000 25 D, E, F 5 7300 5400 4300 5/8 25 42 51 230 510 700 8,480
4HPF7MC 7000 35 D, E, F 7.5 7300 5400 4300 5/8 36 61 51 230 510 755 8,855
4HPF9MC 9000 20 D, E, F 5 9000 6500 5100 3/4 21 37 65 310 700 1245 11,840
4HPF9MC 9000 40 D, E, F 10 9000 6500 5100 3/4 41 73 65 310 700 1360 13,080
4HPF15MC 15000 20 D, E, F 10 15,100 11,500 9300 7/8 22 36 57 210 480 1580 16,315
4HPF15MC 15000 35 D, E, F 15 15,200 11,600 9400 7/8 35 57 57 210 480 1620 17,270
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase
E 460 volt 3 phase
F All other voltages – Electric Motor Controls – Please Order Separately – Section 8 Pricing
please contact factory.
model description approx. ship wt. user price 3
EL 4020 electric motor controls 230/3/60 to 3 hp 25 lb $ 875
EL 4029 electric motor controls 230/3/60 to 7.5 hp 25 lb 1,001
EL 4030 electric motor controls 230/3/60 to 10 hp 28 lb 1,184
EL 4031 electric motor controls 230/3/60 to 20 hp 28 lb 1,655
EL 4021 electric motor controls 460/3/60 to 7.5 hp 25 lb 830
EL 4032 electric motor controls 460/3/60 to 15 hp 25 lb 1,126
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and
wiring to motor. See page 44 for details on Electric Motor Controls.

See Dimensions on Next Page

Page 26 visit us at www.thern.com Form FF02-1201


Front View Side View Top View

V
L
drum CL H K J

drum CL
G P
D

C E F
M B
A S (hole dia.) N

Series 4HPFC – Winch Dimensions (in)


model extension A B C D E F G H J K L M N P S (hole dia.) V
4HPF2MC-2000-20 38.50 17.00 7.56 8.00 2.38 .88 19.88 16.00 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF2MC-2000-35 40.00 17.00 7.56 8.00 2.38 .88 19.88 17.00 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF3MC-3000-20 40.75 17.00 7.56 8.00 2.38 .88 19.88 18.25 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF3MC-3000-35 42.75 17.00 7.56 8.00 2.38 .88 19.88 18.25 1.00 10.00 20.00 22.56 .62 15.75 .59 –
4HPF5MC-5000-20 55.00 26.00 11.50 12.00 5.12 – 22.25 24.25 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF5MC-5000-35 55.00 26.00 11.50 12.00 5.12 – 22.25 24.25 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF7MC-7000-25 55.75 26.00 11.50 12.00 5.12 – 22.25 27.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF7MC-7000-40 58.50 26.00 11.50 12.00 5.12 – 22.25 27.00 1.00 15.25 30.50 33.38 1.00 24.00 .88 –
4HPF9MC-9000-20 66.00 31.00 14.50 14.50 6.25 – 22.00 32.00 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF9MC-9000-40 71.00 31.00 14.50 14.50 6.25 – 22.00 32.00 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF15MC-15000-25 72.25 31.00 14.50 14.50 6.25 – 22.00 34.88 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
4HPF15MC-15000-35 74.50 31.00 14.50 14.50 6.25 – 22.00 34.88 1.25 13.25 26.50 43.50 1.12 28.75 1.12 39.75
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 4HPFC – Drum Dimensions


series drum diameter flange diameter drum width fleet angle distance 4
4HPF2MC 4.50 in 12.00 in 10.00 in 15.9 ft
4HPF3MC 5.50 in 12.00 in 10.00 in 15.9 ft
4HPF5MC 7.00 in 18.00 in 16.00 in 25.4 ft
4HPF7MC 9.00 in 18.00 in 16.00 in 25.4 ft
4HPF9MC 10.75 in 22.00 in 20.00 in 31.8 ft
4HPF15MC 11.50 in 22.00 in 20.00 in 31.8 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 27


Series 4HWF
Helical/Worm Gear Power Winches
Up to 8,100 lb capacity
Helical/worm gearing provides rugged reliability suitable for severe duty
applications. Standard features include TEFC severe duty brakemotors, en-
closed gearing, flange style roller bearings, and 2-year limited warranty.
Custom modifications are also available.
Please order wire rope and controls separately.

Series 4HWF Electric – Configurations and Performance Characteristics – Section 3 Pricing


When ordering, please indicate Model Number and Extensions examples: 4HWF6M-6000-25-D; 4HWF6M-6000-35-E

model number extensions load rating (lb) wire line speed (fpm) drum capacity (ft) 1 approx. user price 2
model load line motor motor 1st mid full rope 1st full 1st mid full ship 230/460
number rating speed codes hp layer drum drum dia. (in) layer drum layer drum drum wt. (lb) 3 phase
4HWF1M 1500 25 D, E, F 1.5 1500 900 700 1/4 23 52 43 370 830 190 $ 3,670
4HWF1M 1500 35 D, E, F 2 1500 900 700 1/4 32 73 43 370 830 190 3,730
4HWF2M 2000 25 D, E, F 2 2200 1500 1200 5/16 22 40 41 230 500 235 4,150
4HWF2M 2000 35 D, E, F 3 2200 1500 1200 5/16 34 63 41 230 500 255 4,330
4HWF4M 4000 25 D, E, F 3 4000 2500 1800 7/16 21 47 60 510 1140 480 5,610
4HWF4M 4000 35 D, E, F 5 4000 2500 1800 7/16 35 78 60 510 1140 480 5,660
4HWF6M 6000 25 D, E, F 5 6000 4400 3400 1/2 24 42 66 350 770 650 7,640
4HWF6M 6000 35 D, E, F 7.5 6000 4400 3400 1/2 35 61 66 350 770 705 8,040
4HWF8M 8000 25 D, E, F 7.5 8100 5800 4500 5/8 27 47 78 440 990 1120 11,300
4HWF8M 8000 35 D, E, F 10 8100 5800 4500 5/8 39 64 78 440 990 1180 12,310
1
Actual drum capacities 25-30% less, due to nonuniform winding. Wire rope tension will also affect drum capacity.
motor codes 2
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
D 230 volt 3 phase
E 460 volt 3 phase
F All other voltages –
please contact factory. Electric Motor Controls – Please Order Separately – Section 8 Pricing
model description approx. ship wt. user price 3
EL 4020 electric motor controls 230/3/60 to 3 hp 25 lb $ 875
EL 4029 electric motor controls 230/3/60 to 7.5 hp 25 lb 1,001
EL 4030 electric motor controls 230/3/60 to 10 hp 28 lb 1,184
EL 4021 electric motor controls 460/3/60 to 7.5 hp 25 lb 830
EL 4032 electric motor controls 460/3/60 to 15 hp 25 lb 1,126
Controls include NEMA 4 rated enclosure, and NEMA 4x rated pendant control on 50 foot cord.
3
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and
wiring to motor. See page 44 for details on Electric Motor Controls.

See Dimensions on Next Page

Page 28 visit us at www.thern.com Form FF02-1201


Front View Side View Top View

S (hole dia.)
N
A
drum CL
R
drum CL

H
D P

C E B
M K J
L
V

Series 4HWF – Winch Dimensions (in)


model extension A B C D E H J K L M N P R S (hole dia.) V
4HWF1M-1500-25 25.50 27.00 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 17.00 .59 –
4HWF1M-1500-35 25.50 27.00 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 17.00 .59 –
4HWF2M-2000-25 26.25 28.00 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 17.00 .59 –
4HWF2M-2000-35 26.25 29.75 7.56 8.00 2.38 14.00 1.00 10.00 20.00 22.56 .62 15.75 17.00 .59 –
4HWF4M-4000-25 38.75 35.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 26.00 .88 –
4HWF4M-4000-35 38.75 35.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 26.00 .88 –

Power Winches
4HWF6M-6000-25 40.75 36.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 26.00 .88 –
4HWF6M-6000-35 40.75 39.00 11.50 12.00 5.12 21.00 1.00 15.25 30.50 33.38 1.00 24.00 26.00 .88 –
4HWF8M-8000-25 49.75 43.25 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 31.00 1.12 39.75

section 3
4HWF8M-8000-35 49.75 45.25 14.50 14.50 6.25 25.50 1.25 13.25 26.50 43.50 1.12 28.75 31.00 1.12 39.75
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.

Important: It is the owner's or


operator's responsibility to Fleet Angle
determine the suitability of
the equipment to its intended
use. Study all applicable Load
codes, manuals, and
regulations. Be sure to read
the Owner's Manual supplied
with the equipment before Recommended Distance
operating it. From Drum to Sheave

Series 4HWF – Drum Dimensions


series drum diameter flange diameter drum width fleet angle distance 4
4HWF1M 4.50 in 12.00 in 10.00 in 15.9 ft
4HWF2M 5.50 in 12.00 in 10.00 in 15.9 ft
4HWF4M 7.00 in 18.00 in 16.00 in 25.4 ft
4HWF6M 9.00 in 18.00 in 16.00 in 25.4 ft
4HWF8M 10.75 in 22.00 in 20.00 in 31.8 ft
Dimensions are for reference only and subject to change without notice. Please contact factory for exact dimensions.
4
Recommended minimum distance between drum and lead sheave for smooth drum.

Form FF02-1201 visit us at www.thern.com Page 29


Series 5122
boom
Portable Davit Cranes
Hand Winch Operation
hand crane Up to 500 lb capacity
winch wire rope folded for
storage or Hand Winch Operation with spur gear
transport. hand winch equipped with automatic
disc brake for load control.
load
hook Quick Disconnect Anchor for quickly
attaching or removing the wire rope from
the winch drum.
mast
Corrosion Resistant Finish with electro-
static powder coating and corrosion
drum resistant fasteners. Galvanized finish also
available, see models ending in GAL.
Stainless Steel models for long service
load life in corrosive environments, with zinc
hook and iridescent dichromate plated hand
winch or stainless steel hand winch.
5122M1
Wheel Base sold separately for Adjustable Boom with 2 different posi-
floor crane operation. Base includes tions for operation, and folds down for
steel front wheels and rear caster storage or transport.
wheels for 360° maneuverability.
pedestal Crane Rotates 360° in a sleeve bearing in
base See Model 514.
the base.
wheel
base Bases sold separately in pedestal, socket,
or wall mount style. See models starting
with 522.
5122M1 with
514 wheel base Wire Rope Assemblies sold separately.
See table on following pages.

Series 5122 – Crane Configurations, Bases, and Options – Section 4 Pricing


model description approx. ship wt. user price
5122M1 up to 500 lb – with M4022PB-K spur gear hand winch 68 lb $ 490
5122M1GAL up to 500 lb – with M4022PB-K spur gear hand winch – galvanized finish (on crane only) 68 lb 540
5122M1SSA up to 500 lb – with M4042PBSS-K spur gear hand winch – stainless steel (crane and winch) 71 lb 1,190
5122M1SSB up to 500 lb – with M4022PB-K spur gear hand winch – stainless steel (crane only) 69 lb 795
(other configurations available, please contact factory)
514 wheel base (electrostatic powder coated finish) 61 lb 395
522 pedestal/socket base (upright or flush mount) 18 lb 90
522GAL pedestal/socket base (upright or flush mount) – galvanized finish 18 lb 135
522SS pedestal base (upright mount) – stainless steel 18 lb 190
522SSF socket base (flush mount) – stainless steel 18 lb 220
522W wall mount base 20 lb 210
522WGAL wall mount base – galvanized finish 20 lb 245
522SSW wall mount base – stainless steel 20 lb 395
RW50 cable storage spool for controlled wind up of unloaded wire rope-stainless steel 15 lb 150
Optional wire rope assemblies, base covers, wire rope keepers contact factory
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

See Dimensions on Next Page

Page 30 visit us at www.thern.com Form FF02-1201


B Models 522 and 522GAL

S
500 lb Q (hole dia.)
H 35 in T
P P
T
R

flush upright top view


A

Model 522SS Model 522SSF

42 in

Important: Load rating will vary


with wire rope length. Please see T
P P
F Performance Characteristics table T
on the following page. hook
height

Q S (hole dia.)

R R
G

Models 522W, 522WGAL, and 522SSW


hook reach
Important: Base installation is purchaser’s
responsibility. Thern recommends consulting a S (hole dia.)
civil engineer or other qualified professional. P
W
T V

U
Series 5122 – Series 5122 –
Height and Reach Crane Dimensions Q
R

davit and floor


boom hook hook F 34.42 in

Cranes
position reach height G 12.96 in
A 42 in 21 in H 56.41 in Series 5122 – Base Dimensions
B 35 in 43 in Dimensions are for reference only and
subject to change without notice. 522 522W/522WGAL
Dimensions are for reference only and
subject to change without notice.
522GAL 522SS 522SSF 522SSW
P 14.56 in 14.56 in 14.81 in 14.56 in
Q 7.0 in 7.0 in — 7.0 in
R 8.0 in 8.0 in 8.0 in 8.0 in
Important: It is the owner's or operator's responsibility to S (hole dia.) .41 in .41 in — .41 in
determine the suitability of the equipment to its intended use. T .5 in .5 in .5 in .5 in
Study all applicable codes, manuals, and regulations. Be sure to U — — — 8.0 in
read the Owner's Manual supplied with the equipment before V — — — 10.0 in
operating it. W — — — 3.88 in
Dimensions are for reference only and subject to change without notice.

See Additional Specifications on Next Page

Form FF02-1201 visit us at www.thern.com Page 31


Series 5122 – Performance Characteristics
Models 5122M1, B
5122M1GAL and 5122M1SSB Model 5122M1SSA
wire rope wire rope boom load lift below load lift below
dia. length position rating base level rating base level A
3/16 in 20 ft A 500 lb 11 ft 500 lb 11 ft
3/16 in 20 ft B 500 lb 0-10 9 ft 500 lb 0-10 9 ft
3/16 in 28 ft A 500 lb 19 ft 500 lb 19 ft
3/16 in 28 ft B 500 lb 10-15 17 ft 500 lb 10-15 17 ft
3/16 in 36 ft A 500 lb 27 ft 500 lb 27 ft base level
500 lb 15-25 25 ft 500 lb 15-25 25 ft
(reference)
3/16 in 36 ft B
3/16 in 45 ft A 500 lb 36 ft 500 lb 36 ft
3/16 in 45 ft B 500 lb 25-35 34 ft 500 lb 25-35 34 ft
3/16 in 60 ft A — — 500 lb 51 ft lift below
3/16 in 60 ft B — — 500 lb 35-50 49 ft base level
3/16 in 75 ft A — — 500 lb 66 ft
3/16 in 75 ft B — — 500 lb 50-65 64 ft
Shaded numbers indicate approximate range for feet of lift below base level.

Model 514 Wheel Base Wire Rope Assemblies – Section 9 Pricing


model wire rope diameter approx. user
P number and length ship weight price
galvanized aircraft cable with swivel hook and swagged ball fitting
U
WA19-20NS 3/16 in x 20 ft 3 lb $ 64
T WA19-28NS 3/16 in x 28 ft 4 lb 69
WA19-36NS 3/16 in x 36 ft 4 lb 72
WA19-45NS 3/16 in x 45 ft 7 lb 87
stainless steel wire rope with SS oval hook and swagged ball fitting
WS19-20NO 3/16 in x 20 ft 3 lb $ 119
WS19-28NO 3/16 in x 28 ft 3 lb 126
WS19-36NO 3/16 in x 36 ft 4 lb 134
W WS19-45NO 3/16 in x 45 ft 7 lb 146
WS19-60NO 3/16 in x 60 ft 9 lb 161
WS19-75NO 3/16 in x 75 ft 11 lb 186
V Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

Important: It is the owner's or operator's responsibility to


determine the suitability of the equipment to its intended use.
Q Study all applicable codes, manuals, and regulations. Be sure to
R read the Owner's Manual supplied with the equipment before
operating it.
Model 514 – Base Dimensions
P 19.0 in
Q 36.12 in
R 44.5 in
T 4.75 in
U 2.0 in
V 24.0 in
W 29.5 in
Dimensions are for reference only and subject to change without notice.

Page 32 visit us at www.thern.com Form FF02-1201


drum
wire rope boom
extension
Series 5123
winch (17 lb) Portable Davit Cranes
Hand or Power Winch Operation
Up to 1400 lb capacity
Hand Winch Operated Models include
boom
(45 lb) spur gear hand winch with automatic
disc brake for load control.
load hook
Power Winch Operated Models include
115 volt 1 phase AC, or 12 volt DC, electric
winch with pendant control and brake.
Other voltages and phases, pneumatic,
mast and hydraulic available, contact factory.
(30 lb)
Quick Disconnect Anchor for quickly Adjustable Boom telescopes to 5 differ-
attaching or removing the wire rope from ent lengths, and adjusts to 3 different
the winch drum. angles for exact positioning over the load.
Corrosion Resistant Finish with electro- Crane Rotates 360° in a sleeve bearing in
handle static powder coating and corrosion the base. Handle on the boom makes
(2 lb)
base resistant fasteners. Galvanized finish also rotation easy.
available, see models ending in GAL.
Bases sold separately in pedestal, socket,
Stainless Steel models for long service or wall mount style. See models starting
life in corrosive environments, with zinc with 523.
and iridescent dichromate plated hand
Wire Rope Assemblies sold separately.
winch or stainless steel hand winch.
See tables on following pages.
5123M1

Series 5123 – Crane Configurations, Bases, and Options – Section 4 Pricing


model description approx. ship wt. user price
5123M1 up to 1400 lb – with M4312PB-K spur gear hand winch 138 lb $ 995
5123M1GAL up to 1400 lb – with M4312PB-K spur gear hand winch – galvanized finish (on crane only) 138 lb 1,145

davit and floor


Cranes
5123M1SSA up to 1400 lb – with M4312PBSS-K spur gear hand winch – stainless steel (winch and crane) 127 lb 2,310
5123M1SSB up to 1400 lb – with M4312PB-K spur gear hand winch – stainless steel (crane only) 127 lb 1,850
5123E4 up to 1400 lb – with 4777-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 195 lb 2,450
5123E4DC up to 1400 lb – with 4777DC-K electric winch – 12 VDC, 10 ft pendant control 205 lb 2,790
(other configurations available, please contact factory)
523 pedestal base (upright mount) 59 lb 225
523GAL pedestal base (upright mount) – galvanized finish 60 lb 320
523SS pedestal base (upright mount) – stainless steel 59 lb 390
523F socket base (flush mount) 17 lb 135
523FGAL socket base (flush mount) – galvanized finish 17 lb 160
523SSF socket base (flush mount) – stainless steel 17 lb 315
523W wall mount base (vertical mount) 48 lb 365
523WGAL wall mount base (vertical mount) – galvanized finish 48 lb 398
523SSW wall mount base (vertical mount) – stainless steel 48 lb 620
RW50 cable storage spool for controlled wind up of unloaded wire rope-stainless steel 15 lb 150
Optional wire rope assemblies, base covers, wire rope keepers contact factory
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

See Dimensions on Next Page

Form FF02-1201 visit us at www.thern.com Page 33


Models 523 Models 523F Models 523W
523GAL and 523SS 523FGAL and 523SSF 523WGAL and 523SSW

power C
H winch W
T
P T
T S (hole dia.)
B P

hand S (hole dia.)


winch 1 2345 P
A
R
Q R
Q
R

F Important: Base installation is purchaser’s responsibility.


Important: Load rating will vary
Thern recommends consulting a civil engineer or other
with wire rope length and boom
hook qualified professional.
position. Please see Performance
height
Characteristics tables on the
following page.
Series 5123 – Base Dimensions
523/523GAL 523F/523FGAL 523W/523WGAL
523SS 523SSF 523SSW
P 14.69 in 14.69 in 15.25 in
G Q 14.50 in — 14.50 in
R 15.88 in 9.00 in 15.88 in
S (hole dia.) .69 in — .69 in
T .38 in .38in .38 in
hook reach W — — 5.63 in
Dimensions are for reference only and subject to change without notice.

Series 5123 – Series 5123 –


Height and Reach Crane Dimensions Wire Rope Assemblies – Section 9 Pricing
boom hook hook F 1
43.93 in model wire rope diameter approx. user
position reach height G 13.81 in number and length ship weight price
A-1 37.0 in 28.48 in H 64.16 in galvanized aircraft cable with swivel hook and swagged ball fitting
A-2 38.0 in 28.48 in Dimensions are for reference only and WA25-20NS 1/4 in x 20 ft 4 lb $ 71
A-3 40.0 in 28.48 in subject to change without notice. WA25-28NS 1/4 in x 28 ft 5 lb 75
1
A-4 42.0 in 28.48 in Value shown is for Model 5123M1, WA25-36NS 1/4 in x 36 ft 6 lb 82
value for other models will vary.
A-5 44.0 in 28.48 in WA25-45NS 1/4 in x 45 ft 7 lb 98
B-1 31.0 in 40.47 in WA25-60NS 1/4 in x 60 ft 9 lb 105
B-2 32.0 in 40.83 in Important: It is the owner's or
stainless steel wire rope with SS eye hook and swagged ball fitting
B-3 34.0 in 41.54 in operator's responsibility to
determine the suitability of WS25-20NE 1/4 in x 20 ft 5 lb $ 163
B-4 36.0 in 42.35 in WS25-28NE 1/4 in x 28 ft 5 lb 173
B-5 38.0 in 43.07 in the equipment to its intended
use. Study all applicable WS25-36NE 1/4 in x 36 ft 6 lb 183
C-1 23.0 in 49.53 in WS25-45NE 1/4 in x 45 ft 7 lb 213
codes, manuals, and
C-2 24.0 in 50.18 in WS25-60NE 1/4 in x 60 ft 9 lb 253
regulations. Be sure to read
C-3 26.0 in 51.49 in Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
the Owner's Manual supplied
C-4 27.0 in 52.96 in with the equipment before
C-5 29.0 in 54.26 in
operating it.
Dimensions are for reference only and
subject to change without notice.

See Additional Specifications on Next Page

Page 34 visit us at www.thern.com Form FF02-1201


Series 5123 – Performance Characteristics
load rating (lb) lift below base level (ft) 2
wire rope wire rope boom boom extension boom extension
dia. length angle 1 2 3 4 5 1 2 3 4 5
1/4 in 20 ft A 850 850 800 750 725 10 10 10 10 9
1/4 in 20 ft B 1025 1000 950 875 850 9 9 8 8 8
1/4 in 20 ft C 1400 1325 1225 1175 1100 8 8 8 7 7
1/4 in 28 ft A 850 850 800 750 725 18 18 18 18 17
1/4 in 28 ft B 1025 1000 950 875 850 17 17 16 16 16
1/4 in 28 ft C 1400 1325 1225 1175 1100 16 16 16 15 15
1/4 in 36 ft A 850 850 800 750 725 26 26 26 26 25
1/4 in 36 ft B 1025 1000 950 875 850 25 25 24 24 24
1/4 in 36 ft C 1400 1325 1225 1175 1100 24 24 24 23 23
1/4 in 45 ft A 850 850 800 750 725 35 35 35 35 34
1/4 in 45 ft B 1025 1000 950 875 850 34 34 33 33 33
1/4 in 45 ft C 1400 1325 1225 1175 1100 33 33 33 32 32
1/4 in 60 ft A 850 850 800 750 725 50 50 50 50 49
1/4 in 60 ft B 1025 1000 950 875 850 49 49 48 48 48
1/4 in 60 ft C 1300 1300 1225 1175 1100 48 48 48 47 47
2
See Figure A on page 33 for lift below base level.

Figure A Important: It is the owner's or operator's responsibility to


C determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
B read the Owner's Manual supplied with the equipment before
operating it.

base level
(reference)

davit and floor


Cranes
lift below
base level

Form FF02-1201 visit us at www.thern.com Page 35


wire rope
winch
Series 5124
drum
Portable Davit Cranes
Hand or Power Winch Operation
boom extension
(53 lb)
Up to 2000 lb capacity 1
Hand Winch Operated Models include
boom (77 lb) spur gear or worm gear hand winch with
(84 lb with handle) load hook brake for load control.
screw- Quick Disconnect Anchor for quickly attaching The worm gear hand winch on models
jack or removing the wire rope from the winch drum. 5124M2 and 5124M2GAL only, can be
(11 lb) power driven with a maximum 400 rpm
Corrosion Resistant Finish with electro-
drill-motor, see model ED120BD.
static powder coating. Galvanized finish also
available, see models ending in GAL. Power Winch Operated Models include
115 volt 1 phase AC electric winch with
Stainless Steel models for long service life,
mast pendant control and brake. Other volt-
with spur gear, worm gear, or stainless steel
(66 lb) ages and phases, 12 volt DC, pneumatic,
hand winch. Stainless steel models are
and hydraulic available, contact factory.
handle electro-polished for added corrosion
(7 lb) base resistance. Crane Rotates 360° on a pin and sleeve
bearing in the base. Handle on the boom
Adjustable Boom telescopes to 4 different
makes rotation easy.
lengths, and adjusts in height while under
load with ratchet style screw-jack. Bases sold separately in pedestal, socket, or
wall mount style. See models starting with 524.
Two Part Line Kit improves load rating
5124M2 performance with mechanical advantage of Wire Rope Assemblies sold separately.
two part rigging. See model 5124TPL. See tables on following pages.
Series 5124 – Crane Configurations, Bases, and Options – Section 4 Pricing
model description approx. ship wt. user price
5124M1 up to 1600 lb 1 – with M4312PB-K spur gear hand winch 300 lb $ 1,595
5124M1GAL up to 1600 lb 1 – with M4312PB-K spur gear hand winch – galvanized finish (on crane only) 300 lb 1,940
5124M1SSA up to 1600 lb 1 – with M4312PBSS-K spur gear hand winch – stainless steel (winch and crane) 300 lb 3,995
5124M1SSB up to 1600 lb 1 – with M4312PB-K spur gear hand winch – stainless steel (crane only) 300 lb 3,535
5124M2 up to 1600 lb 1 – with 4WM2-K worm gear hand winch 315 lb 1,630
5124M2GAL up to 1600 lb 1 – with 4WM2-K worm gear hand winch – galvanized finish (on crane only) 315 lb 1,980
5124M2SS up to 1600 lb 1 – with 4WM2-K worm gear hand winch – stainless steel (crane only) 315 lb 3,690
5124E2 up to 1600 lb 1 – with 4WP2-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 355 lb 2,450
5124E4 up to 1600 lb 1 – with 4777-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 365 lb 2,950
5124E4DC up to 1600 lb 1 – with 4777DC-K electric winch – 12 volt DC, 10 ft pendant control 377 lb 3,270
(other configurations available, please contact factory)
524 pedestal base (upright mount) 67 lb 365
524GAL pedestal base (upright mount) – galvanized finish 67 lb 470
524SS pedestal base (upright mount) – stainless steel 67 lb 848
524F socket base (flush mount) 55 lb 295
524FGAL socket base (flush mount) – galvanized finish 55 lb 390
524SSF socket base (flush mount) – stainless steel 55 lb 740
524W wall mount base 80 lb 460
524WGAL wall mount base – galvanized finish 80 lb 545
524SSW wall mount base – stainless steel 80 lb 1,013
5124TPL two part line kit – includes turn around sheave block with hook, swivel anchor, and fasteners 7 lb 195
5124SJH handle extension – for ratchet style screw-jack 7 lb 62
ED120BD for 5124M2, 5124M2GAL and 5124M2SS only – electric 400 rpm drill-motor – 120 VAC with 1-1/8” hex socket 12 lb 550
RW50 cable storage spool for controlled wind up of unloaded wire rope-stainless steel 15 lb 150
Optional wire rope assemblies, base covers, wire rope keepers, boom chain hook contact factory
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. See Dimensions on Next Page
1
2000 lb capacity requires two part line rigging – see Two Part Line Kit, Model 5124TPL.
Page 36 visit us at www.thern.com Form FF02-1201
4 Important: Base 96
installation is
3 purchaser’s
1000 lb
responsibility. 84
power 2
1300 lb Thern
H winch
1 recommends 72
1600 lb consulting a civil B
B engineer or other
1600 lb qualified 60
hand
winch 4 professional.
2 3 1 3 4
1 2
A 48
A
69 in 81 in
45 in 57 in 36

Important: Load rating will vary with


F wire rope length, boom position, and 24
hook
single or two part line configuration. height
Please see Performance Characteristics 12
tables on the following pages.

G 12 24 36 48 60 72 84 in
hook reach

Series 5124 – Series 5124 – Series 5124 – Base Dimensions


Height and Reach Crane Dimensions 524/524GAL 524F/524FGAL 524W/524WGAL
boom hook hook F1 47.50 in and 524SS and 524SSF and 524SSW
position reach height 2 G 13.50 in P 14.75 in 14.75 in 16.13 in
A-1 45 in 28 in H3 96.31 in Q 14.50 in 14.50 in 14.50 in
A-2 57 in 28 in Dimensions are for reference only and R 15.88 in 15.88 in 15.88 in
A-3 69 in 28 in subject to change without notice. S (hole dia.) .69 in .69 in .69 in
1
A-4 81 in 28 in Value shown is for Model 5124M1, T .50 in .50 in .50 in
value for other models will vary. W — — 7.00 in
B-1 28 in 57 in 3
With boom fully extended and up.
B-2 36 in 65 in Dimensions are for reference only and subject to change without notice.
B-3 45 in 74 in
B-4 53 in 82 in

davit and floor


Cranes
Dimensions are for reference only and Models 524, 524GAL, Models 524F, 524FGAL, Models 524W, 524WGAL,
subject to change without notice. and 524SS and 524SSF and 524SSW
2
Subtract 12 inches from hook height
for two part line option.

Important: It is the owner's or Q Q W T


operator's responsibility to
determine the suitability of the R R S (hole dia.)
equipment to its intended use.
Study all applicable codes,
manuals, and regulations. Be sure S (hole dia.) S (hole dia.)
to read the Owner's Manual
supplied with the equipment P
P T
before operating it.
P
T
Q
R

See Additional Specifications on Next Page

Form FF02-1201 visit us at www.thern.com Page 37


Series 5124 – Performance Characteristics
Models 5124M1, 5124M1GAL, 5124M1SSA, Models 5124M2, 5124M2GAL, 5124M2SS,
and 5124M1SSB 5124E2, 5124E4, and 5124E4DC
Single Line Two Part Line Single Line Two Part Line
wire rope wire rope boom load lift below load lift below load lift below load lift below
dia. length position rating base level rating base level rating base level rating base level
1/4 in 20 ft B-1 1600 lb
1/4 in 20 ft B-2 1600 lb
0-5 64 ftft 2000 lb
1600 lb
0 1 ft
0 ft
1600 lb
1600 lb
0-5 64 ftft 2000 lb
1600 lb
0 1 ft
0 ft
1/4 in 20 ft B-3 1300 lb 3 ft 1300 lb -2 ft 1300 lb 3 ft 1300 lb -2 ft
1/4 in 20 ft B-4 1000 lb 1 ft 1000 lb -3 ft 1000 lb 1 ft 1000 lb -3 ft
1/4 in 28 ft B-1 1600 lb
1/4 in 28 ft B-2 1600 lb
5-12 12 ft 1600 lb 0-4 54 ftft
14 ft 2000 lb 1600 lb
1600 lb
5-12 12 ft 1600 lb 0-4 54 ftft
14 ft 2000 lb

1/4 in 28 ft B-3 1300 lb 11 ft 1300 lb 2 ft 1300 lb 11 ft 1300 lb 2 ft


1/4 in 28 ft B-4 1000 lb 9 ft 1000 lb 1 ft 1000 lb 9 ft 1000 lb 1 ft
1/4 in 36 ft B-1 1600 lb
1/4 in 36 ft B-2 1600 lb
12-20 22 ft
20 ft
2000 lb
1600 lb
4-8 98 ftft 1600 lb
1600 lb
12-20 22 ft
20 ft
2000 lb
1600 lb
4-8 98 ftft
1/4 in 36 ft B-3 1300 lb 19 ft 1300 lb 6 ft 1300 lb 19 ft 1300 lb 6 ft
1/4 in 36 ft B-4 1000 lb 17 ft 1000 lb 5 ft 1000 lb 17 ft 1000 lb 5 ft
1/4 in 45 ft B-1 1500 lb 31 ft 2000 lb 13 ft 1500 lb 31 ft 2000 lb 13 ft
1/4 in 45 ft B-2 1500 lb
20-30 29 ft 1600 lb 8-12 12 ft 1500 lb
20-30 29 ft 1600 lb 8-12 12 ft
1/4 in 45 ft B-3 1300 lb 28 ft 1300 lb 11 ft 1300 lb 28 ft 1300 lb 11 ft
1/4 in 45 ft B-4 1000 lb 26 ft 1000 lb 9 ft 1000 lb 26 ft 1000 lb 9 ft
1/4 in 60 ft B-1 1300 lb 46 ft 2000 lb 21 ft 1300 lb 46 ft 2000 lb 21 ft
1/4 in 60 ft B-2 1300 lb
30-45 44 ft 1600 lb 12-20 20 ft 1300 lb
30-45 44 ft 1600 lb 12-20 20 ft
1/4 in 60 ft B-3 1300 lb 43 ft 1300 lb 18 ft 1300 lb 43 ft 1300 lb 18 ft
1/4 in 60 ft B-4 1000 lb 41 ft 1000 lb 17 ft 1000 lb 41 ft 1000 lb 17 ft
1/4 in 75 ft B-1 — — — — 1200 lb
1/4 in 75 ft B-2 — — — — 1200 lb
45-60 59 ft 1600 lb 20-25 28
61 ft 2000 lb ft
27 ft
1/4 in 75 ft B-3 — — — — 1200 lb 58 ft 1300 lb 26 ft
1/4 in 75 ft B-4 — — — — 1000 lb 56 ft 1000 lb 25 ft
Shaded numbers indicate approximate range for feet of lift below base level.

Load Rating does not change as boom is raised or lowered. Wire Rope Assemblies – Section 9 Pricing
Load Ratings are based on boom length (positions 1, 2, 3, or 4).
model wire rope diameter approx. user
Lift below base level will change as boom is raised or lowered. number and length ship weight price
For lift below base level: at A1 add 2 ft to B1, at A2 add 2 ft to B2, galvanized aircraft cable with swivel hook and swagged ball fitting
at A3 add 3 ft to B3, at A4 add 4 ft to B4.
WA25-20NS 1/4 in x 20 ft 4 lb $ 71
WA25-28NS 1/4 in x 28 ft 5 lb 75
4 4 WA25-36NS 1/4 in x 36 ft 6 lb 82
3 3 WA25-45NS 1/4 in x 45 ft 7 lb 98
2 2 WA25-60NS 1/4 in x 60 ft 9 lb 105
1 1 WA25-75NS 1/4 in x 75 ft 11 lb 128
B B stainless steel wire rope with SS eye hook and swagged ball fitting
WS25-20NE 1/4 in x 20 ft 5 lb $ 163
A A WS25-28NE 1/4 in x 28 ft 5 lb 173
WS25-36NE 1/4 in x 36 ft 6 lb 183
WS25-45NE 1/4 in x 45 ft 7 lb 213
WS25-60NE 1/4 in x 60 ft 9 lb 253
base level base level WS25-75NE 1/4 in x 75 ft 11 lb 283
(reference) (reference) Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

lift below lift below Important: It is the owner's or operator's responsibility to


base level base level determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
read the Owner's Manual supplied with the equipment before
operating it.
single line two part line

Page 38 visit us at www.thern.com Form FF02-1201


Series 571 and 572
Fre Rol Davit Cranes
Hand or Power Winch Operation
Up to 2200 lb capacity
wire rope Hand Winch Operated Models include
spur gear or worm gear hand winch with
brake for load control.
boom
Standard Fixed
Boom Power Winch Operated Models include
115 volt 1 phase AC electric winch with
pendant control and brake. Other volt-
ages and phases, 12 volt DC, pneumatic,
and hydraulic available, contact factory.
load
Fixed Boom – Boom Position C
boom brace hook
drum Adjustable Boom Option – adjusts
between Boom Position A and D – with
hand operated ratchet style screw-jack,
Adjustable Boom used to adjust height and reach.
Option
Mast and Boom Rotate on tapered roller
bearings for smooth 360° load move-
mast ment. Mast locks in one of four positions
with hand tightened lock bolt. Handle on
winch the mast makes rotation easy.
Gusset Style Base for permanent instal-
lation and stability under load.
Wire Rope Assemblies sold separately.
base ratchet style See tables on following pages.
screw-jack

571M1

davit and floor


Cranes
Series 571 and 572 – Crane Configurations, Bases, and Options – Section 4 Pricing
model description approx. ship wt. user price
571M1 up to 1500 lb – with M4312PB-K spur gear hand winch 425 lb $ 2,840
571M2 up to 1500 lb – with 4WM2V-K worm gear hand winch 450 lb 2,989
571E2 up to 1500 lb – with 4WP2-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 475 lb 3,470
571E4 up to 1500 lb – with 4777-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 489 lb 3,970
572M1 up to 2200 lb – with M452B-K spur gear hand winch 720 lb 3,785
572E3 up to 2000 lb – with 4771-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 750 lb 4,380
572E5 up to 2200 lb – with 4WS3M6-K electric winch – 115 VAC, 1 phase, 6 ft pendant control 750 lb 5,420
(other configurations available, please contact factory)
SJ1 ratchet style screw-jack for Series 571 (replaces standard boom brace) 36 lb 515
SJ2 ratchet style screw-jack for Series 572 (replaces standard boom brace) 90 lb 895
Optional wire rope assemblies contact factory
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

See Dimensions on Next Page

Form FF02-1201 visit us at www.thern.com Page 39


D 168
Series
C 572
156
D
Q 144
S C
B

00
H 132

22
E3, E4 and E5 R 0 B
location 220
120

00
20 108

A 96

M1, M2
and E2 84
Adjustable Boom Option
F location Ratchet Style Screw-Jack A
1700
72

60
hook
height
48

G
36

24
hook reach
12
Important: Load rating will vary with wire rope length and boom
position. Please see Performance Characteristics table on the
12 24 36 48 60 72 84 96 108 120 in
following page.

Series 571 and 572 Important: It is the owner's or Series D


132

Crane Dimensions operator's responsibility to 571


determine the suitability of 120
Series 571 Series 572 C
00

the equipment to its intended


15

use. Study all applicable 108


F 67.19 in 77.41 in
0
G 32.88 in 38.62 in codes, manuals, and 150 B
96
H 131.19 in 155.75 in regulations. Be sure to read
1350
Q 16.0 in 20.0 in the Owner's Manual supplied
84
R 18.0 in 23.0 in with the equipment before
S (hole dia.) .56 in .81 in operating it.
72
Dimensions are for reference only and subject to change 1200 A
without notice. 60

48
Series 571 and 572 – Height and Reach
boom hook hook 36
series position reach height
24
571 A 87.88 in 56.0 in
B 81.25 in 90.0 in
12
C (fixed) 74.56 in 102.0 in
D 62.25 in 118.0 in
572 A 106.75 in 64.0 in 12 24 36 48 60 72 84 in
B 95.50 in 112.0 in
C (fixed) 84.25 in 130.0 in Important: Base installation is purchaser’s responsibility.
D 75.00 in 140.0 in Thern recommends consulting a civil engineer or other
Dimensions are for reference only and subject to change without notice. qualified professional.

See Additional Specifications on Next Page

Page 40 visit us at www.thern.com Form FF02-1201


Series 571 – Performance Characteristics
Models 571M1, 571M2, and 571E2 Model 571E4
wire rope wire rope boom
dia. length position load rating lift below base level load rating lift below base level
1/4 in 20 ft A 1200 lb 1 ft 1200 lb 3 ft
1/4 in 20 ft B 1350 lb -2 ft 1350 lb 0 ft
1/4 in 20 ft C (fixed) 1500 lb 0 -3 ft 1500 lb 0 -1 ft
1/4 in 20 ft D 1500 lb -5 ft 1500 lb -2 ft
1/4 in 28 ft A 1200 lb 9 ft 1200 lb 11 ft
1/4 in 28 ft B 1350 lb 6 ft 1350 lb 8 ft
1/4 in 28 ft C (fixed) 1500 lb 0-5 5 ft 1500 lb 0-10 7 ft
1/4 in 28 ft D 1500 lb 4 ft 1500 lb 6 ft
1/4 in 36 ft A 1200 lb 17 ft 1200 lb 19 ft
1/4 in 36 ft B 1350 lb 14 ft 1350 lb 16 ft
1/4 in 36 ft C (fixed) 1500 lb 5-12 13 ft 1500 lb 10-15 15 ft
1/4 in 36 ft D 1500 lb 12 ft 1500 lb 14 ft
1/4 in 45 ft A 1200 lb 26 ft 1200 lb 28 ft
1/4 in 45 ft B 1350 lb 23 ft 1350 lb 25 ft
1/4 in 45 ft C (fixed) 1400 lb 12-22 22 ft 1500 lb 15-25 24 ft
1/4 in 45 ft D 1400 lb 21 ft 1500 lb 23 ft
1/4 in 60 ft A 1200 lb 41 ft 1200 lb 43 ft
1/4 in 60 ft B 1300 lb 38 ft 1350 lb 40 ft
1/4 in 60 ft C (fixed) 1300 lb 22-37 37 ft 1400 lb 25-40 39 ft
1/4 in 60 ft D 1300 lb 36 ft 1400 lb 38 ft
1/4 in 75 ft A — — 1200 lb 58 ft
1/4 in 75 ft B — — 1300 lb 55 ft
1/4 in 75 ft C (fixed) — — 1300 lb 40-55 54 ft
1/4 in 75 ft D — — 1300 lb 53 ft
Shaded numbers indicate approximate range for feet of lift below base level.

D Wire Rope Assemblies – Section 9 Pricing


C model wire rope diameter approx. user
number and length ship weight price
B
galvanized aircraft cable with swivel hook and swagged ball fitting
WA25-20NS 1/4 in x 20 ft 4 lb $ 71
WA25-28NS 1/4 in x 28 ft 5 lb 75

davit and floor


WA25-36NS 1/4 in x 36 ft 6 lb 82

Cranes
WA25-45NS 1/4 in x 45 ft 7 lb 98
A WA25-60NS 1/4 in x 60 ft 9 lb 105
WA25-75NS 1/4 in x 75 ft 11 lb 128
stainless steel wire rope with SS eye hook and swagged ball fitting
WS25-20NE 1/4 in x 20 ft 5 lb $ 163
WS25-28NE 1/4 in x 28 ft 5 lb 173
WS25-36NE 1/4 in x 36 ft 6 lb 183
base level WS25-45NE 1/4 in x 45 ft 7 lb 213
(reference) WS25-60NE 1/4 in x 60 ft 9 lb 253
WS25-75NE 1/4 in x 75 ft 11 lb 283
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
lift below
base level
Important: It is the owner's or operator's responsibility to
determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
read the Owner's Manual supplied with the equipment before
operating it.

See Additional Specifications on Next Page

Form FF02-1201 visit us at www.thern.com Page 41


Series 572 – Performance Characteristics
Model 572M1 Model 572E3 Model 572E5
wire rope wire rope boom load lift below load lift below load lift below
dia. length position rating base level rating base level rating base level
5/16 in 20 ft A 1700 lb -3 ft 1700 lb 0 ft 1700 lb 0 ft
5/16 in 20 ft B 2000 lb -7 ft 2000 lb -4 ft 2000 lb -4 ft
5/16 in 20 ft C (fixed) 2200 lb 0 -9 ft 2000 lb 0 -6 ft 2200 lb 0 -6 ft
5/16 in 20 ft D 2200 lb -9 ft 2000 lb -6 ft 2200 lb -6 ft
5/16 in 28 ft A 1700 lb 5 ft 1700 lb 8 ft 1700 lb 8 ft
5/16 in 28 ft B 2000 lb 1 ft 1700 lb 4 ft 2000 lb 4 ft
5/16 in 28 ft C (fixed) 2200 lb 0 -1 ft 1700 lb 0-4 2 ft 2200 lb 0-4 2 ft
5/16 in 28 ft D 2200 lb -1 ft 1700 lb 2 ft 2200 lb 2 ft
5/16 in 36 ft A 1700 lb 13 ft 1700 lb 16 ft 1700 lb 16 ft
5/16 in 36 ft B 2000 lb 9 ft 1700 lb 12 ft 2000 lb 12 ft
5/16 in 36 ft C (fixed) 2200 lb 0-8 7 ft 1700 lb 4-10 10 ft 2200 lb 4-10 10 ft
5/16 in 36 ft D 2200 lb 7 ft 1700 lb 10 ft 2200 lb 10 ft
5/16 in 45 ft A 1700 lb 22 ft 1500 lb 25 ft 1700 lb 25 ft
5/16 in 45 ft B 2000 lb 18 ft 1500 lb 21 ft 2000 lb 21 ft
5/16 in 45 ft C (fixed) 2200 lb 8-16 16 ft 1500 lb 10-20 19 ft 2200 lb 10-20 19 ft
5/16 in 45 ft D 2200 lb 16 ft 1500 lb 19 ft 2200 lb 19 ft
5/16 in 60 ft A 1700 lb 37 ft 1300 lb 40 ft 1700 lb 40 ft
5/16 in 60 ft B 2000 lb 33 ft 1300 lb 36 ft 2000 lb 36 ft
5/16 in 60 ft C (fixed) 2200 lb 16-32 31 ft 1300 lb 20-35 34 ft 2200 lb 20-35 34 ft
5/16 in 60 ft D 2200 lb 31 ft 1300 lb 34 ft 2200 lb 34 ft
5/16 in 75 ft A 1700 lb 52 ft 1300 lb 55 ft 1700 lb 55 ft
5/16 in 75 ft B 2000 lb 48 ft 1300 lb 51 ft 2000 lb 51 ft
5/16 in 75 ft C (fixed) 2200 lb 32-48 46 ft 1300 lb 35-50 49 ft 2200 lb 35-50 49 ft
5/16 in 75 ft D 2200 lb 46 ft 1300 lb 49 ft 2200 lb 49 ft
Shaded numbers indicate approximate range for feet of lift below base level.

D Wire Rope Assemblies – Section 9 Pricing


C model wire rope diameter approx. user
number and length ship weight price
B
galvanized aircraft cable with swivel hook and unfinished end
WA31-20DS 5/16 in x 20 ft 6 lb $ 72
WA31-28DS 5/16 in x 28 ft 7 lb 74
WA31-36DS 5/16 in x 36 ft 8 lb 92
WA31-45DS 5/16 in x 45 ft 10 lb 124
A WA31-60DS 5/16 in x 60 ft 12 lb 131
WA31-75DS 5/16 in x 75 ft 15 lb 139
stainless steel wire rope with SS eye hook and unfinished end
WS31-20DE 5/16 in x 20 ft 6 lb $ 224
WS31-28DE 5/16 in x 28 ft 7 lb 237
WS31-36DE 5/16 in x 36 ft 9 lb 250
base level WS31-45DE 5/16 in x 45 ft 11 lb 266
(reference) WS31-60DE 5/16 in x 60 ft 14 lb 294
WS31-75DE 5/16 in x 75 ft 17 lb 322
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
lift below
base level
Important: It is the owner's or operator's responsibility to
determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
read the Owner's Manual supplied with the equipment before
operating it.

Page 42 visit us at www.thern.com Form FF02-1201


Dimensions are for
reference only and
Model 548
subject to change
without notice.
Portable Floor Crane
Up to 1000 lb Capacity
C Manually Operated Hydraulic Jack for raising the
boom, equipped with a control knob for smooth
lowering of loads.
Collapsible Crane folds down into 16 x 17 x 57 inch
B compact unit for storage or transport. Boom lowers
1 2 3 4
into mast, legs are removed and placed inside mast
uprights.
Boom Telescopes to 4 different lengths to extend
reach. Load rating decreases as boom length is in-
creased.
Overload Relief Valve helps prevent overload dam-
hook
height age by releasing hydraulic pressure when too large a
A load is placed on the crane.
Four Wheel Base with scratch and spark resistant
wheels in front, and caster wheels in back for 360°
maneuverability. Four point support ensures stability
wheel under load.
height
Swivel Hook allows rotation of load for accurate
3 in
placement.
4 in Cabled Pins secure the legs to the base for quick
hook reach installation and removal, cables ensure pins are not
lost or misplaced when removed.

Model 548 load max. hook max. hook


Specifications rating reach (at B) height (at C)
33 in boom position 1 1000 lb 31.0 in 65.0 in
boom position 2 800 lb 38.0 in 69.5 in
39.5 in boom position 3 680 lb 45.0 in 74.0 in

davit and floor


46 in

Cranes
boom position 4 590 lb 52.0 in 78.5 in
Dimensions are for reference only and subject to change without notice.

Important: It is the owner's or operator's responsibility to


determine the suitability of the equipment to its intended
use. Study all applicable codes, manuals, and regulations. Be
59 in sure to read the Owner's Manual supplied with the
equipment before operating it.

Model 548 – Section 4 Pricing


model description approx. ship wt. user price
548 manual hydraulic pump operation – collapsible 154 lb $ 1,190
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

Form FF02-1201 visit us at www.thern.com Page 43


50 lb Series 5FC4 Hydraulic Floor Cranes
Counterweight
Option Manual or Electric Hydraulic Operation
Grab Hook Up to 4000 lb Capacity
Option
Model 5FC4H – Manual Pump Operation.
C
Includes a manually operated hydraulic
pump to raise the boom, equipped with a
B 1 2 3 4 control lever for smooth lowering of loads.

A Model 5FC4E – Electric Pump Operation.


Includes a 12 volt DC battery powered hydrau-
lic pump control to raise and lower the boom.
hook
height Includes battery charger, battery not included.

Model 5FC4HW – Hand


Winch Model with Manual
10 in Pump Operation.
hook reach Model 5FC4EW – Hand
Winch Model with Elec-
tric Pump Operation.
30 in subtract 1/2 Spur Gear Hand Winch
39.5 in lift
59.25 in
to 1-1/2 inch below operates independent of
from standard floor
hook reach hydraulic system to extend
level
reach below floor level.
86 in Please contact factory with Includes disc brake.
Length of Lift required for your
Dimensions are for reference only and subject to change without notice. application. Load Ratings may Wire Rope Assemblies
vary with length of lift. sold separately.

5FC4 Series load counterweight max. hook max. hook Options Available
Specifications rating required reach (at B) height (at C) 1
Manufactured Counterweights slip into
boom position 1 4000 lb — 46.50 in 113.25 in
boom position 2 3300 lb 300 lb 58.75 in 121.00 in
base to counterbalance load.
boom position 3 2700 lb 500 lb 70.75 in 128.75 in Grab Hook for chain.
boom position 4 2200 lb 800 lb 82.75 in 136.50 in Wheel Locks for rear swivel caster wheels.
Dimensions are for reference only and subject to change without notice.
1
Subtract 8 in. when using hand winch model. Subtract 2-1/8 in. when using grab hook option.

Important: It is the
model description approx. ship wt. Sec. 4 user price owner's or operator's
5FC4H manual pump operation with swivel hook 830 lb $ 3,820 responsibility to
5FC4E 12 VDC electric pump operation with swivel hook 840 lb 4,290 determine the suitability
of the equipment to its
5FC4HW manual pump operation with spur gear hand winch 880 lb 4,992
intended use. Study all
5FC4EW 12 VDC electric pump operation with spur gear hand winch 900 lb 5,690
applicable codes,
C3062 50 lb counterweight (sold individually) – 5FC4 Series 50 lb 95 manuals, and
GH4 grab hook for chain – 5FC4 Series 3 lb 55 regulations. Be sure to
WL6 wheel locks for rear caster wheels (replace standard caster wheels) 7 lb 195 read the Owner's
Optional wire rope assemblies contact factory Manual supplied with
the equipment before
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
operating it.

Page 44 visit us at www.thern.com Form FF02-1201


50 lb
Counterweight
Grab Hook
Option
Series 5FC6
Option Hydraulic Floor Cranes
C Manual or Electric Hydraulic Operation
Up to 6000 lb Capacity
B 1 2 3 4 Model 5FC6H – Manual
Pump Operation –
includes a manually oper-
A ated hydraulic pump to
raise the boom, equipped
with a control lever for
smooth lowering of loads.
hook
height

Model 5FC6E – Electric


Pump Operation –
includes a 12 volt DC
10 in battery powered hydrau-
hook reach lic pump control to raise
and lower the boom.
Includes battery charger,
battery not included.
40.5 in
50 in Options Available
60.25 in Manufactured Counterweights slip into the crane base
to counterbalance the load.
88 in Grab Hook for chain.
Dimensions are for reference only and subject to change without notice.
Wheel Locks for rear swivel caster wheels.

5FC6 Series load counterweight max. hook max. hook Important: It is the owner's or operator's
Specifications rating required reach (at B) height (at C) 1 responsibility to determine the suitability of the

davit and floor


Cranes
boom position 1 6000 lb — 43.00 in 104.25 in equipment to its intended use. Study all
boom position 2 4200 lb 200 lb 55.00 in 109.25 in applicable codes, manuals, and regulations. Be
sure to read the Owner's Manual supplied with
boom position 3 3200 lb 500 lb 67.00 in 114.25 in
the equipment before operating it.
boom position 4 2600 lb 900 lb 79.00 in 119.25 in
Dimensions are for reference only and subject to change without notice.
1
Add 4 inches to hook height when using grab hook option.

model description approx. ship wt. Sec. 4 user price


5FC6H manual pump operation with swivel hook 1010 lb $ 4,240
5FC6E 12 VDC electric pump operation with swivel hook 1020 lb 4,745
C2924 50 lb counterweight (sold individually) – 5FC6 Series 50 lb 104
GH6 grab hook for chain – 5FC6 Series 2 lb 35
WL6 wheel locks for rear caster wheels (replace standard caster wheels) 7 lb 195
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.

Form FF02-1201 visit us at www.thern.com Page 45


Model 7552 Winchoist
1000 / 2000 lb capacity
Made with high Drum and Ratchet Wheel are cast as one unit from
quality materials to aluminum alloy. The drum flange reinforces the ratchet
deliver long lasting wheel and keeps the wire rope from becoming entangled
dependable service. in the ratchet teeth.
Steel Handle and Frame are finished with an electro-
static fusibond coating to resist chips and corrosion.
Frame Guards are zinc plated to protect the drum and
help guide the wire rope.
Spring Loaded Ratchet Control Lever permits opera-
tion in any position and allows you to easily switch from
lifting to lowering, or lock the ratchet out for rapid pay-
out of unloaded wire rope.
Spring Cable Guide helps extend wire rope life by pre-
venting bird-nesting and helping the wire rope wind
uniformly onto the drum. Spring cable guide is stainless
steel to resist corrosion.
Latch Type Hooks are standard to help ensure secure
attachment of loads. Hooks can be replaced with other
types of grips or clamps if necessary.

Model 7552
double line configuration
2000 lb capacity

Model 7552 Meets ANSI Standard B30.21 requirements for Manually Lever
single line configuration
Operated Wire Rope Hoists.
1000 lb capacity

Model 7552 – Winchoist – Specifications Model 7552 – Winchoist


Single line Double line model approx. user
configuration configuration number description ship wt. price
load rating 1000 lb 2000 lb 7552 1000 lb/2000 lb 10 lb $ 65.00
wire rope diameter 3/16 in 3/16 in Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
wire rope rigging single line double line
includes pulley block no yes
maximum lift height 15.0 ft 7.5 ft Important: It is the owner's or operator's responsibility to
min. distance between hooks 17 in 20 in determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations. Be sure to
read the Owner's Manual supplied with the equipment before
operating it.

Page 46 visit us at www.thern.com Form FF02-1201


Electric Drum Control Switches
Single Speed Reversing Drum Controls
for 1 and 3 phase motors up to 7.5 hp
Drum control switches UL and CSA Recognized components throughout.
for 115 volt single phase
motors up to 1 hp, Enclosures to suit your application needs. NEMA 1 (in-
include 8 ft power cord dustrial) rated switches provide protection against dirt
with grounded plug. and corrosion for most indoor applications. NEMA 4 (wa-
tertight) rated switches keep dirt and water out, and are
approved for most outdoor applications.
Wiring Diagram is supplied inside the enclosure for
convenient reference.

EL Series – Electric Drum Control Switches – Horsepower Ratings – Section 2 Pricing


model Voltage/Phase/Hertz with maximum rated motor hp approx. user
number description 115/1/60 1 230/1/60 230/3/60 460/3/60 ship wt. price
EL1CS NEMA 1 to 1 hp to 2 hp to 3 hp to 3 hp 3 lb $ 157
EL2CS NEMA 1 to 1 hp to 3 hp to 5 hp to 7.5 hp 3 lb 376
EL1CSW NEMA 4 – weatherproof to 1 hp to 2 hp to 3 hp to 3 hp 7 lb 284
EL2CSW NEMA 4 – weatherproof — to 3 hp to 5 hp to 7.5 hp 7 lb 616
Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
1
Controls for 115 volt single phase motors up to 1 hp, include 8 foot power cord with grounded plug.

When ordering please include the following: voltage and Important: It is the owner's or operator's responsibility to
phase required, and motor horsepower. determine the suitability of the equipment to its intended use.
Study all applicable codes, manuals, and regulations.

Winchoists • controls • wire rope


Accessories

Form FF02-1201 visit us at www.thern.com Page 47


Important: It is the
Electric Motor Controls
owner's or Single Speed Reversing Magnetic Controls
operator's for 1 and 3 phase motors up to 60 hp
responsibility to
determine the UL , IEC, or CSA Recognized components throughout.
suitability of the
equipment to its Steel Enclosure NEMA 4 rated (watertight) keeps dirt and
intended use. Study water out. Approved for most outdoor applications.
all applicable
Pendant Control Switch NEMA 4X rated (watertight), on
codes, manuals,
and regulations. 50 foot cord, allows operator to stand away from winch
during operation. Pendant control is operated with mo-
mentary contact-type push buttons. Cord lengths of less
than 50 feet are available, please specify when ordering.
Reversing Contactor is electrically and mechanically
interlocked to deliver smooth reversing control.
Thermal Overload Relay trips power OFF to protect
When ordering please include the following: voltage and phase motor from overheating. Switch is manually reset.
required, motor horsepower, pendant control cord length – up to
50 feet, and pendant control labeling – For/Rev or Up/Down. Fused Control Circuit powers pendant with 115 volt,
2 amp current to help protect against high voltage shocks.
Variable Frequency Drives Wiring Diagram is supplied inside enclosure.
Variable frequency drive controls are available to provide
Steel Mounting Bracket secures control box to winch.
accurate positioning of loads, soft starts and soft stops,
and overload protection.
Options
For 3 phase 230 VAC and 460 VAC motors from 1 to 5 hp.
Special current or horsepower ratings, special rated enclo-
For 3 phase 230 VAC motors from 1 to 30 hp. sures for explosive or harsh environments, multi-speed
controls, torque limiting controls, power cord discon-
For 3 phase 460 VAC motors from 1 to 60 hp.
nects, and various selector switches and pilot lights.

Series EL – Electric Motor Controls – Horsepower Ratings – Section 8 Pricing


Controls include NEMA 4 enclosure and NEMA 4X push button pendant control on 50 foot cord.
model maximum rated motor horsepower for power supply current approx. user
number 115/1/60 230/1/60 208/3/60 230/3/60 460/3/60 ship wt. price
EL 4017 to 1 hp — — — — 25 lb $ 869
EL 4023 to 1.5 hp — — — — 25 lb 1,080
EL 4018 — to 2 hp — — — 25 lb 912
EL 4024 — to 3 hp — — — 25 lb 1,095
EL 4019 — — to 3 hp — — 25 lb 881
EL 4026 — — to 7.5 hp — — 25 lb 806
EL 4027 — — to 10 hp — — 28 lb 1,193
EL 4028 — — to 20 hp — — 28 lb 1,381
EL 4020 — — — to 3 hp — 25 lb 875
EL 4029 — — — to 7.5 hp — 25 lb 1,001
EL 4030 — — — to 10 hp — 28 lb 1,184
EL 4031 — — — to 20 hp — 28 lb 1,655
EL 4052 — — — to 30 hp — 60 lb 2,337
EL 4021 — — — — to 7.5 hp 25 lb 830
EL 4032 — — — — to 15 hp 25 lb 1,126
EL 4033 — — — — to 20 hp 28 lb 1,095
EL 4053 — — — — to 40 hp 60 lb 2,024
EL 4054 — — — — to 60 hp 60 lb 3,950
Please contact factory or nearest Thern Distributor for firm fixed price and delivery. All prices include mounting and wiring to motor.

Page 48 visit us at www.thern.com Form FF02-1201


swagged ball Wire Rope Assemblies – Section 9 Pricing
fitting for quick model wire rope diameter approx. user
disconnect anchor number and length ship weight price
galvanized aircraft cable with swivel hook and swagged ball fitting
WA19-20NS 3/16 in x 20 ft 3 lb $ 64
WA19-28NS 3/16 in x 28 ft 4 lb 69
WA19-36NS 3/16 in x 36 ft 4 lb 72
WA19-45NS 3/16 in x 45 ft 7 lb 87
w ir e
rope WA25-20NS 1/4 in x 20 ft 4 lb $ 71
WA25-28NS 1/4 in x 28 ft 5 lb 75
WA25-36NS 1/4 in x 36 ft 6 lb 82
WA25-45NS 1/4 in x 45 ft 7 lb 98
WA25-60NS 1/4 in x 60 ft 9 lb 105
swivel WA25-75NS 1/4 in x 75 ft 11 lb 128
hook galvanized aircraft cable with swivel hook and unfinished end
WA31-20DS 5/16 in x 20 ft 6 lb $ 72
eye oval WA31-28DS 5/16 in x 28 ft 7 lb 74
hook hook WA31-36DS 5/16 in x 36 ft 8 lb 92
WA31-45DS 5/16 in x 45 ft 10 lb 124
WA31-60DS 5/16 in x 60 ft 12 lb 131
WA31-75DS 5/16 in x 75 ft 15 lb 139
Breaking Strength of New Wire Rope (lb) 304 stainless steel wire rope with SS oval hook and swagged ball fitting
7 x 19 WS19-20NO 3/16 in x 20 ft 3 lb $ 119
wire rope Galvanized 304 Stainless Steel WS19-28NO 3/16 in x 28 ft 3 lb 126
diameter Aircraft Cable wire rope WS19-36NO 3/16 in x 36 ft 4 lb 134
1/8 in (.13) 2,000 1,760 WS19-45NO 3/16 in x 45 ft 7 lb 146
3/16 in (.19) 4,200 3,700 WS19-60NO 3/16 in x 60 ft 9 lb 161
1/4 in (.25) 7,000 6,400 WS19-75NO 3/16 in x 75 ft 11 lb 186
5/16 in (.31) 9,800 9,000 304 stainless steel wire rope with SS eye hook and swagged ball fitting
3/8 in (.38) 14,400 12,000 WS25-20NE 1/4 in x 20 ft 5 lb $ 163
Values shown are for reference only. When selecting a wire rope, use the WS25-28NE 1/4 in x 28 ft 5 lb 173
breaking strength specified by the rope manufacturer. WS25-36NE 1/4 in x 36 ft 6 lb 183
WS25-45NE 1/4 in x 45 ft 7 lb 213
WS25-60NE 1/4 in x 60 ft 9 lb 253
Breaking Strength of New Wire Rope (lb) WS25-75NE 1/4 in x 75 ft 11 lb 283
6 x 37 IWRC 6 x 37 IWRC 304 stainless steel wire rope with SS eye hook and unfinished end
IPS (Improved EIPS (Extra Improved WS31-20DE 5/16 in x 20 ft 6 lb $ 224
wire rope Plow Steel) Plow Steel) WS31-28DE 5/16 in x 28 ft 7 lb 237
diameter wire rope wire rope WS31-36DE 5/16 in x 36 ft 9 lb 250
3/8 in (.38) 12,400 15,100 WS31-45DE 5/16 in x 45 ft 11 lb 266
7/16 in (.44) 16,500 20,400 WS31-60DE 5/16 in x 60 ft 14 lb 294
1/2 in (.50) 23,000 26,600 WS31-75DE 5/16 in x 75 ft 17 lb 322
9/16 in (.56) 29,000 33,600 Please contact factory or nearest Thern Distributor for firm fixed price and delivery.
5/8 in (.63) 35,800 41,200
3/4 in (.75) 51,200 58,800 How to Order Wire Rope
7/8 in (.88) 69,200 79,600
1 in (1.00) 89,800 103,400 Thern winches are sold without wire rope. Order wire rope
Winchoists • controls • wire rope

1-1/8 in (1.13) 113,000 130,000 separately from the factory or a reputable supplier. The
Accessories

1-1/4 in (1.25) 138,800 159,800 breaking strength of new wire rope should be 5 times the
1-1/2 in (1.50) 197,800 228,000 size of the largest load for lifting applications, and 3 times
Values shown are for reference only. When selecting a wire rope, use the the size of the largest load for pulling applications. Contact
breaking strength specified by the rope manufacturer. a reputable wire rope supplier for more information.

Form FF02-1201 visit us at www.thern.com Page 49


Application Data Sheet
for Power Winches

TO: FAX: NO. OF PAGES: DATE:

FROM: CUSTOMER:

Contact: Contact:

Address: Address:

City: State: City: State:

Phone: Zip Code: Phone: Zip Code:

FAX: FAX:

1a TIME FRAME: Today’s Date: Date Needed:

Special Considerations:

1b PULLING LIFTING Dollar Value of Load (approx.):


Job Description:

If product will be used in more than one application, please fill out separate data sheets for each application.

2a LINE PULL REQUIREMENTS – Vertical lift only: Line Pull:

Special Considerations:

2b LINE PULL REQUIREMENTS – Horizontal Pull Only: Line Pull:

Gross Weight of Load: Measured Line Pull: Load Moves Both Directions? Yes No

Will Weight be Added/Subtracted During Operation? Yes No How Much:

Surface Under Load: Condition:

Slope? Yes No Rise: Run: Or Degrees: Or Percent (%):

Wheels? Yes No Lubrication: Material: Size (dia.):

Track? Yes No Curvature (degrees, chordal line, or other):

Special Considerations:

3 LINE SPEED REQUIREMENTS: Minimum Line Speed:

Constant Minimum: Maximum: fpm cycles per minute



Variable Speed From: To: fpm cycles per minute

Stringent Variations Acceptable:

Special Considerations:

This is a complex option, please contact the factory.

4 DISTANCE OF TRAVEL: Single Layer Full Drum

Wire Rope Diameter: Extra Rope Stored on Drum:

Wire Rope Specifications:

Special Considerations:

Thern, Inc. • 5712 Industrial Park Road


PO Box 347 • Winona, MN 55987
Phone 800-843-7648 • 507-454-2996
FAX 507-454-5282 • e-mail: sales@thern.com

Page 50 visit us at www.thern.com Form FF02-1201


Application Data Sheet
for Power Winches

5 POWER REQUIREMENTS:

Electrical AC DC Voltage: Phase: Cycle:

Hydraulic Pressure: Flow: Line Size (dia.):

Pneumatic (air) Pressure: Flow: Line Size (dia.):

6 INSTALLATION REQUIREMENTS:

Max. Length: Max. Width: Max. Height: Max. Weight:

Installation: Base Wall Ceiling Clearance Required:

7 ENVIRONMENT:

Indoor Outdoor Marine Corrosive Hazardous Temp. Range: °F °C

Describe Special Conditions (dust, chemicals, explosives, etc.):


8 FREQUENCY OF OPERATION:

Hours per Day: Start/Stops per Hour: Will There Be? Overloads Shock Loads

9a ACCESSORY OPTIONS:

Brake Limit Switch Clutch Pressure Bar Slack Line Detect

Controls Torque Limiter Manual Override Other:

9b MODIFICATIONS:

Grooved Drum Multiple Drum Modified Drum Size Level Wind Special Finish

Other:

10 SKETCH OF APPLICATION:
drum

1. Sketch diagram showing mounting position, rigging layout, and position of load. Fleet Angle lead sheave
2. Indicate whether the wire rope will be overwound ( ) or underwound ( ). center
Load
3. Indicate the distance between the center of the drum and the lead sheave. line

(maximum fleet angle: 1-1/2° for smooth drum, 2° for grooved drum) Recommended Distance
From Drum to Sheave

Submitted By: Phone: FAX:

Thern, Inc. • 5712 Industrial Park Road


PO Box 347 • Winona, MN 55987
Phone 800-843-7648 • 507-454-2996
FAX 507-454-5282 • e-mail: sales@thern.com

Form FF02-1201 visit us at www.thern.com Page 51


Application Data Sheet
for Cranes

TO: FAX: NO. OF PAGES: DATE:

FROM: CUSTOMER:

Contact: Contact:

Address: Address:

City: State: City: State:

Phone: Zip Code: Phone: Zip Code:

FAX: FAX:

If product will be used in more than one application, please fill out separate data sheets for each application.

1 JOB DESCRIPTION: power winch

hand
winch

Quantity Needed: Date Needed: base


level obstacle
2 LINE PULL REQUIREMENTS: hook
height
height

base level
Gross Weight of Load: (reference)
pedestal
Load Moves on Track? base
base
level
3 LIFT REQUIREMENTS: Below Base Lift:
socket
base wall
Max. Hook Height: Min. Hook Height: lift below
base
base level
Load Height: Clearance Required:
Base installation is
Wire rope Specifications: purchaser’s
responsibility.
Thern recommends load load
consulting a civil weight height
4 REACH REQUIREMENTS: Hook Reach: engineer or other
qualified
Max. Hook Reach: Min. Hook Reach: professional. center line center line
of mast of load
Load Width: Clearance Required: hook reach

Rotation: 7 ENVIRONMENT:

5 WINCH REQUIREMENTS: Indoor Outdoor Marine Corrosive

Hazardous Explosive Temp. Range:

Hand 115 volt AC 12 volt DC 8 FREQUENCY OF OPERATION:

Hydraulic Pneumatic Drill Motor Hours per Day: Overloads or Shock Loads

6 BASE REQUIREMENTS: 9 MODIFICATIONS AND ACCESSORIES:

Pedestal Base Socket Base Wall Mount Base Galvanized Stainless Steel Epoxy Finish

Wheel Base Mounting Surface: Base Covers Wire Rope Keepers

Submitted By: Phone: FAX:

Thern, Inc. • 5712 Industrial Park Road


PO Box 347 • Winona, MN 55987
Phone 800-843-7648 • 507-454-2996
FAX 507-454-5282 • e-mail: sales@thern.com

Page 52 visit us at www.thern.com Form FF02-1201

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